Exmark Z Advantage User Manual

For Serial Nos.

720,000 & Higher

Place Model No. And Serial No.

Label Here (Included in Literature

Pack) or Fill in Below

Model No.

Serial No.

Date Purchased

Engine Model No. and Spec. No.

Engine Serial No. (E/No)

The Serial No. plate is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information requested.

Part No. 4500-303 Rev. A

EXMARK PARTS PLUS® PROGRAM

EFFECTIVE DATE: September 1, 1995

Program

If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus

2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable.

3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus central time, with an Exmark Parts Plus

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable.

5. The customer pays for the part to the program.

6. Who pays for the part

A. Under any circumstance the customer does not pay.

B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plus pays for the part and freight.

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order

to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

Exmark pays for the part and freight.

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark

pays for the part.

The following restrictions apply

Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

shipment of six (6) line items or less.

order of six (6) line items or less.

and freight if it is shipped under the Exmark Parts Plus® and if it arrives in accordance

and freight if it fails to arrive overnight in accordance to the program?

-- The Exmark Parts Plus® Program is available only through participating Exmark

order, he contacts Exmark by 3:00 p.m.,

order to his Exmark distributor by 1:00 p.m., the dealer

Program are: Any wholegood or accessory in its

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Decal Group................................................................... 21-22

Electrical Diagrams ........................................................25-26

Electrical Groups............................................................ 23-24

Electrical Logic Schematics............................................27-28

Engine Deck Group........................................................ 16-18

Front Frame Group .......................................................... 9-10

Fuel Group.......................................................................... 13

Hydraulics Group ...........................................................19-20

Main Frame Group......................................................... 11-12

Motion Control Group.......................................................... 15

Park Brake Group ............................................................... 14

Deck Groups...................................................................... 3-8

-2-

52” DECK GROUP

Item Part No.

1 103-3183 Asm, Deck (109-5775-01) W/Decals ...... 1

2 3256-24 Washer, 3/8 SAE ................................... 3

3 103-2794 Sheave, Blade Drive ..............................3

4 1-513208 Washer, Spring Disk ..............................1

5 1-303334 Washer, 5/16 Spring Disk....................... 1

6 32128-20 Nut, 5/16-18 Whizlock ............................ 8

7 1-602913-01 Baffle Wldmt, Discharge......................... 1

8 322-2 Screw, 5/16-18 x 5/8 .............................. 5

9 1-603299 Roller, Antiscalp ..................................... 6

10 3290-357 Nut, 3/8-16 Whizlock ..............................12

11 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 6

12 99-2842 Spacer ................................................... 6

13 98-5975 Washer, 3/8 Spring Disk......................... 13

14 103-8280 Housing W/Bearings ..............................3

15 109-2738 Chute, Discharge 52” ............................. 1

16 322-5 Screw, 5/16-18 x 1................................. 5

17 3296-29 Nut, 5/16-18 Nyloc ................................. 7

18 1-633357-01 Shield, Belt 52”....................................... 2

19 1-323385 Knob, Belt Shield ................................... 6

20 1-322110 Belt Guide Wldmt ................................... 1

21 109-5958 Screw, Hex Flange 1/2-20......................3

22 323-12 Screw, 3/8-16 x 2 1/2 .............................2

23 1-303537 Stud, Belt Shield .................................... 2

24 3256-3 Washer 5/16 Std Flat ............................. 4

25 1-323417 Washer, Rubber..................................... 2

26 103-3330 Spring, Extension................................... 1

27 1-373034 Washer ..................................................2

28 103-5677 Spacer ................................................... 1

29 103-5693 Kit, Idler Arm (103-6528-01)

30 106-7159 O-ring..................................................... 2

31 302-40 Zerk, 1/4-20 90° ..................................... 1

32 3256-4 Washer, 3/8 Std Flat .............................. 2

33 3296-39 Nut, 3/8-16 Nyloc ...................................19

34 103-3504 Bearing, Spherical..................................2

35 109-2796 Pulley, Idler ............................................ 2

36 3234-11 Bolt, 3/8-16 x 1 Whizlock........................ 1

37 1-633456 Bushing, Idler......................................... 2

38 3217-11 Nut, 5/8-11 Hex......................................2

39 32128-37 Nut, 7/16-14 Whizlock ............................16

40 1-603805 Idler Pulley 5.06 O.D V........................... 1

41 1-633366 Belt, Blade Drive 52” Deck ..................... 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

X Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524Q.  Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and

bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze.

V Complete deck assembly excludes items #39, #42, #43, and #60 and includes mule drive belt from page 16.

 Kit also includes items #13 & #33.

S Kit includes items #21, #57, #58, #64 & #72.

Description

W/Bearings ............................................ 1

Qty.

Item Part No.

42 1-633447 Chain ..................................................... 4

43 103-1898 Screw, 7/16-14 x 1 5/8 Sp...................... 8

44 103-3505 Seal, Double Lip ....................................1

45 103-9076 Cutter Housing Complete....................... 3

46 103-3182 Sheave, Jackshaft ................................. 1

47 103-2535 Spacer, Guard Bottom ........................... 4

48 323-6 Screw, 3/8-16 x 1................................... 4

49 109-1181 Strut Wldmt, Deck.................................. 2

50S

103-9086 Kit, Spindle ............................................ 3

51 1-633029 Spherical Rod End................................. 2

52 327-11 Screw, 5/8-11 x 5................................... 2

53 3253-8 Lockwasher, 5/8 Reg.Spring.................. 2

54 302-19 Zerk, 1/4-28 Straight .............................. 4

55 1-632199-01 Pin Wldmt, Deck Strut............................ 2

56 3219-6 Nut, 5/8-18 Hex...................................... 3

57 3217-46 Nut, HH 3/4-16 Heavy............................ 3

58 103-2982 Key, 1/4 x 3/16 x 3/4 .............................. 3

59 1-643393 Jackshaft ............................................... 1

60 103-1081 Asm, Strut Long ..................................... 2

61 103-1330 Guard, Bearing Top ............................... 3

62 323-7 Screw, Hex Cap 3/8 x 1 1/4 ................... 18

63 103-9746 Asm, Jackshaft Housing W/Brgs............ 1

64 103-2802 Washer, Spring Disk 3/4 ........................3

65 103-6402 Blade, Notched. ..................................... 3

103-6387 Blade, Low Lift ....................................... 3

103-6392 Blade, Mulching..................................... 3

103-6382 Blade, Solid ...........................................3

103-6397 Blade, Extreme ...................................... 3

66 103-3248 Asm, Jackshaft 52 ................................. 1

67V 103-3257 Asm, Deck Complete............................. 1

68 103-2916 Guard, Top ............................................ 1

69 98-5961 Screw, 3/8-16 x 4 Gr 8........................... 1

70 103-3506 Seal, Single Lip...................................... 1

71 32120-10 Ring, Retaining ......................................2

72 103-3037 Bushing, Splined.................................... 3

73 109-2148 Asm, Discharge Chute........................... 1

74 3256-82 Washer .................................................. 3

75 3230-22 Bolt, Carriage 5/16-18 x1....................... 3

76 109-0938-01 Hinge, Grass Discharge......................... 1

77 103-9817 Asm, Chain Deck................................... 2

78 103-9792 Asm, Chain Deck................................... 2

79 103-4051 Kit, Anti-scalp......................................... 6

Description

Qty.

-3-

52” DECK GROUP

-4-

60” DECK GROUP

Item Part No.

1 103-3184 Asm, Deck (109-4081-01) W/Decals ...... 1

2 3217-46 Nut, Hex 3/4-16 Heavy ........................... 3

3 3256-24 Washer, 3/8 SAE ................................... 3