Exmark Z Advantage User Manual

For Serial Nos.

720,000 & Higher

Place Model No. And Serial No.

Label Here (Included in Literature

Pack) or Fill in Below

Model No.

Serial No.

®

Date Purchased

Engine Model No. and Spec. No.

Engine Serial No. (E/No)

The Serial No. plate is located on the right side of the console.
For ease of ordering and reference, we suggest that you record
the information requested.

Part No. 4500-303 Rev. A

EXMARK PARTS PLUS® PROGRAM

EFFECTIVE DATE: September 1, 1995

Program

If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus

2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills
dealer for part and freight charges where applicable.

3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
central time, with an Exmark Parts Plus

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable.

5. The customer pays for the part
to the program.

6. Who pays for the part

A. Under any circumstance the customer does not pay.

B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plus
pays for the part and freight.

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order

to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

Exmark pays for the part and freight.

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark

pays for the part.

The following restrictions apply

Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only
in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United
States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the
Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday
delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders
must be six (6) line items or less. Exclusions from the Exmark Parts Plus
entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or
hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight
restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or
Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered
for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

®

shipment of six (6) line items or less.

®

order of six (6) line items or less.

and freight if it is shipped under the Exmark Parts Plus® and if it arrives in accordance

and freight if it fails to arrive overnight in accordance to the program?

-- The Exmark Parts Plus® Program is available only through participating Exmark

®

order, he contacts Exmark by 3:00 p.m.,

®

order to his Exmark distributor by 1:00 p.m., the dealer

®

Program are: Any wholegood or accessory in its

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Decal Group................................................................... 21-22

Electrical Diagrams ........................................................25-26

Electrical Groups............................................................ 23-24

Electrical Logic Schematics............................................27-28

Engine Deck Group........................................................ 16-18

Front Frame Group .......................................................... 9-10

Fuel Group.......................................................................... 13

Hydraulics Group ...........................................................19-20

Main Frame Group......................................................... 11-12

Motion Control Group.......................................................... 15

Park Brake Group ............................................................... 14

Deck Groups...................................................................... 3-8

-2-

52” DECK GROUP

Item Part No.

1 103-3183 Asm, Deck (109-5775-01) W/Decals ...... 1

2 3256-24 Washer, 3/8 SAE ................................... 3

3 103-2794 Sheave, Blade Drive ..............................3

4 1-513208 Washer, Spring Disk ..............................1

5 1-303334 Washer, 5/16 Spring Disk....................... 1

6 32128-20 Nut, 5/16-18 Whizlock ............................ 8

7 1-602913-01 Baffle Wldmt, Discharge......................... 1

8 322-2 Screw, 5/16-18 x 5/8 .............................. 5

9 1-603299 Roller, Antiscalp ..................................... 6

10 3290-357 Nut, 3/8-16 Whizlock ..............................12

11 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 6

12 99-2842 Spacer ................................................... 6

13 98-5975 Washer, 3/8 Spring Disk......................... 13

14 103-8280 Housing W/Bearings ..............................3

15 109-2738 Chute, Discharge 52” ............................. 1

16 322-5 Screw, 5/16-18 x 1................................. 5

17 3296-29 Nut, 5/16-18 Nyloc ................................. 7

18 1-633357-01 Shield, Belt 52”....................................... 2

19 1-323385 Knob, Belt Shield ................................... 6

20 1-322110 Belt Guide Wldmt ................................... 1

21 109-5958 Screw, Hex Flange 1/2-20......................3

22 323-12 Screw, 3/8-16 x 2 1/2 .............................2

23 1-303537 Stud, Belt Shield .................................... 2

24 3256-3 Washer 5/16 Std Flat ............................. 4

25 1-323417 Washer, Rubber..................................... 2

26 103-3330 Spring, Extension................................... 1

27 1-373034 Washer ..................................................2

28 103-5677 Spacer ................................................... 1

29 103-5693 Kit, Idler Arm (103-6528-01)

30 106-7159 O-ring..................................................... 2

31 302-40 Zerk, 1/4-20 90° ..................................... 1

32 3256-4 Washer, 3/8 Std Flat .............................. 2

33 3296-39 Nut, 3/8-16 Nyloc ...................................19

34 103-3504 Bearing, Spherical..................................2

35 109-2796 Pulley, Idler ............................................ 2

36 3234-11 Bolt, 3/8-16 x 1 Whizlock........................ 1

37 1-633456 Bushing, Idler......................................... 2

38 3217-11 Nut, 5/8-11 Hex......................................2

39 32128-37 Nut, 7/16-14 Whizlock ............................16

40 1-603805 Idler Pulley 5.06 O.D V........................... 1

41 1-633366 Belt, Blade Drive 52” Deck ..................... 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

X Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524Q.
 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and

bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO
NOT use a copper or nickel based antisieze.

V Complete deck assembly excludes items #39, #42, #43, and #60 and includes mule drive belt from page 16.

 Kit also includes items #13 & #33.

S Kit includes items #21, #57, #58, #64 & #72.

Description

W/Bearings ............................................ 1

Qty.

Item Part No.

42 1-633447 Chain ..................................................... 4

43 103-1898 Screw, 7/16-14 x 1 5/8 Sp...................... 8

44 103-3505 Seal, Double Lip ....................................1

45 103-9076 Cutter Housing Complete....................... 3

46 103-3182 Sheave, Jackshaft ................................. 1

47 103-2535 Spacer, Guard Bottom ........................... 4

48 323-6 Screw, 3/8-16 x 1................................... 4

49 109-1181 Strut Wldmt, Deck.................................. 2

50S

103-9086 Kit, Spindle ............................................ 3

51 1-633029 Spherical Rod End................................. 2

52 327-11 Screw, 5/8-11 x 5................................... 2

53 3253-8 Lockwasher, 5/8 Reg.Spring.................. 2

54 302-19 Zerk, 1/4-28 Straight .............................. 4

55 1-632199-01 Pin Wldmt, Deck Strut............................ 2

56 3219-6 Nut, 5/8-18 Hex...................................... 3

57 3217-46 Nut, HH 3/4-16 Heavy............................ 3

58 103-2982 Key, 1/4 x 3/16 x 3/4 .............................. 3

59 1-643393 Jackshaft ............................................... 1

60 103-1081 Asm, Strut Long ..................................... 2

61 103-1330 Guard, Bearing Top ............................... 3

62 323-7 Screw, Hex Cap 3/8 x 1 1/4 ................... 18

63 103-9746 Asm, Jackshaft Housing W/Brgs............ 1

64 103-2802 Washer, Spring Disk 3/4 ........................3

65 103-6402 Blade, Notched. ..................................... 3

103-6387 Blade, Low Lift ....................................... 3

X

103-6392 Blade, Mulching..................................... 3

103-6382 Blade, Solid ...........................................3

103-6397 Blade, Extreme ...................................... 3

66 103-3248 Asm, Jackshaft 52 ................................. 1

67V 103-3257 Asm, Deck Complete............................. 1

68 103-2916 Guard, Top ............................................ 1

69 98-5961 Screw, 3/8-16 x 4 Gr 8........................... 1

70 103-3506 Seal, Single Lip...................................... 1

71 32120-10 Ring, Retaining ......................................2

72 103-3037 Bushing, Splined.................................... 3

73 109-2148 Asm, Discharge Chute........................... 1

74 3256-82 Washer .................................................. 3

75 3230-22 Bolt, Carriage 5/16-18 x1....................... 3

76 109-0938-01 Hinge, Grass Discharge......................... 1

77 103-9817 Asm, Chain Deck................................... 2

78 103-9792 Asm, Chain Deck................................... 2

79 103-4051 Kit, Anti-scalp......................................... 6

Description

Qty.

-3-

52” DECK GROUP

-4-

60” DECK GROUP

Item Part No.

1 103-3184 Asm, Deck (109-4081-01) W/Decals ...... 1

2 3217-46 Nut, Hex 3/4-16 Heavy ........................... 3

3 3256-24 Washer, 3/8 SAE ................................... 3

4 1-513208 Washer, Spring Disk ..............................1

5 1-303334 Washer, 5/16 Spring Disk....................... 1

6 32128-20 Nut, 5/16-18 Whizlock ............................ 8

7 1-602913-01 Baffle Wldmt, Discharge......................... 1

8 322-2 Screw, 5/16-18 x 5/8 .............................. 5

9 1-603299 Roller, Antiscalp ..................................... 6

10 3290-357 Nut, 3/8-16 Whizlock ..............................12

11 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 6

12 99-2842 Spacer ................................................... 6

13 98-5975 Washer, 3/8 Spring Disk......................... 13

14 103-9746 Asm, Jackshaft Housing W/Brgs ............1

15 109-2738 Chute, Discharge ...................................1

16 322-5 Screw, 5/16-18 x 1................................. 4

17 3296-29 Nut, 5/16-18 Nyloc ................................. 7

18 1-633084-01 Shield, Belt 60”....................................... 2

19 1-323385 Knob, Belt Shield ................................... 6

20 1-322110 Belt Guide Wldmt ................................... 1

21 109-5958 Screw, Hex Flange 1/2-20......................3

22 323-12 Screw, 3/8-16 x 2 1/2 .............................2

23 1-303537 Stud, Belt Shield .................................... 2

24 3256-3 Washer 5/16 Std Flat ............................. 6

25 1-323417 Washer, Rubber..................................... 2

26 103-3330 Spring, Extension................................... 1

27 322-6 Screw, 5/16-18 x 1 1/4 ........................... 1

28 103-5677 Spacer ................................................... 1

29 103-5693 Kit, Idler Arm (103-6528-01)

30 106-7159 O-ring..................................................... 2

31 302-40 Zerk, 1/4-20 90°. .................................... 1

32 3256-4 Washer, 3/8 Std Flat .............................. 2

33 3296-39 Nut, 3/8-16 Nyloc ...................................19

34 103-3504 Bearing, Spherical..................................2

35 109-2796 Pulley, Idler ........................................... 2

36 3234-11 Bolt, 3/8-16 x 1 Whizlock........................ 1

37 1-633456 Bushing, Idler......................................... 2

38 323-8 Screw, 3/8-16 x 1 1/2 ............................. 18

39 32128-37 Nut, 7/16-14 Whizlock ............................16

40 1-603805 Idler Pulley 5.06 O.D. V.......................... 1

41 1-633127 Belt, Blade Drive Deck ..........................1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

) Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604Q.
 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and

bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO
NOT use a copper or nickel based antisieze.

V Complete deck assembly excludes items #39, #42, #43, and #66 and includes mule drive belt from page 16.

 Kit also includes items #13 & #33.

S Kit includes items #2, #21, #46, #59 & #73.

Description

W/Bearings ............................................ 1

Qty.

Item Part No.

42 1-633447 Chain ..................................................... 4

43 103-1898 Screw, 7/16-14 x 1 5/8 Sp...................... 8

44 103-3505 Seal, Double Lip ....................................1

45 3217-11 Nut, 5/8-11 Hex...................................... 2

46 103-2802 Washer, Spring Disk .............................. 3

47 103-9076 Cutter Housing Complete....................... 3

48 323-6 Screw. 3/8-16 x 1................................... 4

49 109-1181 Strut Wldmt, Deck.................................. 2

50 103-2794 Sheave, Blade Drive .............................. 3

51 1-633029 Spherical Rod End................................. 2

52 327-11 Screw, 5/8-11 x 5................................... 2

53 3253-8 Lockwasher,5/8 Reg.Spring ................... 2

54 302-19 Zerk, 1/4-28 Straight .............................. 4

55 1-632199-01 Pin Wldmt, Deck Strut............................ 2

56 3219-6 Nut, 5/8-18 Hex...................................... 3

57S

103-9086 Kit, Spindle ............................................ 3

58 103-3046 Sheave, Jackshaft Double ..................... 1

59 103-2982 Key, 1/4 x 3/16 x 3/4 .............................. 3

60 1-643393 Jackshaft ............................................... 1

61 103-1330 Guard, Bearing Top ............................... 3

62 103-8280 Housing W/Bearings .............................. 3

63 1-373034 Washer .................................................. 2

64 103-2535 Spacer, Guard Bottom ........................... 4

65 103-6403 Blade, Notched ...................................... 3

103-6388 Blade, Low Lift ....................................... 3

)

103-6393 Blade, Mulching ..................................... 3

103-6383 Blade, Solid ...........................................3

103-6398 Blade, Extreme ...................................... 3

66 103-1081 Asm, Strut Long ..................................... 2

67 103-3249 Jackshaft Assy....................................... 1

68V 103-3258 Complete Deck Assy..............................1

69 103-2916 Guard, Top ............................................ 1

70 98-5961 Screw, 3/8-16 x 4 Gr 8........................... 1

71 103-3506 Seal, Single Lip...................................... 1

72 32120-10 Ring, Retaining ......................................2

73 103-3037 Bushing, Splined.................................... 3

74 109-2148 Asm, Discharge Chute........................... 1

75 3256-82 Washer .................................................. 3

76 3230-22 Bolt, Carriage 5/16-18 x1....................... 3

77 109-0938-01 Hinge, Grass Discharge......................... 1

78 103-9792 Asm, Chain Deck................................... 4

79 103-4051 Kit, Anti-scalp......................................... 6

Description

Qty.

-5-

60” DECK GROUP

-6-

72” DECK GROUP

Item Part No.

1 1-643052 Belt, Blade Drive 72” ..............................1

2 1-323385 Knob, Belt Shield ................................... 6

3 1-643076-01 Shield, Belt 72” RH (Shown) .................. 1

1-643075-01 Shield, Belt 72” LH ................................. 1

4 3234-11 Bolt, 3/8-16 x 1 Whizlock........................1

5 3256-24 Washer, 3/8 SAE ................................... 3

6 109-2796 Pulley, Idler ............................................ 2

7 103-3330 Spring, Extension................................... 1

8 3290-357 Nut, 3/8-16 Whizlock .............................. 12

9 1-633456 Bushing, Idler......................................... 2

10 3256-4 Washer, 3/8 Std Flat .............................. 2

11 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 6

12 3296-39 Nut, 3/8-16 Nyloc ...................................19

13 103-9792 Asm, Chain Deck ...................................4

14 1-513208 Washer, Spring, Disk ............................. 1

15 302-40 Zerk ....................................................... 1

16 103-2802 Washer, Spring, Disk 3/4........................3

17 3219-6 Nut, 5/8-18 Hex......................................3

18 103-9746 Asm, Jackshaft Housing W/Brgs ............1

19 103-2795 Sheave, Blade Drive .............................. 3

20 1-303334 Washer, 5/16 Spring, Disk......................1

21 1-322110 Belt Guide Wldmt ................................... 1

22 103-5693 Kit, Idler Arm (103-6528-01)

23 32128-20 Nut, 5/16-18 Whizlock ............................9

24 323-6 Screw, .3/8-16 x 1.................................. 4

25 98-5975 Washer, 3/8 Spring, Disk........................13

26 32128-37 Nut, 7/16-14 Whizlock ............................16

27 103-1898 Screw, 7/16-14 x 1-5/8 ........................... 8

28 1-633447 Chain ..................................................... 4

29 3217-11 Nut, 5/8-11 Hex......................................2

30 3253-8 Lockwasher, 5/8 Reg.Spring .................. 2

31 1-633029 Spherical Rod End ................................. 2

32 327-11 Screw, 5/8-11 x 5 ................................... 2

33 109-1182 Strut Wldmt, Deck ..................................2

34 1-632199-01 Pin Wldmt, Deck Strut ............................ 2

35 302-19 Zerk, 1/4-28 Straight ..............................4

36 323-8 Screw, 3/8-16 x 1 1/2 ............................. 18

37 1-323417 Washer, Rubber..................................... 2

38 3256-3 Washer 5/16 Std Flat ............................. 4

39 1-303537 Stud, Belt Shield .................................... 2

40 109-7477 Asm, Deck (109-5855-01) W/Decals ...... 1

Exmark red touch up spray paint - P/N 1-850337.

X Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724.
 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and

bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO
NOT use a copper or nickel based antisieze.

V Complete deck assembly excludes items #26, #27, #28, and #65 and includes mule drive belt from page 16.
 Kit includes items #12 and #25.
S Kit includes items #16, #41, #43, #50 & #77.

Description

W/Bearings ............................................ 1

Qty.

Item Part No.

41 3217-46 Nut, HH 3/4-16 Heavy............................ 3

42 1-373034 Washer .................................................. 2

43 103-2982 Key, 1/4x3/16x3/4 .................................. 3

44 103-3046 Sheave, Double ..................................... 1

45 1-643393 Jackshaft ............................................... 1

46 103-2535 Spacer, Guard Bottom ........................... 4

47 103-1330 Guard, Bearing Top ............................... 3

48 103-8280 Housing W/Bearings .............................. 3

49 103-6404 Blade, Notched ...................................... 3

X

103-6394 Blade, Mulching ..................................... 3

103-6389 Blade, Low Lift ....................................... 3

103-6384 Blade, Solid ...........................................3

103-6399 Blade, Extreme ...................................... 3

50 109-5958 Screw, Hex Flange 1/2-20...................... 3

51 323-12 Screw, HH 3/8-16 x 2 1/2....................... 2

52 103-4051 Kit, Anti-scalp......................................... 6

53 1-602913-01 Baffle Wldmt, Discharge ........................ 1

54 322-2 Screw, 5/16-18 x 5/8.............................. 5

55 98-5961 Screw, 3/8-16 x 4 Gr8............................ 1

56 109-2148 Asm, Discharge Chute........................... 1

57 1-603299 Roller, Anti-Scalp ................................... 6

58 322-5 Screw, 5/16-18 x 1................................. 5

59 109-2738 Chute, Discharge ................................... 1

60 3296-29 Nut, 5/16-18 Nyloc ................................. 7

61 3230-22 Bolt, Carriage 5/16-18 x1....................... 3

62 1-603805 Idler Pulley 5.06 O.D. V ......................... 1

63S 103-9086 Kit, Spindle ............................................ 3

64 103-9074 Cutter Housing Complete....................... 3

65 103-1083 Asm, Strut 72” Long............................... 2

66 103-3249 Jackshaft Asm ....................................... 1

67V 103-3259 Complete Deck Asm.............................. 1

68 103-3505 Seal, Double, Lip ...................................1

69 103-2916 Guard, Top ............................................ 1

70 103-5677 Spacer ................................................... 1

71 103-3506 Seal, Single Lip...................................... 1

72 32120-10 Ring, Retaining ......................................2

73 103-3504 Bearing, Spherical ................................. 2

74 106-7159 O-ring .................................................... 2

75 3256-82 Washer .................................................. 3

76 109-0938-01 Hinge, Grass Discharge......................... 1

77 103-3037 Bushing, Splined.................................... 3

78 99-2842 Spacer ................................................... 6

Description

Qty.

-7-

72” DECK GROUP

-8-

FRONT FRAME GROUP

Item Part No.

1V 103-5473 Asm, Front Frame, 52”........................... 1

V

103-5474 Asm, Front Frame, 60” ........................... 1

V

103-5475 Asm, Front Frame, 72” ........................... 1

2 302-19 Zerk, 1/4-28 Straight .............................. 5

3 109-1903 Asm, Front Floorpan W/Decals .............. 1

4 1-543509 Cone, Bearing Tapered Roller................4

5 103-2084 Asm, Lever(103-2083-03)W/Grip ........... 1

6 1-633295 Grip, Lift Lever ....................................... 1

7 103-2064-03 Arm Wldmt, Deck Lift ............................ 1

8 1-633325 Spring, Compression.............................. 1

9 3256-24 Washer, 3/8 SAE Flat............................. 1

10 3296-39 Nut, Nyloc 3/8-16 ................................... 5

11 32151-103 E-Ring.................................................... 5

12 1-633068 Arm, Deck Lift ........................................ 2

13 1-633889-01 Plate, Deck Lift.......................................1

14 109-1900 Plate Wldmt, Deck Lift............................ 1

15 1-633082 Bushing, Lift Lever ................................. 1

16 1-633080 Bushing, Lift Lever ................................. 1

17 323-13 Screw, 3/8-16 x 2 3/4 .............................1

18 1-633097 Hitch Pin W/Lanyard ..............................1

19 1-806005 Hairpin Cotter.........................................1

20 323-9 Screw, 3/8-16 x 1 3/4 ............................. 2

21 98-5975 Washer, 3/8 Disc Spring (60” & 72”)....... 12

98-5975 Washer, 3/8 Disc Spring (52”) ................ 16

22 3290-357 Nut, Whizlock 3/8-16 (60” & 72”) ............ 15

3290-357 Nut, Whizlock 3/8-16 (52”)...................... 19

23 323-5 Screw, HH 3/8-16 X 7/8..........................1

24 323-7 Screw, 3/8-16x1 1/4 ............................... 12

25 3256-29 Washer, 7/8 SAE Flat............................. 4

26 1-633096 Rod, Deck Lift ........................................ 2

27 3217-11 Nut, 5/8-11 Regular................................ 8

28 1-633441 Swivel, Deck Mount................................ 4

29 3256-7 Washer, 5/8 Std Flat .............................. 4

30 1-633064 Spring, Deck Support .............................2

31 3218-6 Jam Nut, 5/8-11 ..................................... 4

32 103-4882 Cap, Grease .......................................... 2

33 109-1902 Asm, Liftout Floorpan W/Decals ............. 1

34 1-543511 Seal, Grease.......................................... 2

Description

Qty.

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, Item #52.
V Includes frame weldment plus items #2, #32, #34, #39, #49, #51, #55, #56, and #57.

● Includes item #22 (4).

For units with Serial Numbers 722,173 & Higher.

□

Item Part No.

35 1-632511-01 Caster Wldmt (52” & 60”) ....................... 2

103-1474-01 Caster Wldmt (72”) ................................ 2

36 3296-51 Nut, 3/4-10 Nyloc................................... 2

37 1-633508 Washer, Spring Disk .............................. 6

38 325-36 Screw, 1/2-13 x 7 1/2 (52” & 60”) ........... 2

325-39 Screw, 1/2-13 x 9 1/2 (72”)..................... 2

39 1-811010 Plug ....................................................... 2

40 103-2768 Guard, Seal ........................................... 4

41 3296-23 Nut, 1/2-13 Nyloc................................... 2

42 3230-1 Bolt, Carriage 5/16-18 x 3/4 ................... 4

43 103-0063 Seal, Bearing ......................................... 4

44 1-633585 Bearing Cone......................................... 4

45 32128-20 Nut, Whizlock 5/16-18 ............................ 4

46 103-3155 Axle, Caster ........................................... 2

47 103-1918 Bushing ................................................. 2

48 323-29 Screw, 3/8-16 x 1 3/8............................. 2

49 32151-29 Ring, Retaining ......................................2

50 3274-18 Screw, Socket HD5/16-18x1 1/4 ............ 2

51 1-543508 Bearing Cup, Tapered Roller ................. 4

52 103-3051 Spacer, Nut............................................ 4

53 103-5189

1-633002

103-5188 Asm, Caster Wheel (Pneumatic) (72”) 2

1-523009 Tire,13 x 6.50-6 4 Ply (Pneumatic) (72”) 2

103-3785

103-3799

54 3218-2 Jam Nut, 5/16-18 ................................... 2

55 103-1955-01 Weldmt, Front Lift Shaft (LH) .................1

56 103-2013-01 Weldmt, Front Lift Shaft (RH)................. 1

57 1-523157 Washer, Spacer ..................................... 2

58 1-634439 Asm, Deck Lift Spring (52” & 60”)........... 2

103-2047 Asm, Deck Lift Spring (72”).................... 2

59 323-8 Screw, HH 3/8-16 x 1 1/2 (52”)...............4

60 103-2099-01 Weight (52”)........................................... 1

61●□ 103-8303 Kit, Front Weight (52”)............................ 1

Description

Asm, Caster Wheel (Pneumatic)

(52” & 60”) .............................................

Tire, 13 x 5.0-6 4 Ply (Pneumatic)

(52” & 60”) .............................................

Asm, Caster Wheel (Semi-Pneumatic)

(52” & 60”) .............................................

Asm, Caster Wheel (Semi-Pneumatic)

(72”).......................................................

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2

2

2

2

-9-

FRONT FRAME GROUP

-10-

MAINFRAME GROUP

Item Part No.

1 1-643255 Track, Seat (4” Adjustable)..................... 1

103-8386 Spring, Seat Rail ....................................1

2O 103-3524 Seat ....................................................... 1

3 1-543401 Spacer, Seat Track ................................ 2

4 322-3 Screw, 5/16-18 x 3/4 .............................. 6

5 103-3521 Cushion, Seat ........................................ 1

6 103-3520 Cushion, Backrest .................................. 1

7 103-0292 Cushion, Armrest (RH)...........................1

86 103-0291 Cushion Armrest (LH) ........................... 1

9 1-633859 Seat Frame ............................................1

10 3256-3 Washer, 5/16 Std Flat ............................2

11 109-6672 Asm, Frame (109-6128-03) W/Decals .... 1

12 1-653010 Wheel/Tire Asm (52”) .............................2

1-653160 Tire, 23x9.50-12 4 Ply (52”)...................2

1-653158 Wheel (52”) ............................................ 2

109-8972 Wheel/Tire Asm (60” & 72”).................... 2

1-633993 Tire, 24x12-12 4 Ply (60” & 72”) ............ 2

109-3156 Wheel (60” & 72”)................................... 2

13 109-4325 Asm, Console (109-8139-03) W/Decals .1

14 103-4423 Asm, Seat Frame ................................... 1

15 242-50 Nut, Wheel 1/2-20 .................................. 8

16 1-633293 Rod, Seat Hold-Up .................................1

17 322-5 Screw, 5/16-18 x 1................................. 1

18 323-39 Screw, 3/8-16 x 5 ................................... 2

19 3296-2 Nut, Nyloc #10-24 .................................. 2

20 3296-29 Nut, Nyloc 5/16-18 ................................. 3

21 3296-39 Nut, Nyloc 3/8-16 ................................... 3

22 3290-357 Nut, Whizlock 3/8-16 ..............................10

23 32128-20 Nut, Whizlock 5/16-18 ............................8

24 323-20 Screw, 3/8-16 x 3-1/4 ............................. 1

25 3256-24 Washer, 3/8 SAE Flat............................. 1

Exmark black touch up spray paint - gloss black.

O Includes armrests and seat back decal. Does not include seat belt or tracks.
6 Not illustrated.
Q Includes ROPS fold pin plus hairpin, item #45.

X Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting

hardware, fold pivot and locking hardware, seat frame assembly item #14, catch item #43, and seat belt assembly
item #26.

Description

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Item Part No.

26 110-0883 Kit, Seat Belt.......................................... 1

27 107-3083 Latch, Seat ............................................ 1

28 322-4 Screw, 5/16-18 x 7/8.............................. 2

29 1-513658 Bumper .................................................. 2

30 3256-23 Washer, 5/16 SAE Flat .......................... 6

31 103-4434 Grip ....................................................... 1

32 323-6 Screw, 3/8-16 x 1................................... 2

33 1-633964-03 Stop, Park Brake.................................... 1

34 109-8140 Cable, Throttle ....................................... 1

35 103-8383 Bolt, Seat Cushion................................. 11

36 1-513762 Clip, Loom ............................................. 1

37 32128-33 Nut, Whizlock 1/4-20 .............................. 1

38 3212-4 Screw, 7/16-20 x 1.00............................ 2

39 3296-7 Nut, Nyloc 7/16-20................................. 2

40X 103-8436 Kit, ROPS LZ ......................................... 1

41 107-0075 Bushing ................................................. 1

42 107-0076 Spring .................................................... 1

43 107-3058 Catch, Seat Latch .................................. 1

44 110-5720 Cable, Choke ......................................... 1

45 107-3155 Cotter, Hair Pin Double Loop ................ 2

46 32128-23 Nut, Hex Flange Side Lock 1/2-13 ......... 2

47 3296-73 Nut, Nyloc 1/4-20 (black) .......................2

48 1-807513 Screw, #10-24 x 1/2............................... 2

49Q 103-4553 Asm, ROPS Fold Pin ............................. 2

50 323-6 Screw, Hex Cap 3/8 x 1 ......................... 8

51 109-2365 Bumper.................................................. 2

52 98-5975 Washer, Spring Disk 3/8 ........................ 8

53 321-6 Screw, 1/4-20 x 1................................... 1

54 1-303335 Plastic Tie (Large).................................. 1

55 325-13 Screw, 1/2-13 x 3 1/4............................. 2

Description

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-11-

MAINFRAME GROUP

-12-

FUEL GROUP

Item Part No.

1 1-303077 Clamp, Fuel Line.................................... 12

Kohler

2

Kawasaki

3 103-0304 Hose, Fuel Line 2 1/2” ............................ 2

4 1-303335 Plastic Tie (Large).................................. 5

5 109-0346 Cap, Fuel Tank ...................................... 2

6O 103-2605 Fitting, Fuel Blkhd W/Screen .................. 2

103-2784 O-Ring ................................................... 2

7 3256-23 Washer, 5/16 SAE..................................10

8 108-4582 Hose, Fuel Line 21"................................ 2

9X 1-633023 Stud, Fuel Tank...................................... 6

10U7 103-2132 Asm, Tank Fuel (LH) ..............................1

Description

Part No. 2405010 Fuel Filter ..................1

Part No. 49019-7001 Fuel Filter ............. 1

Qty.

 Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller).

O Use Pro-lock, Nut type (Part No. 1-840022), .5ml tube on fuel fitting threads.
X Use Pro-lock, Retaining Type (Part No. 1-840023), .5cc tube on stud threads going into the tank.
7 Includes tank, cap, fitting & studs.

T Not illustrated.

Item Part No.

117 103-2133 Asm, Tank Fuel (RH) ............................. 1

12 1-603770 Valve, Fuel............................................. 1

13 109-0660 Hose, Fuel Line 3 1/2" (Kohler).............. 1

109-0293 Hose, Fuel Line 8 1/2” (Kawasaki) ......... 1

14 1-633349 Spring, Fuel Tank .................................. 6

15 109-0281 Hose, Fuel Line 26” ...............................1

16 322-3 Screw, 5/16-18 x 3/4.............................. 4

17 3296-47 Nut, Thin Nyloc 5/16-18 ......................... 6

18 1-805005 Washer, Lock 5/16................................. 4

19 99-5000 Valve, Fuel Check.................................. 2

20 99-5005 Fitting, Barbed Tee ................................ 1

Description

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-13-

PARK BRAKE GROUP

Item Part No.

1 1-513140 Bushing..................................................2

2 1-633454 Spring, Brake Rod..................................2

3 1-633477 Rod, Brake............................................. 3

4 1-634500 Lever (1-632489-03)W/Grip ...................1

5 1-632217-03 Shaft, Brake ........................................... 1

6 103-0352-03 Bracket, Brake (52” & 60”)...................... 2

103-0354-03 Bracket, Brake (72”) ...............................2

7 1-523157 Washer, Spacer .....................................2

8 1-809036 Nut, Slotted 1.00-20 ............................... 2

9 103-9761 Band, Brake ...........................................2

10 1-633380 Spacer (Short) (52” & 60”)...................... 4

109-5011 Spacer (Short) (72”) ............................... 4

11 1-633382 Spacer (Long) (52” & 60”) ......................4

109-5012 Spacer (Long) (72”)................................ 4

12 1-633102 Bearing, Flange......................................2

13 1-633131 Yoke ......................................................4

14 1-633144 Pin, Trunion ...........................................2

15 103-0590 Hub & Drum W/Studs, Wheel .................2

6

1-633926 Studs, Wheel .........................................8

Description

Exmark black touch up spray paint - gloss black.

7 Not Illustrated.

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Item Part No.

16 3257-42 Key, Woodruff 5/16 x 1 .......................... 2

17 1-633268 Grip, Brake Lever................................... 1

18 323-4 Screw, 3/8-16 x 3/4................................ 4

19 103-2399 Pin, Clevis Spring 3/8............................. 3

20 325-17 Screw, 1/2-13 x 4 (52” & 60”)................. 8

325-20 Screw, 1/2-13 x 6 (72”) 8

21 1-603991 Zerk, 1/4-28 Straight .............................. 2

22 32128-49 Nut, Whizlock 1/2-13 UNC-2B................ 8

23 3219-3 Nut, 3/8-24............................................. 8

24 3290-357 Nut, Whizlock 3/8-16 .............................. 4

25 1-808285 Pin, Clevis 3/8 x 1 1/4............................ 1

26 3256-4 Washer, 3/8 Std ..................................... 4

27 3272-10 Pin, Cotter 1/8 x 3/4............................... 2

28 1-806800 Pin, Cotter 9/64 x 1 1/2 .......................... 2

29 322-9 Screw, 5/16-18 x 1 3/4........................... 6

30 103-0384 Spacer ................................................... 6

31 103-0374 Retainer, Brake Band............................. 2

Description

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-14-

MOTION CONTROL GROUP

Item Part No.

1 1-303105 Yoke ...................................................... 2

2 98-5975 Washer, Disc Spring 3/8.........................4

3 109-2339 Damper.................................................. 2

4 1-543017 Ball Joint (RH)........................................2

5 109-3769 Bushing, Nylon (Reverse Ind)................. 2

6 1-603737 Bolt, (Neutral Return) ............................. 2

7 1-603807 Spring, (Neutral Return) ......................... 2

8 1-403180 Screw, 5/16-18x1 3/8 Sp........................ 4

9 32128-20 Nut, Whizlock 5/16-18 ............................ 6

106 103-3457 Handle (103-3326-03) W/Grip (LH) ........ 1

11 103-3458 Handle (103-3327-03) W/Grip (RH)........ 1

12 1-632208 Arm, Pump Control................................. 2

13 109-3902 Bracket, Motion Control (LH) .................. 1

14 109-3901 Bracket, Motion Control (RH) ................. 1

15 103-3064 Link, Tracking Rod ................................. 2

16 1-633102 Bearing, Flanged....................................4

17 1-633152 Ball Joint (LH) ........................................2

18 103-0407 Arm, Control Shaft.................................. 2

19 103-3456 Grip, Motion Control Handle ................... 2

20 322-6 Screw, 5/16-18 x 1 1/4 ........................... 3

21 323-4 Screw, 3/8-16 x 3/4 ................................ 8

Exmark black touch up spray paint - gloss black.

7 Not Illustrated.
 Use Pro-lock, Nut type (Part No. 1-840022), .5ml tube on setscrews.

Description

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Item Part No.

24 1-803022 Set Screw, 5/16 x 5/8............................. 2

-15-

22 323-7 Screw, 3/8-16 x 1 1/4............................. 4

23 323-9 Screw, 3/8-16 x 1 3/4............................. 6

25 3296-39 Nut, Nyloc 3/8-16................................... 6

26 3219-2 Nut, 5/16-24........................................... 12

27 1-804524 Nut, 5/16-24 (LH)................................... 2

28 322-12 Screw, HH 5/16-18 x 2 1/2..................... 1

29 3256-2 Washer, 1/4 ........................................... 2

30 3256-3 Washer, 5/16 Std ................................... 4

31 3290-357 Nut, Whizlock 3/8-16 .............................. 8

32 3272-5 Pin, Cotter 3/32 x 1/2............................. 2

33 1-808280 Pin, Clevis 5/16 x 1................................ 2

34 3296-29 Nut, Nyloc 5/16-18................................. 10

35 103-0384 Spacer ................................................... 1

36 109-6058-03 Bracket, Damper Mount ......................... 1

37 3230-2 Bolt, Carriage 5/16-18 x 1...................... 2

38 103-4331 Asm, Tracking Rod ................................ 2

39 3217-6 Nut, Hex 5/16-18.................................... 4

40 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2

41 109-3908 Tab, Adjustment..................................... 2

Description

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ENGINE DECK GROUP – ALL UNITS

Item Part No.

1 98-5975 Washer, Spring Disc 3/8......................... 1

2 302-40 Zerk, 1/4-20 (90º) ................................... 1

3 103-5677 Spacer ................................................... 1

4 103-8599 Spring ....................................................1

5 109-3141 Spacer, Spring Mount ............................ 1

6 103-2627 Bushing, Idler......................................... 1

7 106-7159 O-ring..................................................... 2

8Q 109-3766 Kit, Mule Idler Spring.............................. 1

9 1-603496 Bushing, Idler......................................... 1

10 1-603805 Pulley, Idler ............................................ 1

11 3290-357 Nut, Whizlock 3/8-16 ..............................4

12 1-633166 Pulley, Idler ............................................ 1

13 103-4014 Belt, Mule Drive...................................... 1

14 103-5695 Kit, Idler Arm (103-4593-03) W/Brgs ...... 1

15 323-10 Screw, 3/8-16 x 2 .................................. 1

16 323-9 Screw, 3/8-16 x 1 3/4 ............................. 1

17 323-13 Screw, 3/8-16 x 2 3/4 ............................1

18 1-800805 Screw, 3/8-16 x 3 1/2 Gr8 ...................... 2

19 3296-39 Nut, Nyloc 3/8 ........................................1

20 3256-24 Washer, 3/8 SAE ................................... 5

21 103-2916 Guard, Top............................................. 2

22 103-3506 Seal, Single Lip ...................................... 2

23 32120-10 Ring, Retaining ...................................... 2

Description

Exmark black touch up spray paint - gloss black.

 Kit also includes item #19.

Q Kit includes items shown and (2) whizlock nuts item #11

Qty.

Item Part No.

24 103-3504 Bearing, Spherical ................................. 2

25 1-633456 Bushing, Idler......................................... 1

26 1-803035 Rivet, 3/16 x 1/4 .................................... 5

27 321-4 Screw, 1/4-20 x 3/4 (Kohler) ..................2

321-4 Screw, 1/4-20 x 3/4 (Kawasaki)..............6

28 103-6619-03 Support, Front Cover RH (Kohler).......... 1

29 321-6 Screw 1/4-20 x 1.................................... 4

30 109-2365 Bumper, Rubber .................................... 2

31 3256-2 Washer, 1/4 STD ................................... 4

32 1-633396 Clip, Loom .56 .......................................1

33 32128-33 Nut, Whizlock 1/4-20 (Kohler) ................ 4

32128-33 Nut, Whizlock 1/4-20 (Kawasaki) ...........8

34 3296-42 Nut, Nyloc 1/4-20................................... 6

35 1-644276 Asm, Shield W/Decals (Kohler).............. 1

103-3341 Asm, Shield W/Decals (Kawasaki)......... 1

36 103-1308 Shield, Engine ....................................... 1

37 103-6620-03 Support, Front Cover (LH) (Kohler) ........ 1

38 323-9 Screw, HH 3/8-16 x 1 3/4....................... 4

39 3290-357 Nut, Whizlock 3/8-16 .............................. 4

40 98-5975 Washer, Spring Disc 3/8 ........................ 4

41 1-633794-03 Baffle, Engine Shield RH (Kawasaki) ..... 1

42 1-633795-03 Baffle, Engine Shield LH (Kawasaki)...... 1

Description

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-16-

ENGINE DECK GROUP – (cont.)

.

y

Item Part No.

1 1-603610 Washer, 7/16 Spring Disc....................... 2

2 109-7712-03 Guard, Clutch.........................................1

3 109-7665 Kit Clutch (Kohler).................................. 1

4 1-303334 Washer, 5/16 Spring Disc....................... 1

5 322-5 Screw, 5/16-18 x 1 ................................. 1

6 109-7083-03 Anchor, Clutch ....................................... 1

7 109-7666 Kit Clutch (Kawasaki) ............................. 1

8V 3212-6 Screw, 7/16-20 x 1 1/2 ........................... 1

9 322-3 Screw, HH 5/16-18 x 3/4 ........................ 4

10 103-0152 Keeper, Clutch (Kawasaki).................... 1

11 109-7713-03 Guard, Muffler (Kawasaki)...................... 1

12 1-633179 Spacer ................................................... 1

13 3290-357 Nut, Whizlock 3/8-16 ..............................4

14 323-6 Screw, HH 3/8-16 x 1.............................4

15 32128-20 Nut, Whizlock 5/16-18 (Kohler)...............1

32128-20 Nut, Whizlock 5/16-18 (Kawasaki).......... 5

Exmark black touch up spray paint - gloss black.

 Use a Teflon Pipe Sealant or equivalent on threads.

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

 Includes items #20 & #23.

Kawasaki Replacement Parts List

(Refer to Engine Owner’s Manual)
Description

Engine Oil Filter ......................... 49065-2078

Engine Air Filter ......................... 11013-7020

Safety Filter................................ 11013-7019

Description

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Kawasaki Part

Item Part No.

16 109-2987 Asm, Oil Drain Tube W/Plug (Kohler) ..... 1

17 109-1012 Plug, Oil Drain ....................................... 1

18 321-4 Screw, 1/4-20x 3/4................................. 1

19 32128-33 Nut, Whizlock 1/4-20 .............................. 1

20 103-3535 Kit, Cable Heat Shield (Kohler) .............. 1

21 109-4490 Asm, Oil Drain Tube W/Plug (Kawasaki) .. 1

22 109-8119-03 Guard, Muffler (Kohler) .......................... 1

23 1-653291 Gasket (Kohler)...................................... 2

24 1-805005 Washer, Lock 5/16 Hvy.......................... 4

25 33014-00 Nut, Hex M8 1.25................................... 4

26 3253-6 Washer, Lock 7/16................................. 2

27 324-2 Screw, 7/16-14x.75 G5 .......................... 2

28 103-7480 Kit, Muffler (Kohler)................................ 1

29▲ 3212-10 Screw, HH 7/16-20 x 2 1/2..................... 1

Kohler Replacement Parts List

Description

(Refer to Engine Owner’s Manual)
Description

Kohler Part

Engine Oil Filter ..........................5205002

Engine Air Filter .........................

Safet

Filter.................................2508304

2508301

Qty.

-17-

ENGINE DECK GROUP (cont.)

-18-

HYDRAULIC GROUP

Item Part No.

1 103-1947 Asm, Reservoir W/Decal ........................ 1

2 103-7615 Asm Cap W/Gasket................................ 1

3 103-1949 Gasket, Reservoir Cap...........................1

4 104-7836 Head, Filter ............................................ 1

5 109-4180 Element, Hydraulic Oil Filter................... 1

V

1-523541 Element, Hydraulic Filter (Winter)...........1

6 103-1988 Clamp, Hose .......................................... 1

7 105-7699 Strip, Vinyl Seal...................................... 1

8 109-6273 Asm, Hose Hydraulic.............................. 1

1-603921 Boss O-Ring .......................................... 1

9 32120-10 Ring, Retaining ...................................... 2

10 109-7689 Hose, Hydraulic...................................... 1

1-603921 O-Ring, SAE #6 ..................................... 1

11 103-1806 Asm, Hose Hydraulic.............................. 1

12 103-1716 Clamp, Hose .......................................... 3

13 103-3506 Seal, Single Lip ...................................... 2

14 103-1807 Fitting, 45°.............................................. 1

1-603921 Boss O-Ring .......................................... 1

15 103-1801 Adapter, Straight .................................... 1

1-603921 Boss O-Ring .......................................... 1

16 103-1799 Elbow,90°............................................... 2

1-603921 Boss O-Ring .......................................... 1

17 321-3 Screw,1/4-20 x 5/8 ................................. 2

18 1-805004 Lockwasher, 1/4..................................... 2

19 103-2156 Adapter, Straight ................................... 2

1-603921 Boss O-Ring .......................................... 1

103-1020 O-Ring (37° Flare #6) ............................. 1

20 109-6130 Pump, Hydraulic..................................... 1

103-7441 Kit, Input Bearing ...................................1

103-8448 Kit, Thrust Bearing ................................. 1

103-7443 Kit, Cylinder Block .................................. 1

105-6184 Kit, Overhaul Seal .................................. 1

103-7488 Fan ........................................................ 1

103-7489 Guard, Fan.............................................1

103-2672 Kit, Shock Valve (200 Bar, no orifice) ..... 1

112-4155 Kit, Shock Valve (200 Bar, .031 orifice) ..1

21 1-603990 Connector, Straight ................................ 4

1-603920 O-Ring (SAE #8) ....................................1

1-603992 O-Ring (37° Flare #8) ............................. 1

22 103-5333 Motor, Wheel Drive ................................ 2

109-5966 Kit, Seal .................................................1

Exmark black touch up spray paint - gloss black.

 Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews.

V Use only for operation below 32°F (0°C).

Description

Qty.

Item Part No.

23 103-3733 Hose, Upper LH..................................... 1

24 103-3735 Hose, Lower LH..................................... 1

25 103-3736 Hose, Upper RH .................................... 1

26 103-3737 Hose, Lower RH .................................... 1

27 109-6046 Sheave, Pump ....................................... 2

28 1-803050 Setscrew, Sq Hd 5/16-18 x 3/4...............2

29 30-1710 Setscrew, Sq Hd Cup 5/16-18 x 1.......... 4

30 1-603050 Spacer ................................................... 1

31 5-1077 Key, Machine 3/16 SQ x 1 ..................... 2

32 1-603991 Adapter, Straight ................................... 4

1-603919 Boss O-Ring .......................................... 1

1-603992 O-Ring (37° Flare #8)............................. 1

33 109-4076 Idler Flat W/Hub..................................... 1

34 103-5694 Kit, Idler Arm (103-4595-03)

35 323-11 Screw, HH 3/8-16 x 2 1/4....................... 1

36 3256-4 Washer, Flat Std 3/8 .............................. 1

37 3290-357 Nut, Whizlock 3/8-16 .............................. 8

38 103-5677 Spacer ................................................... 1

39 32128-33 Nut, Whizlock 1/4-20 .............................. 2

40 109-7738 Sheave, Engine ..................................... 1

41 109-6112 Belt, Pump Drive.................................... 1

42 323-8 Screw,3/8-16 x 1 1/2.............................. 1

43 1-800805 Screw,3/8-16 x 3 1/2 Gr8....................... 1

44 323-7 Screw,3/8-16 x 1 1/4.............................. 4

45 106-7159 O-ring .................................................... 2

46 13-2840 Key, 1/4 x 1/4 x 1 1/4............................ 1

47 302-40 Zerk,90° 1/4-28...................................... 1

48 103-3504 Bearing, Spherical ................................. 2

49 103-3330 Spring, Extension................................... 1

50 321-6 Screw, HH 1/4-20 x 1............................. 2

51 3256-22 Washer, SAE 1/4 ................................... 2

52 103-2916 Guard, Top ............................................ 2

53 103-7262 Pump, Hydraulic .................................... 1

103-7441 Kit, Input Bearing ................................... 1

94-6922 Kit, Thrust Bearing ................................. 1

103-7443 Kit, Cylinder Block.................................. 1

105-6184 Kit, Overhaul Seal.................................. 1

103-2741 Kit, Shock Valve 10A/10L....................... 1

Description

W/Bearings............................................ 1

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-19-

HYDRAULIC GROUP

-20-

DECAL GROUP

Item Part No.

1 109-8482 Decal, Console....................................... 1

2 107-2112 Decal, Warning Slope ............................ 1

3 103-6319 Decal, Check Service............................. 1

4 1-643222 Decal, Belt Routing ................................1

5 1-633706 Decal, Deck Height ................................1

6 1-643339 Decal, Pump Belt Rtg............................. 1

7 103-3270 Decal, 3750 RPM................................... 1

8 103-3999 Decal, Exmark Logo (Console)............... 1

9 1-513742 Decal, No Step....................................... 2

10 1-303508 Decal, Discharge Warning......................1

11 1-513748 Decal, Guard.......................................... 1

12 98-5954 Decal, Missing Cover ............................. 2

13 109-3148 Decal, Bolt Torque .................................1

14 109-0737 Decal, Console....................................... 1

Description

Qty.

Item Part No.

15 103-3113 Decal, Lazer Model................................ 1

16 109-7949 Decal, Wheel Hub.................................. 2

17 1-633462 Decal, Important ....................................1

18 103-1146 Decal, Ultracut 60 .................................. 1

19 103-5881 Decal, Rotating Devices......................... 1

20 103-9256 Decal, Console Top ............................... 1

21 1-523552 Decal, Hyd Tank/Hot Surface................. 1

22 107-2102 Decal, Rops Folding............................... 1

23 1-633922 Decal, Anti-Scalp ...................................1

24 103-2882 Decal, Exmark Logo............................... 1

25 1-403005 Decal, Danger........................................ 2

26 103-1145 Decal, Ultracut 52 .................................. 1

27 103-1147 Decal, Ultracut 72 .................................. 1

103-5472 Decal Kit

Description

Qty.

-21-

DECAL GROUP

-22-

KOHLER ELECTRICAL GROUP

Item Part No.

1 107-9277-03 Hold Down, Battery ................................ 1

2 3296-29 Nut, 5/16-18 Nyloc ................................. 1

3 1-543792 Wingnut, Nyloc.......................................2

4 1-633307 Cable, Battery (-) 40”.............................. 1

5 109-2407 Insulator, Battery....................................1

6 1-800282 Screw, 5/16-18 x 7 ................................. 1

7 3256-2 Washer, 1/4 Flat.....................................2

8 3217-6 Nut, Hex 5/16-18 ................................... 1

9 1-523415 Spring, Seat Switch................................1

10 1-522424-03 Wldmt, Spring Mount.............................. 1

11 321-4 Screw, 1/4-20 x 3/4 ................................ 7

12 32128-33 Nut, 1/4-20 Whizlock ..............................8

13 103-2106 Key, Exmark Logo.................................. 1

1-603511 Key, Ignition ........................................... 1

14 1-513152 Switch, Seat N.C. ...................................1

15 1-513180 Actuator, Seat Switch............................. 1

16 3290-500 Screw, #10-24 x 5/8 ............................... 12

17 1-633181 Plate, Tapped.........................................4

18 1-816001 Fuse-20 Amp ......................................... 2

19 1-633111 Switch, Brake N.O./N.C.......................... 1

V Use dielectric grease on all wiring harness connectors.

Description

Qty.

Item Part No.

20 1-513051 Switch, Drive Lever N.O......................... 2

21 1-303287 Plastic Tie (Small).................................. 5

22 103-5218 Module, Seat Delay ............................... 1

23 109-4736 Asm, Switch W/Nut ................................ 1

24 1-513374 Meter, Engine Hours.............................. 1

25 103-5221 Switch, PTO........................................... 1

26 1-633396 Clip, Loom .69 .......................................3

27V 109-0480 Harness, Wiring ..................................... 1

28 1-303335 Plastic Tie (Large).................................. 3

29 109-7630 Cable, Battery (+)................................... 1

30 1-543393 Insulator, Solenoid (+)............................ 1

31 1-633651 Bolt, Battery Hold Down......................... 2

32 103-5652 Asm, Seat Switch Actuator..................... 1

33 3296-2 Nut, #10-24 Hex Nyloc........................... 4

34 1-643275 Relay, 12V ............................................. 2

35 103-0498 Nut, Ignition ........................................... 1

36 321-2 Screw, 1/4-20 x 1/2................................ 1

37 3256-22 Washer, 1/4 SAE ................................... 1

38 109-7679-03 Mount, Relay ......................................... 1

Description

Qty.

-23-

KAWASAKI ELECTRICAL GROUP

Item Part No.

1 107-9277-03 Hold Down, Battery ................................ 1

2 3296-29 Nut, 5/16-18 Nyloc ................................. 1

3 1-543792 Wingnut, Nyloc.......................................2

4 1-633307 Cable, Battery (-) 40”.............................. 1

5 109-2407 Insulator, Battery....................................1

6 1-800282 Screw, 5/16-18 x 7 ................................. 1

7 3256-2 Washer, 1/4 Flat.....................................2

8 3217-6 Nut, Hex 5/16-18 ................................... 1

9 1-523415 Spring, Seat Switch................................1

10 1-522424-03 Wldmt, Spring Mount.............................. 1

11 321-4 Screw, 1/4-20 x 3/4 ................................ 7

12 32128-33 Nut, 1/4-20 Whizlock ..............................8

13 103-2106 Key, Exmark Logo.................................. 1

1-603511 Key, Ignition ........................................... 1

14 1-513152 Switch, Seat N.C. ...................................1

15 1-513180 Actuator, Seat Switch............................. 1

16 3290-500 Screw, #10-24 x 5/8 ............................... 12

17 1-633181 Plate, Tapped.........................................4

18 1-816001 Fuse-20 Amp ......................................... 2

19 1-633111 Switch, Brake N.O./N.C.......................... 1

20 1-513051 Switch, Drive Lever N.O. ........................2

V Use dielectric grease on all wiring harness connectors.

Description

Qty.

Item Part No.

21 1-303287 Plastic Tie (Small).................................. 5

22 103-5218 Module, Seat Delay ............................... 1

23 109-4736 Asm, Switch W/Nut ................................ 1

24 1-513374 Meter, Engine Hours.............................. 1

25 103-5221 Switch, PTO........................................... 1

26 1-633396 Clip, Loom .69 .......................................3

27V 109-5804 Harness, Wiring ..................................... 1

28 1-303335 Plastic Tie (Large).................................. 2

29 109-7630 Cable, Battery (+)................................... 1

30 1-543393 Insulator, Solenoid (+)............................ 3

31 1-633651 Bolt, Battery Hold Down......................... 2

32 321-2 Screw, 1/4-20 x 1/2................................ 1

33 3296-2 Nut, #10-24 Hex Nyloc........................... 4

34 1-643275 Relay, 12V ............................................. 2

35 103-0498 Nut, Ignition ........................................... 1

36 3256-22 Washer, 1/4 SAE ................................... 1

37 1-633306 Wire, Starter Solenoid............................ 1

38 1-513075 Switch, 12V Solenoid ............................. 1

39 3217-5 Nut, Hex 1/4-20...................................... 1

40 1-805004 Washer, Lock 1/4 Heavy........................ 1

Description

Qty.

-24-

KOHLER ELECTRICAL DIAGRAM

-25-

RECTIFIER/

REGULATOR

GROUND

ELECTRIC

CLUTCH

SEAT

SWITCH

SEAT DELAY

MODULE INPUT

SWITCH IS CLOSED

WITH OPERATOR IN SEAT

SEAT DELAY

MODULE CONTROL

SEAT DELAY

MODULE DIODE

VIOLET

BLACK

BLACK

BLACK

GRAY

TAN

BROWN

BROWN

LT. BLUE

LT. BLUE

BLACK

TAN

TAN

GRAY

KAWASAKI ELECTRICAL DIAGRAM

STARTER

SOLENOID

VIOLET

RED

20 AMP FUSE

VIOLET

VIOLET

YELLOW

TAN

ORANGE

20 AMP FUSE

RED

RED

ORANGE

ORANGE

RED

ORANGE

ORANGE/BLACK STRIPE

BLACK

DK. BLUE

ORANGE

BLACK

ORANGE

OIL PRESSURE

ENGINE KILL

DK. BLUE

WHITE

ORANGE

ORANGE

GRAY

FUEL SOLENOID

DK. GREEN

GRAY

GRAY

DK. GREEN

DK. GREEN

DK. GREEN/WHITE

DK. GREEN

DK. GREEN

ORANGE/BLACK STRIPE

DK. GREEN/WHITE

LT. BLUE

DK. GREEN

DK. GREEN

PINK/BLACK STRIPE

LT. BLUE

LT. BLUE

GRAY

PINK/BLACK STRIPE

WHITE

BLACK

BLACK

BLACK

BLACK

YELLOW

DK. GREEN

LT. GREEN

LT. GREEN

LT. BLUE

KILL

RELAY

START

RELAY

BRAKE

RH MOTION

CONTROL

LH MOTION

CONTROL

OPEN WITH

BRAKE ENGAGED

CLOSED WITH

BRAKE ENGAGED

G006133

IGNITION

SWITCH

IGNITION SWITCH

TERMINAL CONNECTIONS

TERMINAL A  VOLTAGE REGULATOR

TERMINAL B  BATTERY

TERMINAL I  HOUR METER, ENGINE, PTO SWITCH

TERMINAL S  START RELAY

TERMINAL X  SEAT DELAY

TERMINAL Y  HOUR METER, ENGINE, PTO SWITCH

TERMINAL S

TERMINAL I

HOUR

METER

TERMINAL B

TERMINAL A

-26-

ELECTRIC

CLUTCH

SWITCH

TERMINAL Y

TERMINAL X

SWITCH IN - ORANGE TO PINK/BLACK

X + Y

NONE

B + I + A

CIRCUIT "MAKE"

2. RUN

1. OFF

POSITION

SWITCH OUT - ORANGE TO GREY

B + I + S

3. START

NOTE:

CONNECTORS VIEWED FROM WIRE END

MOTION CONTROL SWITCHES ARE

CLOSED WITH CONTROL LEVERS

IN NEUTRAL LOCK POSITION

KOHLER LOGIC SCHEMATIC

-27-

KAWASAKI LOGIC SCHEMATIC

-28-

NOTES

-29-

SERVICE RECORD

Date Description of Work Done Service Done By

-30-

©

A

See Exmark’s Complete

Line of Accessories

Riding Accessories

Custom Ride Seat Suspension System

Roll Over Protection System (ROPS)

Deck Lift Assist Kit

Micro-mulch System

Snow Blade

Hitch Kit
Light Kit

Sun Shade

Trash Container

Turf Striper

Ultra Vac Collection System

Ultra Vac Quick Disposal System

Walk Behind Accessories

Grass Catcher

Micro-mulch System

Steerable Sulky

Sulky Hitch Kit

Turf Striper

Standon

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1997–2008 Exmark Mfg. Co., Inc. Part No. 4500-303 Rev.
Industrial Park Box 808 [phone]
Beatrice, NE 68310 Fax [phone]
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