Exmark Z 4500-485, Z 790 User Manual

Download

LAZER Z® MODELS

ADVANTAGE SERIES

MODELS

For Serial Nos. 790,000 & Higher

Part No. 4500-485 Rev. C

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Brake Handle Assembly ................................................25

Caster Wheel Assembly ...........................................18-19

Controls Group ..............................................................22

Cutter Housing Assembly ................................5, 8, 11, 14

Decal Group ..................................................................37

Deck Group ................................................................3-15

Deck Support Group......................................................20

Deck Idler Assembly......................................................15

Electrical Diagram ....................................................38-39

Electrical Group .............................................................36

Electrical Logic Schematic........................................40-41

Engine Group ...........................................................30-33

Fuel Tank Group............................................................28

Fuel Tank Assembly ......................................................29

Height of Cut Assembly .................................................21

Hydraulic Group ............................................................34

Mainframe Group...........................................................16

Motion Control Group ...................................................23

Park Brake Group .........................................................24

Pump Idler Assembly.....................................................35

ROPS Assembly............................................................17

Seat Group ....................................................................26

Seat W/Tracks Assembly...............................................27

-2-

48” DECK GROUP

Item Part No. Description Qty.

1 109-9027 Asm, Deck W /Decals 484..................... 1

2 103-6401 Blade-Notched...................................... 3

103-6386 Blade, Low Lift...................................... 3

103-6381 Blade, Solid .......................................... 3

103-6396 Blade, Extreme..................................... 3

3 323-8 Screw, HH 3/8-16 x 1 1/2......................18

4 109-2872 Spacer-Pulley ....................................... 2

5 109-0977 Pulley, Idler 5" ...................................... 1

6 109-2796 Pulley, Idler 6" ...................................... 1

7 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 2

8 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 31

9 109-2883 Asm, Deck Idler.................................... 1

10 109-7188 Asm, Discharge Chute.......................... 1

10:1 109-2738 Chute, Discharge.................................. 1

10:2 109-8675-01 Bracket, Discharge Chute ..................... 1

10:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).

O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK484. Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a

103-6391 Blade, Mulching.................................... 3

copper or nickel based anti-seize.

10:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

11 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

12 109-8070 Belt, V-B X 175.75................................ 1

13 109-6982 Wireform, Cover................................... 2

14 109-6935 Cover, Belt RH 46-56 ........................... 1

15 109-6936 Cover, Belt LH 46-56............................ 1

16 116-0133 Extension-Spring.................................. 1

17 109-9010-01 Baffle, Discharge.................................. 1

18 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

19 109-9851 Axle, Anti-Scalp Roller.......................... 3

20 1-603299 Roller-Scalp, Anti ................................. 3

21 98-5975 Washer, Spring Disc 3/8 ...................... 3

22 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 3

23 103-7263 Kit, Antiscalp Roller .............................. 3

24 109-9017 Kit, Cutter Housing 48 .......................... 3

25 109-9642 Asm, Deck Complete 484 .................... 1

-3-

48” DECK W/DECALS ASSEMBLY – 109-9027

Item Part No. Description Qty.

2 1-303508 Decal-Warning, Discharge ..................... 1

3 1-403005 Decal-Danger......................................... 2

4 1-633922 Decal, Antiscalp ..................................... 1

5 98-5954 Decal-Cover, Missing ............................. 2

6 109-3148 Decal, Bolt Torque................................. 1

7 116-0033 Decal, Ultracut 48 Series 4 .................... 1

8 109-9361 Decal, Belt Routing................................ 1

-4-

CUTTER HOUSING ASSEMBLY – 109-9017

Item Part No. Description Qty.

1 103-1330 Guard, Bearing Top ............................... 1

2 103-2535 Spacer, Guard Bottom ........................... 1

3 103-2802 Washer, Spring Disc 3/4 ........................ 1

4 103-2982 Key, Machine 1/4 x 3/16 x 3/4 ................ 1

5Q 103-9086 Kit, Splined Spindle ............................... 1

6 103-3037 Bushing, Splined.................................... 1

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and

sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.

Q Kit includes items 3, 4, 6, 8, & 10.

7 103-8353 Housing, Cutter ..................................... 1

8 109-9220 Screw, SEMS 1/2-20 x 2.19................... 1

9 116-1444 Sheave, Blade Drive ............................. 1

10 3217-46 Nut, Hex 3/4-16 Heavy .......................... 1

11 103-8280 Kit, Cutter Housing ................................ 1

-5-

52” DECK GROUP

Item Part No. Description Qty.

1 109-9012 Asm, Deck W / Decals 524.................... 1

2 1-603299 Roller, Scalp, Anti ................................. 3

3 98-5975 Washer, Spring Disc 3/8....................... 3

4 116-0133 Extension-Spring .................................. 1

5 109-9851 Axle, Anti-Scalp Roller .......................... 3

6 103-6402 Blade-Notched...................................... 3

103-6387 Blade, Low Lift...................................... 3

103-6382 Blade, Solid .......................................... 3

103-6397 Blade, Extreme..................................... 3

7 109-0977 Pulley, Idler 5" ...................................... 1

8 109-2796 Pulley, Idler 6” ...................................... 1

9 109-2872 Spacer-Pulley ....................................... 2

10 109-2883 Asm, Deck Idler.................................... 1

11 109-4994 Belt, V-B............................................... 1

12 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 31

13 109-6935 Cover, Belt RH 46-56 ........................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524.

103-6392 Blade, Mulching.................................... 3

14 109-6936 Cover, Belt LH 46-56............................ 1

15 109-6982 Wireform-Cover.................................... 2

16 109-7188 Asm, Discharge Chute ......................... 1

16:1 109-2738 Chute, Discharge ................................. 1

16:2 109-8675-01 Bracket, Discharge Chute .................... 1

16:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

16:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

17 109-9915-01 Baffle, Discharge 52/60 ........................ 1

18 323-8 Screw, HH 3/8-16 x 1 1/2 ..................... 18

19 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 3

20 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

21 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

22 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 2

23 103-7263 Kit, Antiscalp Roller .............................. 3

24 109-9018 Kit, Cutter Housing 52 .......................... 3

25 109-9644 Asm, Deck Complete 524 .................... 1

-6-

52” DECK W/DECALS ASSEMBLY – 109-9012

Item Part No. Description Qty.

2 1-303508 Decal, Warning Discharge ..................... 1

3 1-403005 Decal, Danger........................................ 2

4 1-633922 Decal, Antiscalp ..................................... 1

5 98-5954 Decal, Cover Missing ............................. 2

6 116-0034 Decal, Ultracut 52 Series 4 .................... 1

7 109-3148 Decal, Bolt Torque................................. 1

8 109-9361 Decal, Belt Routing................................ 1

-7-

CUTTER HOUSING ASSEMBLY – 109-9018

Item Part No. Description Qty.

1 103-8353 Housing, Cutter...................................... 1

2 103-2535 Spacer, Guard Bottom ........................... 1

3Q 103-9086 Kit, Splined Spindle................................ 1

4 103-2982 Key, Machine 1/4 x 3/16 x 3/4 ................ 1

5 103-1330 Guard, Bearing Top ............................... 1

6 116-0186 Sheave, Blade Drive .............................. 1

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and

sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.

Q Kit includes items 3, 4, 6, 8, & 10.

7 103-2802 Washer, Spring Disc 3/4........................ 1

8 3217-46 Nut, Hex 3/4-16 Heavy .......................... 1

9 103-3037 Bushing, Splined ................................... 1

10 109-9220 Screw, SEMS 1/2-20 x 2.19................... 1

11 103-8280 Kit, Cutter Housing ................................ 1

-8-

Item Part No. Description Qty.

60” DECK GROUP

Item Part No. Description Qty.

1 109-9013 Asm, Deck W / Decals 604.................... 1

3 103-6403 Blade, Notched .................................... 3

103-6388 Blade, Low Lift...................................... 3

103-6383 Blade, Solid .......................................... 3

103-6398 Blade, Extreme..................................... 3

4 109-2872 Spacer-Pulley ....................................... 2

5 109-2796 Pulley, Idler 6" ...................................... 1

6 109-2883 Asm, Deck Idler.................................... 1

7 109-0996 Pulley, Idler 8"Flat ................................ 1

8 109-8073 Belt, V-5V ............................................. 1

9 116-0133 Extension-Spring .................................. 1

10 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 2

11 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 37

12 109-9915-01 Baffle, Discharge 52/60 ........................ 1

13 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604. .

103-6393 Blade, Mulching.................................... 3

14 109-6982 Wireform-Cover.................................... 2

15 116-0094 Cover-Belt, RH ..................................... 1

16 109-6938 Cover-Belt, LH...................................... 1

17 109-7188 Asm, Discharge Chute ......................... 1

17:1 109-2738 Chute, Discharge ................................. 1

17:2 109-8675-01 Bracket, Discharge Chute .................... 1

17:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

17:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

18 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

19 109-9851 Axle, Anti-Scalp Roller.......................... 4

20 1-603299 Roller-Scalp, Anti ................................. 4

21 98-5975 Washer, Spring Disc 3/8 ...................... 4

22 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4

23 103-7263 Kit, Antiscalp Roller .............................. 3

24 109-9019 Kit, Cutter Housing 60 .......................... 3

25 109-9646 Asm, Deck Complete 604 .................... 1

-9-

60” DECK W/DECALS ASSEMBLY – 109-9013

Item Part No. Description Qty.

2 1-303508 Decal, Warning, Discharge .................... 1

3 1-403005 Decal, Danger........................................ 2

4 1-633922 Decal, Antiscalp ..................................... 1

5 116-0025 Decal, Ultracut 60 Series 4 .................... 1

6 109-3148 Decal, Bolt Torque................................. 1

7 109-9361 Decal, Belt Routing................................ 1

8 98-5954 Decal-Cover, Missing............................. 2

-10-

CUTTER HOUSING ASSEMBLY – 109-9019

Item Part No. Description Qty.

1 103-1330 Guard, Bearing Top ............................... 1

2 103-2535 Spacer, Guard Bottom ........................... 1

3 103-2802 Washer, Spring Disc 3/4 ........................ 1

4 103-2982 Key, Machine 1/4 x 3/16 x 3/4 ................ 1

5Q 103-9086 Kit, Splined Spindle................................ 1

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and

sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.

Q Kit includes items 3, 4, 6, 8, & 10.

6 103-3037 Bushing, Splined ................................... 1

7 103-8353 Housing-Cutter ...................................... 1

8 109-9220 Screw, SEMS 1/2-20 x 2.19................... 1

9 109-8251 Sheave, Blade Drive 7.25...................... 1

10 3217-46 Nut, Hex 3/4-16 Heavy .......................... 1

-11-

72” DECK GROUP

Item Part No. Description Qty.

1 109-9014 Asm, Deck W /Decals 724..................... 1

2 98-5975 Washer, Spring Disc 3/8....................... 1

3 116-0133 Extension-Spring .................................. 1

4 109-9851 Axle, Anti-Scalp Roller .......................... 4

5 103-6404 Blade, Notched .................................... 3

103-6389 Blade, Low Lift...................................... 3

103-6384 Blade, Solid .......................................... 3

103-6399 Blade, Extreme..................................... 3

6 1-603299 Roller-Scalp, Anti.................................. 4

7 109-2796 Pulley, Idler 6" ...................................... 1

8 109-2872 Spacer-Pulley ....................................... 2

9 109-2883 Asm, Deck Idler.................................... 1

10 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 37

11 116-0094 Cover-Belt, RH ..................................... 1

12 109-6938 Cover-Belt, LH...................................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724 .

103-6394 Blade, Mulching.................................... 3

13 109-6982 Wireform, Cover................................... 2

14 109-7188 Asm, Discharge Chute ......................... 1

14:1 109-2738 Chute, Discharge ................................. 1

14:2 109-8675-01 Bracket, Discharge Chute .................... 1

14:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

14:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

15 109-0996 Pulley, Idler 8"Flat ................................ 1

16 109-9023 Belt, V-5V............................................. 1

17 109-9695-01 Baffle, Discharge 724 ........................... 1

18 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4

19 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

20 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

21 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 2

22 103-7263 Kit, Antiscalp Roller .............................. 4

23 116-0911 Kit, Cutter Housing 72 .......................... 1

24 109-9648 Asm, Deck Complete ........................... 1

-12-

72” DECK W/DECALS ASSEMBLY – 109-9014

Item Part No. Description Qty.

2 1-303508 Decal-Warning, Discharge ..................... 1

3 1-403005 Decal-Danger......................................... 2

4 1-633922 Decal, Antiscalp ..................................... 1

5 98-5954 Decal-Cover, Missing ............................. 2

6 109-3148 Decal, Bolt Torque................................. 1

7 109-9361 Decal, Belt Routing................................ 1

8 116-0944 Decal, Ultracut 72 Series 4 .................... 1

-13-

CUTTER HOUSING ASSEMBLY – 116-0911

Item Part No. Description Qty.

1 103-1330 Guard, Bearing Top ............................... 1

2 103-2535 Spacer, Guard Bottom ........................... 1

3 103-2802 Washer, Spring Disc 3/4 ........................ 1

4 103-2982 Key, Machine 1/4 x 3/16 x 3/4 ................ 1

5Q 103-9086 Kit, Splined Spindle................................ 1

6 103-3037 Bushing, Splined.................................... 1

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and

sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.

Q Kit includes items 3, 4, 6, 8, & 10.

7 103-8353 Housing-Cutter ...................................... 1

8 109-9220 Screw, SEMS 1/2-20 x 2.19................... 1

9 116-0912 Sheave, Blade Drive 8.74...................... 1

10 3217-46 Nut, Hex 3/4-16 Heavy .......................... 1

11 103-8280 Kit, Cutter Housing ................................ 1

-14-

DECK IDLER ASSEMBLY – 109-2883

Item Part No. Description Qty.

1 43-0940 Spacer-Hub, Blower............................... 1

2 103-2916 Guard, Top............................................. 1

3 103-3504 Bearing, Spherical.................................. 2

4 103-3505 Seal, Double Lip..................................... 1

5 103-3506 Seal, Single Lip......................................1

6 103-8743 Pulley, Idler 5"Flanged ........................... 1

7 106-7159 O-Ring ................................................... 2

9 109-7399 Pin, Spring Anchor................................. 1

10 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 2

11 109-7409 Screw, Shoulder 3/8-16 x 5.................... 1

12 323-8 Screw, HH 3/8-16 x 1 1/2....................... 1

13 32120-10 Ring, Retaining...................................... 2

14 302-19 Zerk, 1/4-28 Str...................................... 1

-15-

MAINFRAME GROUP

Item Part No. Description Qty.

1 109-7345 Frame, Main 48/52 W/Decals.................. 1

109-7347 Frame, Main 60 W/Decals ...................... 1

109-7349 Frame, Main 72 W/Decals ...................... 1

1:2 109-9477 Decal, Warning Spring Load ................... 2

1:3 107-2112 Decal, Warning ....................................... 1

1:4 103-2076 Decal, Caution Hot Surface..................... 2

1:5 116-0205 Decal, Belt Drive ..................................... 2

1:6 117-2718 Decal, Spark Arrester.............................. 1

2 109-8863-03 Plate, Rear Guard ................................... 1

3 116-0024-01 Floorpan.................................................. 1

4 1-513658 Bumper ................................................... 2

5 116-0230 Asm, ROPS Service ............................... 1

6 1-811010 Plug ........................................................ 2

7V Asm, Caster W heel (72”) ........................ 2

Asm, Caster W heel (48”, 52” & 60”) ........ 2

9 116-0180 Bumper, Rear LH W/Decal ..................... 1

9:2 103-2076 Decal, Caution Hot Surface..................... 1

10 116-0057-03 Bumper, Rear RH ................................... 1

11 104-8301 Nut, Nyloc 3/8-16 Flg ..............................11

12 3231-22 Bolt, Carriage 3/8-16 x 1 ......................... 7

13 3231-21 Bolt, Carriage 3/8-16 x 3/4 ...................... 4

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Exmark black touch up spray paint – gloss black. V See pages 18 & 19.

14 116-0579

14:2 109-7232 Decal, Motion Control ............................. 1

14:3 109-7929 Decal, Park Brake................................... 1

15 116-0580 Asm, Motion Control Cover W/Decal LH 1

15:2 109-7232 Decal, Motion Control ............................. 1

16 116-0043-03 Guard, Muffler......................................... 1

17 116-0026 Decal, Lazer AS Model ........................... 1

18 32144-10 Screw, HWH 1/4-20 x .62 ....................... 4

19 116-0170 Asm, Guard, Hydro W/Decal .................. 1

19:2 116-0157 Decal, Hydro Oil ..................................... 1

20 116-0171 Asm, Guard, Hydro W/Decal .................. 1

20:2 116-0157 Decal, Hydro Oil ..................................... 1

21 109-9057 Guard, Hydro Rear LH ............................ 1

22 109-9058 Guard, Hydro Rear RH ........................... 1

116-0669 Guard, Hydro Rear RH Trimmed

Rear RH Trimmed (26HP Kaw)............... 1

32 103-2883 Decal, Exmark Logo ............................... 1

39 116-1397 Asm, Air Deflector................................... 1

40 322-6 Screw, HH 5/16-18 x 1 1/4...................... 2

41 1-303334 Washer, Spring Disc 5/16 ....................... 4

42 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 2

-16-

Asm, Motion Control Cover W/Decal RH...

ROPS ASSEMBLY – 116-0230

Item Part No. Description Qty.

3 109-6653 Spacer ................................................... 2

4 116-0019 Asm, Rops Upper W/Decal .................... 1

4:2 107-2102 Decal, Warning, Folding Rops ............... 1

5 109-5337 Bumper, Rops........................................ 2

6 116-0104 Asm, Spring Pin ..................................... 2

7 99-5107 Nut, Lock 1/2-13 .................................... 6

8 3233-10 Bolt, Carriage 1/2-13 x 3 1/2.................. 2

9 325-17 Screw, HH 1/2-13 x 4............................. 4

10 1-513435 Washer, Spring Disc 1/2 ........................ 4

11 109-9233 Bumper, Rubber Push-In ....................... 1

12 116-0090 Decal, Caution Fuel Vent....................... 1

13 116-0960 Spacer................................................... 2

-17-

CASTER WHEEL ASSEMBLY – 48” & 52”

Item Part No. Description Qty.

1 1-543509 Cone, Bearing Tapered Roller ............ 2

2 1-543511 Seal, Grease ...................................... 1

3 116-1092-01 Wld, Caster Fork ................................ 1

4 1-633508 Washer, Spring Disc........................... 3

5 109-9126 Asm, Wheel And Tire W/Axle ............. 1

5:1 103-2768 Guard, Seal ........................................ 2

5:2:1 1-633585 Bearing, Cone Tapered Roller ............ 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.

5:2:2 103-0063 Seal, Double Lip................................. 2

5:2:3V 103-3051 Spacer, Nut ........................................ 2

5:2:4 103-3155 Axle, Caster........................................ 1

5:3 325-42 Screw, HH 1/2-13 x 8 ......................... 1

5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1

6 103-4882 Cap-Grease........................................ 1

7 3296-51 Nut, Nyloc 3/4-10 ............................... 1

-18-

CASTER WHEEL ASSEMBLY – 60” & 72”

Item Part No. Description Qty.

1 1-543509 Cone, Bearing Tapered Roller ............ 2

2 1-543511 Seal, Grease ...................................... 1

3 1-633508 Washer, Spring Disc........................... 3

4 103-1474-01 Fork-Caster ........................................ 1

5 109-9127 Asm, Wheel And Tire W/Axle ............. 1

5:1 103-2768 Guard, Seal ........................................ 2

5:2:1 1-633585 Bearing, Cone Tapered Roller ............ 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.

5:2:2 103-0063 Seal, Double Lip................................. 2

5:2:3V 103-3051 Spacer, Nut ........................................ 2

5:2:4 103-5156 Axle, Caster........................................ 1

5:3 325-39 Screw, HH 1/2-13 x 9 1/2 ................... 1

5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1

6 103-4882 Cap-Grease........................................ 1

7 3296-51 Nut, Nyloc 3/4-10 ............................... 1

-19-

DECK SUPPORT GROUP

Item Part No. Description Qty.

1 109-7952 Asm, Deck Strut..................................... 2

1:2 109-5009 Bushing-Suspension, Rubber................. 2

1:3 109-5010 Spacer ................................................... 2

2 109-5013 Asm, Panhard Rod................................. 1

2:2 109-5009 Bushing-Suspension, Rubber................. 2

2:3 109-5010 Spacer ................................................... 2

3 86-1990 Washer ..................................................6

4 99-5107 Nut, Lock 1/2-13 .................................... 12

5 325-12 Screw, HH 1/2-13 x 3 ............................. 2

6 325-17 Screw, HH 1/2-13 x 4 ............................. 1

7 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 .................. 3

8 116-0818-03 Housing, Bearing ...................................2

9 109-7173 Liner, Bearing ........................................ 2

10 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 .................. 2

11 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 12

12 109-9409 Support, Bearing Cross Shaft Front ....... 2

13 109-9410 Liner, Bearing ........................................ 2

14 9002719 Screw, Carriage 1/2-13 x 2..................... 4

15 109-9840 Screw, Hex Flange 3/8-16 x .80 ............. 4

16 109-7438 Asm, Height Of Cut ................................ 1

17 109-9065 Screw, HH 7/16-14 X 2 .......................... 1

18 3296-23 Nut, Nyloc 1/2-13 ................................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

19 3231-2 Bolt, Carriage 3/8-16 x 1 ........................ 2

20 116-0465-03 Wld, Deck Lift Front............................... 1

21 116-0756 Asm, Deck Lift Chain ............................. 4

22 116-0559 Bolt, 1/2-13 x 4 ......................................1

23 32128-37 Nut, Whizlock 7/16-14 ........................... 6

24 109-9066 Yoke, Deck Adjust ................................. 4

25 3274-18 Screw, SH 5/16-18 x 1 1/4 ..................... 4

26 3218-2 Nut, Jam 5/16-18 ................................... 8

27 116-0459-03 Wld, Deck Lift Rear................................ 1

29 116-0780 Screw, Shoulder HHF 1/2-13 x 1.12....... 2

30 116-0797-03 Link, Deck Lift As................................... 1

31 116-0000 Asm, Extension Spring (60” & 72”)......... 1

116-0886 Asm, Extension Spring (48” & 52”)......... 1

32 109-8757 Pin, Hoc ................................................. 1

33 109-9071-01 Wld, Foot Lever ..................................... 1

34 3256-28 Washer, 3/4 SAE................................... 2

35 323-58 Bolt, HH 3/8-16 x 6 Tap ......................... 1

36 116-0827-01 Weight, Toe Board................................. 1

37 321-8 Screw, HH 1/4-20 x 1 1/4....................... 4

38 3256-22 Washer, 1/4 SAE................................... 4

39 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 4

40 3231-5 Bolt, Carriage 3/8-16 x 1 3/4 .................. 4

-20-

HEIGHT OF CUT ASSEMBLY – 109-7438

Item Part No. Description Qty.

1 62-1330 Bolt-Shoulder ......................................... 1

2 109-7130 Grommet................................................ 1

3 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

4 109-7124 Spring, Extension................................... 1

5 109-7128 Rod, Transport Lock .............................. 1

6 116-0118 Pawl, Transfer Lock ............................... 1

7 109-7335 Asm, Hoc Plate W/Decal ....................... 1

7:2 116-0752 Decal, Cut Of Height.............................. 1

8 109-8250 Grip, Lever............................................. 1

-21-

CONTROLS GROUP

Item Part No. Description Qty.

1 109-8484 Console, Panel W/Decal

W/Decal (All Units Except 26HP Kaw) ... 1

109-9454 Console, Panel W/Decal (26HP Kaw) .... 1

1:2 109-8483 Decal, Control Panel .............................. 1

1:3 109-7330 Decal, Fuse............................................ 1

2 109-8165 Asm, Choke Cable W/Decal

(All Units Except 26 & 29 HP Kaw) ........ 1

109-8167 Asm, Choke Cable

(26 & 29HP Kawasaki).......................... 1

-22-

3 116-0969 Asm, Throttle Cable............................... 1

4 1-807513 Bolt, Carriage #10-24 x 1/2 .................... 4

5 3296-2 Nut, Nyloc #10-24.................................. 4

7 32105-15 Screw, Machine 1/4-20 x 3/4.................. 4

8 116-1278 Console, RH Narrow Asm...................... 1

9 109-9457 Console.LH Narrow Asm ....................... 1

10 105-1853 Clamp, Hose.......................................... 1

11 109-9445 Plug, Plastic........................................... 1

MOTION CONTROL GROUP

Item Part No. Description Qty.

1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1

1:2 109-8054 Bushing, Flanged ................................... 4

2 116-0881 Asm, Mot Ctrl/Bushing LH...................... 1

2:2 109-8054 Bushing, Flanged ................................... 4

3V 116-0648 Screw, HH 5/16-18 x 1 W/Patch............. 2

4 109-4581 Arm, Pump Control ................................ 2

5V 9080046 Screw, HH 1/4-20 x 7/8.......................... 2

6 1-303435 Washer, Spring Disc 1/4 ........................ 2

7 116-0027 Damper, Motion Control ......................... 2

8 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 8

9 3230-2 Bolt, Carriage 5/16-18 x 1 ...................... 2

11 109-5891 Hub, Threaded....................................... 2

12 325-12 Screw, HH 1/2-13 x 3 ............................. 2

16 116-0039 Lever, Motion Control RH....................... 1

17 116-0040 Lever, Motion Control LH ....................... 1

19 109-6589 Asm, Steering Handle RH ...................... 1

19:1 109-5668 Grip, Control Lever................................. 1

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).

20 109-6590 Asm, Steering Handle LH ...................... 1

20:1 109-5668 Grip, Control Lever ................................ 1

21 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 4

22 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4

23 109-5575 Spring, Leaf Rtn..................................... 2

24 109-8106 Asm, Pump Linkage Front (60” & 72”) ... 2

109-8107 Asm, Pump Linkage Rear (48” & 52) ..... 2

24:2 3219-2 Nut, Hex 5/16-24.................................... 2

24:3 1-323245 Spring, Compression ............................. 2

24:4 1-633152 Balljoint.................................................. 1

24:5 1-543017 Balljoint.................................................. 1

25 109-9505 Washer, Spring Disc 1/2 ........................ 4

26 3256-6 Washer.................................................. 2

27 32128-56 Nut, Hex 1/2-13 Flange.......................... 2

29 3256-23 Washer.................................................. 2

30 3218-5 Nut, Jam 1/2-13..................................... 2

31 115-1794 Screw, Hex Flange 5/16-18 x 1 1/2 ........ 2

-23-

PARK BRAKE GROUP

Item Part No. Description Qty.

1 117-0383 Asm, Brake Handle ................................1

2 3230-2 Bolt, Carriage 5/16-18 x 1 ......................2

3 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2

4 60-1730 Pin-Clevis............................................... 2

5 3272-1 Pin, Cotter 1/16 x 1/2 ............................. 2

6 117-6163 Wheel Hub And Stud Asm ..................... 2

6:2 1-633926 Stud-Wheel ............................................ 4

7 115-3590 Asm, Wheel & Tire (48”) ........................2

115-3589 Asm, Wheel & Tire (52”) ........................ 2

115-3588 Asm, Wheel & Tire (60”) ........................ 2

109-8972 Asm, Wheel & Tire (72”) ........................ 2

7:1 109-3645 Wheel (48”) ............................................ 1

109-2875 Wheel (52”)............................................1

109-2871 Wheel (60”)............................................1

109-3156 Wheel (72”)............................................1

7:2 1-653160 Tire (48” & 52”)....................................... 1

1-633993 Tire (60” & 72”)....................................... 1

-24-

8 242-50 Nut, Lug 1/2-20...................................... 8

9 109-2889 Caliper-Brake......................................... 2

10 109-0958 Plate, Brake Mount ................................ 2

11 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4

12 112-8379 Swivel.................................................... 2

13 104-7201 Nut, Nyloc 1/4-20 Flg............................. 2

16 3220-1 Nut, Jam 1/4-28..................................... 2

17 3296-13 Nut, Nyloc 1/4-28 ................................... 2

18 116-0165 Decal, Wheel Hub, Slotted Nut .............. 2

19 115-3584 Cable..................................................... 1

20 115-3585 Cable..................................................... 1

21 1-523157 Washer.................................................. 2

22 1-809036 Nut, Slotted 1-20.................................... 2

23 1-806800 Pin, Cotter 9/64 x 1 1/2.......................... 2

24 3256-24 Washer, 3/8 SAE................................... 4

25 116-0940 Tie ......................................................... 2

26 3219-1 Nut, Hex 1/4-28......................................2

BRAKE HANDLE ASSEMBLY – 117-0383

Item Part No. Description Qty.

1 99-5107 Nut, Lock 1/2-13 .................................... 1

2 117-0380 Spacer ................................................... 1

3 115-3580 Arm, Brake LH ....................................... 1

4 117-0376 Spring Torsion RH ................................. 1

5 115-3574 Plate-Latch............................................. 1

6 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 1

7 117-0382-03 Brake Handle Asm ................................ 1

8 114-1207 Washer, Special..................................... 1

9 114-8187 Spring-Compression .............................. 1

Exmark black touch up spray paint – gloss black.

10 115-3581 Rod-Brake Release ............................... 1

11 115-3592 Grip 1.0 In.............................................. 1

12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64 ............ 1

13 117-0375 Spring Torsion LH.................................. 1

14 115-3579 Arm, Brake RH ...................................... 1

15 117-0379 Bolt, Shoulder 1/2-13 x 5.57 .................. 1

16 117-0378 Washer.................................................. 1

17 115-2750 Knob...................................................... 1

-25-

SEAT GROUP

Item Part No. Description Qty.

1 116-0852 Seat, Exmark ......................................... 1

4 109-9036 Mount, Seat W/Decals ...........................1

8 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 8

11 116-0192-03 Plate, Seat Support................................ 1

Exmark black touch up spray paint – gloss black

12 3230-22 Bolt, Carriage 5/16-18 x 1 Sp................. 4

21 103-2883 Decal, Exmark Logo .............................. 1

25 3217-6 Nut, Hex 5/16-18....................................2

26 1-323539 Spacer, Blade Drive............................... 2

-26-

SEAT W/TRACKS ASSEMBLY – 116-0037

Item Part No. Description Qty.

1 109-9801 Set, Seat Track ...................................... 1

2 109-9813 Set, Arm Rest Pads ............................... 1

3 109-9804 Kit, Arm Rest Set ...................................1

4 109-9805 Kit, Seat Belt W /Long Buckle ................. 1

5 109-9818 Cover, Cushion...................................... 1

6 109-9809 Cover, Back ........................................... 1

7 82-2190 Switch.................................................... 1

-27-

FUEL TANK GROUP

Item Part No. Description Qty.

1 109-9357 Asm, Fuel Tank...................................... 1

109-9656 Asm, Fuel Tank W/O Sender ................. 1

6 32128-33 Nut, Whizlock 1/4-20.............................. 2

11 109-2365 Bumper-Rubber (W/Stud) ...................... 2

23 109-9450 Tube, Fuel Vent Drain............................ 1

24 109-9491 Asm, Fuel Manifold Vent........................ 1

25 105-1853 Clamp, Hose.......................................... 1

-28-

FUEL TANK ASSEMBLY – 109-9357 & 109-9656

Item Part No. Description Qty.

2 46-6560 Bushing.................................................. 4

3 109-9364 Fitting, Fuel W/Line And Screen ............1

4 9107944 Screw-Pan ............................................. 5

5 3253-17 Washer, Lock 3/16 .................................5

6 116-0003 Sender, Fuel Level

W/Gasket & Tube (109-9357 only).........1

6:1 109-9620 Gasket ...................................................1

7 109-9619 Cap, Fuel ...............................................1

8 109-9447 Tube, RH Vent....................................... 1

9 109-9448 Tube, LH Vent ....................................... 1

10 109-9449 Tube, Rear Vent .................................... 1

11 1-603770 Valve, Fuel ............................................ 1

12 2412-98 Clamp, Hose.......................................... 2

13 109-0650 Hose-Fuel.............................................. 1

14 109-9678 Cover, Plastic

Fuel Tank (109-9656 only)..................... 1

-29-

ENGINE GROUP – 20HP BRIGGS & STRATTON

Item Part No. Description Qty.

2 116-0993 Sheave, W/Hub......................................1

3 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1

4 109-8138-01 Anchor, Clutch ....................................... 1

5 109-9155 Clutch .................................................... 1

6 1-603610 Washer, Spring Disc 7/16 ...................... 2

7V 116-1066 Screw, HH 7/16-20 x 2 3/4 W/Loctite .....1

8 98-5975 Washer, Spring Disc 3/8 ........................ 4

9 32144-102 Screw, HWH 3/8-16 X 1 1/2 Taptite ....... 4

10 116-1447 Asm, Hose Oil Drain W/Plug .................. 1

10:1 109-1012 Plug .......................................................1

11 3231-22 Bolt, Carriage 3/8-16 x 1 ........................1

12 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

13 116-1005 Bracket, Muffler...................................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

 Use Teflon Pipe Sealant or equivalent on threads.

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

14 116-1004 Manifold, Exhaust .................................. 1

15 109-9280 Muffler ................................................... 1

16 94-2413 U-Nut 5/16-18........................................ 2

17 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2

18 3253-4 Washer, Lock 5/16................................. 3

19 322-2 Screw, HH 5/16-18 x 5/8........................ 3

20 2412-98 Clamp, Hose.......................................... 2

21 116-1020 Asm, Design Harness ............................ 1

22 105-1853 Clamp-Hose, Hydro ............................... 1

23 109-0293 Hose, Fuel 8 1/2” ...................................1

24 32128-20 Nut, Whizlock 5/16-18 ........................... 2

25 3234-28 Screw, HH FLG 5/16-18 x 1/2 ................ 2

26 116-1455 Fitting, Straight ...................................... 1

-30-

ENGINE GROUP – 20-27HP KOHLER

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub 23,25 and 27 HP .......... 1

116-0993 Sheave, W/Hub 20 HP........................... 1

3 109-9282 Clutch, CMS-200 23,25 and 27 HP ....... 1

109-9155 Clutch, CMS-175 20 HP......................... 1

4 109-6919 Washer, Clutch ...................................... 1

5 1-603610 Washer, Spring Disc 7/16 ...................... 2

6V 109-9761 Screw, HH 23,25 and 27 HP .................. 1

116-1066 Screw, HH 20HP.................................... 1

7 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1

8 116-0807 Manifold, Exhaust .................................. 1

9 109-9230 Bracket, Muffler...................................... 1

10 109-9280 Muffler.................................................... 1

11 32144-102 Screw, HWH 3/8-16 X 1 1/2 Taptite ....... 4

12 98-5975 Washer, Spring Disc 3/8 ........................ 5

14 116-0013 Asm, Oil Drain Hose With Plug .............. 1

14:1 109-1012 Plug ....................................................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

 Use Teflon Pipe Sealant or equivalent on threads.

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

15 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 3

16 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1

17 104-8301 Nut, Nyloc 3/8-16 Flg............................. 2

18 109-8138-01 Anchor, Clutch ....................................... 1

19 94-2413 U-Nut ..................................................... 3

20 3253-4 Washer, Lock 5/16................................. 3

21 322-2 Screw, HH 5/16-18 x 5/8........................ 3

22 109-0286 Hose, Fuel Line 35" ............................... 1

23 2412-98 Clamp, Hose.......................................... 2

24 105-1853 Clamp, Hose.......................................... 1

25 323-5 Screw, HH 3/8-16 X 7/8 ......................... 1

27 1-303435 Washer, Spring Disc 1/4 ........................ 1

28 33113-020 Screw, HH M6-1 x 12mm....................... 1

-31-

ENGINE GROUP – 29HP KAWASAKI

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub...................................... 1

3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1

4 109-6919 Washer, Clutch ...................................... 1

5 1-603610 Washer, Spring Disc 7/16 ...................... 2

6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1

7 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1

10 33114-020 Screw, HH M8-1.25 x 20mm .................. 3

11 109-4490 Asm, Hose-Oil Drain W/Plug.................. 1

11:2 109-1012 Plug ....................................................... 1

12 98-5975 W asher, Spring Disc 3/8 ........................ 4

13 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1

14 109-8138-01 Anchor, Clutch ....................................... 1

15 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

24 1-303334 Washer, Spring Disc 5/16 ...................... 3

25 94-2413 U-Nut ..................................................... 2

26 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2

27 322-2 Screw, HH 5/16-18 x 5/8........................ 3

28 109-9280 Muffler, Small Engine............................. 1

29 109-9250 Manifold, Exhaust .................................. 1

30 116-0203 Bracket, Muffler ..................................... 1

31 109-0296 Hose, Fuel Line 15" ............................... 1

32 2412-98 Clamp, Hose.......................................... 2

33 105-1853 Clamp, Hose.......................................... 1

34 3253-4 Washer, Lock 5/16................................. 3

-32-

ENGINE GROUP – 26HP KAWASAKI LIQUID-COOLED

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub...................................... 1

3 109-9282 Clutch, CMS-200 W/Spot Brake............. 1

4 109-6919 Washer, Clutch ...................................... 1

5 1-603610 Washer, Spring Disc 7/16 ...................... 2

6▲ 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1

7 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1

8 109-4490 Asm, Hose-Oil Drain W/Plug.................. 1

8:2 109-1012 Plug ....................................................... 1

9 33114-025 Screw, HH M8-1.25 x 25mm .................. 4

10 1-303334 W asher, Spring Disc 5/16 ...................... 6

11 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1

12 109-8138-01 Anchor, Clutch ....................................... 1

13 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

14 109-9219 Bracket, Muffler...................................... 1

15 109-9280 Muffler.................................................... 1

16 109-9216 Manifold, Exhaust ................................. 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140). Exmark black touch up spray paint – gloss black.)

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

17 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2

18 94-2413 U-Nut ..................................................... 2

19 33103-016 Screw, HH FLG M6-1 x 16mm ............... 2

20 33114-016 Screw, HH M8-1.25 x 16mm .................. 1

21 322-2 Screw, HH 5/16-18 x 5/8........................ 3

22 109-9194-03 Plate, Rectifier Mount ............................ 1

23 32105-12 Screw .................................................... 2

24 3296-2 Nut, Nyloc #10-24 .................................. 2

25 109-0284 Hose, Fuel Line 29" ............................... 1

26 2412-98 Clamp, Hose.......................................... 2

27 105-1853 Clamp, Hose.......................................... 1

28 98-9346 Sender-Temperature ............................. 1

29+

109-9464 Adapter, 3/8-M16................................... 1

30 3253-4 Washer, Lock 5/16................................. 3

31 116-0906 Decal, Shell DEX-COOL........................ 1

-33-

HYDRAULIC GROUP

Item Part No. Description Qty.

1 109-2182 Asm, Pump Idler ....................................1

2 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 1

3 116-1322 Asm, Hydro LH 12CC

W/Check (48” & 52”)..............................1

116-1324 Asm, Hydro LH 12CC

W/Shock (60” & 72”) .............................. 1

4 109-3388 Belt, V ....................................................1

5 116-0133 Spring, Extension................................... 1

6 109-9375 Cradle, Machined Hydro......................... 1

7 3231-41 Bolt-Carriage..........................................1

8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 .................. 6

9 99-5107 Nut, Lock 1/2-13 .................................... 6

10 325-8 Screw, HH 1/2-13 x 1 1/4 ....................... 4

 Not shown

11 116-1323 Asm, Hydro RH 12CC

W/Check (48” & 52”).............................. 1

116-1325 Asm Hydro, RH 12CC

W/Shock (60” & 72”).............................. 1

12 117-0377 Bracket, Anchor Cable........................... 2

13 116-0164 Filter, Hydro........................................... 2

14 116-0233 Fan, Hydro............................................. 2

15 116-0234 Pulley, Hydro ......................................... 2

16 116-0235 Handle, Hydro Bypass Valve ................. 2

17 116-0236 Dipstick, Hydro ...................................... 2

18 116-0237 Gasket, Hydro Dipstick .......................... 2

19 109-9828 Oil, Exmark Premium Hydro .................. 4

-34-

PUMP IDLER ASSEMBLY – 109-2182

Item Part No. Description Qty.

2 43-0940 Spacer-Hub, Blower............................... 1

3 103-3504 Bearing, Spherical.................................. 2

4 103-3505 Seal, Double Lip..................................... 1

5 103-3506 Seal, Single Lip ...................................... 1

6 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

7 106-7159 O-Ring ................................................... 2

8 323-8 Screw, HH 3/8-16 x 1 1/2....................... 1

9 32120-10 Ring, Retaining ...................................... 2

10 302-19 Zerk, 1/4-28 Str...................................... 1

11 109-8076 Pulley, Idler 5" X 1" Nylon ...................... 1

12 109-7399 Pin, Spring Anchor................................. 1

-35-

ELECTRICAL GROUP

Item Part No. Description Qty.

2V 115-3869 Harness-Wire, Main (Liquid-Cooled) ...... 1

115-2796 Harness-Wire, Main (Air-Cooled) ........... 1

2:1 103-3895 Diode-TVS ............................................. 1

2:2 218-578 Fuse-10 Amp ......................................... 1

2:3 109355 Fuse-15 Amp ......................................... 1

2:4 109102 Fuse-25 Amp ......................................... 2

2:5 116-0053 Cap-Plug................................................ 1

3 116-0916 Fuel/Hour Meter Asm ............................. 1

4 1-603511 Key, Ignition........................................... 1

4 103-2106 Key, Exmark Logo.................................. 1

4 63-8360 Key-Ignition............................................ 1

5 110-6765 Switch-Single Pole N.O. ......................... 2

6 116-0042-03 Strap-Tie Down, Battery ......................... 1

7 1-633651 Bolt-Holddown........................................ 2

8 1-543792 Wingnut, Nyloc 1/4-20............................ 2

Exmark black touch up spray paint - gloss black. V Use dielectric grease on all wiring harness connectors.

9 1-643275 Relay, 12VDC 40 Amp........................... 1

10 114-1218 Cable-Battery, Negative......................... 1

11 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2

12 104-8300 Nut, Nyloc 5/16-18 Flg........................... 2

13 1-303287 Tie, Cable 5 1/2 (Small)......................... 3

14 82-2190 Switch.................................................... 1

15 116-0229 Switch, Ignition ...................................... 1

16 116-0124 Switch, PTO 10A ................................... 1

17 104-2065 Screw, HWH #10-24 x 3/8 ..................... 1

18 115-3864 Cable-Battery, Positive .......................... 1

19 3256-24 Washer, 3/8 SAE................................... 1

20 103-0205 Alarm, Dual Tone 12VDC ...................... 1

21 110-0941 Gauge-Temperature .............................. 1

22 1-303335 Tie, Cable 7 15/16 (Large)..................... 1

-36-

DECAL GROUP

Item Part No. Description Qty.

1 109-7069 Decal, Console ...................................... 1

2 109-9477 Decal, Warning Spring Load ..................2

3 107-2102 Decal, ROPS Folding.............................1

4 98-5954 Decal, Danger........................................ 2

5 1-403005 Decal, Danger........................................ 2

6 107-2112 Decal, Warning Slope ............................ 1

7 1-633922 Decal, Anti-Scalp ................................... 1

8 116-0157 Decal, Hydro Oil..................................... 2

9 109-7330 Decal, Fuse............................................ 1

10 109-3148 Decal, Bolt Torque ................................. 1

11 103-2076 Decal, Hot Surface................................. 3

12 109-8483 Decal, Control Panel .............................. 1

13 109-7929 Decal, Park Brake .................................. 1

14 116-0752 Decal, Cut of Height............................... 1

15 116-0211 Decal, Service Aid.................................. 1

16 109-9361 Decal, Belt Routing................................ 1

17 116-0090 Decal, Caution Fuel Vent....................... 1

18 109-7232 Decal, Motion Control ............................ 2

19 116-0165 Decal, Wheel Hub.................................. 2

20 117-2718 Decal, Spark Arrester ............................ 1

21 116-0205 Decal, Belt Drive.................................... 2

22 115-2765 Decal, Fuel/Hour meter.......................... 1

23 1-303508 Decal, Discharge Warning ..................... 1

24 116-0906 Decal, Shell DEX-COOL .......................1

25 116-0033 Decal, UltraCut 48 Series 4 ................... 1

26 116-0034 Decal, UltraCut 52 Series 4 ................... 1

27 103-2883 Decal, Exmark Logo .............................. 2

28 116-0025 Decal, UltraCut 60 Series 4 ................... 1

29 116-0944 Decal, UltraCut 72 Series 4 ................... 1

30 116-0026 Decal, Lazer AS..................................... 1

-37-

AIR-COOLED ELECTRICAL DIAGRAM

-38-

LIQUID-COOLED ELECTRICAL DIAGRAM

FUEL SENDER

FUSE BLOCK

IGNITION SWITCH

TEMPERATURE

TERM (2)

TERM (4)

C A B

BLACK

1 3 2 4 5 6 7 8

RED

5 4 3 1 2

GAUGE

ORANGE

VIOLET

PINK

TERM (1)

TERM (3)

TEMP

SENDER

GREEN

BLACK

ENGINE

26354

B+

REGULATOR

VIOLET

RED

MAG

START

FUEL SOLENOID

GROUND

BLACK

G008588

WHITE BROWN YELLOW TAN BLUE PINK

BLACK GREEN

GRAY VIOLET RED

9 12 3 10 1 8 6 5 11 2 4 7

ORANGE

HOUR METER/MODULE

SEAT SWITCH

9 8

PTO SWITCH

PINK

2 1

7 4 5 9 3 6 8 1 2

PINK

ORANGE

PINK

BROWN

RH NEUTRAL

SWITCH

GRAY

BLACK

LT. GREEN

LH NEUTRAL

SWITCH

BLACK

PINK

ORANGE

PINK

BLUE

A B

BLACK

BROWN

A B

PINK

BRAKE

SWITCH

2 3 1 5 4

NOTE:

CONNECTORS VIEWED FROM MATING CONNECTOR

PULSE

ALARM

(+)

ALARM

PTO

CLUTCH

TVS

DIODE

START RELAY

IGNITION SWITCH

TERMINAL CONNECTIONS

TERMINAL A ACCESSORY

TERMINAL B BATTERY

TERMINAL I IGNITION

TERMINAL R RECTIFIER

TERMINAL R

TERMINAL B

TERMINAL A

TERMINAL I

TERMINAL S START

TERMINAL S

NONE

B + R + I + A

CIRCUIT "MAKE"

2. RUN

1. OFF

POSITION

B + R + I + S

3. START

-39-

AIR-COOLED ELECTRICAL LOGIC SCHEMATIC

-40-

LIQUID-COOLED ELECTRICAL LOGIC SCHEMATIC

SW1

(IGNITION)

Ignition switch terminal locations

viewed from back

S I

23 5

B R

4 1

SPARK PLUG

STARTER

IGNITION

MODULES

SPARK PLUG

R A

KEY SW

OFF = no connections

ON = BRIA

START = BRIS

25A

OR R GY

START

MAG

REG

(START RELAY)

FUEL

SOLENOID

B+

25A

TEMP SW

BK = BLACK

BN = BROWN

BU = BLUE

GN = GREEN

GY = GREY

LT GR = LIGHT GREEN

G008614

OR = ORANGE

PK = PINK

R = RED

T = TAN

V = VIOLET

W = WHITE

15A

OR OR

OPTIONAL

GND

ACCESSORIES

SW7

(SEAT)

SW6

(BRAKE)

SW5

(NEUT_R)

PK PK

LTGR

(PTO SWITCH)

SW2

SW4

(NEUT_L)

B+

KEY_S

KEY_A

SEAT

BRAKE

HOUR METER

BN V

FUEL SENDER

(P)

(s)

(+)

ALARM 2 TONE

NEUTRAL

PTO

FUEL

10A

TEMP GAUGE

START_RELAY

MAGNETO

FUEL_SOLENOID

GROUND

BK PK

TVS DIODE

PTO

CLUTCH

GND

-41-

-42-

Exmark Z 4500-485, Z 790 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual