Exmark Z 4500-484 User Manual

LAZER Z® MODELS

For Serial Nos.
790,000 & Higher

Part No. 4500-484 Rev. A

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Brake Handle Assembly ................................................22

Caster Wheel Assembly ...........................................15-16

Controls Group..............................................................19

Cutter Housing Assembly..............................................12

Decal Group ..................................................................34

Deck Group ................................................................3-10

Deck Support Group......................................................17

Deck Idler Assembly......................................................11

Electrical Diagram .........................................................35

Electrical Group.............................................................33

Electrical Logic Schematic.............................................36

Engine Group ...........................................................27-30

Fuel Group.....................................................................25

Fuel Tank Assembly......................................................26

Height of Cut Assembly.................................................18

Hydraulic Group ............................................................31

Mainframe Group........................................................... 13

Motion Control Group ...................................................20

Park Brake Group .........................................................21

Pump Idler Assembly.....................................................32

ROPS Assembly............................................................14

Seat Group....................................................................23

Seat W/Tracks Assembly...............................................24

-2-

Item Part No. Description Qty.

48” DECK GROUP

Item Part No. Description Qty.

1 109-9008 Asm, Deck W/Decals 486.....................1

2 98-5975 Washer, Spring Di sc 3/8... ........... .........3

3 103-3037 Bushing, Splined ..................................3

4 116-0133 Spring, Extension .................................1

5 109-9851 Axle, Anti-Scalp Roller..........................3

6 103-6401 Blade, Notched.....................................3

O

103-6386 Blade, Low Lift......... ........... . .................3

103-6381 Blade, Solid..........................................3

103-6396 Blade, Extreme.....................................3

7 103-8415 Roller, Anti-Scalp..................................3

8 103-9522 Spacer, Splined Stepped.. ........... . ........3

9 103-9523 Spacer, Splined....................................3

10 109-0977 Pulley, Idler 5" ..... ........... ........... ...........1

11 109-2796 Pulley, Idler 6" ..... ........... ........... ...........1

12 109-2798 Sheave, Blade Drive 5.72. ....................3

13 109-2872 Spacer, Pulley......................................2

14 109-2883 Asm, Deck Idler....................................1

15 109-9220 Screw, SEMS Hex 1/2-20 x 2.18...........3

16 109-6658 Nut, Nyloc 3/8-16 Flg............................31

17 109-6917 Asm, Spindle Housing..........................3

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).

O Requires i n stallation of Micro-Mulch acces sory for proper mulching. Mulch ki t P/N MK486.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a

103-6391 Blade, Mulching....................................3

copper or nickel based anti-s ei ze.

17:1 103-9504 Guard, Bottom......................................1

17:2 103-9539 Asm, Cutter Housing............................1

17:3 109-0916 Nut, Spindle 7/8-14 ..............................1

17:4Q 109-6881 Spindle, Double Spline.........................1

18 109-6935 Cover, Belt RH 46-56...........................1

19 109-6936 Cover, Belt LH 46-56............................1

20 109-6982 Wireform, Cover...................................2

21 109-7033 Nut, Flange 5/8-18 Centerlock..............3

22 109-7188 Asm, Discharge Chute .........................1

22:1 109-2738 Chute, Discharge .................................1

22:2 109-8675-01 Bracket, Discharge Chute ....................1

22:3 3231-22 Bolt, Carriage 3/8-16 x 1.......................3

22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................3

23 109-8070 Belt, V-B X 175.75................................1

24 109-9010-01 Baffle, Discharge 484/486....................1

25 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 3

26 3231-22 Bolt, Carriage 3/8-16 x 1.......................1

27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4.................2

28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2.................2

29 109-2098 Kit, Anti-Scalp......................................3

30 109-9643 Asm, Deck Complete 486 .................... 1

-3-

48” DECK W/DECALS ASSEMBLY – 109-9008

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Discharge Warning ......... ........... .1

3 1-403005 Decal, Danger........................................2

4 1-633922 Decal, Anti-Scalp ...................................1

5 98-5954 Decal, Danger........................................2

6 109-3148 Decal, Bolt Torque.................................1

7 109-9361 Decal, Belt Routing................................1

8 109-9437 Decal, Ultracut 48..................................1

-4-

52” DECK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-9149 Asm, Deck W/ Decals 526.................... 1

2 98-5975 Washer, Spring Di sc 3/8... ........... ......... 3

3 103-3037 Bushing, Splined . ........... . ........... . ......... 3

4 116-0133 Spring, Extension ..... . ........... ................ 1

5 109-9851 Axle, Anti-Scalp Roller... . ........... . .......... 3

6 103-6402 Blade-Notched...................................... 3

O

103-6387 Blade, Low Lift......... ........... . ........... . ..... 3

103-6382 Blade, Solid.......................................... 3

103-6397 Blade, Extreme..................................... 3

7 103-8415 Roller, Anti-Scalp.................................. 3

8 103-9522 Spacer, Splined Stepped.. ........... . ........ 3

9 103-9523 Spacer, Splined.................................... 3

10 109-0977 Pulley, Idler 5" ..... ........... ..................... . 2

12 109-2872 Spacer, Pulley...................................... 2

13 109-2883 Asm, Deck I dl er.. . ........... ...................... 1

14 109-4994 Belt, V-B X 186.00". .............................. 1

15 109-9220 Screw, SEMS Hex 1/2-20 x 2.18........... 3

16 109-6658 Nut, Nyloc 3/8-16 Flg............................31

17 109-6917 Asm, Spindle Hous i ng .......................... 3

17:1 103-9504 Guard, Bottom.............. . ...................... . 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).

O Requires i n stallation of Micro-Mulch acces sory for proper mulching. Mulch ki t P/N MK526.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a

103-6392 Blade, Mulching.................................... 3

copper or nickel based anti-s ei ze.

17:2 103-9539 Asm, Cutter Housing............................ 1

17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1

17:4Q 109-6881 Spindle, Double Spline......................... 1

18 109-6935 Cover, Belt RH 46-56........................... 1

19 109-6936 Cover, Belt LH 46-56............................ 1

20 109-6982 Wireform, Cover................................... 2

21 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3

22 109-7188 Asm, Discharge Chute ......................... 1

22:1 109-2738 Chute, Discharge ................................. 1

22:2 109-8675-01 Bracket, Discharge Chute .................... 1

22:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

23 109-9915-01 Baffle, Discharge 52/60........................ 1

24 116-0185 Sheave, Blade Drive............................. 3

25 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 3

26 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 2

29 109-2098 Kit, Antiscalp........................................ 3

30 109-9645 Asm, Deck Complete 526 .................... 1

-5-

52” DECK W/DECALS ASSEMBLY – 109-9149

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Warning, Discharge ........ ........... . 1

3 1-403005 Decal, Danger...... ........... . ........... ........... 2

4 1-633922 Decal, Antiscalp..................................... 1

5 98-5954 Decal, Cover, Missing........... ........... ...... 2

6 109-3148 Decal, Bolt Torque................................. 1

7 109-9361 Decal, Belt Routing................................ 1

8 109-9438 Decal, Ultracut 52 Series 6.................... 1

-6-

60” DECK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-9148 Asm, Deck W/ Decals 606.................... 1

2 98-5975 Washer, Spring Di sc 3/8... ........... ......... 4

3 103-3037 Bushing, Splined . ........... . ........... . ......... 3

4 116-0133 Spring, Extension ..... . ........... ................ 1

5 109-9851 Axle, Anti-Scalp Roller... . ........... . .......... 3

6 103-6403 Blade, Notched..................................... 3

O

103-6388 Blade, Low Lift......... ........... . ........... . ..... 3

103-6383 Blade, Solid.......................................... 3

103-6398 Blade, Extreme..................................... 3

7 103-8415 Roller, Anti-Scalp.................................. 4

8 103-9522 Spacer, Splined Stepped.. ........... . ........ 3

9 103-9523 Spacer, Splined.................................... 3

10 109-2796 Pulley, Idler 6" ..... ........... ..................... . 1

11 109-2872 Spacer, Pulley...................................... 1

12 109-2883 Asm, Deck I dl er.. . ........... ...................... 1

13 109-9220 Screw, SEMS Hex 1/2-20 x 2.18........... 3

14 109-6658 Nut, Nyloc 3/8-16 Flg............................32

15 109-6917 Asm, Spindle Hous i ng .......................... 3

15:1 103-9504 Guard, Bottom.............. . ...................... . 1

15:2 103-9539 Asm, Cutter Housi ng ... ........... .............. 1

15:3 109-0916 Nut, Spindle 7/8-14......... ........... . .......... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).

O Requires i n stallation of Micro-Mulch acces sory for proper mulching. Mulch ki t P/N MK606.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a

103-6393 Blade, Mulching.................................... 3

copper or nickel based anti-s ei ze.

15:4Q 109-6881 Spindle, Double Spline......................... 1

16 116-0094 Cover, Belt RH 60-72........................... 1

17 109-6938 Cover, Belt LH 60-72............................ 1

18 109-6982 Wireform, Cover................................... 2

19 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3

20 109-7188 Asm, Discharge Chute ......................... 1

20:1 109-2738 Chute, Discharge ................................. 1

20:2 109-8675-01 Bracket, Discharge Chute .................... 1

20:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

20:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

21 109-8073 Belt, V-5V-198.75................................. 1

22 109-9915-01 Baffle, Discharge 52/60........................ 1

23 109-8590 Pulley, Idler 8 In Flanged...................... 1

24 109-9416 Wld, Spacer Idler ................................. 1

25 109-9511 Sheave, Blade Drive 7.25..................... 3

26 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 4

27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1

30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 1

31 109-2098 Kit, Antiscalp........................................ 4

32 109-9647 Asm, Deck Complete 606 .................... 1

-7-

60” DECK W/DECALS ASSEMBLY – 109-9148

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Warning, Discharge ........ ........... . 1

3 1-403005 Decal, Danger...... ........... . ........... ........... 2

4 1-633922 Decal, Antiscalp..................................... 1

5 98-5954 Decal, Cover, Missing........... ........... ...... 2

6 109-3148 Decal, Bolt Torque................................. 1

7 109-9361 Decal, Belt Routing................................ 1

8 109-9439 Decal, Ultracut 60 Series 6.................... 1

-8-

72” DECK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-9133 Asm, Deck W/ Decals 726.................... 1

2 98-5975 Washer, Spring Disc 3/8.......... ........... .. 4

3 103-3037 Bushing, Splined .... ...................... . ....... 3

4 116-0133 Spring, Extension ........ . ........... ............. 1

5 109-9851 Axle, Anti-Scalp Roller...... ........... . ........ 4

6 103-6404 Blade, Notched..................................... 3

103-6394 Blade, Mulching.................................... 3

O

103-6389 Blade, Low Lift.... .................................. 3

103-6384 Blade, Solid.......................................... 3

103-6399 Blade, Extreme..................................... 3

7 103-8415 Roller, Anti-Scalp.................................. 4

8 103-9522 Spacer, Splined Stepped..... ........... . ..... 3

9 103-9523 Spacer, Splined.................................... 3

10 109-2180 Sheave, Blade Drive 9.00............ . ........ 3

11 109-2796 Pulley, Idler 6" .............. ..................... ... 1

12 109-2872 Spacer, Pulley ...................................... 1

13 109-2883 Asm, Deck Idler.......... . ........... .............. 1

14 109-9220 Screw, SEMS Hex 1/2-20 x 2.18...... ..... 3

15 109-6658 Nut, Nyloc 3/8-16 Flg..... . ........... . ..........32

16 109-6917 Asm, Spindl e Housing.............. . ........... 3

16:1 103-9504 Guard, Bottom........... . ........... . ........... . .. 1

16:2 103-9539 Asm , Cutter Housing ................... ......... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).

O Requires i n stallation of Micro-Mulch acces sory for proper mulching. Mulch ki t P/N MK726
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a

copper or nickel based anti-s ei ze.

16:3 109-0916 Nut, Spindle 7/8-14 .............. ................ 1

16:4Q 109-6881 Spindle, Double Spline......................... 1

17 116-0094 Cover, Belt RH 60-72........................... 1

18 109-6938 Cover, Belt LH 60-72............................ 1

19 109-6982 Wireform, Cover................................... 2

20 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3

21 109-7188 Asm, Discharge Chute ......................... 1

21:1 109-2738 Chute, Discharge ................................. 1

21:2 109-8675-01 Bracket, Discharge Chute .................... 1

21:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3

21:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3

22 109-8590 Pulley, Idler 8 In Flanged...................... 1

23 109-9023 Belt, V-5V X 219.00" ............................ 1

24 109-9695-01 Baffle, Discharge 726........................... 1

25 109-9416 Wld, Spacer Idler ................................. 1

26 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4

27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2

28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2

29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1

30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 1

31 109-2098 Kit, Antiscalp........................................ 3

32 109-9649 Asm, Deck Complete 726 .................... 1

-9-

72” DECK W/DECALS ASSEMBLY – 109-9133

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Warning, Discharge ........ ........... . 1

3 1-403005 Decal, Danger...... ........... . ........... ........... 2

4 1-633922 Decal, Antiscalp..................................... 1

5 98-5954 Decal, Cover, Missing........... ........... ...... 2

6 109-3148 Decal, Bolt Torque................................. 1

7 109-9361 Decal, Belt Routing................................ 1

8 109-9440 Decal, Ultracut 72 Series 6.................... 1

-10-

DECK IDLER ASSEMBLY – 109-2883

Item Part No. Description Qty.

Item Part No. Description Qty.

1 43-0940 Spacer-Hub, Blower...............................1

2 103-2916 Guard, Top.............................................1

3 103-3504 Bearing, Spherical..................................2

4 103-3505 Seal, Double Lip..... ...................... . .........1

5 103-3506 Seal, Single Lip......................................1

6 103-8743 Pulley, Idler 5"Flanged...........................1

7 106-7159 O-Ring...................................................2

9 109-7399 Pin, Spring Anchor................................. 1

10 109-6658 Nut, Nyloc 3/8-16 Flg............................. 2

11 109-7409 Screw, Shoulder 3/8-16 x 5.................... 1

12 323-8 Screw, HH 3/8-16 x 1 1/2.......................1

13 32120-10 Ring, Retaining......................................2

14 302-19 Zerk, 1/4-28 Str......................................1

-11-

CUTTER HOUSING ASSEMBLY – 103-9539

Item Part No. Description Qty.

Item Part No. Description Qty.

1 92-5581 Ring-Retaining ....................................... 1

2 109-2064 Asm, Bearing W/O-Rings.... ........... ........ 2

3 103-5895 O-Ring ................................................... 4

4 103-9506 Spacer, Bearing..................................... 1

5 109-0764 Asm, Housing W/Studs.......................... 1

-12-

MAINFRAME GROUP

.

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-7345 Frame, Main 48/52 W/Decals. ................. 1

109-7347 Frame, Main 60 W/Decals ...................... 1

109-7349 Frame, Main 72 W/Decals ...................... 1

1:2 109-9477 Dec al , Warning Spring Load ....... . ........... 2

1:3 107-2112 Decal, Warning ....................................... 1

1:4 103-2076 Dec al , Caution Hot Surface. . ........... ........ 2

1:5 116-0205 Dec al , Belt Drive............ ........... ........... . .. 2

2 109-8863-03 Plate, Rear Guard................................... 1

3 116-0024-01 Floorpan.................................................. 1

4 1-513658 Bumper................................................... 2

5 116-0230 Asm, ROPS Service ............................... 1

6 1-811010 Plug ........................................................ 2

7V Asm, Caster Wheel (60” & 72”)............... 2

Asm, Cast er Wheel (48” & 52”)............... 2

9 116-0180 Bumper, Rear LH W/Decal ...... . ........... ... 1

9:2 103-2076 Dec al , Caution Hot Surface. . ........... ........ 1

10 116-0057-03 Bumper, Rear RH ... ........... ........... .......... 1

11 104-8301 Nut, Nyloc 3/8-16 Fl g ... ........... . ........... . ...11

12 3231-22 Bolt, Carriage 3/ 8-16 x 1 ......................... 7

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up s pray pai nt – gloss black.
V See pages 15 & 16.

13 3231-21 Bolt, Carriage 3/8-16 x 3/4...................... 4

14 116-0579

14:2 109-7232 Decal, Motion Control............................. 1

14:3 109-7929 Decal, Park Brake................................... 1

15 116-0580 Asm, Mot i on Control Cover W/Decal LH 1

15:2 109-7232 Decal, Motion Control............................. 1

16 116-0043-03 Guard, Muffler......................................... 1

17 103-3113 Decal, Lazer Model................................. 1

18 32144-10 Screw, HWH 1/4-20 x .62 ....................... 4

19 116-0170 Asm, Guard, Hydro W/Decal .................. 1

19:2 116-0157 Decal, Hydro Oil ..................................... 1

20 116-0171 Asm, Guard, Hydro W/Decal .................. 1

20:2 116-0157 Decal, Hydro Oil ..................................... 1

21 109-9709 Guard, Hydro Rear

LH Trim (34HP Kohler) ........................... 1

109-9057 Guard, Hydro Rear LH............................ 1

22 109-9058 Guard, Hydro Rear RH ........................... 1

23 103-2883 Decal, Exmark Logo ............................... 1

-13-

Asm, Motion Control Cover W/Decal RH...

1

ROPS ASSEMBLY – 116-0230

Item Part No. Description Qty.

Item Part No. Description Qty.

3 109-6653 Spacer................................................... 2

4 116-0019 Asm, Rops Upper W/Decal............. ....... 1

4:2 107-2102 Decal, Warning, Folding Rops ............... 1

5 109-5337 Bumper, Rops........................................ 2

6 116-0104 Asm, Spring Pin............ ........... . ........... . . 2

7 99-5107 Nut, Lock 1/2-13 .... ........... . ........... ......... 6

8 3233-10 Bolt, Carriage 1/2-13 x 3 1/2.................. 2

9 325-17 Screw, HH 1/2-13 x 4............................. 4

10 1-513435 Washer, Spring Disc 1/2........................ 4

11 109-9233 Bumper, Rubber Push-In....................... 1

12 116-0090 Decal, Caution Fuel Vent....................... 1

13 116-0960 Spacer................................................... 2

-14-

CASTER WHEEL ASSEMBLY – 48” & 52”

Item Part No. Description Qty.

Item Part No. Description Qty.

1 1-543509 Cone, Bearing Tapered Roller ... ......... 2

2 1-543511 Seal, Grease ...................................... 1

3 109-1092-01 Wld, Caster Fork ......... ....................... 1

4 1-633508 Washer, Spring Disc........... ........... ..... 3

5 109-9126 Asm , Wheel And Tire W/Axle.... ......... 1

5:1 103-2768 Guard, Seal........................................ 2

5:2:1 1-633585 Bearing, Cone Tapered Roller............ 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on spacer nut, item 5:2: 3.

.

5:2:2 103-0063 Seal, Double Lip................................. 2

5:2:3V 103-3051 Spacer, Nut........................................ 2

5:2:4 103-3155 Axle, Caster........................................ 1

5:3 325-42 Screw, HH 1/2-13 x 8 ......................... 1

5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1

6 103-4882 Cap-Grease........................................ 1

7 3296-51 Nut, Nyloc 3/4-10 ............................... 1

-15-

CASTER WHEEL ASSEMBLY – 60” & 72”

Item Part No. Description Qty.

Item Part No. Description Qty.

1 1-543509 Cone, Bearing Tapered Roller ... ......... 2

2 1-543511 Seal, Grease ...................................... 1

3 1-633508 Washer, Spring Disc........... ........... ..... 3

4 103-1474-01 Fork-Caster ........................................ 1

5 109-9127 Asm , Wheel And Tire W/Axle.... ......... 1

5:1 103-2768 Guard, Seal........................................ 2

5:2:1 1-633585 Bearing, Cone Tapered Roller............ 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on spacer nut, item 5:2: 3.

5:2:2 103-0063 Seal, Double Lip................................. 2

5:2:3V 103-3051 Spacer, Nut........................................ 2

5:2:4 103-5156 Axle, Caster........................................ 1

5:3 325-39 Screw, HH 1/2-13 x 9 1/2 ................... 1

5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1

6 103-4882 Cap-Grease........................................ 1

7 3296-51 Nut, Nyloc 3/4-10 ............................... 1

-16-

DECK SUPPORT GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 86-1990 Washer.................................................. 6

2 99-5107 Nut, Lock 1/2-13 ..... . ........... . ........... .......12

3 104-8301 Nut, Nyloc 3/8-16 Flg (48”, 52” & 60”) ....12

104-8301 Nut, Nyloc 3/8-16 Flg (72”)................... . .10

4 109-5013 Asm, Panhard Rod....... . ........... .............. 1

4:2 109-5009 B ushing, Rubber Suspension................. 2

4:3 109-5010 Spacer ................................................... 2

5 109-7173 Bearing, Cross Shaft Rear ......... . ........... 2

6 109-7202-01 Wld, Foot Lever (72”). . ........... ................ 1

109-8737-01 Wld, Foot Pedal (48”, 52” & 60”) ... ......... 1

7 109-7438 Asm, Height Of Cut...... . ...................... . .. 1

8 116-0356 Asm, Deck Lift Front 7/16 (48”& 52”)...... 1

116-0358 Asm, Deck Lift Front 1/2 (60” & 72”). ...... 1

8:2 109-7840 A dj uster, Deck Lift . ........... . ........... .......... 2

8:3 109-8007 Link, Deck Lift Adjuster ...... ........... . ........ 2

8:4 109-8353 Trunnion................................................. 2

8:5 3218-5 Nut-Jam................................................. 2

9 116-0818-03 Support, Bearing Cross Shaft ................ 2

10 109-7952 Asm, Deck Strut............ ........... . ........... .. 2

10:2 109-5009 Bushing, Rubber Suspension ................. 2

10:3 109-5010 Spacer ................................................... 2

11 109-8004 Link, Foot Lever (72”)...... ...................... . 1

12 116-0806 Wl d, Side Link.... . ........... . ........... . ........... 1

13 116-0362 Asm, Deck Lift Rear........ ........... ........... . 1

13:2 109-8007 Link, Deck Lift Adjuster .......................... 2

13:3 109-7840 Adjuster, Deck Lift. ........... ........... . .......... 2

13:4 109-8353 Trunnion................................................. 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

13:5 3218-5 Nut-Jam................................................. 2

14 109-8757 Pin, Hoc................................................. 1

15 116-0795 Bushing, Flange..................................... 2

16 109-9409 Support, Bearing Cross Shaft Front....... 2

17 109-9410 Liner, Bearing ........................................ 2

18 109-9840 Screw, Hex Flange 3/8-16 x .80 . ............ 4

19 325-12 Screw, HH 1/2-13 x 3............................. 2

20 325-17 Screw, HH 1/2-13 x 4............................. 1

21 3231-2 Bolt, Carriage 3/8-16 x 1........................ 2

22 3231-28 Bolt, Carriage 3/ 8-16 x 1 1/4

(48”, 52” & 60”)...................................... 2

23 3231-4 Bolt, Carriage 3/8-16 x 1 1/2.................. 4

24 3233-34 Bolt, Carriage 1/2-13 x 2 1/2.................. 3

25 3256-27 Washer, 5/8 SAE (72”) .......................... 1

26 3256-29 Washer, 7/8 SAE (72”) .......................... 1

27 3296-23 Nut, Nyloc 1/2-13................................... 1

28 32120-19 E-Ring (72”)........................................... 1

29 32151-103 E-Ring (72”)........................................... 1

30 3233-37 Screw, Carriage 1/2-13 x 2.5 ................. 4

31 116-0559 Bolt, 1/2-13 x 4 ...................................... 1

32 325-13 Screw, HH 1/2-13 x 3 1/4....................... 2

33 116-0796 Bushing, Flange (72”) ............................ 1

34 116-0827-01 Weight, Toe Board................................. 1

35 321-8 Screw, HH 1/4-20 x 1 1/4....................... 4

36 3256-22 Washer, 1/4 SAE................................... 4

37 104-7201 Nut, Nyloc 1/4-20 Flg............................. 4

-17-

HEIGHT OF CUT ASSEMBLY – 109-7438

Item Part No. Description Qty.

Item Part No. Description Qty.

1 62-1330 Bolt-Shoulder......................................... 1

2 109-7130 Grommet................................................ 1

3 104-8301 Nut, Nyloc 3/8-16 Flg ...... ........... . ........... 1

4 109-7124 Spring, Extension................................... 1

5 109-7128 Rod, Transport Lock . ...................... . ...... 1

6 116-0118 Pawl, Transfer Lock............................... 1

7 109-7335 Asm, Hoc Plate W/ Decal ....................... 1

7:2 116-0752 Decal, Cut Of Height.............................. 1

8 109-8250 Grip, Lever............................................. 1

-18-

CONTROLS GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-8484 Console, Panel W/Decal........................ 1

1:2 109-8483 Decal, Control Panel.............................. 1

1:3 109-7330 Decal, Fuse............................................ 1

2 109-4601 Asm, Choke Cable (34HP Kawasaki)..... 1

109-8165 Asm, Choke Cable (Kohler) ............. ...... 1

109-8167 Asm, Choke Cable (29HP Kawasaki)..... 1

3 109-4602 Asm, Throttle Cable (34HP Kawasaki). .. 1
109-8166 Asm, Throttle Cable

(All Units except 34HP Ka wasak i ).......... 1

4 1-807513 Bolt, Carriage #10-24 x 1/2 ......... . .......... 4

5 3296-2 Nut, Nyloc #10-24 ................... ........... .... 4

6 107069 Clip........................................................ 4

7 32105-15 Screw, Machine 1/4-20 x 3/4.................. 4

8 109-9341 Console, RH Narrow Asm...................... 1

8:1 104-7201 Nut, Nyloc 1/4-20 Flg............................. 2

8:3 109-9345 Screw, HWH #10-14 x 3/4 TF................ 3

8:4 32105-15 Screw.................................................... 2

9 109-9342 Console.LH Narrow Asm ....................... 1

9:2 109-9345 Screw, HWH #10-14 x 3/4 TF................ 4

10 105-1853 Clamp, Hose.......................................... 1

11 109-9445 Plug, Plastic ........................................... 1

-19-

MOTION CONTROL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-0880 Asm, Mot Ctrl/Bushing RH ......... ........... . 1

1:2 109-8054 Bushing, Flanged................................... 4

2 116-0881 Asm, Mot Ctrl/Bushing LH......... ........... .. 1

2:2 109-8054 Bushing, Flanged................................... 4

3V 116-0648 Screw, HH 5/16-18 x 1 W/Patch..... ........ 2

4 109-4581 Arm, Pump Control ................. . ........... ... 2

5V 9080046 Screw, HH 1/4-20 x 7/8............. ........... . . 2

6 1-303435 Washer, Spring Disc 1/4 ...... ........... ....... 2

7 116-0027 Damper, Motion Control......................... 2

8 104-8300 Nut, Nyloc 5/16-18 Flg ......... .................. 8

9 3230-2 Bolt, Carriage 5/16-18 x 1 ...... ................ 2

11 109-5891 Hub, Threaded....................................... 2

12 325-12 Screw, HH 1/2-13 x 3............ ........... . ..... 2

16 116-0039 Lever, Motion Control RH...... . ........... ..... 1

17 116-0040 Lever, Motion Control LH ............. .......... 1

19 109-6589 Asm, Steering Handle RH....... ........... .... 1

19:1 109-5668 Grip, Control Lever...... ........... ................ 1

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).

20 109-6590 Asm, Steering Handle LH ...................... 1

20:1 109-5668 Grip, Control Lever................................ 1

21 104-8301 Nut, Nyloc 3/8-16 Flg............................. 4

22 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4

23 109-5575 Spring, Leaf Rtn..................................... 2

24 109-8106 Asm, Pump Linkage Front (60” & 72”) ... 2

109-8107 Asm, Pump Linkage Rear (48” & 52) ..... 2

24:2 3219-2 Nut, Hex 5/16-24.................................... 2

24:3 1-323245 Spring, Compression............................. 2

24:4 1-633152 Balljoint.................................................. 1

24:5 1-543017 Balljoint.................................................. 1

25 109-9505 Was her, Spring Disc 1/2........................ 4

26 3256-6 Washer.................................................. 2

27 32128-23 Nut, Hex 1/2-13 Side Lock..................... 2

29 3256-23 Washer.................................................. 2

30 3218-5 Nut, Jam 1/2-13..................................... 2

31 115-1794 Screw, Hex Flange 5/16-18 x 1 1/2........ 2

-20-

PARK BRAKE GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 117-0383 Asm, Brake Handle................................1

2 3230-2 Bolt, Carriage 5/16-18 x 1 ... ...................2

3 104-8300 Nut, Nyloc 5/16-18 Flg .... . ......................2

4 60-1730 Pin-Clevis...............................................2

5 3272-1 Pin, Cotter 1/ 16 x 1/2 .... ...................... ...2

6 115-3624 Wheel Hub And Stud A sm............. ........2

6:2 1-633926 Stud-Wheel............................................4

7 109-3050 Asm, Wheel & Tire (48”) ......... ............ ...2

109-3247 Asm, Wheel & Tire (52”) .............. ..........2

109-3248 Asm, Wheel & Tire (60”) .............. ..........2

109-3158 Asm, Wheel & Tire (72”) .............. ..........2

7:1 109-3645 Wheel (48”)............................................1

109-2875 Wheel (52”)............................................1

109-2871 Wheel (60”)............................................1

109-3156 Wheel (72”)............................................1

7:2 103-2771 Tire (48” & 52”)........................ ...............1

103-2744 Tire (60” & 72”).......................................1

-21-

8 242-50 Nut, Lug 1/2-20...................................... 8

9 109-2889 Caliper-Brake......................................... 2

10 109-0958 Plate, Brake Mount................................2

11 323-7 Screw, HH 3/8-16 x 1 1/4.......................4

12 112-8379 Swivel.................................................... 2

13 104-7201 Nut, Nyloc 1/4-20 Flg............................. 2

16 3220-1 Nut, Jam 1/4-28.....................................2

17 3296-13 Nut, Nyloc 1/4-28................................... 2

18 116-0165 Decal, Wheel Hub, Slotted Nut ..............2

19 115-3584 Cable.....................................................1

20 115-3585 Cable.....................................................1

21 1-523157 Washer..................................................2

22 1-809036 Nut, Slotted 1-20....................................2

23 1-806800 Pin, Cotter 9/64 x 1 1/2..........................2

24 3256-24 Washer, 3/8 SAE...................................4

25 116-0940 Tie ......................................................... 2

26 3219-1 Nut, Hex 1/4-28......................................2

BRAKE HANDLE ASSEMBLY – 117-0383

Item Part No. Description Qty.

Item Part No. Description Qty.

1 99-5107 Nut, Lock 1/2-13 .... ........... . ........... ......... 1

2 117-0380 Spacer................................................... 1

3 115-3580 Arm, Brake LH ................... . ........... . ....... 1

4 117-0376 Spring Torsion RH .............. ................... 1

5 115-3574 Plate-Latch............................................. 1

6 104-7201 Nut, Nyloc 1/4-20 Flg ...... ........... . ........... 1

7 117-0382-03 Brake Handle Asm .... . ........... ................ 1

8 114-1207 Washer, Special..................................... 1

9 114-8187 Spring-Compression .............................. 1

Exmark black touch up s pray pai nt – gloss black.

10 115-3581 Rod-Brake Release ............................... 1

11 115-3592 Grip 1.0 In.............................................. 1

12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64............ 1

13 117-0375 Spring Torsion LH.................................. 1

14 115-3579 Arm, Brake RH ...................................... 1

15 117-0379 Bolt, Shoulder 1/2-13 x 5.57 .................. 1

16 117-0378 Washer.................................................. 1

17 115-2750 Knob...................................................... 1

-22-

SEAT GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-0036 Asm, Seat W/Tracks.......... ............ ........ 1

3 109-9034 Seat Isolator........ ........... ...................... . . 4

4 109-9036 Mount, Seat W/Decals ........................... 1

4:2 109-7069 Decal, Console ...................................... 1

4:3 116-0211 Dec al , Service Lz...... . ........... ........... ...... 1

6 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 11

8 104-8300 Nut, Nyloc 5/16-18 Flg ......... ..................18

9 104-8301 Nut, Nyloc 3/8-16 Flg ..................... . ....... 4

10 9266934 Screw, HWH 5/16 x 1/2 TF .................... 2

Exmark black touch up s pray pai nt – gloss black

13 116-0181-03 Plate, Seat Support .............................. 1

14 116-0179-03 Plate, Seat Base ................................... 1

15 109-9881-03 Plate, Seat Latch .................................. 1

16 3230-4 Bolt, Carriage 5/16-18 x 1 1/2................ 1

17 107-3017 Spring-Compression.............................. 1

18 99-5284 Screw-Shoulder..................................... 2

20 116-0070 Rod, Prop .............................................. 1

21 103-2883 Decal, Exmark Logo .............................. 1

24 3256-23 Washer, 5/16 SAE................................. 1

-23-

SEAT W/TRACKS ASSEMBLY – 116-0036

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-9801 Set, Seat Track..... . ................................ 1

2 109-9812 Set, Arm Rest Pads ....... ........... . ........... . 1

3 109-9815 Kit, Arm Rest Set .................... ........... . ... 1

4 116-0751 Kit, Seat Belt (short buckle) ..... . ........... . . 1

5 109-9807 Cover, Cushion...................................... 1

6 109-9817 Cover, Back........................................... 1

7 82-2190 Switch, Occupancy................................ 1

-24-

FUEL TANK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-9357 Asm, Fuel Tank......................................1

109-9656 Asm, Fuel Tank W/O Sender ........... ......1

6 32128-33 Nut, Whizlock 1/4-20................... . ..........2

11 109-2365 Bumper-Rubber (W/Stud) ......................2

23 109-9450 Tube, Fuel Vent Drain............................1

24 109-9491 Asm, Fuel Manifold Vent........................ 1

25 105-1853 Clamp, Hose..........................................1

-25-

FUEL TANK ASSEMBLY – 109-9357 & 109-9656

Item Part No. Description Qty.

Item Part No. Description Qty.

2 46-6560 Bushing..................................................4

3 109-9364 Fitting, Fuel W /Line And Screen ............1

4 9107944 Screw-Pan .............................................5

5 3253-17 Washer, Lock 3/16................. ................5

6 116-0003 Sender, Fuel Level

W/Gasket & Tube (109-9357 only).. . ......1

6:1 109-9620 Gasket ...................................................1

7 109-9619 Cap, Fuel ...............................................1

8 109-9447 Tube, RH Vent....................................... 1

9 109-9448 Tube, LH Vent.......................................1

10 109-9449 Tube, Rear Vent ....................................1

11 1-603770 Valve, Fuel ............................................1

12 2412-98 Clamp, Hose..........................................2

13 109-0650 Hose-Fuel..............................................1

14 109-9678 Cover, Plastic

Fuel Tank (109-9656 only)..................... 1

-26-

ENGINE GROUP – 23HP KAWASAKI

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303334 Washer, Spring Di sc 5/16......................4

3 109-6919 Washer, Clutch ......................................1

4 1-603610 Washer, Spring Di sc 7/16......................2

5 1-807259 Key, Machine 1/4 x 1/4 x 1...... ........... ....1

6 104-8301 Nut, Nyloc 3/8-16 Flg ...... ........... . ...........1

7 109-9280 Muffler, Small Engine.............................1

8 109-9905 Sheave, W/Hub......................................1

9 109-4490 Asm, Hose Oil Drain W/Plug..................1

9:2 109-1012 Plug.......................................................1

10 109-9282 Clutch, CMS-200 W/Spot B rake....... ......1

11 109-9254 Bracket, Muffler......................................1

12 109-9251 Manifold, Exhaust ..................................1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on cl utch bolt.

13 109-8138-01 Anchor, Clutch.......................................1

14 322-9 Screw, HH 5/16-18 x 1 3/4..................... 4

16V 109-9761 Screw, HH 7/ 16-20 x 1 1/2 W/Loctite..... 1

17 3231-22 Bolt, Carriage 3/8-16 x 1........................ 1

18 3296-29 Nut, Nyloc 5/16-18................................. 4

19 94-2413 U-Nut 5/16-18........................................ 2

20 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2

21 322-2 Screw, HH 5/16-18 x 5/8........................3

23 2412-98 Clamp, Hose.......................................... 2

24 105-1853 Clamp-Hose, Hydro............................... 1

25 3253-4 Washer, Lock 5/16 ................................ 3

26 109-0296 Hose, Fuel 15”.......................................1

-27-

ENGINE GROUP – 23-27HP KOHLER

Item Part No. Description Qty.

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub...................................... 1

3 109-9282 Clutch, CMS-200 W / Spot Brake.... ......... 1

4 109-6919 Washer, Clutch ...................................... 1

5 1-603610 Washer, Spring Di sc 7/16...................... 2

6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite .... . 1

7 3231-22 Bolt, Carriage 3/8-16 x 1............ . ........... 1

8 116-0807 Manifold, Exhaust ... ............................... 1

9 109-9230 Bracket, Muffler...................................... 1

10 109-9280 Muffler.................................................... 1

11 32144-102 S crew, HWH 3/8-16 X 1 1/2 Taptite ...... . 4

12 98-5975 Washer, Spring Disc 3/ 8 ...... ........... ....... 5

14 116-0013 Asm, Oil Drain Hose With Plug.............. 1

14:1 109-1012 Plug ....................................................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

 Use Teflon Pipe Sealant or equivalent on threads.

V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on clutch bolt.

15 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 3

16 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1

17 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 2

18 109-8138-01 Anchor, Clutch....................................... 1

19 94-2413 U-Nut..................................................... 3

20 3253-4 Washer, Lock 5/16................................. 3

21 322-2 Screw, HH 5/16-18 x 5/8........................ 3

22 109-0286 Hose, Fuel Line 35"............................... 1

23 2412-98 Clamp, Hose.......................................... 2

24 105-1853 Clamp, Hose.......................................... 1

25 323-5 Screw, HH 3/8-16 X 7/8......................... 1

27 1-303435 Washer, Spring Disc 1/4........................ 1

28 33113-020 Screw, HH M6-1 x 12mm....................... 1

-28-

ENGINE GROUP – 29HP KAWASAKI

Item Part No. Description Qty.

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub...................................... 1

3 109-9282 Clutch, CMS-200 W/Spot Brak e........ ..... 1

4 109-6919 Washer, Clutch...................................... 1

5 1-603610 Washer, Spring Disc 7/16 ...................... 2

6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1

7 3231-22 Bolt, Carriage 3/8-16 x 1 ............... . ........ 1

10 33114-020 Screw, HH M8-1.25 x 20mm .................. 3

11 109-4490 Asm, Hose-Oil Drain W/Plug......... ......... 1

11:2 109-1012 Plug ....................................................... 1

12 98-5975 Washer, Spring Disc 3/8 ................... ..... 4

13 1-807259 Key, Machine 1/4 x 1/4 x 1............. ........ 1

14 109-8138-01 Anchor, Clutch ........................... ........... . 1

15 323-7 Screw, HH 3/8-16 x 1 1/4. ........... ........... 4

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

16 104-8301 Nut, Nyloc 3/8-16 Flg............................. 1

24 1-303334 Was her, Spring Disc 5/16...................... 3

25 94-2413 U-Nut..................................................... 2

26 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2

27 322-2 Screw, HH 5/16-18 x 5/8........................ 3

28 109-9280 Muffler, Small Engine............................. 1

29 109-9250 Manifold, Exhaust .................................. 1

30 116-0203 Bracket, Muffler ..................................... 1

31 109-0296 Hose, Fuel Line 15" ............................... 1

32 2412-98 Clamp, Hose.......................................... 2

33 105-1853 Clamp, Hose.......................................... 1

34 3253-4 Washer, Lock 5/16................................. 3

-29-

ENGINE GROUP – 34HP KAWASAKI

Item Part No. Description Qty.

Item Part No. Description Qty.

2 109-9905 Sheave, W/Hub...................................... 1

3 109-5004 Clutch, CMS-250... ........... ........... ........... 1

4 109-6919 Washer, Clutch ...................................... 1

5 1-603610 Washer, Spring Di sc 7/16...................... 2

6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite .... . 1

7 3231-22 Bolt, Carriage 3/8-16 x 1............ . ........... 1

10 109-9217 Bracket, Muffler...................................... 1

11 33114-020 S crew, HH M8-1.25 x 20mm........... ....... 2

12 109-4490 Asm, Hose-Oil Drain W/Plug..... ........... .. 1

12:2 109-1012 Plug ....................................................... 1

13 98-5975 Washer, Spring Disc 3/ 8 ...... ........... ....... 4

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

14 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1

15 109-8138-01 Anchor, Clutch....................................... 1

16 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4

17 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

18 1-303334 Washer, Spring Disc 5/16...................... 2

19 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2

20 94-2413 U-Nut..................................................... 2

22 109-0296 Hose, Fuel Line 15"............................... 1

23 2412-98 Clamp, Hose.......................................... 2

25 109-9879 Muffler ................................................... 1

-30-

HYDRAULIC GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-2182 Asm, Pump Idler......................... . ..........1

2 109-6658 Nut, Nyloc 3/8-16 Flg ...... ........... . ...........1

3 116-1322 Hydro, LH 12CC

W/Check (48” & 52”) ..............................1

116-1326 Hydro, LH 16CC

W/Shock (60” & 72”)..............................1

4 109-3388 Belt, V....................................................1

5 116-0133 Spring, Extension...................................1

6 109-9375 Cradle, Machined Hydro.........................1

7 3231-41 Bolt-Carriage..........................................1

8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 ........ . .........6

9 99-5107 Nut, Lock 1/2-13 .... ........... . ........... .........6

10 325-8 Screw, HH 1/2-13 x 1 1/4. ........... ...........4

 Not shown

11 116-1323 Hydro, RH 12CC

W/Check (48” & 52”).............................1

116-1327 Hydro, RH 16CC

W/Shock (60” & 72”).............................. 1

12 117-0377 Bracket, Anchor Cable...........................2

13 116-0164 Filter, Hydro........................................... 2

14 116-0233 Fan, Hydro.............................................2

15 116-0234 Pulley, Hydro .........................................2

16 116-0235 Handle, Hydro Bypass Valve................. 2

17 116-0236 Dipstick, Hydro ......................................2

18 116-0237 Gasket, Hydro Dipstick..........................2

19 109-9828 Oil, Exmark Premium Hydro..................4

-31-

PUMP IDLER ASSEMBLY – 109-2182

Item Part No. Description Qty.

Item Part No. Description Qty.

2 43-0940 Spacer-Hub, Blower......... ........... . .......... 1

3 103-3504 Bearing, Spherical....................... ........... 2

4 103-3505 Seal, Double Lip..... ...................... . ......... 1

5 103-3506 Seal, Single Lip................ . ..................... 1

6 104-8301 Nut, Nyloc 3/8-16 Flg ...... ........... . ........... 1

7 106-7159 O-Ring................................................... 2

8 323-8 Screw, HH 3/8-16 x 1 1/2....................... 1

9 32120-10 Ring, Retaining...................................... 2

10 302-19 Zerk, 1/4-28 Str...................................... 1

11 109-8076 Pulley, Idler 5" X 1" Nylon...................... 1

12 109-7399 Pin, Spring Anchor................................. 1

-32-

ELECTRICAL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

2V 115-2796 Harness, Wire, Main .............................. 1

2:1 103-3895 Diode, TVS ............................................ 1

2:2 218-578 Fuse, 10 Amp ........................................ 1

2:3 109355 Fuse, 15 Amp ........................................ 1

2:4 109102 Fuse, 25 Amp ........................................ 2

2:5 116-0053 Cap, Plug............................................... 1

3 116-0916 Asm, Fuel/Hour Meter.... ............ ............ 1

4 1-603511 Key, Ignition........................................... 1

103-2106 Key, Ignition........................................... 1

5 110-6765 Switch-Single Pole No............................ 2

6 116-0042-03 Strap, Battery Tie Down.............. . .......... 1

7 1-633651 Bolt-Holddown........................................ 2

8 1-543792 Wingnut, Nyloc 1/4-20.................. . ......... 2

Exmark black touch up s pray paint - gloss black.
V Use dielect ric grease on all wiring harness connectors.

-33-

9 1-643275 Relay, 12VDC 40 Amp........................... 1

10 114-1218 Cable-Battery, Negative......................... 1

11 3234-5 Screw, HH FLG 5/16-18 x 3/4.... ............ 2

12 104-8300 Nut, Nyloc 5/16-18 Flg........................... 2

13 1-303287 Tie, Cable 5 1/2 (Small)......................... 3

14 82-2190 Switch.................................................... 1

15 116-0229 Switch-Ignition ....................................... 1

16 116-0124 Switch, PTO .......................................... 1

17 104-2065 Screw, HWH #10-24 x 3/8..................... 1

18 115-3864 Cable-Battery, Positive.......................... 1

19 3256-24 Washer, Flat.......................................... 1

22 1-303335 Tie, Plastic............................................. 1

DECAL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-7069 Decal, Console ......................................1

2 109-9477 Decal, Warning S pri ng Load .... ..............2

3 107-2102 Decal, ROPS Folding.............................1

4 98-5954 Decal, Danger........................................2

5 1-403005 Decal, Danger........................................2

6 107-2112 Decal, Warning S l ope ...... ........... ...........1

7 1-633922 Decal, Anti-Scalp ...................................1

8 116-0157 Decal, Hydro Oil.................... ........... . .....2

9 109-7330 Decal, Fuse............................................1

10 109-3148 Decal, Bolt Torque............. ....................1

11 103-2076 Decal, Hot Surface.................................3

12 109-8483 Decal, Control Panel..............................1

13 109-7929 Decal, Park Brake................ . ........... ......1

14 116-0752 Decal, Cut of Height......... ........... ...........1

.

15 116-0211 Decal, Service Aid................................. 1

16 109-9361 Decal, Belt Routing................................1

17 116-0090 Decal, Caution Fuel Vent.......................1

18 109-7232 Decal, Motion Control............................2

19 116-0165 Decal, Wheel Hub.................................. 2

20 116-0205 Decal, Belt Drive.................................... 2

21 1-303508 Decal, Discharge Warning..................... 1

22 109-9437 Decal, UltraCut 48 Series 6................... 1

23 109-9438 Decal, UltraCut 52 Series 6................... 1

24 103-2883 Decal, Exmark Logo ..............................2

25 109-9439 Decal, UltraCut 60 Series 6................... 1

26 109-9440 Decal, UltraCut 72 Series 6................... 1

27 103-3113 Decal, Lazer ..........................................1

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ELECTRICAL DIAGRAM

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ELECTRICAL LOGIC SCHEMATIC

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Date Description of Work Done Service Done By

SERVICE RECORD

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© 2009 Exmark Mfg. Co., Inc. Part No. 4500-484 Rev. A
Industrial Park Box 808 [phone]
Beatrice, NE 68310 Fax [phone]
All Rights Reserved Printed In USA.