Exmark VH15KA483, VH15KA362 User Manual
r
For Serial Nos.
670,000 & Highe
Part No. 109-6455 Rev A.
WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating pr actices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards, and safety devices (especially the grass
discharge system) in place and in proper working condit ion.
♦ Stop engine, wait for all moving part s t o stop and engage parking
brake. Remove spark plug wire(s) or r em ove k ey before
adjusting, servicing, or performing maintenance.
♦ If mower deck becomes clogg ed, stop engine, wait for all moving
parts to stop and engage parking brake. Remove spark plug
wire(s) or remove key before cleaning blockage.
♦ Keep hands, feet, and clothing away from power driven parts .
♦ Keep off mower unless seat platf o r m is pr ovided.
♦ Keep others off mower.
WARNING
POTENTIAL HAZARD
♦ Gasoline is harmful or f at a l if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening.
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
IMPORTANT
When the mower is used or oper ated on any California forest, brush or grass covered land, a working
spark arrester must be at t ached t o the muffler. If not, the operator is violating stat e law, Section 4442
Public Resource Code. To acquire a spark ar r ester for your unit, see your Engine Service Dealer.
This spark ignition system complies with Canadian ICES-002
Ce système d’allumage par ètincelle de vèhicule est conform e à la norme NMB-002 du Canada
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S.
Environmental Protection Agency (EPA) and the California Emission Control Regulation of
emission systems, maintenance and warranty.
Keep this engine Owner’s M anual with your unit. Should this engine O wner’s Manual become
damaged or illegible, replace immediately. Replacements may be ordered through the engine
manufacturer.
Exmark reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility f or variat ions which may be evident in the actual
specifications of its product s and t he statements and descriptions contained in this publication.
ii
EXMARK PARTS PLUS® PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or the
part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
2. Distributor ships part(s) to dealer or customer, as
3. If distributor does not have the part(s) in stock to satisfy
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
5. The customer pays for the part
6. Who pays for the part
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
The following restrictions apply
Dealers and applies only to orders submitted on this program Monday through Thursday. Part Plus service is available only in
the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United
States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the
Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday
delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders
must be six (6) line items or less. Exclusions from the Exmark Parts Plus
entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or
hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight
restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or
Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered
for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
®
shipment of six (6) line items or less.
requested by dealer, same day, overnight UPS Distributor
bills dealer for part and freight charges where applicable.
Exmark Parts Plus
p.m., central time, with an Exmark Parts Plus
®
order, he contacts Exmark by 3:00
®
order of six (6) line items or less.
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
and freight if it is shipped under the Exmark Parts Plus® and if it arrives in accordance
to the program.
and freight if it fails to arrive overnight in accordance to the program?
1. The dealer not submitting the Exmark Parts Plus
pays for the part and freight.
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
Exmark pays for the part and freight.
pays for the part.
-- The Exmark Parts Plus® Program is available only through participating Exmark
®
order to his Exmark distributor by 1:00 p.m., the dealer
®
order
®
Program are: Any wholegood or accessory in its
iii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been caref ully
designed and manufactured to give you a maximum amount of dependability and years of
trouble-free operation.
OPERATOR'S MANUAL
This manual contains operating, maintenance, adjustment, and safety instructions for
your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS
ENTIRETY.
By following the operating, m aintenance, and safety instructions, you will prolong the life
of your mower, maintain its maximum ef ficiency, and promote safe operation.
If additional information is needed, or should you require trained mechanic ser vice,
contact your authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept infor med of the latest methods
of servicing and are equipped to provide prompt and efficient service in the f ield or at their
service stations. They carry ample stock of ser vice parts or can secur e t hem promptly for you
from the factor y.
All Exmark parts are thor oughly tested and inspected before leaving the factory,
however, attention is required on your part if you are t o obt ain the fullest measure of
satisfaction and performance.
iv
TABLE OF CONTENTS
DESCRIPTION PAGE
1. SAFETY
1.1 Safety Alert Symbol..................................................................................... 1
1.2 Training........................................................................................................ 1
1.3 Preparation...............................................................................................1-4
1.4 Operation.................................................................................................. 4-7
1.5 Maintenance & Storage................................................................................ 7
1.6 Riding Attachments...................................................................................... 8
1.7 Safety Signs........................................................................................ .....8-9
2. SPECIFICATIONS
2.1 Model Number............................................................................................ 10
2.2 Engine........................................................................................................ 10
2.3 Fuel System............................................................................................... 10
2.4 Safety Interlock System .............................................................................10
2.5 Steering/Brake Control............................................................................... 10
2.6 Transmission.............................................................................................. 10
2.7 Wheel Drive System................................................................................... 10
2.8 Tires........................................................................................................... 10
2.9 Deck........................................................................................................... 11
2.10 Dimensions .............................................................................................. 11
2.11 Torque Requirements .............................................................................. 11
3. OPERATION INSTRUCTIONS
3.1 Controls.................................................................................................11-13
3.2 Pre-Start..................................................................................................... 13
3.3 Operation Instructions...........................................................................13-16
3.4 Transporting............................................................................................... 16
4. MAINTENANCE & ADJUSTMENTS
4.1 Periodic Maintenance............................................................................ 17-23
4.2 Adjustments..........................................................................................24-31
5. WASTE DISPOSAL
5.1 Motor Oil Disposal....................................................................................... 31
6. TROUBLE SHOOTING
6.1 Mower Tracks Left or Right........................................................................31
6.2 Mower Cuts Unevenly...........................................................................31-32
6.3 Blades Do Not Stop When Disengaged ..................................................... 32
6.4 Engine Will Not Start.................................................................................. 32
7. BELT ROUTING (MOWER DECKS) .......................................................33
8. WIRING DIAGRAM
....................................................................................... 34
9. HYDRAULIC DIAGRAM............................................................................... 34
10. WARRANTY................................................................................................. 35
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1. SAFETY
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL is used both in this manual and on the machine to
identify important safety messages which must be followed to avoid accidents. This
symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above inform at ion which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: Whit e let tering/Red background. I ndicat es an imminently hazardous situation
which, if not avoided, WILL result in death or serious injur y.
WARNING: Black lettering/Orange background. Indicates a potentially hazardous
situation which, if not avoided, COULD result in deat h or serious injury.
CAUTION: Black lettering/Yellow background. Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate injury.
1.2 TRAINING
1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard
to all who operate this unit.
1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the
proper use of the equipment. If the operator(s) or mechanic(s) can not read
English it is the owner’s responsibility to explain this material t o them.
1.2.3 Do not allow operation of this machine by untrained personnel. Never allow
children, teenagers, or people unfamiliar with these instructions to use the
mower. Local regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in
mind that the operator or user is responsible for accidents or hazards occurring
to other people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and attachments are needed
to properly and safely perform the job. Only use accessories and attachments
approved by Exmark.
1.3.2 The use of personal protective equipment, such as (but not limited to) protection
for the eyes, ears, feet and head is r ecom m ended.
CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in
excess of 85 dBA at the operator’s ear
when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or
above for extended periods of time can
cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating
this machine.
1
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not
operate equipment when barefoot or when wearing open sandals.
1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operat or or bystanders.
WARNING
POTENTIAL HAZARD
♦ Engine exhaust contains carbon
monoxide, which is an odorless deadly
poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small
confined area where dangerous carbon
monoxide fumes can collect.
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can burn
you, others, and cause property damage.
HOW TO AVOID THE HAZARD
♦ DO NOT smoke while refueling , and stay
away from an open flame or where
gasoline fumes may be ignited by spark .
♦ Refuel only outdoors.
♦ Store gasoline in an approved container
and keep it out of the reach of children.
♦ Add fuel before start ing the engine.
Never remove the cap of the fuel t ank or
add fuel when engine is running or when
the engine is hot.
♦ Never fill the fuel tank so that the gasoline
level rises above a level that is 1/2” below
the bottom of the filler neck to allow for
gasoline expansion and prevent fuel
spillage.
♦ If fuel is spilled, DO NOT attempt to start
the engine. Move away from the area of
the spill and avoid creating any source of
ignition until fuel vapors have dissipated.
♦ Do not operate without entire exhaust
system in place and in proper working
condition.
2
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite g asoline
vapors. A fire or explosion from g asoline
can burn you, others, and cause property
damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an
approved container.
♦ Always place gasoline containers on the
ground away from your vehicle before
filling.
♦ Do not fill gasoline containers inside a
vehicle or on a truck or trailer bed
because interior carpets or plastic truck
bed liners may insulate the container and
slow the loss of any static charge.
♦ When practical, r em ove g as- powered
equipment from t he t r uck or trailer and
refuel the equipment with its wheels on
the ground.
♦ If this is not possible, then refuel such
equipment on a truck or t r ailer from a
portable container, rather than from a
gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be
used, keep the nozzle in contact with the
rim of the fuel tank or container opening
at all times until fueling is com p let e.
3
1.4 OPERATION
Although hazard control and accident prevention are parti al l y dependent upon the
design and configuration of the equipment, these factors are also dependent upon
the awareness, concern, prudence, and proper training of t he personnel i nvolved in
the operation, transport, maintenance, and st orage of t he equipment. It is essential
that all Operator Safety Mechanisms be connect ed and i n operat i ng condition prior
to use for mowing.
WARNING
POTENTIAL HAZARD
♦ Gasoline vapor can collect inside
enclosed trailers and may be ignited by
electrical sparks or hot engine/ exhaust
components.
WHAT CAN HAPPEN
♦ Explosion and fire may occur, resulting in
property damage, personal injury, and/or
death.
HOW TO AVOID THE HAZARD
♦ Provide adequate ventilation of any
enclosed trailer to prevent build up of
gasoline vapors, especially at floor level.
♦ Refuel only outdoors, never inside an
enclosed trailer.
♦ Be sure all fuel tanks and gasoline
storage containers have proper caps
installed to prevent spillage and minimize
vapor escaping into the trailer.
♦ Do not place any equipment that is
leaking gasoline in an enclosed trailer.
WARNING
POTENTIAL HAZARD
♦ Operating engine parts, especially the
muffler, become extremely hot.
WHAT CAN HAPPEN
♦ Severe burns can occur on contact.
♦ Debris, such as leaves, grass, brush, etc.
can catch fire.
HOW TO AVOID THE HAZARD
♦ Allow engine parts, especially the muff ler ,
to cool before touching.
♦ Remove accumulated debris from muffler
and engine area.
♦ Install and maintain in working order a
spark arrester before using equipment on
forest-covered, grass-covered, or br ush-
covered unimproved land.
4
WARNING
POTENTIAL HAZARD
♦ Hands, feet, hair, clothing, or accessories
can become entangled in rotating part s .
WHAT CAN HAPPEN
♦ Contact with rotating parts can cause
traumatic amputation or severe
lacerations.
HOW TO AVOID THE HAZARD
♦ Do not operate the machine without
guards, shields, and safety devices in
place and working properly.
♦ Keep hands, feet, hair, j ewelry, or clot hing
1.4.1 Give complete, undivided attention to the job at hand.
1.4.2 Mow only in daylight or good artificial light, keeping away from holes and hidden
hazards. Do Not operate the mower when children or others are in the area.
1.4.3 When feasible, avoid operating the equipment in wet grass.
1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of
traction and/or control could occur.
away from rotating parts.
DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can
cause sliding and loss of control.
WHAT CAN HAPPEN
♦ Loss of control and/or loss of oper ator’s
footing could result in a fall with an arm or
leg getting under the m ower or engine
deck, which may result in serious injury or
death.
HOW TO AVOID THE HAZARD
♦ Mow across slopes, never up and down.
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow slopes greater than 20
degrees.
♦ Reduce speed and use extreme caution
on slopes.
♦ Avoid sudden turns or rapid speed
changes.
• See inside the back cover to determine the approximate slope angle of the
area to be mowed.
• Progressively greater care is needed as the slope increases.
5
• Always avoid sudden starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly off the slope.
• Be aware that loss of traction may occur going downhill. Weight transfer to the
front wheels may cause drive wheels to slip and cause loss of braking and
steering.
• Watch for ditches, holes, rocks, dips, and r ises t hat change the operating
angle, as rough terrain could overtur n the machine.
• Remove or mark obstacles such as rocks, t r ee lim bs, etc. from the mowing
area. Tall grass can hide obstacles.
• Use extreme care with grass catchers or attachments. These can change the
stability of the machine and cause loss of control.
1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YO U!!
1.4.6 Stop the blades when crossing surfaces other than grass, if mower must be t ilt ed
for transportation, and when transpor t ing the mower to and from the area to be
mowed.
1.4.7 Never operate the mower with defective guards, shields, or covers. Always have
safety shields, guards, switches, and other devices in place and in proper
working condition.
1.4.8 Do Not change the engine governor sett ings or over speed the engine. Operating
an engine at excessive speed may increase the hazard of personal injury.
1.4.9 Place speed control lever in neutral, lock drive levers in neutral, disengage PTO,
and engage park brake before starting engine.
1.4.10 Start the engine caref ully with feet well away from the blades.
1.4.11 Keep hands, feet, and clothing away from rot at ing parts while the mower is being
operated.
1.4.12 St op t he engine and wait for all moving parts to stop. Engage parking brake.
Remove plug wire(s) or ignition ke y:
• Before checking, cleaning or working on the mower.
• After strik ing a foreign object (inspect t he m ower for damage and make
repairs before restart ing and operating the mower).
• Before clearing blockages.
• Whenever you leave the mower.
1.4.13 Stop the engine and wait for all moving part s t o stop:
• Before removing the gr ass cat c her .
• Before refueling.
• Before making height adjustments.
1.4.14 Before stopping the engine, place t he t hr ottle control midway between the “slow”
and “fast” positions. Allow the engine t o r un a m inim um of 15 seconds; then stop
the engine.
1.4.15 The fuel system is provided with a shut-off valve. The fuel shut-off valve is used
to shut off the fuel when:
• The machine will not be used for a f ew days.
• During transport to and from the job.
• When par king inside a building.
1.4.16 This mower was designed for one operator only. Keep all others away from
mower during operation.
1.4.17 Do Not mow with the grass deflector raised, rem oved, or alt er ed unless there is
a grass collection system or mulch kit in place and working properly.
6
1.4.18 Be aware of the mower discharge and direct discharge away from others.
1.4.19 Do NOT operate the mower under the influence of alcohol or dr ugs.
1.4.20 Use care when approaching blind corners, shrubs, trees, or other objects that
may obscure vision.
1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maintenance, follow the engine m anufacture’s recommendations
precisely as stated in the engine manual.
1.5.2 Keep engine and engine area free from accumulation of grass, leaves, excessive
grease or oil, and other debris which can accumulate in these areas. These
materials can become combustible and may result in a fir e.
1.5.3 Store fuel in a container specif ically desig ned for this purpose in a cool, dry place.
1.5.4 Keep the mower and fuel container in locked storage to prevent children from
playing or tampering with them.
1.5.5 Gasoline powered equipment or fuel containers should not be stored in a basement
or any enclosed area where open pilot lights or heat appliances are present.
1.5.6 Maximum mowing results and safety can only be achieved if the mower is
properly maintained and operated correctly.
1.5.7 Check all bolts frequent ly to maintain proper tightness.
1.5.8 Keep all guards, shields, and all safety devices in place and in safe work ing condition.
1.5.9 Frequently check for worn or deterior ating components that could create a hazard.
1.5.10 All replacement parts must be the same as or equivalent to the parts supplied as
original equipment.
WARNING
POTENTIAL HAZARD
♦ Hydraulic fluid escaping under pressure
can penetrate skin and cause injury.
WHAT CAN HAPPEN
♦ Fluid accidentally injected into the skin
must be surgically removed within a few
hours by a doctor familiar with this for m of
injury or gangrene may result.
HOW TO AVOID THE HAZARD
♦ Make sure all hydraulic fluid hoses and
lines are in good condition and all
hydraulic connections and fittings are tight
before applying pressure to hydraulic
system.
♦ Keep body and hands away from pinhole
leaks or nozzles that eject high pressure
hydraulic fluid.
♦ Use cardboard or paper and not hands to
find hydraulic leaks.
♦ Safely relieve all pressure in the hydraulic
system by locking drive levers in neutral
and shutting off engine before performing
any work on the hydraulic system.
7
1.6 RIDING ATTACHMENTS
1.6.1 Use only Exmark riding attachments. The use of ot her than Exmark riding
attachments may create a hazardous condition resulting in injury.
1.7 SAFETY SIGNS
1.7.1 Keep all safety signs legible. Remove all grease, dirt and debris from safety
signs and instructional labels.
1.7.2 Safety signs must be replaced if they are missing or illegible.
1.7.3 When new components are installed, be sure that current saf et y sig ns ar e
affixed to the replaced components.
1.7.4 New safety signs may be obtained from your aut hor ized Exmark equipment
dealer or distributor or fr om Exmar k Mfg. Co. Inc.
1.7.5 Safety signs may be affixed by peeling off the backing t o expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.7.6 Familiarize yourself with the following safety signs and inst r uct ion labels. They
are critical to the safe operat ion of your Exmark commercial mower.
PART NO. 1-303508
LOCATION: On Top Rear Right Hand
Surface of Mower Deck
PART NO. 1-323427
LOCATION: 36” Deck
PART NO. 1-303517
LOCATION: Left Side of Rear
Surface on Engine Deck
PART NO. 1-403005
LOCATION: Front Corners of Mower Deck
36” – RH Front Corner
48” – RH & LH Front Corners
PART NO. 1-403143
LOCATION: Right Side of Rear
Surface on Engine Deck
PART NO. 1-413214
LOCATION: Right Side of Hydro
Control Crank Arm
8
PART NO. 1-513746
LOCATION: On Engine Blower
Housing Next to Muffler
PART NO. 103-2196
LOCATION: Console
PART NO. 98-5954
LOCATION: Under Mower
PART NO. 103-2243
LOCATION: RH Side of Console
PART NO. 1-523552
LOCATION: On Top of
Hydraulic Tank
PART NO. 103-1798
LOCATION: RH Side of
Console
PART NO. 103-2103
LOCATION: On Park
Brake Lever
Deck Belt Shield
PART NO. 103-2242
LOCATION: LH Side of Console
PART NO. 103-4935
LOCATION: Rear Center of
Top Surface of
Engine Deck
PART NO. 103-5626
LOCATION: 48” Deck
9
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