Exmark VANTAGE X Series Operator's Manual

V ANTAGE®X-SERIES
ForSerialNos. 315,000,000&Higher
PartNo.4502-224Rev.A
WARNING
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnot equippedwithasparkarrestermufer.Itisa violationofCaliforniaPublicResourceCode (CPRC)Section4442touseoroperatethis engineonanyforest-covered,brush-covered, orgrass-coveredlandasdenedinCPRC4126. Otherstatesorfederalareasmayhavesimilar laws.
Toacquireasparkarresterforyourunit,seeyour EngineServiceDealer.
Thissparkignitionsystemcomplieswiththe CanadianstandardICES-002.Cesystèmed’allumage parètincelledevèhiculeestconformeàlanorme NMB-002duCanada.
TheenclosedEngineOwner’sManualis suppliedforinformationregardingTheU.S. EnvironmentalProtectionAgency(EPA)and theCaliforniaEmissionControlRegulationof emissionsystems,maintenanceandwarranty.
KeepthisengineOwner’sManualwithyourunit. ShouldthisengineOwner’sManualbecome damagedorillegible,replaceimmediately. Replacementsmaybeorderedthroughthe enginemanufacturer.
Exmarkreservestherighttomakechangesor addimprovementstoitsproductsatanytime withoutincurringanyobligationtomakesuch changestoproductsmanufacturedpreviously. Exmark,oritsdistributorsanddealers,accept noresponsibilityforvariationswhichmaybe evidentintheactualspecicationsofitsproducts andthestatementsanddescriptionscontained inthispublication.
©2014ExmarkMfg.Co.,Inc. IndustrialParkBox808 Beatrice,NE68310
2
Contactusatwww.Exmark.com.
PrintedintheUSA
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour ExmarkMower.Thisproducthasbeencarefully designedandmanufacturedtogiveyouamaximum amountofdependabilityandyearsoftrouble-free operation.
Thismanualcontainsoperating,maintenance, adjustment,andsafetyinstructionsforyourExmark mower.
BEFOREOPERATINGYOURMOWER, CAREFULLYREADTHISMANUALINITS ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety instructions,youwillprolongthelifeofyourmower, maintainitsmaximumefciency,andpromotesafe operation.
Important:Tomaximizesafety,performance, andproperoperationofthismachine,itis essentialthatalloperatorscarefullyreadand fullyunderstandthecontentsoftheOperator’s manualprovidedwiththeproduct.Safe operationofExmarkequipmentisessential. Failuretocomplywiththeoperatinginstructions orreceivepropertrainingmayresultininjury.
Gotohttp://www.Exmark.comforadditional safeoperationinformation,suchassafetytips, trainingmaterials,andOperator’smanuals.
Ifadditionalinformationisneeded,orshould yourequiretrainedmechanicservice,contactyour authorizedExmarkequipmentdealerordistributor.
AllExmarkequipmentdealersanddistributorsare keptinformedofthelatestmethodsofservicing andareequippedtoprovidepromptandefcient serviceintheeldorattheirservicestations.They carryamplestockofservicepartsorcansecurethem promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected beforeleavingthefactory,however,attentionis requiredonyourpartifyouaretoobtainthefullest measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts, oradditionalinformation,contactanAuthorized ServiceDealerorExmarkCustomerServiceandhave themodelandserialnumbersofyourproductready .
Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals......................10
Specications........................................................16
ModelNumbers.............................................16
Systems..........................................................16
Dimensions....................................................17
TorqueRequirements.....................................18
ProductOverview.................................................18
Operation..............................................................19
Controls.........................................................19
Pre-Start.........................................................22
OperatingInstructions...................................22
Transporting..................................................26
Maintenance..........................................................27
RecommendedMaintenanceSchedule(s)............27
PeriodicMaintenance........................................28
CheckEngineOilLevel..................................28
CheckMowerBlades......................................30
CheckSafetyInterlockSystem........................31
CheckforLooseHardware.............................32
ServiceAirCleaner.........................................32
ChangeEngineOil.........................................32
CheckHydraulicOilLevel..............................32
CheckTirePressures......................................33
CheckConditionOfBelts...............................33
LubricateGreaseFittings................................33
LubricateCasterWheelHubs.........................33
CheckSparkPlugs..........................................34
ChangeHydraulicSystemFilterand
Fluid..........................................................34
WheelHubNutTorqueSpecication..............36
CheckSparkArrester(ifequipped)..................36
ThreadLockingAdhesives..............................37
MobilHTSGrease(OrFood-Grade
Anti-seize)..................................................37
Copper-BasedAnti-seize................................37
DielectricGrease............................................37
Adjustments......................................................37
DeckLeveling................................................37
AdjustingtheCuttingDeckRake....................38
AdjustingtheRearoftheDeck........................39
PumpDriveBeltTension................................39
MowerDeckDriveBeltTension.....................39
ChecktheParkBrake......................................39
ParkBrakeAdjustment...................................39
ElectricClutchAdjustment.............................41
NeutralAdjustment........................................42
TrackingAdjustment......................................45
DriveLeverResistanceAdjustment.................45
CasterPivotBearingsPre-Load
Adjustment................................................46
Cleaning............................................................46
CleanEngineandExhaustSystem
Area...........................................................46
RemoveEngineShroudsandClean
CoolingFins...............................................46
CleanDebrisFromMachine...........................46
CleanGrassBuild-UpUnderDeck.................47
WasteDisposal...............................................47
Troubleshooting....................................................48
Schematics............................................................51
4
Safety
Safety
SafetyAlertSymbol
ThislawnmowermeetsorexceedstheB71.4 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.
Exmarkdesignedandtestedthislawnmowertooffer reasonablysafeservice;however,failuretocomply withthefollowinginstructionsmayresultinpersonal injury.
ThisSafetyAlertSymbol(Figure2)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituations andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor seriousinjury.
WARNING:Indicatesapotentiallyhazardous situationwhich,ifnotavoided,Couldresultindeath orseriousinjury.
CAUTION:Indicatesapotentiallyhazardous situationwhich,ifnotavoided,Mayresultinminor ormoderateinjury.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizes generalinformationworthyofspecialattention.
SafeOperatingPractices
Training
ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)cannot readthismanual,itistheowner’sresponsibilityto explainthismaterialtothem;otherlanguagesmay beavailableonourwebsite.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained. Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperate orservicetheequipment.Localregulationsmay restricttheageoftheoperator.
Onlyadultsandmatureteenagersshouldoperate amower,andevenmatureteenagersshouldhave adultsupervision.Besureateenager:
1.hasreadandunderstandstheOperator's
Manualandrecognizestherisksinvolved;
2.issufcientlymaturetousecaution;and
3.isofsufcientsizeandweighttooperate
thecontrolscomfortablyandtomanagethe mowerwithouttakingrisks.
Theowner/usercanpreventandisresponsible foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyExmark.
Wearappropriateclothingincludingsafetyglasses, substantialfootwear,andhearingprotection.Do Notoperatewhenbarefootorwhenwearingopen sandals.Longhair,looseclothingorjewelrymay gettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsinexcess of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Wearhearingprotectionwhenoperatingthis machine.
5
Safety
Inspecttheareawheretheequipmentistobe usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjectswhichcanbe thrownbythemachineandmaycausepersonal injurytotheoperatororbystanders.
DANGER
Incertainconditionsgasolineisextremely ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe machineindoorsorinsideanenclosed trailer.
DoNotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows gasolinetoexpand.Overllingmayresult infuelleakageordamagetotheengine oremissionsystem.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never removethecapofthefueltankoradd fuelwhenengineisrunningorwhenthe engineishot.
Iffuelisspilled,DoNotattempttostart theengine.Moveawayfromtheareaof thespillandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitegasolinevapors.Areor explosionfromgasolinecanburnyouand othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
DoNotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelson theground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropening atalltimesuntilfuelingiscomplete.Do Notuseanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporshascaused cancerinlaboratoryanimals.Failuretouse cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
Checkthattheoperatorpresencecontrols, safetyswitches,andshieldsareattachedand functioningproperly .DoNotoperateunlessthey arefunctioningproperly .
6
Safety
Operation
WARNING
Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscanoccur oncontactanddebris,suchasleaves,grass, brush,etc.cancatchre.
Allowengineparts,especiallythemufer,to coolbeforetouching.
Removeaccumulateddebrisfrommuferand enginearea.
WARNING
Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcankill you.
DoNotrunengineindoorsorinasmallconned areawheredangerouscarbonmonoxidefumes cancollect.
Operateonlyindaylightorgoodarticiallight, keepingawayfromholesandhiddenhazards.
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea, DoNotoperatethemachine;seekshelter.
Besurealldrivesareinneutralandparkingbrake isengagedbeforestartingengine.
Neverraisedeckwithbladesrunning.
Neveroperatethemowerwithdamagedguards, shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.
Nevermowwiththedischargedeectorraised, removedoralteredunlessthereisagrass collectionsystemormulchkitinplaceand workingproperly.
DoNotchangetheenginegovernorsettingor overspeedtheengine.
Parkmachineonlevelground.Stopengine,wait forallmovingpartstostop,removekeyand engageparkingbrake:
–Beforechecking,cleaningorworkingonthe
mower.
–Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor damageandmakerepairsbeforerestarting andoperatingthemower).
–Beforeclearingblockages.
–Wheneveryouleavethemower.
Stopengine,waitforallmovingpartstostop,and engageparkingbrake:
–Beforerefueling.
–Beforedumpingthegrasscatcher.
–Beforemakingheightadjustments.
WARNING
Hands,feet,hair,clothing,oraccessoriescan becomeentangledinrotatingparts.Contact withtherotatingpartscancausetraumatic amputationorseverelacerations.
DoNotoperatethemachinewithout guards,shields,andsafetydevicesinplace andworkingproperly.
Keephands,feet,hair,jewelry,orclothing awayfromrotatingparts.
NEVERcarrypassengers.DONOToperate themowerwhenpeople,especiallychildren,or petsareinthearea.
Bealert,slowdownandusecautionwhen makingturns.Lookbehindandtothesidebefore changingdirections.
Stoptheblades,slowdown,andusecaution whencrossingsurfacesotherthangrassandwhen transportingthemowertoandfromtheareato bemowed.
Beawareofthemowerdischargepathanddirect dischargeawayfromothers.
DoNotoperatethemowerundertheinuence ofalcoholordrugs.
Useextremecarewhenloadingorunloadingthe machineintoatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
SlopeOperation
UseExtremecautionwhenmowingand/orturning onslopesaslossoftractionand/ortip-overcould occur.Theoperatorisresponsibleforsafeoperation onslopes.
7
Safety
DANGER
Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.Lossofcontrol and/orlossofoperator'sfootingcouldresultina fallwithanarmorleggettingunderthemower orenginedeckwhichmayresultinseriousinjury, deathordrowning.
Mowacrossslopes,neverupanddown.
DoNotmowslopeswhengrassiswet.
DoNotmowneardrop-offsornearwater.
DoNotmowslopesgreaterthan20degrees.
Reducespeedanduseextremecautionon slopes.
Avoidsuddenturnsorrapidspeedchanges.
Seeinsidethebackcovertodeterminethe approximateslopeangleoftheareatobemowed.
Removeormarkobstaclessuchasrocks,tree limbs,etc.fromthemowingarea.Tallgrasscan hideobstacles.
Watchforditches,holes,rocks,dipsandrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.
Beawarethatoperatingonwetgrass,acrosssteep slopesordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.
Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprove stability.
Useextremecarewithgrasscatchersor attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.
MaintenanceandStorage
Disengagedrives,setparkingbrake,stopengine andremovekeyordisconnectsparkplugwire. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
Keepengineandengineareafreefrom accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulate intheseareas.Thesematerialscanbecome combustibleandmayresultinare.
Letenginecoolbeforestoringanddonotstore nearameoranyenclosedareawhereopenpilot lightsorheatappliancesarepresent.
Shutofffuelwhilestoringortransporting.Do Notstorefuelnearamesordrainindoors.
Parkmachineonlevelground.Neverallow untrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhen required.
Carefullyreleasepressurefromcomponentswith storedenergy.
Disconnectbatteryorremovesparkplugwire beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.
Usecarewhencheckingblades.Wraptheblade(s) orweargloves,andusecautionwhenservicing them.Onlyreplacedamagedblades.Never straightenorweldthem.
Keephandsandfeetawayfrommovingparts. Ifpossible,donotmakeadjustmentswiththe enginerunning.
Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugcharger beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools.
DANGER
Chargingorjumpstartingthebatterymay produceexplosivegases.Batterygasescan explodecausingseriousinjury.
Keepsparks,ames,orcigarettesaway frombattery.
Ventilatewhenchargingorusingbattery inanenclosedspace.
Makesureventingpathofbatteryis alwaysopenoncebatteryislledwith acid.
Alwaysshieldeyesandfacefrombattery.
8
Safety
DANGER
Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor ifittouchesskincancausesevereburns.
Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.
DoNotswallowelectrolyte.
Intheeventofanaccident,ushwith waterandcalladoctorimmediately.
CAUTION
Iftheignitionisinthe“ON”positionthere ispotentialforsparksandengagementof components.Sparkscouldcauseanexplosion ormovingpartscouldaccidentallyengage causingpersonalinjury.
Besureignitionswitchisinthe“OFF” positionbeforechargingthebattery.
Keepallguards,shieldsandallsafetydevicesin placeandinsafeworkingcondition.
Checkallboltsfrequentlytomaintainproper tightness.
Frequentlycheckforwornordeteriorating componentsthatcouldcreateahazard.
WARNING
Removalormodicationoforiginalequipment, partsand/oraccessoriesmayalterthewarranty, controllability,andsafetyofthemachine. Unauthorizedmodicationstotheoriginal equipmentorfailuretouseoriginalExmark partscouldleadtoseriousinjuryordeath. Unauthorizedchangestothemachine,engine, fuelorventingsystem,mayviolateapplicable safetystandardssuchas:ANSI,OSHAand NFPAand/orgovernmentregulationssuchas EPAandCARB.
WARNING
Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursbyadoctor familiarwiththisformofinjuryorgangrenemay result.
Ifequipped,makesureallhydraulicuid hosesandlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretohydraulicsystem.
Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicuid.
Usecardboardorpaper,notyourhands,to ndhydraulicleaks.
Safelyrelieveallpressureinthehydraulic systembyplacingthemotioncontrollevers inneutralandshuttingofftheenginebefore performinganyworkonthehydraulicsystem.
WARNING
Fuelsystemcomponentsareunderhigh pressure.Theuseofimpropercomponentscan resultinsystemfailure,gasolineleakageand possibleexplosion.
Useonlyapprovedfuellinesandfuelltersfor highpressuresystems.
9
Safety
SafetyandInstructionalDecals
Keepallsafetysignslegible.Removeallgrease, dirtanddebrisfromsafetysignsandinstructional labels.
Replaceallworn,damaged,ormissingsafety signs.
Whenreplacementcomponentsareinstalled,be surethatcurrentsafetysignsareafxedtothe replacedcomponents.
Ifanattachmentoraccessoryhasbeeninstalled, makesurecurrentsafetysignsarevisible.
Newsafetysignsmaybeobtainedfrom yourauthorizedExmarkequipmentdealeror distributororfromExmarkMfg.Co.Inc.
Safetysignsmaybeafxedbypeelingoffthe backingtoexposetheadhesivesurface.Apply onlytoaclean,drysurface.Smoothtoremove anyairbubbles.
Familiarizeyourselfwiththefollowingsafetysigns andinstructionlabels.Theyarecriticaltothesafe operationofyourExmarkcommercialmower.
106-5517
1.Warning—donottouchthehotsurface.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayaway frommovingparts.
112-9028
1.Warning—stayawayfrommovingparts;keepallguards inplace.
114-3489
1.Thrownobjecthazard;cutting/dismemberment hazard—donotoperatethemachinewiththedischarge openinguncovered;alwaysoperatethemachinewith thereardischargedeector,dischargecoverorgrass collectorinstalled.
115-4212
1.Hydraulicoillevel3.Warning—donottouch
thehotsurface.
2.ReadtheOperator's Manual.
10
Safety
116-2040
1.Heightofcut(HOC)­high
3.Heightofcut(HOC)-low
2.Heightofcut(HOC)­medium
116-3283
116-7217
116-7912
1.Interval4.Neutral
2.PowerT ake-off(PTO)5.Operatorpresence control
3.Parkingbrake6.Battery
116-8283
1.Warning—readtheOperator'sManualforinstructions
ontorquingthebladebolt/nutto55-60ft-lb(75-81N-m).
116-8772
1.Accessory,15A
3.Charge,25A
2.PTO,10A
4.Main,30A
11
Safety
116-8894
1.Motioncontrol—forward
3.Motioncontrol—reverse
2.Motioncontrol—neutral
116-9143
1.Warning-ReadtheOperator’sManual.DoNotoperate thismachineunlessyouaretrained.Wearhearing protection.
2.Warning-Stayawayfrommovingparts;keepallguards inplace.Stopengineandremovekeybeforeadjusting, servicing,orcleaning.
3.Warning-DisengagePTO,shiftspeedcontroltoneutral, andengageparkingbrakebeforeleavingtheoperator’s position.
117–2718
126-2055
1.Wheellugnuttorque95ft-lb(129N-m)(4x)
2.Wheelhubnuttorque235ft-lb(319N-m)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst 100hoursthenevery500hoursthereafter.
12
Safety
116-8778
EFIUnits
1.Parkingbrake-disengage
5.Throttle-fast
2.Parkingbrake-engaged
6.Continuousvariablesetting
3.PTO-on
7.Throttle-slow
4.PTO-off8.Checkengine
116-9144
1.Thrownobjecthazard-Pickupobjectsthatcouldbethrown bymower.DoNotoperatewhenpeopleandpetsarein thearea.Keepdeectorinplace.
4.ReadtheOperator’smanual.
2.Cutting/dismembermenthazard-DoNotoperateonslopes greaterthan20degrees.DoNotmowwetslopes-use extremecautionwhenoperatingonslopes;mowacross slopesnotupanddown.
5.Filltobottomofllerneck;warning-DoNotoverllthetank.
3.Crushing/dismembermenthazardofbystanders-DoNot carrypassengers,lookforwardanddownwhenoperating themachine,lookbehindanddownwhenreversing.
13
Safety
116-9145
1.Speedcontrol–fast
6.Turnknobtoadjusttracking
2.Continuousvariablespeed7.Motioncontrol–forward
3.Speedcontrol–slow
8.Motioncontrol–neutral
4.Speedcontrol–neutral
9.Motioncontrol–reverse
5.Readtheinstructionsbeforeservicingorperforming maintenance
116-9164
1.ReadtheOperator’sManualbeforeperformingan maintenance
4.Greaselinkagepivots(7)every50hours
2.Greasethebeltidlerevery500hours5.Checktirepressureevery50hours
3.Greasefrontcasterpivotsandwheelbearingsevery500 hours
6.Checkhydraulicoillevel(Onlyuserecommendedhydro oil)
14
Safety
116-9321
AllUnitsExceptEFI
1.Parkingbrake–disengaged
6.Continuousvariablesetting
2.Parkingbrake–engaged7.Throttle–slow
3.PTO–on8.Choke–on
4.PTO–off9.Choke–off
5.Throttle–fast
15
Specications
Specications
ModelNumbers
SerialNos:315,000,000andHigher
VTX651GKA48400;VTX730EKC52400;VTX740EKC60400
Systems
Engine
EngineSpecications:SeeyourEngineOwner’s Manual
EngineOilType:Exmark4–CyclePremium EngineOil
RPM:FullSpeed:3600±100RPM(NoLoad)
FuelSystem
Capacity:8.0gal.(30.2L)
FuelRecommendations:
–Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
–Oxygenatedfuelwithupto10%ethanolor
15%MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanol byvolume.Performanceproblemsand/or enginedamagemayresultwhichmaynotbe
coveredunderwarranty. –DoNotusegasolinecontainingmethanol.DoNotstorefueleitherinthefueltankor
fuelcontainersoverthewinterunlessafuel
stabilizerisused. –DoNotaddoiltogasoline.
FuelFilter: –Kawasaki:
KawasakiP/N49019-0014
–KohlerEFI:
KohlerP/N2505042
FuelShut-OffValve:1/4turn
ElectricalSystem(ElectricStart)
ChargingSystem:FlywheelAlternator
ChargingCapacity:
Kawasaki:15amps
KohlerEFI:20amps
BatteryType:BCIGroupU1
BatteryVoltage:12Volt
Polarity:NegativeGround
Fuses: –30ampmainfuse –25ampchargingsystemfuse –10ampPTOfuse –15ampaccessoryfuse
SafetyInterlockSystem
LCDindicatorsappearfortheparkbrake,drive
levers,andoperatorpresenceinthemessage displayonthefrontcontrolpanel.
Note:BecausethePTOmustbedisengaged tostarttheengine,theLCDindicatorwillnot illuminateatthistime.
PTOmustbedisengagedandspeedcontrollever
inneutraltostartengine.(Itisnotnecessaryfor theoperatortobeontheplatformtostartthe engine.)
MowerbladeswillstopifboththeOPClevers
arereleased.
Enginewillstopifthespeedcontrolleveris
movedfromtheneutralpositionwiththepark brakeengaged.
OperatorControls
SteeringControl:Fingertipdrivecontrollevers provideindependentspeedcontrol,brakingand neutraltoeachdrivewheelformovingforwardor reverse,stopping,andpowerturning.
Transmission
TwoHydroGearvariabledisplacementhigh
efciencypumpsindependentlycoupledtotwo highefciencyParker/Rosswheeldrivemotors.
16
Specications
HydraulicOil:UseExmarkPremiumHydroOil.
HydraulicOilCapacity:2.4qt.(2.2L)
HydraulicFilterisreplaceablecartridgetype.
P/N109-4180:25microns,10psibypass (Summeruseabove32°F(0°C))
P/N1-523541:40microns,18psibypass(Winter usebelow32°F(0°C))
Speeds:
–0-8.0mph(13km/hr)forward.
–0-4.0mph(6km/hr)reverse.
Drivewheelreleasevalvesallowmachinetobe movedwhenengineisnotrunning.
WheelDriveSystem
DrivewheelsaredirectcoupledtoParkerwheeldrive motorswith11/4inch(31.8mm)taperedshaft.
Tires&Wheels
Drive
FrontCaster
Pneumatic (Air-Filled)
Semi­Pneumatic
Quantity
22
Tread
K500
Smooth
Size20x10.50–811x4.00-5
PlyRating
4
Pressure
13psi (90kPa)
CuttingDeck
CuttingWidth:
–48inchDeck:48inches(121.9cm)
–52inchDeck:52inches(132.1cm)
–60inchDeck:60inches(152.4cm)
Discharge:Side
BladeSize:(3ea.)
–48inchDeck:16.25inches(41.3cm)
–52inchDeck:18.00inches(45.7cm)
–60inchDeck:20.50inches(52.1cm)
BladeSpindles:Solidsteelspindleswith1.00inch (25.4mm)I.D .bearings.
DeckDrive:
–Electricclutchmountedonengineshaft.
–Bladesdrivenbyonebelt(w/self-tensioning
idlers).
Deck:Fulloatingdeckisattachedtosupport frame,removableforservice.Deckdesignallows forbagging,mulchingorsidedischarge.
DeckDepth:
–48inchDeck:5.5inches(14.0cm)
–52inchDeck:5.5inches(14.0cm)
–60inchDeck:5.5inches(14.0cm)
CuttingHeightAdjustment:Adjustsfrom1inch (2.5cm)to5.5inches(14cm)in1/4inch(6.4 mm)increments.
MulchingKit:Optional
Bagger:Optional
Dimensions
OverallWidth:
48inch Deck
52inch Deck
60inch Deck
Deector Up
51.8inches (131.6cm)
56.3inches (143.0cm)
63.9inches (162.3cm)
Deector Down
59.6inches (151.4cm)
64.8inches (164.6cm)
72.8inches (184.9cm)
OverallLength:
48inch Deck
52inch Deck
60inch Deck
Platform Up
60.5inches (153.7cm)
60.5inches (153.7cm)
62.4inches (158.5cm)
Platform Down
74.0inches (188.0cm)
74.0inches (188.0cm)
75.9inches (192.8cm)
OverallHeight:
48inchDeck52inchDeck60inchDeck
50.0inches (127.0cm)
50.0inches (127.0cm)
50.0inches (127.0cm)
TreadWidth:(OutsidetoOutsideof Tires,Widthwise)
48inchDeck52inchDeck60inchDeck
46.5inches (118.1cm)
46.5inches (118.1cm)
50.5inches (128.3cm)
17
ProductOverview
CurbWeight:
48inchDeck52inchDeck60inchDeck
855lb (388kg)
875lb (397kg)
883lb (401kg)
Note:Weightswillvaryslightlydependingonengine.
TorqueRequirements
BoltLocation
Torque
CutterHousingSpindle Nut
130-160ft-lb (176-217N-m)
BladeMountingBolt (lubricatewithanti-seize)
50-60ft-lb(68-81N-m)
ClutchMountingBolt
50-60ft-lb(68-81N-m)
EngineDeck/Mower DeckSupportMount Bolts
30-35ft-lb(41-47N-m)
EngineMountingBolts Kawasaki Kohler
30-35ft-lb(41-47N-m) 27-33ft-lb(37-45N-m)
WheelLugNuts
85-105ft-lb(115-142 N-m)
WheelHubNuts175-225ft-lb
(237-305N-m)
WheelMotorMounting Bolts
67-83ft-lb(91-113N-m)
HydroPumpRelease Valves
110-130in-lb(12-15N-m)
ProductOverview
Figure3
1.Platform
4.Drivelevers
2.FuelCap5.EngineControls
3.Height-of-Cut Adjustment
6.ParkBrakeLever
18
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