Exmark VANTAGE VT541KA363 Parts Manual

V ANTAGE
T TTM M
M
ModelNo.VT541KA363—SerialNo.312000000andUp
Picturebelowmaynotreectactualproduct.
PartNo.4500-977Rev .A
OrderingReplacementParts
Toorderreplacementparts,pleasesupplythepartnumber, thequantity,andthedescriptionofeachpartdesired.
UnderstandingReferenceNumbers
Eachidentiedpartinanillustrationhasareference number.Thereferencenumberforapartalsoappearsin thepartslist,alongwithotherinformationaboutthepart.
Thiscatalogusestwospecialreferencenumberformats, onetoindicatepartsinaserviceassemblyandanotherto indicatethequantityofagivenpartinanillustration.
ServiceAssemblyReferenceNumbers
Partsinserviceassemblieshavereferencenumbersinthe forma:b.Thearepresentsthereferencenumberofthe entireserviceassemblyandthebrepresentsasequential numberuniquetoeachpartwithintheserviceassembly.
Forexample,awheelassemblymightbeidentiedby referencenumber6,thetireby6:1,thevalveby6:2,and thewheelby6:3.Whenyouordertheassemblyidentied byreferencenumber6,youreceiveallpartsidentiedby referencenumbers6:1,6:2,and6:3.However,youmay alsoorderanypartindividually.Referencenumbersofthis typeappearinillustrationandinpartslists.
ReferenceNumbersIndicatingQuantity
Inanillustration,ifareferencenumberindicatesmorethan onepart,thereferencenumberhastheformnXy.Then representsthequantityofthepart,theXisthemultiplication symbol,andtheyrepresentsthereferencenumber .
Forexample,inanillustration,thereferencenumber2X37 meansthattwoofthepartsidentiedbyreferencenumber 37areindicated.
ListofAbbreviations
AR:asrequired
ASM:assembly
BBC:bladebrakecontrol
BHTF:buttonheadthreadforming
CARR:carriage
CCW:counterclockwise
CW:clockwise
DEG:degrees
DPA:DualPointAdjustment
ECM:electroniccontrolmodule
EXT:external
FH:athead
GA:gauge
HD:heavy-duty
HF:hexange
HH:hexhead
HHF:hexheadange
HHFTF:hexheadangethread
forming
HJ:hexjam
HLH:hexlaghead
HOC:height-of-cut
HSBH:hexsocketbuttonhead
HSFH:hexsocketathead
HSH:hexsockethead
HWH:hexwasherhead
HWHTF:hexwasherheadthread
forming
HYD:hydraulic
LH:lefthand
LP:LiquidPropane
NI:nyloninsert
NPTF:nationalpipethreadne
PFH:phillipsathead
PPH:phillipspanhead
PPHTF:phillipspanheadthread
forming
PRH:phillipsroundhead
PTH:phillipstrusshead
PTO:power-take-off
RH:righthand
ROPS:roll-overprotectionsystem
RRB:rearrollerbrush
SFH:slottedllisterhead
SHH:slottedhexhead
SHWH:slottedhexwasherhead
SPH:slottedpanhead
SQH:squarehead
SRH:slottedroundhead
STD:standard
TAP:selftapping
TTH:torxtrusshead
TouchUpPaint
Exmarkblacktouchupspraypaint–glossblack.
Exmarkredtouchuppaint(spraypaint–P/N1-850337-.6ozliquidbottle–P/N103-9140).
©201 1—ExmarkMfg.Co.,Inc. IndustrialParkBox808 Beatrice,NE68310
2
Contactusatwww.Exmark.com.
PrintedintheUSA.
AllRightsReserved
If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed!! (Some restrictions apply. See your participating Exmark Dealer for details.)
Contents
CompleteDeckAssembly....................................................................................4
DeckAssembly.............................................................................................5
DeckW/DecalsAssemblyNo.1 16-3662.......................................................................6
IdlerArmAssemblyNo.116-3680.............................................................................7
MainFrameAssembly.......................................................................................8
ControlTowerWithDecalsAssemblyNo.116-6323.............................................................9
WheelandBearingAssemblyNo.1 12-3810...................................................................10
ParkBrakeAssembly......................................................................................11
BrakeLinkageAssemblyNo.1 16-4166.......................................................................12
DeckLiftAssembly.........................................................................................13
HeightofCutLinkAssemblyNo.116-3975....................................................................15
PlatformAssembly.........................................................................................16
CushionAssemblyNo.116-1803............................................................................17
PlatformAssemblyNo.116-3523............................................................................18
GroundDriveAssembly....................................................................................19
PumpIdlerAssemblyNo.117-7685..........................................................................21
ControlAssembly..........................................................................................22
VerticalAdjustLinkAssemblyNo.116-4210...................................................................23
LHTrackingControlLinkageAssemblyNo.116-4213...........................................................24
RHTrackingControlLinkageAssemblyNo.116-4214..........................................................25
EngineAssembly..........................................................................................26
FuelT ankMountingAssembly...............................................................................27
FuelT ankAssemblyNo.1 16-4577...........................................................................28
ElectricalAssembly........................................................................................29
3
CompleteDeckAssembly
Ref.
PartNumber
Qty.Description
1116-43011
ASM,DeckComplete363
4500-977A4U2
DeckAssembly
Ref.
PartNumber
Qty.Description
1116-36621
DeckASM-36
2116-4244-011
Bafe-Dogleg
33230-162
Bolt-Carriage5/16-18X7/8
43230-182
Bolt-Carriage5/16-18X5/8
5
104-83004
Nut-Nyloc5/16-18Flg
6116-36801
IdlerArmASM-
7
116-01331
Extension-Spring
8116-33442
ASM-CutterHsgWith
Bearings 8:2116-07202Bearing-Ball 8:3116-33121
Spacer-Bearing
9116-33422
ASM-SpindleAndSeal
10103-63822
Blade,Solid18.0(.94Hole)
10103-63872
Blade,LowLift18.0(.94
Hole)
10103-63922
Blade,Mulch18.0(.94Hole)
10103-63972
*obs*Blade,Extreme18.0
(.94Hole)
10103-64022Blade-Notched 11103-30372
Bushing,Splined
12109-92202
Screw-Sems1/2-20X2.19
13116-12862
Guard,BearingT op.989
Ref.
PartNumber
Qty.Description
14109-665821
Nut-Nyloc3/8-16Flg
15116-06752
Sheave,BladeDrive6.50
16104-07532
Nut-Hex3/4-16FlgSpecial
173231-51
Bolt-Carriage3/8-16X13/4
1843-09401
Spacer 1993-16221Pulley-Idler 20109-28721
Spacer-Pulley 21116-35921Pulley-Idler 223231-311
Bolt-Carriage3/8-16X21/2 23103-29161
Guard-Top 24116-3675-011Push-Tower,LH36 25116-46741
PushTower-RH36,W/Decal
25:21-3035081Decal-Warning,Discharge
26116-37031Belt-V 27116-15021
Bolt-CarriageShoulder
3/8-16X31/2 28116-42301
Chute-DischargeASM
28:1109-27381
Chute,Discharge
28:2116-4229-011
Bracket-Chute,Discharge
28:33231-223
Bolt-Carriage3/8-16X1
28:4109-66583
Nut-Nyloc3/8-16Flg 293231-286
Bolt-Carriage3/8-16X11/4
Requiresinstallationofmulchkitforpropermulching.SeeyourExmarkdealerfordetails.
ApplyMobilHTSgrease(P/N103-52171.5ozpacket)(orafood-gradeanti-seize).Seeoperator smanualforlocations.
U2B354500-977A
DeckW/DecalsAssemblyNo.116-3662
Ref.
PartNumber
Qty.Description
21-4030052Decal-Danger 3109-31481Decal,BoltTorque 4116-42981Decal-BeltRouting36 5
116-46951
Decal-Ultracut36Series3
4500-977A6U2B4
IdlerArmAssemblyNo.116-3680
Ref.
PartNumber
Qty.Description
2106-71592
O-Ring 332120-102Ring-Retaining 4103-35042
Bearing-Spherical 5
103-35061
Seal-SingleLip 6103-35051
Seal-DoubleLip
U2B574500-977A
MainFrameAssembly
Ref.
PartNumber
Qty.Description
1116-4650-011
FrameASM 21-8110102Plug 3116-63231
ControlT owerASM 4108-37424
Screw-HHFlg3/8-16X2 5
98-88954
Spacer 6104-83014
Nut-Nyloc3/8-16Flg 7
1-5435094
Cone-BearingTapered
Roller 81-5435112
Seal-Grease 9103-8618-012
Fork-Caster
101-6335086
Washer-SpringDisc
113296-512
Nut-Nyloc3/4-10
12103-48822
Cap-Grease
Ref.
PartNumber
Qty.Description
13112-38102
Wheel/TireAndBearing ASM
14119-02301
MuferGuardASM
14:2106-55171
Decal-Warning,HotSurface
15119-7303-012
Bracket-Mounting,Guard
163231-314
Bolt-Carriage3/8-16X21/2
1732128-214
Nut-3/8-16FlangedSide Lock
182412-871
Clamp-Cable
19321-41
Screw-HH1/4-20X3/4
20104-72011
Nut-Nyloc1/4-20Flg 22116-42681Decal-VantageLogo 2632180-0402
Clip-Harness
4500-977A8A2
ControlTowerWithDecalsAssemblyNo.116-6323
Ref.
PartNumber
Qty.Description
2116-46481
Decal-ControlPanel
3116-18871
Decal-MotionControl 4116-46471Decal-Warning 5
116-42691Decal-LHPanel 6116-19091Decal-RHPanel 7
116-42711
Decal-ServiceAid
8116-42701
Decal-HeightOfCut
9116-32671Decal-Fuse
A2A194500-977A
WheelandBearingAssemblyNo.112-3810
Ref.
PartNumber
Qty.Description
11
WheelAndBearingASM
1:11-6335852
Bearing-Cone,T aper
1:2103-00632
Seal-Caster
1:3103-30512
Spacer-Nut
1:4103-31571
Axle-Caster
1:5110-99651
WheelAndTireASM
2103-27682
Guard-Seal 33296-451Nut-Lock,NI 4325-201
Screw-HH
Notservicedseparately
UsePro-Lock,NutType(P/N1-840022,.5mltube)onspacernut
4500-977A10A2A2
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