Exmark Ultra Vac Lazer Z HP Series Operator's Manual
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
600,000 & Higher
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Part No. 109-1032 Rev. A
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating practices can
result in serious operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards and safety devices
(especially the grass discharge system) in
place and in proper working condition.
♦ Stop engine and wait for all moving parts to
stop. Remove spark plug wire(s) or remove
key before adjusting, servicing, or performing
maintenance.
♦ If mower deck or blower becomes clogged,
stop engine and wait for all moving parts to
stop. Remove spark plug wire(s) or remove
key before cleaning blockage.
♦ Keep hands, feet and clothing away from
power driven parts.
♦ Keep off mower unless seat platform is
provided.
♦ Keep others off mower.
Exmark reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously.
Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident
in the actual specifications of its products and the statements and descriptions contained in this
publication.
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EXMARK PARTS PLUS® PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or the
part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
®
shipment of six (6) line items or less.
2. Distributor ships part(s) to dealer or customer, as
requested by dealer, same day, overnight UPS Distributor
3. If distributor does not have the part(s) in stock to satisfy
bills dealer for part and freight charges where applicable.
Exmark Parts Plus
p.m., central time, with an Exmark Parts Plus
®
order, he contacts Exmark by 3:00
®
order of six
(6) line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where
applicable.
5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in
6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
accordance to the program.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
dealer pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus®
order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and
Exmark pays for the part.
The following restrictions apply -- The Exmark Parts Plus® Program is available only through participating
Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is
available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the
continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next
day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and
5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
iii
®
order to his Exmark distributor by 1:00 p.m., the
®
Program are:
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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
OPERATOR'S MANUAL
This manual contains assembly, operating, maintenance, adjustment and safety instructions
for your Exmark Ultra Vac.
BEFORE OPERATING YOUR ULTRA VAC, CAREFULLY READ AND UNDERSTAND
THIS MANUAL AND THE OPERATOR’S MANUAL FOR YOUR MOWER IN THEIR ENTIRETY.
By following the operating, maintenance and safety instructions, you will prolong the life of
your Ultra Vac, maintain its maximum efficiency and promote safe operation.
If additional information is needed, or should you require trained mechanic service, contact
your authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest methods of
servicing and are equipped to provide prompt and efficient service in the field or at their service
stations. They carry ample stock of service parts or can secure them promptly for you from the
factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory; however,
attention is required on your part if you are to obtain the fullest measure of satisfaction and
performance.
iv
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TABLE OF CONTENTS
Description Page
1. SAFETY
1.1 Safety Alert Symbol .............................................................................. 1
1.2 Training ................................................................................................ 1
1.3 Preparation ........................................................................................ 1-2
1.4 Operation........................................................................................... 2-4
1.5 Safety Signs ...................................................................................... 4-5
2. SPECIFICATIONS
2.1 Dimensions........................................................................................... 6
2.2 Bagging System ................................................................................... 6
3. OPERATION
3.1 Pre-Start ............................................................................................... 6
3.2 Mowing ................................................................................................. 7
3.3 Bagger Removal for Side Discharge.................................................. 7-9
3.4 Bagger Installation for Bagging............................................................. 9
3.5 Transporting .................................................................................... 9-11
4. MAINTENANCE
4.1 Periodic Maintenance .................................................................... 11-13
5. TIPS AND TROUBLESHOOTING............................................................ 14
6. WARRANTY................................................................................................ 15
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1. SAFETY
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify
important safety messages which must be followed to avoid accidents. This symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: White lettering / Red background. Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious injury.
WARNING: Black lettering / Orange background. Indicates a potentially hazardous
situation which, if not avoided, COULD result in death or serious injury.
CAUTION: Black lettering / Yellow background. Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor or moderate injury.
1.2 TRAINING
1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard
to all who operate this unit.
1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and
the operator’s manual for your mower in their entirety. Familiarize yourself with the
controls and the proper use of the equipment. If the operator(s) or mechanic(s)
can not read English, it is the owner’s responsibility to explain this material to
them.
1.2.3 Do not allow operation of this machine by untrained personnel. Never allow
children, teenagers, or people unfamiliar with these instructions to use the mower.
Local regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in mind
that the operator or user is responsible for accidents or hazards occurring to other
people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and attachments are needed to
properly and safely perform the job. Only use accessories and attachments
approved by Exmark.
1.3.2 The use of personal protective equipment, such as (but not limited to) protection
for the eyes, ears, feet, and head is recommended.
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CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in
excess of 85 dBA at the operator’s ear
when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or
above for extended periods of time can
cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating
this machine.
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate
equipment when barefoot or when wearing open sandals.
1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operator or bystanders.
1.4 OPERATION
Although hazard control and accident prevention are partially dependent upon the
design and configuration of the equipment, these factors are also dependent upon
the awareness, concern, prudence, and proper training of the personnel involved in
the operation, transport, maintenance, and storage of the equipment. It is essential
that all Operator Safety Mechanisms be connected and in operating condition prior
to use for mowing. Refer to the Operator’s Manual for the mower for additional
hazard control and accident prevention information.
WARNING
POTENTIAL HAZARD
♦ An uncovered discharge opening will
allow objects to be thrown in operator’s or
bystander’s direction. Also, contact with
blade could occur.
WHAT CAN HAPPEN
♦ Thrown objects or blade contact can
cause serious injury or kill you or
bystanders.
HOW TO AVOID THE HAZARD
♦ Never operate mower unless discharge
deflector, or entire grass collection
system, or mulch kit is installed.
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1.4.1 Use EXTREME caution when mowing and/or turning on slopes as loss of traction
and/or tip-over could occur. The operator is responsible for safe operation on slopes.
DANGER
POTENTIAL HAZARD
♦ There are rotating blades in
the blower and under the
mower deck.
WHAT CAN HAPPEN
♦ Blade contact can cause
serious operator or bystander
injury or even death.
HOW TO AVOID THE HAZARD
♦ Do NOT reach into Blower
unless Rotation Indicator has
Stopped. Disengage PTO,
stop engine, remove key, WAIT
FOR MOVING PARTS TO
STOP.
♦ Never operate mower unless
discharge deflector, entire
grass collection system, or
mulch kit is installed.
DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can
cause sliding and loss of control.
WHAT CAN HAPPEN
♦ Wheels dropping over edges, ditches,
steep banks, or water can cause
rollovers, which may result in serious
injury, death or drowning.
HOW TO AVOID THE HAZARD
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow slopes greater than 15
degrees.
♦ Reduce speed and use extreme caution
on slopes.
♦ Avoid sudden turns or rapid speed
changes.
• Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep
banks or water. This area can be dangerous, see Figure 1.
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