Exmark Ultra Vac Lazer Z AS User Manual

ULTRA VAC®

LAZER Z®, LAZER Z® XP,

LAZER Z

LAZER Z

For Serial Nos. 720,000 & Higher
(to fit Units 352,000 & Higher)

Part No. 4500-193 Rev. A

® XS AND

® AS MODELS

1

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT

TABLE OF CONTENTS

Description Page

Blower Assembly – Lazer Z 52”........................................................3-4

Blower Assembly – Lazer Z, Lazer XP & Lazer XS (60”, 66” & 72”)..5-6

Decals................................................................................................13

Hood and Bag Assembly – Lazer Z 52” ............................................7-8

Hood and Bag Assembly –
Lazer Z, Lazer XP & Lazer XS (60”, 66” & 72”).9-10

Weight and Belt Drive Components..............................................11-12

2

BLOWER ASSEMBLY – LAZER Z 52”

Item Part No.

1 109-1119-03 Wld, Blower Mount.................................1

2 103-3815 Wld, Impeller .........................................1

3 1-653346 Bearing, SPH. OD..................................2

4 1-513013 Housing, Flange.....................................4

5 103-1047 Sheave, Blower......................................1

6 103-3592 Wld, Upper Housing

(1-652345-03) With Decals ....................1

7 1-653331 Spring, Idler ...........................................1

8 3290-357 Nut, Whizlock 3/8-16..............................8

9 323-7 Screw, HH 3/8-16 x 1 1/4......... . .............1

10 323-11 Screw, HH 3/8-16 x 2 1/4......... . .............2

11 323-12 Screw, HH 3/8-16 x 2 1/2......... ..............2

12 3256-4 Washer, 3/8 Std.....................................4

13 103-4171 Chute, Blower........................................1

14 1-353054 Latch, Grass Catcher.................. . ......... .1

15 3296-39 Nut, Nyloc 3/8-16 ..................... ......... . ....1

16 1-653322 Pulley, Idler............................................1

17 103-0130 Bushing, Idler Pivot................................1

18 109-1122-01 Bumper..................................................1

19 103-2876 Asm , Idler W/Bushings

Zerk, & Decal.........................................1

20 3230-18 Bolt, Carriage 5/16-18 x 5/8 ...................6

21 1-513208 Washer, Spring Disc ..............................1

22 3219-6 Nut, Hex 5/8-18......................................1

23 3220-5 Nut, Jam 1/2-20 .....................................1

24 1-513435 Washer, Spring Disc ..............................1

25 1-653365 Spacer...................................................1

26 1-653366 Hub........................................................1

27 32128-20 Nut, Whizlock 5/16-18............................6

28 3290-500 Screw, PPH #10-24 x 5/8 . ......................4

29 321-3 Screw, HH 1/4-20 x 5/8.............. . ...........8

30 32128-33 Nut, Whizlock 1/4-20..............................15

31 1-303334 Washer, Spring Disc 5/16......... . ......... . ...1

32 3229-11 Bolt, Carriage 1/4-20 x 5/8 .....................5

Description

Qty.

Item Part No.

33 103-0126 Bushing, Locator....................................1

34 3257-32 Key, Woodruff #61 5/8 x 3/16.................1

35 103-3585 Cover, Bearing (103-3586-03)

With Decal.............................................1

36 3296-47 Nut, Nyloc 5/16-18 Thin......................... 2

37 3256-3 Washer, 5/16 Std...................................2

38 3274-18 Screw, Socket HD 5/16-18 x 1 1/4.........1

39 1-803075 Screw, CRTH #10-24 x 3/4....................8

40 3290-148 Nut, Whizlock #10-24.............................3

41 1-803076 Screw, CRTH 1/4-20 x 3/4.....................2

42 3274-107 Screw, Socket But HD 3/8-16 x 1 3/4. ....1

43 1-353050 Pin, Grass Catcher................................1

44 1-806323 Roll pin ..................................................1

45 1-653596-03 Plate, Blower Backing............................1

46 302-19 Zerk, 1/8-28 Straight..............................1

47 3256-24 Washer, 3/8 SAE ................................... 1

48 1-653443-03 Plate, Filler (Below S/N 260,000)........... 1

49 103-1042-03 Plate, Blocker ........................................ 1

50 3217-6 Nut, Hex 5/16-18....................................1

51 103-1103 Pulley, Idler............................................1

52 1-653429 Asm, Latch.............................................2

53 323-8 Screw, HH 3/8-16 x 1 1/2.......................2

54 1-653600 Bearing.................................................. 2

55 3256-14 Washer, #10 Std.................................... 4

56 103-4752-03 Plate, Reinforcing (Below S/N 260,000).1

57 3290-500 Screw, PPH #10-24 x 5/8.......................2

58 3296-2 Nut, Nyloc #10-24.................................3

59 3256-14 Washer, #10 Std.................................... 5

60 109-2041 Tube, Lower...........................................1

61 109-2036 Tube, Upper 52”.....................................1

62 32105-13 Screw, Slotted HH #10-24 x 3/4 ............3

63 103-1209 Asm, Blower,

(Includes Items 1-56 & Decals)..............1

Description

Qty.

Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-72” decks (excluding

Triton models).

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) on bore of sheave and bearings.
 Includes items 43 and 44.

3

BLOWER ASSEMBLY – LAZER 52”

4

BLOWER ASSEMBLY – LAZER Z, LAZER XP & LAZER XS (60”, 66” & 72”)

Item Part No.

1 109-1133-03 Wld, Blower Mount 60”&72” ...................1

2 103-0455 Wld, Impeller .........................................1

3 1-653346 Bearing, SPH. OD..................................2

4 1-513013 Housing, Flange.....................................4

5 103-0456 Sheave, Blower......................................1

6 103-3593 Wld, Upper Housing

(103-0457-03) With Decals ....................1

7 1-653331 Spring, Idler ...........................................1

8 3290-357 3/8-16 Whizlock Nut...............................8

9 114439 Rivet ......................................................3

10 323-11 Screw HH 3/8-16 x 2 1/4........................4

11 3256-4 Washer, Flat .438 x 1.00 x .083....... . ......4

12 109-2954 Asm, Blower Chute ... ............................ .1

13 1-353054 Lat ch, Grass Catcher....... . ......... . ......... . .1

14 3296-39 Nut, Nyloc 3/8-16 ..................... ......... . ....1

15 1-603044 Bushing, Idler Pivot................................1

16 103-0458-01 Bumper..................................................1

17 103-0448 Asm , Idler W/Bushings

(103-0462-03) Zerk, & Decal..................1

18 3230-18 Bolt, Carriage 5/16-18 x 5/8 ...................6

19 1-513208 Washer, Spring Disc ..............................1

20 3219-6 Nut, 5/8-18.............................................1

21 3220-5 Nut, Jam 1/2-20 .....................................1

22 1-513435 Washer, Spring Disc ..............................1

23 103-0460 Spacer...................................................1

24 32128-20 Nut, Whizlock 5/16-18............................6

25 321-4 Screw, HH 1/4-20 x 3/4..........................2

26 321-3 Screw, HH 1/4-20 x 5/8..........................10

27 32128-33 Nut, Whizlock 1/4-20..............................17

28 1-303334 Washer, Spring Disc 5/16.......................1

29 3229-11 Bolt, Carriage 1/4-20 x 5/8 .....................3

30 103-0126 Bushing, Locator....................................1

31 3257-32 Key, Woodruff #61 5/8 x 3/16...... ...........1

32 103-3583 Cover, B eari ng (103-3584-03)

With Decal.............................................1

Description

Qty.

Item Part No.

33 3296-47 Nut, Nyloc 5/16-18 (thin)........................2

34 3256-3 Washer, Flat 5/16 x 7/8 OD....................2

35 3274-18 Screw, Socket HD 5/16-18 x 1 1/4.........1

36 1-803075 Screw, CRTH #10-24 x 3/4....................3

37 3290-148 Nut, Whizlock #10-24.............................3

38 1-803076 Screw, CRTH 1/4-20 x 3/4.....................2

39 323-8 Screw HH 3/8-16 x 1 1/2........................2

40 103-2898 Latch, Rubber........................................2

41 3217-6 Nut 5/16-18............................................1

42 103-0461-03 Plate, Blower Backing............................1

43 323-4 Screw HH 3/8-16 x 3/4...........................3

44 302-19 Zerk, 1/8-28 Straight..............................1

45 103-0483 Pulley, Idler............................................1

46 1-653367 Hub, Spacer...........................................1

47 1-653600 Bearing.................................................. 2

48 103-3093 Plate, Backing........................................ 2

49 103-0445-03 Wld, Mount Pin ......................................1

50 32105-13 Screw, HWH #10-24 x 3/4......................10

51 109-1974 Tube, Lower...........................................1

52 109-1967 Tube, Upper 60”.....................................1

109-1968 Tube, Upper 66” & 72”........................... 1

53 103-2897 Latch, Catch..........................................2

54 3256-61 Washer, Flat .216 x .75 x .05................. 6

55 3296-2 Nut, Nyloc #10-24.................................10

56 321-6 Screw, HH 1/4-20 x 1.............................2

57 103-3079 Plate, Backing........................................ 2

58 1-353005-03 Handle................................................... 1

59 3296-42 Nut, Nyloc 1/4-20...................................4

60 3256-55 Washer, Flat .26 x 1.25..........................2

61 3229-1 Bolt, Carriage 1/4-20 x 3/4.....................2

62 109-1986 Asm, Blower

(Includes Items 1-49,61, 63 & Decals) ...1

63 103-4751-03 Plate, Reinforcement .............................1

Description

Qty.

Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-72” decks (excluding

Triton models).

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) on bore of sheave and bearings.
 Includes items 9 & 63.

5

BLOWER ASSEMBLY – LAZER Z, LAZER XP & LAZER XS (60”, 66” & 72”)

6

HOOD and BAG ASSEMBLY – LAZER Z 52”

Item Part No.

1 1-654597 Asm, Hood.............................................1

2 1-653397-03 Stiffener, Bagger Top.... . ................... .....1

3 103-0825-03 Wld, Hinge (RH).....................................1

103-0826-03 Wld, Hinge (LH) .....................................1

4 114967 Screen ...................................................1

5 114439 Rivet, Pop 3/16 x 1/2.................. . ...........38

6 1-803075 Screw, Truss HD #10-24 x 3/4 ........... . ...6

7 3256-61 Washer, 216 x .750 x .049 .....................14

8 3296-2 Nut, Nyloc #10-24 ............ ......... . ......... ...4

9 1-653561 Seal, Chute............................................1

10 1-653598-03 Clamp, Seal ...........................................1

11 103-1346 Seal.......................................................1

12 1-653400-03 Support, Screen.....................................1

13 1-653519 Mount, Latch..........................................1

14 1-653036 Washer, .344 x 1.75 x .062 Pltd ... . .........2

15 321-4 Screw, HH 1/4-20 x 3/4..........................6

16 32128-33 Nut, Whizlock 1/4-20..............................6

17 1-653403 Latch......................................................1

18 1-653535 Reinforcement, Latch.............................1

19 321-11 Screw, HH 1/4-20 x 2.............................1

20 3274-55 Screw, HSBH 5/16-18 x 3/4 .............. .....2

21 3296-42 Nut, Nyloc 1/4-20 ..................... ......... . ....3

22 321-6 Screw, HH 1/4-20 x 1..... ........................2

23 103-4741-03 Wld, Bagger Upright...............................1

24 3256-2 Washer, 1/4 Std.....................................2

25 1-633545 Spacer...................................................2

26 1-653544 Spring....................................................2

27 322-3 Screw, HH 5/16-18 x 3/4. .......................2

28 1-653528-03 Plate, Backing........................................1

29 1-653529-03 Frame, Bag............................................1

30 114973-03 Hanger, Bag...........................................1

Exmark black touch up spray paint – gloss black.

 Includes items 2,4,7,12,13,18 riveted together and Decal.

 Used on units with ROPS installed only.

Description

Qty.

Item Part No.

31 114974-03 Clamp....................................................1

32 3230-1 Bolt, Carriage 5/16-18 x 3/4...................2

33 3296-29 Nut, Nyloc 5/16-18.................................2

34 103-0431 Bag, Cloth..............................................1

35 1-653566 Handle, Bag........................................... 1

36 3229-1 Bolt, Carriage 1/4-20 x 3/4.....................2

37 1-653036 Washer, .344 x 1.75 x .062 Pltd.............2

38 3296-42 Nut, Nyloc 1/4-20...................................2

39 1-653404 Catch.....................................................1

40 3290-500 Screw, PPH #10-24 x 5/8....................... 2

41 3290-148 Nut, Whizlock #10-24.............................2

42 103-5124-03 Wld, Bag Support................................... 1

43 32128-33 Nut, Whizlock 1/4-20..............................1

44 1-523420 Bumper..................................................1

45 103-0435 Asm, Bag...............................................1

46 32153-1 Nut, Side Lock #10-24...........................6

47 71-9310 Spacer, ROPS (Type A).........................6

48 283-69 Clevis Pin...............................................2

49 1-806005 Hairpin, Cotter .......................................2

50 3250-27 Screw, PPH #10-24 x 7/8.......................4

51 323-7 Screw, HH 3/8-16 x 1 1/4 (Type A) ........ 8

323-7 Screw, HH 3/8-16 x 1 1/4 (Type B)........ 14

52 103-0429-03 Wld, Bagger Mount................................1

53 103-5612-03 Frame, Bracket (LH) (Type A)................ 1

54 103-0399-03 Frame, Bracket (RH) (Type B)...............1

55 3290-357 Nut, Whizlock 3/8-16 (Type A) ............... 8

3290-357 Nut, Whizlock 3/8-16 (Type B)...............14

56 98-5975 Washer, Spring Disc 3/8 (Type A)..........8

98-5975 Washer, Spring Disc 3/8 (Type B)..........14

57 103-1155-03 Spacer (Type B).....................................2

58 103-2975-03 Plate, Bagger Mount (Type B)................2

Description

Qty.

7

HOOD and BAG ASSEMBLY – LAZER Z 52”

8

HOOD and BAG ASSEMBLY – LAZER Z, LAZER XP & LAZER XS

(60”, 66” & 72”)

Item Part No.

1 103-0437 Asm, Hood.............................................1

2 103-0382-03 Stiffener, Bagger Top.... . ................... .....1

3 103-0430-03 Wld Hinge..............................................2

4 103-0391 Reinforcement, Hood .............................2

5 103-0440 Screen, Bagger......................................1

6 114439 Rivet, Pop 3/16 x 1/2.................. . ...........55

7 1-803075 Screw, Truss HD #10-24 x 3/4 ........... . ...5

8 3256-61 Washer, 216 x .750 x .049 .....................23

9 3296-2 Nut, Nyloc #10-24 ............ ......... . ......... ...8

10 103-0439 Seal, Tube.............................................1

11 103-0378 Clamp, Seal...........................................2

12 103-0451 Seal, Hinge............................................1

13 103-0452-03 Plate, Backing........................................1

14 103-0380-03 Support, Screen.....................................1

15 103-0379 Bracket, Mount.......................................2

16 321-4 Screw, HH 1/4-20 x 3/4..........................10

17 32128-33 Nut, Whizlock 1/4-20..............................10

18 1-653403 Latch......................................................2

19 103-0376 Plate, Latch Reinforcement....................2

20 321-11 Screw, HH 1/4-20 x 2.............................2

21 103-5124-03 Wld, Bag Support...................................2

22 3296-42 Nut, Nyloc 1/4-20 ..................... ......... . ....4

23 321-6 Screw, HH 1/4-20 x 1..... ........................2

24 103-4735-03 Wld, Bagger Upright...............................1

25 3256-2 Washer, 1/4 Std.....................................4

26 1-633545 Spacer...................................................2

27 1-653544 Spring....................................................2

28 322-3 Screw, HH 5/16-18 x 3/4. .......................4

29 1-653529-03 Frame, Bag............................................1

30 114973-03 Hanger, Bag...........................................1

31 114974-03 Clamp....................................................1

32 3230-1 Bolt, Carriage 5/16-18 x 3/4 ...................2

Exmark black touch up spray paint – gloss black.

 Includes items 2,5,6,8,14,15,19 riveted together and Decal.

 Used on units with ROPS installed only.

Description

Qty.

Item Part No.

33 3296-29 Nut, Nyloc 5/16-18.................................2

34 103-0431 Bag, Cloth..............................................1

35 1-653566 Handle, Bag........................................... 1

36 3229-1 Bolt, Carriage 1/4-20 x 3/4.....................2

37 1-653036 Washer, .344 x 1.75 x .062 Pltd.............2

38 3296-42 Nut, Nyloc 1/4-20...................................2

39 1-653404 Catch.....................................................1

40 3290-500 Screw, PPH #10-24 x 5/8....................... 2

41 3290-148 Nut, Whizlock #10-24.............................2

42 1-806005 Hairpin................................................... 2

43 32128-33 Nut, Whizlock 1/4-20..............................1

44 1-523420 Bumper..................................................1

45 103-0429-03 Wld, Bagger Mount................................1

46 103-5612-03 Bracket, Frame LH (Type A).................. 1

47 103-0399-03 Bracket, Frame RH (Type A)..................1

48 3290-357 Nut, Whizlock 3/8-16 (Type A) ............... 8

3290-357 Nut, Whizlock 3/8-16 (Type B & C) ........14

49 98-5975 Washer, Spring Disc 3/8 (Type A)..........8

98-5975 Washer, Spring Disc 3/8 (Type B & C)...14

50 323-6 Screw HH 3/8-16 x 1 (Type A) ...............8

323-6 Screw HH 3/8-16 x 1 (Type B)...............14

323-6 Screw HH 3/8-16 x 1 (Type C)............... 10

51 283-69 Clevis Pin...............................................2

52 103-0435 Asm, Bag...............................................1

53 103-2975-03 Plate, Bagger Mount (Type B & C).........2

54 103-1155-03 Spacer (Type B).....................................2

103-1155-03 Spacer (Type C)....................................4

55 3274-55 Screw, HSBH 5/16-18 x 3/4...................4

56 3250-27 Screw, PPH #10-24 x 7/8.......................4

57 32153-1 Nut, Side Lock #10-24...........................5

58 71-9310 Spacer, ROPS (Type A).........................6

59 323-7 Screw 3/8-16 x 1.25 (Type C) ................4

Description

Qty.

9

HOOD and BAG ASSEMBLY – LAZER Z, LAZER XP & LAZER XS

(60”, 66” & 72”)

10

WEIGHT and BELT DRIVE COMPONENTS

LAZER below SN

Item Part No. Description

600,000 and all

AS

52” 60” 72” 60” 66" 72” 60” 72” 60” 72” 60” 66" 72”

1 109-3458 Pin, Chute Pivot 1 1 1 1 1 1 1 1 1 1 1 1 1
2 1-806003 Hairpin, Cotter 1 1 1 1 1 1 1 1 1 1 1 1 1
3 103-2792 Sheave, Jackshaft LZUV 60 1 1 1

103-2796 Sheave, Jackshaft LZUV 72 1 1 1
103-2797 Sheave, Jackshaft, LZUV 52 1
109-1164 Sheave, 60 Triton 1 1
109-1216 Sheave 66 Triton 1 1
109-1231 Sheave 72 Triton 1 1

4 1-653438 Belt, Blower Drive 52 1

103-0866 Belt, Blower Drive 60 1 1 1
103-0867 Belt, Blower Drive 1 1 1 1 1
109-1242 Belt, Blower Drive 60 Triton 1 1
109-1244 Belt, Blower Drive 72 Triton 1 1

5  103-0899 Weight, 70lb w/ 1.5” bracket 1

103-0900 Weight, 70lb w/ 2.0” bracket 1 2 2 2
103-0901 Weight, 43lb w/ 1.5” bracket 1
103-0902 Weight, 43lb w/ 2.0” bracket 1 2 2 2 2 2 2 2 2

6 103-2180-01 Wld, Weight Bracket 2.0 1 1 2 2 2 2 2 2 2 2 2 2 2

103-2181-01 Wld, Weight Bracket 1.5 1 1
7 283-69 Pin, Clevis 2 2 2 2 2 2 2 2 2 2 2 2 2
8 1-806005 Hairpin, Cotter 2 2 2 2 2 2 2 2 2 2 2 2 2
9 3290-357 Nut, Whizlock 3/8-16 4 4 4 4 4 4 4 4 4 4 4 4 4

10 103-2500 Screw, Sq Head 3/8-16 x 2 1/2 4 4 4 4 4 4 4 4 4

103-2189 Screw, Sq Head 3/8-16 x 4 4 4 4 4

11 103-1425-01 Plate, Weight 4 4 4 4 4 4 4 5** 5** 5**
12 322-9 Screw, HH 5/16 -18 x 1 3/4 4 4 4 4 4 4 4 4** 4** 4**
13 3256-23 Washer, 5/16 SAE 4 4 4 4 4 4 4 4** 4** 4**
14 32128-20 Nut, Whizlock 5/16-18 6 4 4 4 4 4 4 4** 4** 4**
15 103-1028 Stud, Belt Shield 1 1 1 1 1 1 1 1 1 1 1 1
16 1-603610 Washer, Spring Disc 7/16 2 2 2 2 2
17 1-633545 Spacer, Grommet 1 1 1 1 1
18 103-1499 Support, Belt Cover 2
19 1-323385 Knob 2
20 321-3 Screw, HH 5/16-18 x 3/4 2
21 103-0734 Belt Cover 52” 1

103-0735 Belt Cover 60” 1 1 1

103-0736 Belt Cover 72” 1 1 1

109-1171 Belt Cover 60" Triton 1 1

109-1172 Belt Cover 66" Triton 1 1

109-1173 Belt Cover 72" Triton 1 1

22 103-2187 Knob 2 2 2 2 2 2 2 2 2 2 2 2 2
23 3256-24 Washer 2 2 2 2 2 2 2 2 2 2 2 2 2
24 103-2188 Spring 2 2 2 2 2 2 2 2 2 2 2 2 2
25 103-1279 Plug 1 1 1 1 1 1 1 1 1 1 1 1 1
26 103-5856-01 Plate, Weight Mounting 2 2 2 2 2 2 2 2** 2** 2**
27 103-5866 Asm, Weight Plate W/Decals 1 1 1 1 1 1 1 1** 1** 1**
28 9335124 Hairpin, Cotter 2 2 2 2 2 2 2 2** 2** 2**
29 3256-27 Washer, 5/8 SAE 1 1 1 1 1 1

30  103-5865 Template, Drill 1 1 1 1 1 1 1 1** 1** 1**

31 109-2977-01 Deflector 1 1 1 1 1 1

 Includes items 6, 9, 10, 21, 22, 23 weight and decal
** Liquid cooled units only
 Item not shown. Use to drill holes for floorpan weights

11

LAZER above SN

600,000 with

Triton deck

LAZER XP LAZER XS

below SN

600,000

LAZER XS above

SN 600,000

WEIGHT and BELT DRIVE COMPONENTS

12

Part No.

Item

1 103-3508 Decal, Warning (52)...............................1

2

103-3507 Decal, Warning (60 & 72).......................1

3

1-653546 Decal, Exmark (52)................................1

103-0438 Decal, Exmark (60 & 72)........................1

4

103-3113 Decal, Lazer...........................................1

Description

DECALS

Qty.

Item

Part No.

5 1-653557 Decal, Ultra Vac .................................... 1

6

103-6607 Decal, Weight ........................................3

7

103-6606 Decal, Weight ........................................1

8

98-5954 Decal, Missing Cover.............................1

9

1-653558 Decal, Hot Sheave.................................1

Description

Qty.

13

Date Description of Work Done Service Done By

SERVICE RECORD

14

©

A

1997–2007 Exmark Mfg. Co., Inc. Part No. 4500-193 Rev.

Industrial Park Box 808 [phone]
Beatrice, NE 68310 Fax [phone]
All Rights Reserved Printed In USA.