The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
WARNING
IMPORTANT
When the mower is used or oper ated on any California forest, brush or g rass covered land, a working
spark arrester must be at t ached t o the muffler. If not, the operator is violating state law, Section 442
Public Resource Code. To acquire a spark ar r ester for your unit, see your Engine Service Dealer.
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating pr actices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards and safety devices (especially the grass
discharge system) in place and in proper working condit ion.
♦ Stop engine and remove spark plug wire(s) or r emove key and
wait for all moving parts to stop before adjusting, servicing, or
performing maintenance.
♦ If mower deck becomes clogged, stop engine and remove spark
plug wire(s) or remove key and wait for all m oving par ts to stop
before cleaning blockage.
♦ Keep hands, feet and clothing away from power driven parts.
♦ Keep off mower unless seat platf o r m is pr ovided.
♦ Keep others off mower.
WARNING
WARNING
POTENTIAL HAZARD
♦ Gasoline is harmful or f at a l if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening.
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
Exmark reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept not responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication
.
EXMARK PARTS PLUS
PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1.If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
shipment of six (6) line items or less.
2.Distributor ships part(s) to dealer or customer, as
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
3.If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
central time, with an Exmark Parts Plus
order of six (6) line items or less.
order, he contacts Exmark by 3:00 p.m.,
4.If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
5.The customer pays for the part and freight
if it is shipped under the Exmark Parts Plus
and if it arrives in
accordance to the program.
6.Who pays for the part and freight
if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus
Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is only available
in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United
States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the
Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday
delivery shipments. To qualify, all Exmark Parts Plus
must be six (6) line items or less. Exclusions from the Exmark Parts Plus
orders must be received by Exmark by 3:00 p.m., central time. Orders
Program are: Any wholegood or accessory in its
entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or
hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight
restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or
Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered
for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
- i -
CONGRATULATIONS
on the purchase of your Exmark Mower. This product has been
carefully designed and manufactur ed to give you a maximum amount of dependability and
years of trouble-free oper at ion.
OPERATOR'S MANUAL
This manual contains assembly, operating, m aint enance, adjustment and safety
instructions for your Exmark m ower.
READ THIS MANUAL IN ITS ENTIRETY.
instructions, you will prolong the life of your mower, maintain its maximum eff iciency and
promote safe operation.
If additional information is needed, or should you require trained mechanic service,
contact your authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distribut or s are kept informed of the latest methods
of servicing and are equipped to provide prompt and efficient service in the field or at their
service stations. They carry ample stock of ser vice parts or can secur e t hem promptly for you
from the factor y.
All Exmark parts are thoroug hly test ed and inspect ed before leaving the factory,
however, attention is required on your part if you are t o obt ain the fullest measure of
satisfaction and performance.
BEFORE OPERATING YOUR MOWER, CAREFULLY
By following the operating, maintenance and safety
THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WHICH MUST BE
FOLLOWED TO AVOID ACCIDENTS. THIS SYMBOL MEANS:
IS USED BOTH IN THIS MANUAL AND ON
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you of unsafe actions or
situations and will be followed by the word
When used with t he word DANGER: IT DENOTES THAT AN EXTREME HAZARD
ISTS WHICH WOULD RESULT IN HIGH PROBABILITY OF DEATH OR
EX
IRREPARABLE INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN.
When used with t he word WARNING: IT DENOTES THAT A HAZARD EXISTS WHICH
CAN RESULT IN INJURY OR DEATH IF PROPER PRECAUTIONS ARE NOT TAKEN.
When used with t he word CAUTION: IT DENOTES A REMINDER OF SAFETY
PRACTICES OR DIRECTS ATTENTION TO UNSAFE PRACTICES WHICH COULD
RESULT IN PERSONAL INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN.
DANGER, WARNING
1.2 TRAINING
1.2.1Regard the Exmark mower as a piece of power equipm ent and t each this regard
to all who operate this unit.
1.2.2Read the instructions carefully. Familiarize yourself with the cont r ols and the
proper use of the equipment.
1.2.3Never allow children, teenagers, or people unfamiliar with these inst r u ct ions t o
use the mower.
1.2.4Avoid mowing while people, especially children or pets, are nearby. Keep in mind
that the operator or user is responsible for accidents or hazards occurring to
other people or their property.
CAUTION.
, or
1.3 PREPARATION
1.3.1The use of personal protective equipment , such as (but not limited to) protection
for the eyes, ears, feet and head is r ecom m ended.
1.3.2While mowing, always wear substantial footwear and long trousers. Do not
operate equipment when barefoot or when wearing open sandals.
1.3.3Thoroughly inspect the area where the equipment is to be used and remove all
stones, sticks, wires, bones and other f or eign objects which may damage the
equipment or cause personal injury to the operat or or bystander s.
- 1 -
POTENTIAL HAZARD
♦ Engine exhaust contains carbon monoxide, which is
an odorless deadly poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you and is also known to the
State of California t o cause birth defects.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small confined area
where dangerous carbon monoxide fumes can collect.
WARNING
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can bur n you, ot hers,
and cause property damage.
HOW TO AVOID THE HAZARD
♦DO NOT smoke while refueling , and stay away from
an open flame or where gasoline fumes m ay be ignited
by spark.
♦ Refuel only in a well ventilated area, or refuel
outdoors.
♦ Store gasoline in an approved container and keep it
out of the reach of children.
♦ Add fuel before start ing the engine. Never remove the
cap of the fuel tank or add fuel when engine is running
or when the engine is hot.
♦ Never fill the fuel tank so that the gasoline level rises
above a level that is 1/2” below the bottom of the filler
neck to allow for gasoline expansion and prevent fuel
spillage.
♦ If fuel is spilled, DO NOT attempt to start the engine.
Move away from the area of the spill and avoid
creating any source of ignition unt il fuel vapors have
dissipated.
DANGER
- 2 -
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite g asoline vapors. A fire or
explosion from gasoline can burn you, others, and
cause property damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an approved
container.
♦ Always place gasoline containers on the ground away
from your vehicle before f illing.
♦ Do not fill gasoline containers inside a vehicle or on a
truck or trailer bed because inter ior car pets or plastic
truck bed liners may insulate the container and slow
the loss of any static charge.
♦ When practical, r emove gas-powered equipment from
the truck or trailer and refuel the equipment with its
wheels on the ground.
♦ If this is not possible, then refuel such equipment on a
truck or trailer from a portable container, rather t han
from a gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
DANGER
1.4 OPERATION
Although hazard control and accident prevention are parti al l y dependent upon the
design and configuration of the equipment, these factors are also dependent
upon the awareness, concern, prudence and proper training of the personnel
involved in the operation, transport, mai nt enance and st orage of the equipment. It
is essential that all Operator Saf ety Mechanisms be connected and in operating
condition prior to use for mowing.
1.4.1Give complete, undivided attention to the job at hand.
1.4.2Mow only in daylight or in good artif icial light.
when children or others are in the area.
1.4.3When f easible, avoid operating the equipment in wet grass.
1.4.4Use
traction and/or control could occur. Mow
mowers, never up and down. Loss of control and/or loss of oper at or ’s footing
could result in a fall with an arm or leg getting under the mower or engine deck
and sustaining serious injury. Drive slower on slopes.
slopes greater than 20 degrees. Watch for ditches, holes, rocks, dips, and rises
which can cause erratic handlebar movement and loss of footing. Keep away
from drop-offs and steep banks. Avoid sudden starts. Look down and behind
you before and while moving backwards.
wet - slippery conditions create hazardous footing, af fect steering, and reduce
traction and braking. T he oper ator is responsible for safe operation on slopes.
See inside the back cover to determine the approximate slope angle of the area
to be mowed.
EXTREME
DO NOT
caution when mowing and/or turning on slopes as loss of
across
DO NOT
slopes with walk behind
operate the mower
DO NOT
mow slopes when grass is
operate on
- 3 -
1.4.5Stop the blades when crossing surfaces other than g r ass; and when
transporting the mower to and fr om the area to be mowed.
1.4.6Never operate the mower with defective guards, shields, or covers. Always
have safety shields, guards, switches, and other devices in place and in proper
working condition.
1.4.7
Do Not
change the engine governor setting s or over speed t he engine.
Operating an engine at excessive speed may increase the hazard of personal
injury.
1.4.8Place transmission in neutral, disengage blade dr ive before starting engine.
1.4.9Start the engine caref ully with feet well away from the blades.
1.4.10 Keep hands, feet and clothing away from r otating parts while the mower is
being operated.
1.4.11 Stop the engine and remove plug wire(s) or ignition key:
a)Before checking, cleaning or work ing on the mower.
b)After striking a foreign object (inspect the mower f or damage and make
repairs before restart ing and operating the mower).
1.4.12 Stop the engine:
a)Before clearing blockages.
b)Whenever you leave the mower.
c)Before refueling.
d)Before making height adj ustments.
1.4.13 Before stopping the eng ine, r e t ur n the throttle control to the idle position for 30
seconds to allow the engine to cool down.
1.4.14 The fuel system is provided with a shut-off valve. The fuel shut-off valve is used
to shut off the fuel when:
a)The machine will not be used for a few days.
b)During transport to and from the job.
c)When parking inside a building.
1.4.15This mower was designed for one operator only. Keep all others away fr om
mower during operation.
1.4.16
Do Not
mow without the grass deflector or entire grass collection system in
place and in proper working condition.
1.4.16If j u m p st ar ting is required:
a)connect the positive (+) power cable from the positive post on the boost er
battery to the positive terminal post on the starter solenoid switch (this
post has the positive battery cable attached to it).
b)Connect the negative or ground cable (-) from the negative post on the
booster battery to the engine block as far away from the battery as
possible.
c)Disconnect batt er y cables in the r everse or der afterstarting.
1.5 MAINTENANCE AND STORAGE
1.5.1For engine maintenance, follow the engine manufacture’s recommendations
precisely as stated in the engine manual.
1.5.2When making adjustments while the engine is running, such as carburetor and
motion control linkage adjust m ent s, stand to one side and keep clear of
moving/rotating components, such as engine screen, drive belts and sheaves.
Do Not
moving/rotating components.
wear loose fitting clothing or jewelry that could get tangled in
- 4 -
1.5.3Keep engine and engine area free f rom accumulation of grass, leaves,
excessive grease or oil and other debris which can accumulate in these areas.
These materials can become combustible and may result in a fire.
1.5.4Store fuel in a container specif ically designed for this purpose in a cool, dry place.
1.5.5Keep the mower and fuel container in locked storage to prevent children from
playing or tampering with them.
1.5.6Gasoline powered equipment or fuel containers should not be stored in a
basement or any enclosed area where open pilot lights or heat appliances are
present.
1.5.7Maximum mowing results and safety can only be achieved if the mower is properly
maintained and operated correctly.
1.5.8.Check all bolts frequently to maintain proper tightness.
1.5.9.Keep all guards, shields and all safety devices in place and in safe working
condition.
1.5.10Frequently check for worn or det er iorating components that could create a hazard.
1.5.11All replacement part s m ust be the same as or equivalent to the parts supplied
as original equipment.
POTENTIAL HAZARD
♦ Hydraulic fluid escaping under pressure can penetrat e
skin and cause injury.
WHAT CAN HAPPEN
♦ Fluid accidentally injected into the skin must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene ma y result .
HOW TO AVOID THE HAZARD
♦ Make sure all hydraulic fluid hoses and lines are in
good condition an all hydraulic connections and fittings
are tight before applying pressure to hydraulic system.
♦ Keep body and hands away from pinhole leaks or
nozzles that eject high pressure hydraulic fluid.
♦ Use cardboard or paper to find hydraulic leaks.
♦ Safely relieve all pressure in the hydraulic system
before performing any work on t he hydraulic system.
1.6 RIDING ATTACHMENTS
Use only
may create a hazardous condition resulting in injury.
Exmark
riding attachments. The use of other than Exmark riding attachments
WARNING
1.7 SAFETY SIGNS
1.7.1Keep all safety signs legible. Remove all grease, dirt and debris from safety
signs.
1.7.2Safety signs must be replaced if t hey are m issing or illegible.
1.7.3When new components are installed, be sure that current safety signs are
affixed to the replaced components.
1.7.4New safety signs may be obtained from your authorized Exmark equipment
dealer or distributor or fr om Exmar k Mfg. Co. Inc.
- 5 -
1.7.5Safety signs may be affixed by peeling off the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.7.6Familiarize yourself with the following safety signs and instruction labels. They
are critical to the safe operation of your Exmark commercial mower.
PART NO. 613295
LOCATION: Console
PART NO. 403005
LOCATION: LH & RH Front Top
Surface of Mower Deck
BELT ROU TING
STA TIONARY IDLER
PART NO. 613100
LOCATION: Top of Mower Deck
Beneath Center Shield
PART NO. 413214
LOCATION: Right Side of Hydro Control Crank Arm
DECK DRIVE BELT: TR-52"- # 543749
TR-60"- # 543523
TTH-52&60"- # 603306
STA TIONARY IDLER
POSITION: TURF
RANGER
PART NO. 403143
LOCATION: Rear Surface of Engine Deck
PART NO. 603845
LOCATION: Left Rear Corner
of Engine Deck
- 6 -
p
PART NO. 323540
LOCATION: Front of Mower
Deck Top Surface
PART NO. 303517
LOCATION: LH Side of Rear Surface
of Engine Deck
PART NO. 523552
LOCATION: On Top of
Hydraulic Tank
PART NO. 303508
LOCATION: On Top RH Surface
of Mower Deck
PART NO. 513746
LOCATION: Surface of
Engine Deck
Next to Muffler
PART NO. 553049
LOCATION: On Top Front LH
Surface of Mower Deck
PART NO. 513747
LOCATION: To
Front of Battery Cover
PART NO. 303293
LOCATION: Top Surface
of Fuel Tank
PART NO. 303102
LOCATION: Upper
Handles
- 7 -
2. SPECIFICATIONS
2.1 MODEL NUMBER:
Serial No.s 160,000 - 189,999
Serial No.s 160,000 - 219,999
Serial No.s 190,000 - 219,999
Serial No.s 220,000
& Higher:
: TT18KC
: TT22KC
: TT19KA
TT23KC
2.2 ENGINE
2.2.1Engine Specifications: See your Engine Owner's Manual.
2.2.23600 RPM (No Load).
2.3 FUEL SYSTEM
2.3.1Capacity: 5.0 gal. (18.9 L.)
2.3.2Type of Fuel: Regular
using the research method, it should be a 90 oct ane minimum.
2.3.3Fuel Filter: Replaceable in-line
2.3.4Fuel Shut-Off Valve: 1/ 4 turn
unleaded
gasoline, 87 octane or higher. I n count r ies
2.4 ELECTRICAL SYSTEM:
2.4.1Charging System: Flywheel Alternator
2.4.2Charging Capacity: 15 amp
2.4.3Battery Type: BCI Group U1 235 amps at O° F
2.4.4Battery Voltage: 12 Volt; Polarity, negative ground.
2.4.5Fuses: blade type, 20 amp to charging circuit; 20 amp to electr ic clut ch.
2.4.6Safety Interlock System: Operator must have OPC (O per at or Presence
Control) levers held in contact with handle grips, tr ansmission in neutral and
blade clutch disengaged to start engine. Release of OPC levers will cause the
engine to stop if hydro transmission is
engaged
is
.
not
in neutral and/or blade clutch
2.5 STEERING/BRAKE CONTROL:
Fingertip drive control levers provide independent speed control, braking and
neutral to each drive wheel for moving forward or r everse, stopping and power
turning.
2.6 TRANSMISSION:
Twin Hydrostatic Drive
2.6.1Two Hydro Gear BDP-10L series variable displacement pumps independently
coupled to two high efficiency Parker / Ross wheel drive motors .
2.6.2Hydraulic Filter is replaceable cartridge type.