Exmark TURF TRACER S-SERIES LP, TURF TRACER TTS600PKAE483 Operator's Manual

TURFTRACER®

S-SERIESLP

ForSerialNos. 312,000,000&Higher

PartNo.4501-049Rev.A

Thissparkignitionsystemcomplieswiththe CanadianstandardICES-002.Cesystèmed’allumage parètincelledevèhiculeestconformeàlanorme NMB-002duCanada

KeepthisengineOwner’sManualwithyourunit. ShouldthisengineOwner’sManualbecome damagedorillegible,replaceimmediately. Replacementsmaybeorderedthroughthe enginemanufacturer.

Exmarkreservestherighttomakechangesor addimprovementstoitsproductsatanytime withoutincurringanyobligationtomakesuch changestoproductsmanufacturedpreviously. Exmark,oritsdistributorsanddealers,accept noresponsibilityforvariationswhichmaybe evidentintheactualspecicationsofitsproducts andthestatementsanddescriptionscontained inthispublication.

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour ExmarkMower.Thisproducthasbeencarefully designedandmanufacturedtogiveyouamaximum amountofdependabilityandyearsoftrouble-free operation.

Thismanualcontainsoperating,maintenance, adjustment,andsafetyinstructionsforyourExmark mower.

BEFOREOPERATINGYOURMOWER, CAREFULLYREADTHISMANUALINITS ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety instructions,youwillprolongthelifeofyourmower, maintainitsmaximumefciency ,andpromotesafe operation.

Ifadditionalinformationisneeded,orshould yourequiretrainedmechanicservice,contactyour authorizedExmarkequipmentdealerordistributor. Exmarkpartsmanualsareavailableonlineat http://www.exmark.com

AllExmarkequipmentdealersanddistributorsare keptinformedofthelatestmethodsofservicing andareequippedtoprovidepromptandefcient serviceintheeldorattheirservicestations.They carryamplestockofservicepartsorcansecurethem promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected beforeleavingthefactory,however,attentionis requiredonyourpartifyouaretoobtainthefullest measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts, oradditionalinformation,contactanAuthorized ServiceDealerorExmarkCustomerServiceandhave themodelandserialnumbersofyourproductready .

Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals......................12

Specications........................................................16

ModelNumbers.............................................16

Systems..........................................................16

Dimensions....................................................17

TorqueRequirements.....................................18

ProductOverview.................................................18

Operation..............................................................19

Controls.........................................................19

Pre-Start.........................................................20

OperatingInstructions...................................21

Transporting..................................................24

Maintenance..........................................................26

RecommendedMaintenanceSchedule(s)............26

PeriodicMaintenance........................................27

CheckEngineOilLevel..................................27

CheckBatteryCharge.....................................27

CheckMowerBlades......................................28

CheckSafetyInterlockSystem........................30

CheckforLooseHardware.............................30

ServicePre-CleanerElementandAir

Cleaner.......................................................30

ChangeEngineOil.........................................31

CheckHydraulicOilLevel..............................31

CheckTirePressures......................................31

CheckConditionOfBelts...............................31

LubricateGreaseFittings................................31

CheckSparkPlugs..........................................32

CheckLPGTank............................................32

CheckLPGFuelDeliverySystem...................32

ChangeHydraulicSystemFilter......................33

WheelHub-SlottedNutTorque

Specication...............................................35

InspectPTOClutchingBeltTension...............35

ThreadLockingAdhesives..............................35

MobilHTSGrease(OrFood-Grade

Anti-seize)..................................................35

Copper-BasedAnti-seize................................35

DielectricGrease............................................36

Adjustments......................................................36

DeckLeveling................................................36

PumpDriveBeltTension................................36

PTOClutchingBeltTension...........................36

DeckBeltTension..........................................36

ParkBrakeAdjustment...................................36

HydroDriveLinkageAdjustment...................36

TrackingAdjustment......................................39

HydroPumpSpringTensionSetting...............39

PTOSafetySwitch.........................................39

LPGRegulator..............................................39

Cleaning............................................................40

CleanEngineandExhaustSystem

Area...........................................................40

RemoveEngineShroudsandClean

CoolingFins...............................................40

CleanDebrisFromMachine...........................40

CleanGrassBuild-UpUnderDeck.................40

WasteDisposal...............................................40

Troubleshooting....................................................42

Schematics............................................................45

Safety

SafetyAlertSymbol

ThislawnmowermeetsorexceedstheB71.4 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.

Exmarkdesignedandtestedthislawnmowertooffer reasonablysafeservice;however,failuretocomply withthefollowinginstructionsmayresultinpersonal injury.

ThisSafetyAlertSymbol(

Figure2)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituations andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizes generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

WhatisLPG?LPGstandsforliqueedpetroleum gasandismorecommonlycalledpropane.LPGis aliquidfuelthatisstoredinatankunderpressure. Beforetheliquidleavesthetank,itisconvertedinto avapor.SinceLPGisstoredasbothliquidandgas, itmayleakfromjointsorconnectionsthatarenot sealedproperly.LPGbecomesammablewhenitis mixedwithair.

TheLPGinformationinthisOperator'smanualis providedonlyasaguide.ConsulttheNFPA58: LiqueedPetroleumGasCode,2008Editionfor additionalsafetyinformation.ThisNationalFire ProtectionAssociation(NFPA)codepertainstothe handling,storing,transporting,andusageofLPG.

•ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)can notreadEnglishitistheowner’sresponsibilityto explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained. Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate orservicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate amower,andevenmatureteenagersshouldhave adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyExmark.

Safety

•Wearappropriateclothingincludingsafetyglasses, substantialfootwear,longtrousers,andhearing protection.DoNotoperatewhenbarefootor whenwearingopensandals.Longhair,loose clothingorjewelrymaygettangledinmoving parts.

CAUTION

Thismachineproducessoundlevelsinexcess of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.

Wearhearingprotectionwhenoperatingthis machine.

•Inspecttheareawheretheequipmentistobe usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjectswhichcanbe thrownbythemachineandmaycausepersonal injurytotheoperatororbystanders.

DANGER

LPGfuelisextremelyammableandvapors areexplosive.

AreorexplosionfromLPGfuelcanburn you,others,andcausepropertydamage.

•Neversmokearoundtank(s)andstay awayfromanopenameorwherefumes maybeignitedbyaspark.

•Extinguishallsourcesofsparkorame whenapproachingLPGtanksormowers. Thehazardincreasesforenclosedtrailers orstoragelocationswherevaporleakage mayoccurandcollect.

•LPGisheavierthanairandmay accumulateinlowlyingareas,suchas ditches,drains,orpits.

•LPGtank(s)shouldbelledbytrained andqualiedpersonnelONLY .

•Nevertamperwithorrepairthetank(s); contacttrainedandqualiedpersonnel.

•DoNotchangethetank(s)whenthe engineisrunning.

•Beforedisconnectingthehose(s),purge allLPGvaporsfromthesystem,by closingthefuelvalve(s)onALLtanksand allowingtheenginetorununtilitstops.

•Storethetank(s)awayfromheat,sparks, oropenames.

•DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

Safety

DANGER

LPGfuelisextremelyammableandvapors areexplosive.

•Incaseofretakethefollowingsteps:

1.Ifyoucansafelydoso,stoptheowof gasasquicklyaspossible.Neverput outameunlessgascanbeshutoff.

2.NotifytheFireDepartmentandclear immediateareaofallpeople.

3.Whengasowisstopped,putoutthe re.Usuallywhenowofgasiscutoff, rewillautomaticallystop.

4.Ifgasowcannotbeimmediately stopped,directwaterontankstokeep themcool,butDoNotputoutre.

•Storagelocationsandtrailersshouldbe equippedwithatleastoneapproved portablereextinguisherhavinga minimumcapacityof18lb(8.2kg)dry chemicalwithaB:Crating.DoNot useCarbonTetrachlorideextinguishers (Pyreneetc.).

DANGER

LPGvaporsandliquidescapingfromthetank maycauseseriousinjuryordeath.Vapors orliquidmaycausesuffocation,freezingof tissue,orfrostbite.

•Storeandservicethemowerinawell ventilatedarea.

•AnapprovedLPGdetectorinstalledin trailersandstorageareasisrecommended.

•LPGisheavierthanairandmay accumulateinlowlyingareas,suchas ditches,drains,orpits.

•Avoidbreathingofvapors.

•Keepawayfromventvalve.

•Keepawayfromeyesandskin.

•Contacttrainedandqualiedpersonnelif tankshowssignsoffrostedareas,makesa hissingsound,oremitsafoulodor.

•Obtainimmediatemedicalattentionif contactoccurswithvaporsorliquid.

•Checkthattheoperator'spresencecontrols, safetyswitches,andshieldsareattachedand

functioningproperly .DoNotoperateunlessthey arefunctioningproperly.

Inspection

ItisveryimportanttochecktheLPGtankand componentsforwearorleaks.

Important:Nevercheckforleaksusinganopen ame.

Important:Neverusebarehandswhen checkingthettingorvalve.EscapingLPG vaporandliquidfreezesskinoncontact.

Important:Onlyhandtightentankconnection tting.Overtighteningbytheuseoftoolsmay causedamage.Ifhandtighteningdoesnotstop aleak,contacttrainedandqualiedpersonnel immediately.

•Beforeeachuse:

–Visuallyinspectthetank,hose,andttingand

bealerttoafoulodorcomingfromthetank.

–TheLPGtankshouldbefreeofdentsor

damage.Ifthetankshowsignsofdentsor damage,replaceitimmediately.

–Checkthevalveandttingopeningsfordirt

anddebris.

–Slowlyopenthevalveallthewayandlisten

foracontinuoushissfromtheregulator,it mayindicatealeak.

–LPGhasarotteneggorskunksmelladded

toittohelpdetectagasleak.Ifyoudetect agasleak:

◊TurnofftheLPGvalveifyoucansafely

doso.

◊Leavethearea.

◊Contacttrainedandqualiedpersonnel

immediately.

–DoNotuseifthehosesareabraded,damaged,

kinked,orattened.

–Makesurethetankissecurelymountedto

themower.Ifthetankisloose,thehoseor ttingsmayleak.

•Witheachtankchange:

–Checkallgauges,ttings,andvalvesfor

damage.

–Lookfordeterioration,damagedormissing

o-ringsontankconnectiontting.

Safety

–InspecttheLPGtankandthefuelconnection

jointforleaks.Usethefollowingprocedure belowtodetectleaks:

◊Applyanapprovedleakdetectorsolution,

obtainedfromatrainedandqualiedLPG distributor,orathicknon-ammoniasoapy watersolution(50%non-ammoniasoap and50%water).(Aleakdetectorsolution thatcontainsammoniawillcausethe ttingstocorrodeandleak.)

◊Usingasmallbrushorspraybottle,apply

thesolutionaroundallthettingsofthe LPGtankandthefuelconnectionjoint.

◊Slowlyopenthegasvalveahalf-turn.

◊Ifbubblesaredetected,thejointortting

hasaleak.Shutoffthevalve,tighten theleakingconnection,andslowlyopen thevalveagain.Ifbubblesstillappear, DoNotusethetank.Ifitissafetodo so,removethetankfromyourmower; otherwise,contacttrainedandqualied personnelimmediately.

◊Ifnobubblesaredetected,theLPGtank

maybeused.

•Weekly:

–ChecktheentireLPGfueldeliverysystemfor

damageordeterioration.

–ChecktheentireLPGfueldeliverysystemfor

leaksatalljointsusingthesamemethodas describedintheprevioussection.

–Followalltheinspectionchecksasspeciedin

thetwopreviousinspectionsections.

•TankRequalication:

–USDOT(UnitedStatesDepartmentof

Transportation)regulationsrequireLPGtanks tobeinspected,requalied,andmarkedwithin 12yearsofthemanufacturedateandona regularbasisthereafter.Typicallythisoccurs whenthetankisrelled;contactatrainedand qualiedLPGtankproviderformoredetails.

–DoNotlltheLPGtankifitisbeyondthe

requalicationperiod.

–DoNotlldamagedorrustedLPGtanks.

Operation

WARNING

Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscanoccur oncontactanddebris,suchasleaves,grass, brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,to coolbeforetouching.

•Removeaccumulateddebrisfrommuferand enginearea.

•Installandmaintaininworkingordera sparkarresterbeforeusingequipment onforest-covered,grass-covered,or brush-coveredunimprovedland.

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcankill you.

DoNotrunengineindoorsorinasmallconned areawheredangerouscarbonmonoxidefumes cancollect.

•Operateonlyindaylightorgoodarticiallight, keepingawayfromholesandhiddenhazards.

•Besurealldrivesareinneutralandparkingbrake isengagedbeforestartingengine.

•Neverraisedeckwithbladesrunning.

•Neveroperatethemowerwithdamagedguards, shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Nevermowwiththedischargedeectorraised, removedoralteredunlessthereisagrass collectionsystemormulchkitinplaceand workingproperly.

•DoNotchangetheenginegovernorsettingor overspeedtheengine.

•Parkmachineonlevelground.Stopengine,wait forallmovingpartstostop,removekeyand engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

Safety

damageandmakerepairsbeforerestarting andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

•Stopengine,waitforallmovingpartstostop,and engageparkingbrake:

–Beforechangingtanks.

–Beforedumpingthegrasscatcher.

–Beforemakingheightadjustments.

WARNING

Hands,feet,hair,clothing,oraccessoriescan becomeentangledinrotatingparts.Contact withtherotatingpartscancausetraumatic amputationorseverelacerations.

•DoNotoperatethemachinewithout guards,shields,andsafetydevicesinplace andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing awayfromrotatingparts.

•DONOToperatethemowerwhenpeople, especiallychildren,orpetsareinthearea.

•Bealert,slowdownandusecautionwhen makingturns.Lookbehindandtothesidebefore changingdirections.

•Stoptheblades,slowdown,andusecaution whencrossingsurfacesotherthangrassandwhen transportingthemowertoandfromtheareato bemowed.

•Beawareofthemowerdischargepathanddirect dischargeawayfromothers.

•DoNotoperatethemowerundertheinuence ofalcoholordrugs.

•Useextremecarewhenloadingorunloadingthe machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

SlopeOperation

UseExtremecautionwhenmowingand/orturning onslopesaslossoftractionand/ortip-overcould occur.Theoperatorisresponsibleforsafeoperation onslopes.

DANGER

Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.Lossofcontrol and/orlossofoperator'sfootingcouldresultina fallwithanarmorleggettingunderthemower orenginedeckwhichmayresultinseriousinjury, deathordrowning.

•Mowacrossslopes,neverupanddown.

•DoNotmowslopeswhengrassiswet.

•DoNotmowneardrop-offsornearwater.

•DoNotmowslopesgreaterthan20degrees.

•Reducespeedanduseextremecautionon slopes.

•Avoidsuddenturnsorrapidspeedchanges.

•Seeinsidethebackcovertodeterminethe approximateslopeangleoftheareatobemowed.

•Removeormarkobstaclessuchasrocks,tree limbs,etc.fromthemowingarea.Tallgrasscan hideobstacles.

•Watchforditches,holes,rocks,dipsandrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.

•Beawarethatoperatingonwetgrass,acrosssteep slopesordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprove stability.

•Useextremecarewithgrasscatchersor attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

MaintenanceandStorage

•Disengagedrives,lowerimplement,setparking brake,stopengineandremovekeyordisconnect sparkplugwire.Waitforallmovementtostop beforeadjusting,cleaningorrepairing.

Safety

•Keepengineandengineareafreefrom accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulate intheseareas.Thesematerialscanbecome combustibleandmayresultinare.

•LetenginecoolbeforestoringandDoNotstore nearameoranyenclosedareawhereopenpilot lightsorheatappliancesarepresent.

•Storemowerinawellventilatedoutdoorshelter, building,ortrailer.

•Closefuelvalvewhenmowerisnotinuse, includingwhilestoringortransporting.

•Theemptytank(s)shouldbetreatedasifitwas full.

•Storethetank(s)outsideofbuildingsinanopen wellventilatedarea,awayfromsparkandames.

•DoNotstorethetank(s)ormachinewith tank(s)inanareawherethetemperaturecanrise above120°F(49°C).Ifthetemperatureexceeds approximately160°F(71°C),thetankwillrelease highlyammablepropanevapor.SeePreparation intheSafetySection.

•Storethetank(s)inuprightpositionorwith pressurereliefvalvetowardsthetop.

•DoNotdrag,drop,orabusethetank(s).

•Storageoftheemptytank(s)shouldfollowlocal andstateregulations.

•Parkmachineonlevelground.Neverallow untrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatteryorremovesparkplugwire beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s) orweargloves,andusecautionwhenservicing them.Onlyreplacedamagedblades.Never straightenorweldthem.

•Keephandsandfeetawayfrommovingparts. Ifpossible,DoNotmakeadjustmentswiththe enginerunning.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugcharger

beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools.

DANGER

Chargingorjumpstartingthebatterymay produceexplosivegases.Batterygasescan explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesaway frombattery.

•Ventilatewhenchargingorusingbattery inanenclosedspace.

•Makesureventingpathofbatteryis alwaysopenoncebatteryislledwith acid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwith waterandcalladoctorimmediately.

CAUTION

Iftheignitionisinthe“ON”positionthere ispotentialforsparksandengagementof components.Sparkscouldcauseanexplosion ormovingpartscouldaccidentallyengage causingpersonalinjury.

Besureignitionswitchisinthe“OFF” positionbeforechargingthebattery.

•Keepallguards,shieldsandallsafetydevicesin placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper tightness.

•Frequentlycheckforwornordeteriorating componentsthatcouldcreateahazard.

Safety

WARNING

Removingstandardoriginalequipmentparts, orusingnon-Exmarkreplacementpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.Failuretouseoriginal Exmarkpartscouldcauseseriousinjuryordeath.

Replaceallpartsincluding,butnotlimitedto, tires,belts,andbladeswithoriginalExmark parts.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursbyadoctor familiarwiththisformofinjuryorgangrenemay result.

•Ifequipped,makesureallhydraulicuid hosesandlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretohydraulicsystem.

•Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpaper,notyourhands,to ndhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic systembyplacingthemotioncontrollevers inneutralandshuttingofftheenginebefore performinganyworkonthehydraulicsystem.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease, dirtanddebrisfromsafetysignsandinstructional labels.

•Replaceallworn,damaged,ormissingsafety signs.

•Whenreplacementcomponentsareinstalled,be surethatcurrentsafetysignsareafxedtothe replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled, makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom yourauthorizedExmarkequipmentdealeror distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe backingtoexposetheadhesivesurface.Apply onlytoaclean,drysurface.Smoothtoremove anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns andinstructionlabels.Theyarecriticaltothesafe operationofyourExmarkcommercialmower.

1-303508

1-303517

1-403005

1-403143

1-413214

1-413327

1-413421

Safety

1-553049

98-5954

103-1798

103-1976

103-2076

103-2103

103–2242

Safety

103–2243

103-4935

109-3148

109-9870

109-9875

116-0404

Safety

117–2718

109-9906

Specications

ModelNumbers

SerialNos:312,000,000andHigher

TTS600PKAE483

Systems

Engine

•EngineSpecications:SeeyourEngineOwner’s Manual

•EngineOilType:Exmark4–CyclePremium EngineOil

•RPM:FullSpeed:3600±50RPM(NoLoad)Idle: 1550RPM

TankTypeandRelling

Important:TheLPGtankusedonthismower

isaspecialtankwithinternalbafesdesigned forthisapplication.

•VerticalTankSpecications:

–TankMaterial:Steel

–Capacity:20lb

–DisconnectCoupling:LHACMEThreaded

–FuelWithdrawal:Vapor

–FuelShut-OffValve:Rotateclockwiseto

close.

•TypeofFuel:HD5gradepropane

•Newtanksmustbeproperlylledbytrainedand qualiedpersonnel.

•OnlyusetanksrecommendedbyExmark.Failure todosowillresultinimproperoperationofthe fuelsystem.

CAUTION

Undernocircumstancesshouldpropane tankslledbeyond80%capacitybeusedin service.

Theuseofoverlledtanksmayresultinthe releaseofhighlyconcentratedandextremely ammableliquidpropane.RefertotheSafety section.

Note:Useofa“forklift”typeliquidwithdrawaltank willresultinicingorfreezingoftheLPGregulator andpreventtheenginefromoperating.Thismay alsoresultinpermanentfuelsystemdamageandthe releaseofhighlyammablepropaneliquidorvapor.

ElectricalSystem

•ChargingSystem:FlywheelAlternator

•ChargingCapacity:15amps

•BatteryType:BCIGroupU1235amps0°F

•BatteryVoltage:12Volt

•Polarity:NegativeGround

•Fuses:Twobladetype,20amptochargingcircuit; 20amptoelectricclutch

SafetyInterlockSystem:

•OperatormusthaveOPC(OperatorPresence Control)leversheldincontactwithhandle grips,speedcontrolleverinneutral,andPTO disengagedtostartengine.ReleaseofOPClevers willcausetheenginetostopifspeedcontrollever isnotinneutraland/orPTOisengaged.

•Parkbrakemustbedisengagedtomovespeed controloutofneutralorenginewillkill.

OperatorControls

SteeringControl:Fingertipdrivecontrollevers provideindependentspeedcontrol,brakingand neutraltoeachdrivewheelformovingforwardor reverse,stopping,andpowerturning.

Transmission

TwinHydrostaticDrive

•TwoHydroGearvariabledisplacementhigh efciencypumpsindependentlycoupledtotwo highefciencyParker/Rosswheeldrivemotors.

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Exmark TURF TRACER S-SERIES LP, TURF TRACER TTS600PKAE483 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual