Exmark Turf Tracer S, Turf Tracer S 000 higher, Turf Tracer S 312 User Manual

TURFTRACER®

S-SERIESLP

ForSerialNos. 312,000,000&Higher

PartNo.4501-049Rev.A

Thissparkignitionsystemcomplieswiththe CanadianstandardICES-002.Cesystèmed’allumage parètincelledevèhiculeestconformeàlanorme NMB-002duCanada

KeepthisengineOwner’sManualwithyourunit. ShouldthisengineOwner’sManualbecome damagedorillegible,replaceimmediately. Replacementsmaybeorderedthroughthe enginemanufacturer.

Exmarkreservestherighttomakechangesor addimprovementstoitsproductsatanytime withoutincurringanyobligationtomakesuch changestoproductsmanufacturedpreviously. Exmark,oritsdistributorsanddealers,accept noresponsibilityforvariationswhichmaybe evidentintheactualspecicationsofitsproducts andthestatementsanddescriptionscontained inthispublication.

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour ExmarkMower.Thisproducthasbeencarefully designedandmanufacturedtogiveyouamaximum amountofdependabilityandyearsoftrouble-free operation.

Thismanualcontainsoperating,maintenance, adjustment,andsafetyinstructionsforyourExmark mower.

BEFOREOPERATINGYOURMOWER, CAREFULLYREADTHISMANUALINITS ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety instructions,youwillprolongthelifeofyourmower, maintainitsmaximumefciency ,andpromotesafe operation.

Ifadditionalinformationisneeded,orshould yourequiretrainedmechanicservice,contactyour authorizedExmarkequipmentdealerordistributor. Exmarkpartsmanualsareavailableonlineat http://www.exmark.com

AllExmarkequipmentdealersanddistributorsare keptinformedofthelatestmethodsofservicing andareequippedtoprovidepromptandefcient serviceintheeldorattheirservicestations.They carryamplestockofservicepartsorcansecurethem promptlyforyoufromthefactory.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

AllExmarkpartsarethoroughlytestedandinspected beforeleavingthefactory,however,attentionis requiredonyourpartifyouaretoobtainthefullest measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts, oradditionalinformation,contactanAuthorized ServiceDealerorExmarkCustomerServiceandhave themodelandserialnumbersofyourproductready .

Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals......................12

Specications........................................................16

ModelNumbers.............................................16

Systems..........................................................16

Dimensions....................................................17

TorqueRequirements.....................................18

ProductOverview.................................................18

Operation..............................................................19

Controls.........................................................19

Pre-Start.........................................................20

OperatingInstructions...................................21

Transporting..................................................24

Maintenance..........................................................26

RecommendedMaintenanceSchedule(s)............26

PeriodicMaintenance........................................27

CheckEngineOilLevel..................................27

CheckBatteryCharge.....................................27

CheckMowerBlades......................................28

CheckSafetyInterlockSystem........................30

CheckforLooseHardware.............................30

ServicePre-CleanerElementandAir

Cleaner.......................................................30

ChangeEngineOil.........................................31

CheckHydraulicOilLevel..............................31

CheckTirePressures......................................31

CheckConditionOfBelts...............................31

LubricateGreaseFittings................................31

CheckSparkPlugs..........................................32

CheckLPGTank............................................32

CheckLPGFuelDeliverySystem...................32

ChangeHydraulicSystemFilter......................33

WheelHub-SlottedNutTorque

Specication...............................................35

InspectPTOClutchingBeltTension...............35

ThreadLockingAdhesives..............................35

MobilHTSGrease(OrFood-Grade

Anti-seize)..................................................35

Copper-BasedAnti-seize................................35

DielectricGrease............................................36

Adjustments......................................................36

DeckLeveling................................................36

PumpDriveBeltTension................................36

PTOClutchingBeltTension...........................36

DeckBeltTension..........................................36

ParkBrakeAdjustment...................................36

HydroDriveLinkageAdjustment...................36

TrackingAdjustment......................................39

HydroPumpSpringTensionSetting...............39

PTOSafetySwitch.........................................39

LPGRegulator..............................................39

Cleaning............................................................40

CleanEngineandExhaustSystem

Area...........................................................40

RemoveEngineShroudsandClean

CoolingFins...............................................40

CleanDebrisFromMachine...........................40

CleanGrassBuild-UpUnderDeck.................40

WasteDisposal...............................................40

Troubleshooting....................................................42

Schematics............................................................45

Safety

SafetyAlertSymbol

ThislawnmowermeetsorexceedstheB71.4 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.

Exmarkdesignedandtestedthislawnmowertooffer reasonablysafeservice;however,failuretocomply withthefollowinginstructionsmayresultinpersonal injury.

ThisSafetyAlertSymbol( thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

SafetyAlertSymbol

Figure2)isusedbothin

Figure2

SafeOperatingPractices

Training

WhatisLPG?LPGstandsforliqueedpetroleum gasandismorecommonlycalledpropane.LPGis aliquidfuelthatisstoredinatankunderpressure. Beforetheliquidleavesthetank,itisconvertedinto avapor.SinceLPGisstoredasbothliquidandgas, itmayleakfromjointsorconnectionsthatarenot sealedproperly.LPGbecomesammablewhenitis mixedwithair.

TheLPGinformationinthisOperator'smanualis providedonlyasaguide.ConsulttheNFPA58: LiqueedPetroleumGasCode,2008Editionfor additionalsafetyinformation.ThisNationalFire ProtectionAssociation(NFPA)codepertainstothe handling,storing,transporting,andusageofLPG.

•ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)can notreadEnglishitistheowner’sresponsibilityto explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituations andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizes generalinformationworthyofspecialattention.

•Alloperatorsandmechanicsshouldbetrained. Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate orservicetheequipment.Localregulationsmay restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate amower,andevenmatureteenagersshouldhave adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyExmark.

Safety

•Wearappropriateclothingincludingsafetyglasses, substantialfootwear,longtrousers,andhearing protection.DoNotoperatewhenbarefootor whenwearingopensandals.Longhair,loose clothingorjewelrymaygettangledinmoving parts.

CAUTION

Thismachineproducessoundlevelsinexcess of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.

Wearhearingprotectionwhenoperatingthis machine.

•Inspecttheareawheretheequipmentistobe usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjectswhichcanbe thrownbythemachineandmaycausepersonal injurytotheoperatororbystanders.

DANGER

LPGfuelisextremelyammableandvapors areexplosive.

AreorexplosionfromLPGfuelcanburn you,others,andcausepropertydamage.

•Neversmokearoundtank(s)andstay awayfromanopenameorwherefumes maybeignitedbyaspark.

•Extinguishallsourcesofsparkorame whenapproachingLPGtanksormowers. Thehazardincreasesforenclosedtrailers orstoragelocationswherevaporleakage mayoccurandcollect.

•LPGisheavierthanairandmay accumulateinlowlyingareas,suchas ditches,drains,orpits.

•LPGtank(s)shouldbelledbytrained andqualiedpersonnelONLY .

•Nevertamperwithorrepairthetank(s); contacttrainedandqualiedpersonnel.

•DoNotchangethetank(s)whenthe engineisrunning.

•Beforedisconnectingthehose(s),purge allLPGvaporsfromthesystem,by closingthefuelvalve(s)onALLtanksand allowingtheenginetorununtilitstops.

•Storethetank(s)awayfromheat,sparks, oropenames.

•DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

Safety

DANGER

LPGfuelisextremelyammableandvapors areexplosive.

•Incaseofretakethefollowingsteps:

1.Ifyoucansafelydoso,stoptheowof gasasquicklyaspossible.Neverput outameunlessgascanbeshutoff.

2.NotifytheFireDepartmentandclear immediateareaofallpeople.

3.Whengasowisstopped,putoutthe re.Usuallywhenowofgasiscutoff, rewillautomaticallystop.

4.Ifgasowcannotbeimmediately stopped,directwaterontankstokeep themcool,butDoNotputoutre.

•Storagelocationsandtrailersshouldbe equippedwithatleastoneapproved portablereextinguisherhavinga minimumcapacityof18lb(8.2kg)dry chemicalwithaB:Crating.DoNot useCarbonTetrachlorideextinguishers (Pyreneetc.).

functioningproperly .DoNotoperateunlessthey arefunctioningproperly.

Inspection

ItisveryimportanttochecktheLPGtankand componentsforwearorleaks.

Important:Nevercheckforleaksusinganopen ame.

Important:Neverusebarehandswhen checkingthettingorvalve.EscapingLPG vaporandliquidfreezesskinoncontact.

Important:Onlyhandtightentankconnection tting.Overtighteningbytheuseoftoolsmay causedamage.Ifhandtighteningdoesnotstop aleak,contacttrainedandqualiedpersonnel immediately.

•Beforeeachuse:

–Visuallyinspectthetank,hose,andttingand

bealerttoafoulodorcomingfromthetank.

–TheLPGtankshouldbefreeofdentsor

damage.Ifthetankshowsignsofdentsor damage,replaceitimmediately.

DANGER

LPGvaporsandliquidescapingfromthetank maycauseseriousinjuryordeath.Vapors orliquidmaycausesuffocation,freezingof tissue,orfrostbite.

•Storeandservicethemowerinawell ventilatedarea.

•AnapprovedLPGdetectorinstalledin trailersandstorageareasisrecommended.

•LPGisheavierthanairandmay accumulateinlowlyingareas,suchas ditches,drains,orpits.

•Avoidbreathingofvapors.

•Keepawayfromventvalve.

•Keepawayfromeyesandskin.

•Contacttrainedandqualiedpersonnelif tankshowssignsoffrostedareas,makesa hissingsound,oremitsafoulodor.

•Obtainimmediatemedicalattentionif contactoccurswithvaporsorliquid.

–Checkthevalveandttingopeningsfordirt

anddebris.

–Slowlyopenthevalveallthewayandlisten

foracontinuoushissfromtheregulator,it mayindicatealeak.

–LPGhasarotteneggorskunksmelladded

toittohelpdetectagasleak.Ifyoudetect agasleak:

◊TurnofftheLPGvalveifyoucansafely

doso.

◊Leavethearea.

◊Contacttrainedandqualiedpersonnel

immediately.

–DoNotuseifthehosesareabraded,damaged,

kinked,orattened.

–Makesurethetankissecurelymountedto

themower.Ifthetankisloose,thehoseor ttingsmayleak.

•Witheachtankchange:

–Checkallgauges,ttings,andvalvesfor

damage.

•Checkthattheoperator'spresencecontrols, safetyswitches,andshieldsareattachedand

–Lookfordeterioration,damagedormissing

o-ringsontankconnectiontting.

Safety

–InspecttheLPGtankandthefuelconnection

jointforleaks.Usethefollowingprocedure belowtodetectleaks:

◊Applyanapprovedleakdetectorsolution,

obtainedfromatrainedandqualiedLPG distributor,orathicknon-ammoniasoapy watersolution(50%non-ammoniasoap and50%water).(Aleakdetectorsolution thatcontainsammoniawillcausethe ttingstocorrodeandleak.)

◊Usingasmallbrushorspraybottle,apply

thesolutionaroundallthettingsofthe LPGtankandthefuelconnectionjoint.

◊Slowlyopenthegasvalveahalf-turn.

◊Ifbubblesaredetected,thejointortting

hasaleak.Shutoffthevalve,tighten theleakingconnection,andslowlyopen thevalveagain.Ifbubblesstillappear, DoNotusethetank.Ifitissafetodo so,removethetankfromyourmower; otherwise,contacttrainedandqualied personnelimmediately.

◊Ifnobubblesaredetected,theLPGtank

maybeused.

Operation

WARNING

Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscanoccur oncontactanddebris,suchasleaves,grass, brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,to coolbeforetouching.

•Removeaccumulateddebrisfrommuferand enginearea.

•Installandmaintaininworkingordera sparkarresterbeforeusingequipment onforest-covered,grass-covered,or brush-coveredunimprovedland.

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcankill you.

DoNotrunengineindoorsorinasmallconned areawheredangerouscarbonmonoxidefumes cancollect.

•Weekly:

–ChecktheentireLPGfueldeliverysystemfor

damageordeterioration.

–ChecktheentireLPGfueldeliverysystemfor

leaksatalljointsusingthesamemethodas describedintheprevioussection.

–Followalltheinspectionchecksasspeciedin

thetwopreviousinspectionsections.

•TankRequalication:

–USDOT(UnitedStatesDepartmentof

Transportation)regulationsrequireLPGtanks tobeinspected,requalied,andmarkedwithin 12yearsofthemanufacturedateandona regularbasisthereafter.Typicallythisoccurs whenthetankisrelled;contactatrainedand qualiedLPGtankproviderformoredetails.

–DoNotlltheLPGtankifitisbeyondthe

requalicationperiod.

–DoNotlldamagedorrustedLPGtanks.

•Operateonlyindaylightorgoodarticiallight, keepingawayfromholesandhiddenhazards.

•Besurealldrivesareinneutralandparkingbrake isengagedbeforestartingengine.

•Neverraisedeckwithbladesrunning.

•Neveroperatethemowerwithdamagedguards, shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Nevermowwiththedischargedeectorraised, removedoralteredunlessthereisagrass collectionsystemormulchkitinplaceand workingproperly.

•DoNotchangetheenginegovernorsettingor overspeedtheengine.

•Parkmachineonlevelground.Stopengine,wait forallmovingpartstostop,removekeyand engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

Safety

damageandmakerepairsbeforerestarting andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

•Stopengine,waitforallmovingpartstostop,and engageparkingbrake:

–Beforechangingtanks.

–Beforedumpingthegrasscatcher.

–Beforemakingheightadjustments.

WARNING

Hands,feet,hair,clothing,oraccessoriescan becomeentangledinrotatingparts.Contact withtherotatingpartscancausetraumatic amputationorseverelacerations.

•DoNotoperatethemachinewithout guards,shields,andsafetydevicesinplace andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing awayfromrotatingparts.

DANGER

Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.Lossofcontrol and/orlossofoperator'sfootingcouldresultina fallwithanarmorleggettingunderthemower orenginedeckwhichmayresultinseriousinjury, deathordrowning.

•Mowacrossslopes,neverupanddown.

•DoNotmowslopeswhengrassiswet.

•DoNotmowneardrop-offsornearwater.

•DoNotmowslopesgreaterthan20degrees.

•Reducespeedanduseextremecautionon slopes.

•Avoidsuddenturnsorrapidspeedchanges.

•Seeinsidethebackcovertodeterminethe approximateslopeangleoftheareatobemowed.

•Removeormarkobstaclessuchasrocks,tree limbs,etc.fromthemowingarea.Tallgrasscan hideobstacles.

•DONOToperatethemowerwhenpeople, especiallychildren,orpetsareinthearea.

•Bealert,slowdownandusecautionwhen makingturns.Lookbehindandtothesidebefore changingdirections.

•Stoptheblades,slowdown,andusecaution whencrossingsurfacesotherthangrassandwhen transportingthemowertoandfromtheareato bemowed.

•Beawareofthemowerdischargepathanddirect dischargeawayfromothers.

•DoNotoperatethemowerundertheinuence ofalcoholordrugs.

•Useextremecarewhenloadingorunloadingthe machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

SlopeOperation

•Watchforditches,holes,rocks,dipsandrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.

•Beawarethatoperatingonwetgrass,acrosssteep slopesordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprove stability.

•Useextremecarewithgrasscatchersor attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

MaintenanceandStorage

UseExtremecautionwhenmowingand/orturning onslopesaslossoftractionand/ortip-overcould occur.Theoperatorisresponsibleforsafeoperation onslopes.

•Disengagedrives,lowerimplement,setparking brake,stopengineandremovekeyordisconnect sparkplugwire.Waitforallmovementtostop beforeadjusting,cleaningorrepairing.

Safety

•Keepengineandengineareafreefrom accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulate intheseareas.Thesematerialscanbecome combustibleandmayresultinare.

•LetenginecoolbeforestoringandDoNotstore nearameoranyenclosedareawhereopenpilot lightsorheatappliancesarepresent.

•Storemowerinawellventilatedoutdoorshelter, building,ortrailer.

•Closefuelvalvewhenmowerisnotinuse, includingwhilestoringortransporting.

•Theemptytank(s)shouldbetreatedasifitwas full.

•Storethetank(s)outsideofbuildingsinanopen wellventilatedarea,awayfromsparkandames.

•DoNotstorethetank(s)ormachinewith tank(s)inanareawherethetemperaturecanrise above120°F(49°C).Ifthetemperatureexceeds approximately160°F(71°C),thetankwillrelease highlyammablepropanevapor.SeePreparation intheSafetySection.

•Storethetank(s)inuprightpositionorwith pressurereliefvalvetowardsthetop.

•DoNotdrag,drop,orabusethetank(s).

•Storageoftheemptytank(s)shouldfollowlocal andstateregulations.

•Parkmachineonlevelground.Neverallow untrainedpersonneltoservicemachine.

beforeconnectingordisconnectingfrombattery. Wearprotectiveclothinganduseinsulatedtools.

DANGER

Chargingorjumpstartingthebatterymay produceexplosivegases.Batterygasescan explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesaway frombattery.

•Ventilatewhenchargingorusingbattery inanenclosedspace.

•Makesureventingpathofbatteryis alwaysopenoncebatteryislledwith acid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwith waterandcalladoctorimmediately.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatteryorremovesparkplugwire beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s) orweargloves,andusecautionwhenservicing them.Onlyreplacedamagedblades.Never straightenorweldthem.

•Keephandsandfeetawayfrommovingparts. Ifpossible,DoNotmakeadjustmentswiththe enginerunning.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugcharger

CAUTION

Iftheignitionisinthe“ON”positionthere ispotentialforsparksandengagementof components.Sparkscouldcauseanexplosion ormovingpartscouldaccidentallyengage causingpersonalinjury.

Besureignitionswitchisinthe“OFF” positionbeforechargingthebattery.

•Keepallguards,shieldsandallsafetydevicesin placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper tightness.

•Frequentlycheckforwornordeteriorating componentsthatcouldcreateahazard.

WARNING

Removingstandardoriginalequipmentparts, orusingnon-Exmarkreplacementpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.Failuretouseoriginal Exmarkpartscouldcauseseriousinjuryordeath.

Replaceallpartsincluding,butnotlimitedto, tires,belts,andbladeswithoriginalExmark parts.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursbyadoctor familiarwiththisformofinjuryorgangrenemay result.

Safety

•Ifequipped,makesureallhydraulicuid hosesandlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretohydraulicsystem.

•Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpaper,notyourhands,to ndhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic systembyplacingthemotioncontrollevers inneutralandshuttingofftheenginebefore performinganyworkonthehydraulicsystem.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease, dirtanddebrisfromsafetysignsandinstructional labels.

•Replaceallworn,damaged,ormissingsafety signs.

•Whenreplacementcomponentsareinstalled,be surethatcurrentsafetysignsareafxedtothe replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled, makesurecurrentsafetysignsarevisible.

1-303508

•Newsafetysignsmaybeobtainedfrom yourauthorizedExmarkequipmentdealeror distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe backingtoexposetheadhesivesurface.Apply onlytoaclean,drysurface.Smoothtoremove anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns andinstructionlabels.Theyarecriticaltothesafe operationofyourExmarkcommercialmower.

1-403143

1-413214

1-303517

1-413327

1-403005

1-413421

Safety

103-2076

1-553049

98-5954

103-2103

103-1798

103–2242

103-1976

Safety

103–2243

109-9875

103-4935

109-3148

116-0404

109-9870

Safety

117–2718

109-9906

Specications

ModelNumbers

SerialNos:312,000,000andHigher

TTS600PKAE483

Systems

Engine

•EngineSpecications:SeeyourEngineOwner’s Manual

•EngineOilType:Exmark4–CyclePremium EngineOil

•RPM:FullSpeed:3600±50RPM(NoLoad)Idle: 1550RPM

TankTypeandRelling

Important:TheLPGtankusedonthismower

isaspecialtankwithinternalbafesdesigned forthisapplication.

•VerticalTankSpecications:

–TankMaterial:Steel

–Capacity:20lb

–DisconnectCoupling:LHACMEThreaded

–FuelWithdrawal:Vapor

–FuelShut-OffValve:Rotateclockwiseto

close.

•TypeofFuel:HD5gradepropane

•Newtanksmustbeproperlylledbytrainedand qualiedpersonnel.

Note:Useofa“forklift”typeliquidwithdrawaltank willresultinicingorfreezingoftheLPGregulator andpreventtheenginefromoperating.Thismay alsoresultinpermanentfuelsystemdamageandthe releaseofhighlyammablepropaneliquidorvapor.

ElectricalSystem

•ChargingSystem:FlywheelAlternator

•ChargingCapacity:15amps

•BatteryType:BCIGroupU1235amps0°F

•BatteryVoltage:12Volt

•Polarity:NegativeGround

•Fuses:Twobladetype,20amptochargingcircuit; 20amptoelectricclutch

SafetyInterlockSystem:

•OperatormusthaveOPC(OperatorPresence Control)leversheldincontactwithhandle grips,speedcontrolleverinneutral,andPTO disengagedtostartengine.ReleaseofOPClevers willcausetheenginetostopifspeedcontrollever isnotinneutraland/orPTOisengaged.

•Parkbrakemustbedisengagedtomovespeed controloutofneutralorenginewillkill.

•OnlyusetanksrecommendedbyExmark.Failure todosowillresultinimproperoperationofthe fuelsystem.

CAUTION

Undernocircumstancesshouldpropane tankslledbeyond80%capacitybeusedin service.

Theuseofoverlledtanksmayresultinthe releaseofhighlyconcentratedandextremely ammableliquidpropane.RefertotheSafety section.

OperatorControls

SteeringControl:Fingertipdrivecontrollevers provideindependentspeedcontrol,brakingand neutraltoeachdrivewheelformovingforwardor reverse,stopping,andpowerturning.

Transmission

TwinHydrostaticDrive

•TwoHydroGearvariabledisplacementhigh efciencypumpsindependentlycoupledtotwo highefciencyParker/Rosswheeldrivemotors.

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