Exmark TR23KC User Manual
For Turf Ranger
Serial Nos. 510,000 & Higher
and
FMD524 & FMD604
Serial Nos. 510,000 & Higher
Part No. 103-9192
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating pr actices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards, and safety devices (especially the grass
discharge system) in place and in proper working condition.
♦ Stop engine and wait for all moving parts to stop. Remove spark
plug wire(s) or remove key before adjust ing, servicing, or
performing maint enance.
♦ If mower deck becomes clogg ed, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or r em ove k ey
before cleaning blockage.
♦ Keep hands, feet, and clothing away from power driven parts .
♦ Keep off mower unless seat platf orm is provided.
♦ Keep others off mower.
POTENTIAL HAZARD
♦ Gasoline is harmful or f at al if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening .
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
WARNING
WARNING
IMPORTANT
When the mower is used or oper ated on any California forest, brush or grass covered land, a working
spark arrester must be at t ached t o t he muffler. If not, the operator is violating state law, Section 4442
Public Resource Code. To acquire a spark arrester for your unit, see your Eng ine Ser vice Dealer.
This spark ignition system complies with Canadian ICES-002
Ce système d’allumage par ètincelle de vèhicule est conform e à la norme NMB-002 du Canada
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S.
Environmental Protection Agency (EPA) and the California Emission Control Regul ation of
emission systems, maintenance and warranty.
Keep this engine Owner’s M anual with your unit. Should this engine Owner’s Manual become
damaged or illegible, replace immediately. Replacements may be ordered through the engine
manufacturer.
Exmark reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility f or variations which may be evident in the actual
specifications of its product s and t he statements and descriptions contained in this publication.
i
EXMARK PARTS PLUS® PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
2. Distributor ships part(s) to dealer or customer, as
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
5. The customer pays for the part
6. Who pays for the part
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
®
shipment of six (6) line items or less.
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
®
order, he contacts Exmark by 3:00 p.m.,
central time, with an Exmark Parts Plus
®
order of six (6) line items or less.
distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
and freight if it is shipped under the Exmark Parts Plus® and if it arrives in
accordance to the program.
and freight if it fails to arrive overnight in accordance to the program?
1. The dealer not submitting the Exmark Parts Plus
®
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
®
order
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
Exmark pays for the part and freight.
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus® Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available
only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental
United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air
charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus
®
Program are:
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and
5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
ii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been
carefully designed and manufactur ed to give you a maximum amount of dependability and
years of trouble-free oper at ion.
OPERATOR'S MANUAL
This manual contains assembly, operating, maintenance, adjustment, and safety
instructions for your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS
ENTIRETY.
By following the operating, maintenance, and safety instructions, you will prolong the life
of your mower, maintain its maximum ef ficiency, and promote safe operation.
If additional information is needed, or should you require trained mechanic service,
contact your authorized Exmark equipment dealer or dist r ibut or .
All Exmark equipment dealers and distr ibut or s are kept informed of the latest methods
of servicing and are equipped to provide prompt and efficient service in the f ield or at their
service stations. They carry ample stock of ser vice parts or can secur e t hem pr omptly for you
from the factor y.
All Exmark parts are thoroughly tested and inspected before leaving the f actory,
however, attention is required on your part if you are t o obt ain the fullest measure of
satisfaction and performance.
iii
TABLE OF CONTENTS
1. SAFETY PAGE
1.1 Safety Alert Symbol...................................................................................... 1
1.2 Training........................................................................................................ 1
1.3 Preparation................................................................................................1-3
1.4 Operation..................................................................................................4-6
1.5 Maintenance & Storage................................................................................ 7
1.6 Safety Signs.............................................................................................. 8-9
2. SPECIFICATIONS
2.1 Model Number............................................................................................ 10
2.2 Engine........................................................................................................ 10
2.3 Fuel System............................................................................................... 10
2.4 Electrical System........................................................................................ 10
2.5 Operator Controls....................................................................................... 10
2.6 Seat............................................................................................................10
2.7 Hydrostatic Ground Drive System.............................................................. 10
2.8 Tires........................................................................................................... 11
2.9 Deck........................................................................................................... 11
2.10 Dimensions............................................................................................... 11
2.11 Torque Requirements................................................................................11
3. ASSEMBLY INSTRUCTIONS
3.1 to 3.10 Assembly................................................................................... 12-15
4. CONTROLS
..............................................................................................15-17
5. OPERATION INSTRUCTIONS
5.1 Pre-Start.....................................................................................................17
5.2 Mowing.................................................................................................. 17-18
5.3 Transporting.......................................................................................... 18-19
6. MAINTENANCE & ADJUSTMENTS
6.1 Periodic Maintenance............................................................................19-27
6.2 Adjustments..........................................................................................27-33
7. WASTE DISPOSAL
7.1 Motor Oil Disposal...................................................................................... 34
7.2 Battery Disposal.........................................................................................34
8. TROUBLE SHOOTING
8.1 Mower Cuts Unevenly ................................................................................ 34
8.2 Engine Will Not Start.............................................................................34-35
9. WIRING DIAGRAMS
10
.
WARRANTY
................................................................................................. 37
..................................................................................... 36
iv
1.SAFETY
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL is used both in this manual and on the machine to
identify important safet y messages which must be followed to avoid accidents. This
symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information, which alerts you to unsafe actions
or situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: White lett er ing / Red background. Indicates an im minently hazardous
situation which, if not avoided, WILL result in deat h or ser ious inj ur y.
WARNING: Black lettering / Orange background. Indicates a potentially hazardous
situation which, if not avoided, COULD result in deat h or ser ious inj ury.
CAUTION: Black lettering / Yellow backgr ound. Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor or moderate injury.
1.2 TRAINING
1.2.1 Regard the Exmark mower as a piece of power equipment and teach this
regard to all who operate this unit.
1.2.2 Read the instructions carefully. Familiar ize yourself with the cont r ols and the
proper use of the equipment. If the operator(s) or m echanic(s) can not read
English, it is the owner’s responsibility to explain this mater ial t o them.
1.2.3 Do not allow operation of this machine by untrained personnel. Never allow
children, teenagers, or people unfamiliar with these instructions to use the
mower. Local regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in
mind that the operator or user is responsible for accidents or hazards occurring
to other people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and attachments are
needed to properly and safely perform the job. Only use accessories and
attachments approved by Exmark.
1.3.2 The use of per sonal pr ot ective equipment, such as (but not limited to)
protection for the eyes, ears, feet, and head is recommended.
CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in excess of 85
dBA at the operator’s ear when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or above for
extended periods of time can cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating this machine.
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not
operate equipment when barefoot or when wearing open sandals.
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1.3.4 Thoroughly inspect the area where the equipment is t o be used and r em o ve all
stones, sticks, wires, bones, and other foreign objects, which may damage the
equipment or cause personal injury to the operat or or bystander s.
1.3.5 Always set the park brak e before starting the engine.
POTENTIAL HAZARD
♦ Engine exhaust contains carbon monoxide, which is
an odorless deadly poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small confined area
where dangerous carbon monoxide fumes can collect.
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can bur n you, ot her s,
and cause property damage.
HOW TO AVOID THE HAZARD
♦ DO NOT smoke while refueling , and st ay away from
an open flame or where gasoline fumes m ay be ignited
by spark.
WARNING
DANGER
♦ Refuel only outdoors.
♦ Store gasoline in an approved container and keep it
out of the reach of children.
♦ Add fuel before starting the engine. Never remove the
cap of the fuel tank or add fuel when engine is running
or when the engine is hot.
♦ Never fill the fuel tank so t hat the gasoline level rises
above a level that is 1/2” below the bottom of the filler
neck to allow for gasoline expansion and prevent fuel
spillage.
♦ If fuel is spilled, DO NOT attempt to start the engine.
Move away from the area of the spill and avoid
creating any source of ignition unt il fuel vapors have
dissipated.
♦ Do not operate without the entire exhaust system in
place and in proper working condition.
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POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite g asoline vapors. A fire or
explosion from gasoline can burn you, others, and
cause property damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an approved
container.
♦ Always place gasoline containers on the ground away
from your vehicle before f illing.
♦ Do not fill gasoline containers inside a vehicle or on a
truck or trailer bed because interior car pet s or plastic
truck bed liners may insulate the container and slow
the loss of any static charge.
♦ When practical, r emove gas-powered equipment from
the truck or trailer and r efuel the equipment with its
wheels on the ground.
♦ If this is not possible, then refuel such equipment on a
truck or trailer from a portable container, rather than
from a gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
DANGER
POTENTIAL HAZARD
♦ Gasoline vapor can collect inside enclosed trailers and
may be ignited by electrical sparks or hot
engine/exhaust components.
WHAT CAN HAPPEN
♦ Explosion and fire may occur, resulting in proper t y
damage, personal injury, and/or deat h.
HOW TO AVOID THE HAZARD
♦ Provide adequate ventilation of any enclosed trailer to
prevent build up of gasoline vapors, especially at floor
level.
♦ Refuel only outdoors, never inside an enclosed trailer.
♦ Be sure all fuel tanks and gasoline st or age containers
have proper caps installed to prevent spillage and
minimize vapor escaping into the trailer.
♦ Do not place any equipment that is leaking gasoline in
an enclosed trailer.
WARNING
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1.4 OPERATION
Although hazard control and accident prevention are partially dependent upon the
design and configuration of the equipment, t hese factors are also dependent
upon the awareness, concern, prudence, and proper training of t he personnel
involved in the operation, transport, mai nt enance, and storage of the equipment.
It is essential that all Operator Safety Mechanisms be connected and in operating
condition prior to use for mowing.
POTENTIAL HAZARD
♦ Operating engine parts, especially the m uffler, become
extremely hot.
WHAT CAN HAPPEN
♦ Severe burns can occur on contact.
♦ Debris, such as leaves, grass, brush, etc. can catc h fire.
HOW TO AVOID THE HAZARD
♦ Allow engine parts, especially the muff ler, to cool before
touching.
♦ Remove accumulated debris from muffler and engine area.
♦ Install and maintain in working order a spar k arrester before
using equipment on forest - covered, grass-covered, or
brush-covered unimproved land.
WARNING
WARNING
POTENTIAL HAZARD
♦ Hands, feet, hair, clothing, or accessories can become
entangled in rotating part s.
WHAT CAN HAPPEN
♦ Contact with rotating parts can cause traum at ic am put ation
or severe lacerations.
HOW TO AVOID THE HAZARD
♦ Do not operate the machine without guards, shields, and
safety devices in place and working properly.
♦ Keep hands, feet, hair, jewelry, or clot hing away from
rotating parts.
1.4.1 Give complete, undivided attention to the job at hand.
1.4.2 Mow only in daylight or good artificial light, keeping away from holes and
hidden hazards. NEVER carry passengers. DO NOT oper at e the mower
when children or others are in the area.
1.4.3 When feasible, avoid operat ing the equipment in wet grass.
1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of tr action
and/or tip-over could occur. The operator is r esponsible for safe operation on
slopes.
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DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can cause sliding and
loss of control.
WHAT CAN HAPPEN
♦ Wheels dropping over edges, ditches, steep banks, or
water can cause rollovers, which may result in serious
injury, death or drowning.
HOW TO AVOID THE HAZARD
♦ Mow up and down slopes.
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow slopes greater than 15 degrees.
♦ Reduce speed and use extreme caution on slopes.
♦ Avoid sudden turns or rapid speed changes.
• See inside the back cover to determine the approximate slope angle of the
area to be mowed.
• Use a walk behind mower and\or a hand trimmer near drop- offs, ditches,
steep banks or water. This area can be dangerous, see Figure 1.
G0083
Figure 1
SAFE ZONE FOR MOWING
• Progressively greater care is needed as the slope increases.
• Always avoid sudden starts and turns.
• Be aware that loss of traction may occur going downhill. Weight transfer to
the front wheels may cause rear wheel to lift off ground cause loss of
steering.
• Watch for ditches, holes, rocks, dips, and r ises t hat change the operating
angle, as rough terrain could overtur n the machine.
• Remove or mark obstacles such as rocks, t r ee lim bs, et c. from the mowing
area. Tall grass can hide obstacles.
• Use extreme care with grass catchers or attachments. These can change
the stability of the machine and cause loss of control.
1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU!
1.4.6 Stop the blades when crossing surfaces other than grass and when
transporting the mower to and fr om the area to be mowed.
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1.4.7 Never operate the mower with defective guards, shields, or covers. Always
have safety shields, guards, switches, and other devices in place and in proper
working condition.
1.4.8 Do Not change the engine governor settings or overspeed the engine. O per ating
an engine at excessive speed may increase the hazard of personal injury.
1.4.9 Disengage PTO before starting engine.
1.4.10 Start the engine carefully with feet well away from the blades.
1.4.11 Keep hands, feet, and clothing away from rotat ing parts while the mower is
being operated.
1.4.12 Stop the engine, wait for all moving parts to stop, and remove key:
a) Before checking, cleaning , or working on the mower.
b) After striking a foreign object (inspect the m ower for damage and
make repairs before r est ar ting and operating the mower).
c) Before clearing blockages.
d) Whenever you leave the mower.
1.4.13 Stop the engine and wait for all m oving parts to stop:
a) Before refueling.
b) Before making height adjustments.
c) Before dumping the grass catcher.
1.4.14 Before stopping the engine, place the th r ot t le cont r o l m idway between the
“slow” and “fast” positions. Allow the engine t o r un a m inim um of 15 seconds,
then stop the engine.
1.4.15 The fuel system is provided with a shut-off valve. The f uel shut-off valve is
used to shut off the fuel when:
a) The machine will not be used for a few days.
b) During transport to and f r om t he job.
c) When parking inside a building.
1.4.16 This mower was designed for one operator only. Keep all others away from
mower during operation.
1.4.17 Do Not mow with the discharge deflector raised, removed or altered unless
there is a grass collection system or mulch k it in place and work ing properly.
1.4.18 Be aware of the mower discharge and direct discharge away from ot her s.
1.4.19 Do NOT operate the mower under t he influence of alcohol or drugs.
1.4.20 Use care when approaching blind corners, shrubs, trees, other object s that
may obscure vision.
1.4.21 If jump star ting is required:
a) Connect the positive (+) power cable from the positive post on the
booster battery to the positive terminal post on t he starter solenoid switch
(this post has the positive battery cable attached to it ) .
b) Connect the negative or ground cable (-) to the negative post on the battery
to any engine deck ground, preferably the engine block as far away from
the battery as possible.
c) Disconnect battery cables in the reverse order aft er starting.
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1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maintenance, follow the engine m anufacturer’s recommendations
precisely as stated in the engine manual.
1.5.2 Disconnect the battery cable form t he negative battery post when the unit will
be allowed to sit for more than 30 days without use.
1.5.3 Allowing batteries to stand for an extended period of time without recharging
them will result in reduced performance and ser vice life. To preserve optimum
battery performance and lif e, r echarge batteries in storage when the open
circuit voltage drops to 12.4 volts.
NOTE: To prevent damage due to freezing, battery should be fully charged
before putting away for winter storag e.
1.5.4 Keep engine and engine area free from accumulation of grass, leaves,
excessive grease or oil, and other debris, which can accumulate in these
areas. These materials can become combustible and may result in a fire.
1.5.5 Store fuel in a container specif ically desig ned for this purpose in a cool, dry place.
1.5.6 Keep the mower and fuel container in locked stor age to prevent children from
playing or tampering with them.
1.5.7 Gasoline powered equipment or fuel containers should not be stored in a
basement or any enclosed area, where open pilot lights or heat appliances are
present.
1.5.8 Maximum mowing results and safety can only be achieved if the mower is
properly maintained and operated correctly.
1.5.9 Check all bolts frequently to maintain proper tightness.
1.5.10 Keep all guards, shields, and all safety devices in place and in safe working
condition.
1.5.11 Frequently check for worn or deteriorating components that could create a
hazard.
1.5.12 All replacement parts must be the same as or equivalent to the parts supplied
as original equipment.
POTENTIAL HAZARD
♦ Hydraulic fluid escaping under pressure can penetrate
skin and cause injury.
WHAT CAN HAPPEN
♦ Fluid accidentally injected into the skin must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene ma y result .
HOW TO AVOID THE HAZARD
♦ Make sure all hydraulic fluid hoses and lines are in
good condition an all hydraulic connections and fittings
are tight before applying pressure t o hydraulic system.
♦ Keep body and hands away from pinhole leaks or
nozzles that eject high pressure hydraulic fluid.
♦ Use cardboard or paper, not your hands, to f ind
hydraulic leaks.
♦ Safely relieve all pressure in the hydraulic system by
letting the foot pedal return to neutral and shutting off
the engine before perf orming any work on the
hydraulic system.
WARNING
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1.6 SAFETY SIGNS
1.6.1 Keep all safety signs legible. Remove all gr ease, dir t, and debris from saf et y
signs and instructional labels.
1.6.2 Safety signs must be replaced if they are missing or illegible.
1.6.3 When new components are installed, be sur e t hat current safety signs are
affixed to the replaced components.
1.6.4 New safety signs may be obtained from your authorized Exmark equipment
dealer or distributor or fr om Exmar k Mfg. Co. Inc.
1.6.5 Safety signs may be affixed by peeling of f the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.6.6 Familiarize yourself with the following safety signs and inst r uct ion labels. They
are critical to the safe operation of your Exmark commercial mo wer.
PART NO. 1-553049
LOCATION: On Top Front LH Surface of Mower Deck
For FMD524 & FMD604 Units with SN
410,000 – 439,999
PART NO. 103-1077
LOCATION: Front RH Side of Mower Deck
PART NO. 1-543624
LOCATION: Front Right Foot Support
PART NO. 103-2432
LOCATION: Left Side of
PART NO. 1-513746
LOCATION: Surface of Engine Deck Next to Muffler
PART NO. 1-553040
LOCATION: Top Surface of Hydraulic Reservoir
Brake Lever
PART NO. 1-513747
LOCATION: Top Front of Battery Cover
FMD524 & FMD604 units only
PART NO. 103-2239
LOCATION: Top of Mower Deck, Beneath Center Shield
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For FMD524 & FMD604 Units with SN
540,000 & Higher
PART NO. 103-7491
LOCATION: Front RH Side of Mower Deck
PART NO. 1-303508
LOCATION: On Top RH Surface
of Mower Deck
PART NO. 98-5954
LOCATION: Under Belt Shields
PART NO. 1-403005
LOCATION: LH & RH Front Top
Surface of Mower Deck
PART NO. 1-543620
LOCATION: On Intake Screen Below Fuel Tank
PART NO. 103-2248
LOCATION: Steering Console
Type A Anti-Scalp Rollers Only – See Figure 7
PART NO. 1-323540
LOCATION: Front of Mower Deck, Top Surface
PART NO. 1-543896
LOCATION: Under Engine Deck on
Wood Blocks for Shipping
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2. SPECIFICATIONS
2.1 MODEL NUMBER
: TR23KC
2.2 ENGINE
2.2.1 Engine Specifications: See your engine owners manual.
2.2.2 3600 RPM (No Load)
2.3 FUEL SYSTEM
2.3.1 Capacity: 5.0 gal. (18.9 L.)
2.3.2 Type of Fuel: Regular unleaded gasoline 87 octane or higher. In countries
using the research method, it should be a 90 oct ane minimum.
2.3.3 Fuel Filter: Replaceable in-line
2.3.4 Fuel Shut-Off Valve: 1/4 turn
2.4 ELECTRICAL SYSTEM
2.4.1 Charging System: Flywheel alternator
2.4.2 Charging Capacity: 15 amp
2.4.3 Battery Type: BCI Group U1, 235 amps at 0° F
2.4.4 Battery Voltage: 12 Volt Polarity: Negative g r ound
2.4.5 Fuses: 20, and 30 amp blade type, 20 amp to charging circuit; 20 amp to
electric clutch; 30 amp to electro-m echanical actuator.
2.4.6 Safety Interlock System: Operator m ust be positioned in the seat with PTO
disengaged and brake engaged to start engine. O perator must be in seat
when PTO is engaged or when brake is disengag ed or t he engine will stop.
2.5 OPERATOR CONTROLS
2.5.1 Steering Control: Aircraft-style steering yoke.
2.5.2 Motion Control: Single foot pedal operated by the right foot. Provides forward
and reverse speed control with little effor t. Motion control pedal and linkages
are protected by the motion override device when the parking brake is engaged.
2.5.3 Parking Brake Lever: Engages par k brake and locks drive system in neutral.
Neutral lockout system prevents accidental engagement of drive system when
park brake is engaged and protects hydro-transaxle from potent ial dam age.
2.6 SEAT
2.6.1 Type: high back, foam padded (internal suspension) with standard ar m rests.
2.6.2 Mounting: Attached to activate a seat switch and attached to a seat spring f or
maximum comfort over rough t er r ain. Adjustable fore and aft .
2.6.3 Armrests: foam padded f lip- up armrests with height adjustment st andar d.
2.6.4 Seat Safety switch: Incorporated into the Safety Interlock System. Time
delay seat switch eliminates rough ground cut-outs.
2.7 HYDROSTATIC GROUND DRIVE SYSTEM
2.7.1 Hydrostatic transmission: Eaton 851 transaxle with 23:1 reduction ratio.
2.7.2 Hydrostatic direction control system is protected by a neutral lockout system.
2.7.3 Hydraulic Oil: Use Mobil 1 15W-50 Synthetic Motor O il.
2.7.4 Hydraulic Oil Capacity: 8.5 qts. (8.0 L.)
2.7.5 Filter: Replaceable cartridge type
Exmark P/N 1-513211: 10 micron, 18 psi bypass
2.7.6 Speeds: 0 - 6.4 mph (10.2 km/hr) forward; 0 - 3.2 mph (5.1 km / hr ) reverse
2.7.7 Drive wheel release lever allows machine to be moved when engine is not
running.
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