Exmark StandOn 4500-620 User Manual

STANDON
ForSerialNos. 850,000&Higher
PartNo.4500-620Rev.B
Exmarkreservestherighttomakechangesor addimprovementstoitsproductsatanytime withoutincurringanyobligationtomakesuch changestoproductsmanufacturedpreviously. Exmark,oritsdistributorsanddealers,accept noresponsibilityforvariationswhichmaybe evidentintheactualspecicationsofitsproducts andthestatementsanddescriptionscontained inthispublication.
©2011—ExmarkMfg.Co.,Inc. IndustrialParkBox808 Beatrice,NE68310
Contactusatwww.Exmark.com.
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PrintedintheUSA
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour ExmarkStandOn.Thisproducthasbeencarefully designedandmanufacturedtogiveyouamaximum amountofdependabilityandyearsoftrouble-free operation.
Thismanualcontainsassembly ,operating, maintenance,adjustment,andsafetyinstructionsfor yourStandOn.
BEFOREOPERATINGYOURMOWER, CAREFULLYREADTHISMANUALINITS ENTIRETY.
Byfollowingtheoperating,maintenance,and safetyinstructions,youwillprolongthelifeofyour StandOn,maintainitsmaximumefciency,and promotesafeoperation.
Ifadditionalinformationisneeded,orshouldyou requiretrainedmechanicservice,contactyour authorizedExmarkequipmentdealerordistributor. Exmarkpartsmanualsareavailableonlineat http://www.exmark.com/manuals.htm.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
AllExmarkequipmentdealersanddistributorsare keptinformedofthelatestmethodsofservicing andareequippedtoprovidepromptandefcient serviceintheeldorattheirservicestations.They carryamplestockofservicepartsorcansecurethem promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected beforeleavingthefactory,however,attentionis requiredonyourpartifyouaretoobtainthefullest measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts, oradditionalinformation,contactanAuthorized ServiceDealerorExmarkCustomerServiceandhave themodelandserialnumbersofyourproductready .
Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
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Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals.......................7
Specications.........................................................8
ModelNumbers..............................................8
Dimensions.....................................................8
Tire.................................................................8
Setup......................................................................9
AssemblyDiagram..........................................9
InstallingtheStandOnRidertoMower...........10
Operation.............................................................13
Pre-Start........................................................13
OperatingInstructions..................................13
Transporting.................................................13
Maintenance.........................................................14
RecommendedMaintenanceSchedule(s)...........14
PeriodicMaintenance.......................................14
InspectStandOn...........................................14
CheckStandOnforBuildup...........................14
LubricateGreaseFittings...............................14
LubricateCasterWheelHubs........................15
Adjustments.....................................................16
AdapterPlateandTireAdjustment................16
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Safety
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
1.Safetyalertsymbol
Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituations andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Whitelettering/Redbackground.
Indicatesanimminentlyhazardoussituationwhich,if notavoided,Willresultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Couldresultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground. Indicatesapotentiallyhazardoussituationwhich,if notavoided,Mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizes generalinformationworthyofspecialattention.
Neverletchildrenoruntrainedpeopleoperate orservicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty.
Onlyadultsandmatureteenagersshouldoperate amower,andevenmatureteenagersshouldhave adultsupervision.Besureateenager:
1.hasreadandunderstandstheOperator’s
Manualandrecognizestherisksinvolved;
2.issufcientlymaturetousecaution;and
3.isofsufcientsizeandweighttooperate
thecontrolscomfortablyandtomanagethe mowerwithouttakingrisks.
OnlyallowthemachineoperatorontheStandOn.
Preparation
DoNotmodifytheStandOn.
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyandsafely performthejob.Onlyuseonmachinesapproved byExmark.
Wearappropriateclothingincludingsafetyglasses, substantialfootwear,longtrousers,andhearing protection.DoNotoperatewhenbarefootor whenwearingopensandals.
CAUTION
ThemachinethattheStandOnattachesto producessoundlevelsinexcessof85dBAat theoperator’searandcancausehearingloss throughextendedperiodsofexposure.
SafeOperatingPractices
Training
ReadthetractorandStandOnOperator’sManuals andothertrainingmaterial.Iftheoperator(s)or mechanic(s)cannotreadEnglishitistheowner’s responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained. Theownerisresponsiblefortrainingtheusers.
Wearhearingprotectionwhenoperatingthis machine.
Inspecttheareawheretheequipmentistobe usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjectswhichcanbe thrownbythemachineandmaycausepersonal injurytotheoperatororbystanders.
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Safety
Operation
Operateonlyindaylightorgoodarticiallight, keepingawayfromholesandhiddenhazards.
Stopengine,waitforallmovingpartstostop, removekeyandengageparkingbrakewhenever youleavethemower.
SlopeOperation
UseExtremecautionwhenmowingand/orturning onslopesaslossoftractionand/ortip-overcould occur.Theoperatorisresponsibleforsafeoperation onslopes.
DANGER
Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.Lossof controland/orlossofoperator’sfooting couldresultinafallwithanarmorleg gettingunderthemowerorenginedeck whichmayresultinseriousinjury,deathor drowning.
Mowacrossslopes,neverupanddown.
DoNotmowslopeswhengrassiswet.
DoNotmowneardrop-offsornearwater.
DoNotmowslopesgreaterthan20 degrees.
Reducespeedanduseextremecaution onslopes.
Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.
Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprove stability.
AlwaysinstallandremovetheStandOnas instructed.Failuretodosowillcauseareduction instabilityortraction.
MaintenanceandStorage
Disengagedrives,setparkingbrake,stopengine andremovekeyordisconnectsparkplugwire. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
Usecarewhencheckingblades.Wraptheblade(s) orweargloves,andusecautionwhenservicing them.Onlyreplacedamagedblades.Never straightenorweldthem.
Keepallguards,shieldsandallsafetydevicesin placeandinsafeworkingcondition.
Checkallboltsfrequentlytomaintainproper tightness.
Frequentlycheckforwornordeteriorating componentsthatcouldcreateahazard.
Allreplacementpartsmustbethesameas orequivalenttothepartssuppliedasoriginal equipment.
Avoidsuddenturnsorrapidspeed changes.
Seeinsidethebackcovertodeterminethe approximateslopeangleoftheareatobemowed.
Removeormarkobstaclessuchasrocks,tree limbs,etc.fromthemowingarea.Tallgrasscan hideobstacles.
Watchforditches,holes,rocks,dipsandrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.
Beawarethatoperatingonwetgrass,acrosssteep slopesordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering.
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