LAZER Z® MODELS
For Serial Nos.
790,000 & Higher
Part No. 4500-484 Rev. B
-1-
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Brake Handle Assembly ................................................22
Caster Wheel Assembly ...........................................15-16
Controls Group..............................................................19
Cutter Housing Assembly..............................................12
Decal Group ..................................................................34
Deck Group ................................................................3-10
Deck Support Group......................................................17
Deck Idler Assembly......................................................11
Electrical Diagram .........................................................35
Electrical Group.............................................................33
Electrical Logic Schematic.............................................36
Engine Group ...........................................................27-30
Fuel Group.....................................................................25
Fuel Tank Assembly......................................................26
Height of Cut Assembly.................................................18
Hydraulic Group ............................................................31
Mainframe Group........................................................... 13
Motion Control Group ...................................................20
Park Brake Group .........................................................21
Pump Idler Assembly.....................................................32
ROPS Assembly............................................................14
Seat Group....................................................................23
Seat W/Tracks Assembly...............................................24
-2-
Item Part No. Description Qty.
48” DECK GROUP
Item Part No. Description Qty.
1 109-9008 Asm, Deck W/Decals 486............ .........1
2 98-5975 Washer, Spring Di sc 3/8... ........... .........3
3 103-3037 Bushing, Splined ..................................3
4 116-0133 Spring, Extension .................................1
5 109-9851 Axle, Anti-Scalp Roller..........................3
6 103-6401 Blade, Notched.....................................3
O
103-6386 Blade, Low Lift........ . ........... ........... .......3
103-6381 Blade, Solid..........................................3
103-6396 Blade, Extreme.....................................3
7 103-8415 Roller, Anti-Scalp..................................3
8 103-9522 Spacer, Splined Stepped............ ..........3
9 103-9523 Spacer, Splined....................................3
10 109-0977 Pulley, Idler 5" ..... . ........... ........... ..........1
11 109-2796 Pulley, Idler 6" ..... . ........... ........... ..........1
12 116-1443 Sheave, Blade Drive 5.72. ........... .........3
13 109-2872 Spacer, Pulley......................................2
14 109-2883 Asm, Deck Idler....................................1
15 109-9220 Screw, SEMS Hex 1/2-20 x 2.18....... ....3
16 109-6658 Nut, Nyloc 3/8-16 Flg...... . ........... ..........31
17 109-6917 Asm, Spindle Housing..........................3
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
103-6391 Blade, Mulching....................................3
Q Requires installation of Mic ro-Mulch accessory for proper mulc hi ng. Mulch kit P/N MK486.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pack et) (or a food-grade anti-seize) between the spindles and bearings. DO NOT
use a copper or nickel based anti -s ei ze.
17:1 103-9504 Guard, Bottom......................................1
17:2 103-9539 Asm, Cutter Housing............................1
17:3 109-0916 Nut, Spindle 7/8-14 ..............................1
17:4Q 109-6881 Spindle, Double Spline.........................1
18 109-6935 Cover, Belt RH 46-56...........................1
19 109-6936 Cover, Belt LH 46-56............................1
20 109-6982 Wireform, Cover...................................2
21 109-7033 Nut, Flange 5/8-18 Centerlock..............3
22 109-7188 Asm, Discharge Chute .........................1
22:1 109-2738 Chute, Discharge .................................1
22:2 109-8675-01 Bracket, Discharge Chute ....................1
22:3 3231-22 Bolt, Carriage 3/8-16 x 1.......................3
22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................3
23 109-8070 Belt, V-B X 175.75................................1
24 109-9010-01 Baffle, Discharge 484/486....................1
25 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 3
26 3231-22 Bolt, Carriage 3/8-16 x 1.......................1
27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4.................2
28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2.................2
29 109-2098 Kit, Anti-Scalp......................................3
30 109-9643 Asm, Deck Complete 486 .................... 1
-3-
48” DECK W/DECALS ASSEMBLY – 109-9008
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Discharge Warning ......... ........... .1
3 1-403005 Decal, Danger........................................2
4 1-633922 Decal, Anti-Scalp ...................................1
5 98-5954 Decal, Danger........................................2
6 109-3148 Decal, Bolt Torque.................................1
7 109-9361 Decal, Belt Routing................................1
8 109-9437 Decal, Ultracut 48..................................1
-4-
52” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9149 Asm, Deck W/ Decals 526............ ........ 1
2 98-5975 Washer, Spring Di sc 3/8... ........... ......... 3
3 103-3037 Bushing, Splined ........... ........... ........... . 3
4 116-0133 Spring, Extension ..... ........... ........... ...... 1
5 109-9851 Axle, Anti-Scalp Roller... ........... ........... . 3
6 103-6402 Blade-Notched...................................... 3
O
103-6387 Blade, Low Lift........ . ........... ........... ....... 3
103-6382 Blade, Solid.......................................... 3
103-6397 Blade, Extreme..................................... 3
7 103-8415 Roller, Anti-Scalp.................................. 3
8 103-9522 Spacer, Splined Stepped............ .......... 3
9 103-9523 Spacer, Splined.................................... 3
10 109-0977 Pulley, Idler 5” ... ........... ........... . ........... . 2
12 109-2872 Spacer, Pulley...................................... 2
13 109-2883 Asm, Deck I dl er.. ........... ........... . ........... 1
14 109-4994 Belt, V-B X 186.00”......... . ........... .......... 1
15 109-9220 Screw, SEMS Hex 1/2-20 x 2.18....... .... 3
16 109-6658 Nut, Nyloc 3/8-16 Flg...... . ........... ..........31
17 109-6917 Asm, Spindle Hous i ng .................. ........ 3
17:1 103-9504 Guard, Bottom... ........... ........... . ........... . 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a
103-6392 Blade, Mulching.................................... 3
Q Requires installation of Mic ro-Mulch accessory for proper mulc hi ng. Mulch kit P/N MK526.
copper or nickel based anti-sei ze.
17:2 103-9539 Asm, Cutter Housing............................ 1
17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1
17:4Q 109-6881 Spindle, Double Spline......................... 1
18 109-6935 Cover, Belt RH 46-56........................... 1
19 109-6936 Cover, Belt LH 46-56............................ 1
20 109-6982 Wireform, Cover................................... 2
21 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3
22 109-7188 Asm, Discharge Chute ......................... 1
22:1 109-2738 Chute, Discharge ................................. 1
22:2 109-8675-01 Bracket, Discharge Chute .................... 1
22:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
23 109-9915-01 Baffle, Discharge 52/60........................ 1
24 116-0185 Sheave, Blade Drive............................. 3
25 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 3
26 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2
28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 2
29 109-2098 Kit, Antiscalp........................................ 3
30 109-9645 Asm, Deck Complete 526 .................... 1
-5-
52” DECK W/DECALS ASSEMBLY – 109-9149
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warning, Discharge ........ ........... . 1
3 1-403005 Decal, Danger...... ........... ........... ........... . 2
4 1-633922 Decal, Antiscalp..................................... 1
5 98-5954 Decal, Cover, Missing............ ........... ..... 2
6 109-3148 Decal, Bolt Torque................................. 1
7 109-9361 Decal, Belt Routing................................ 1
8 109-9438 Decal, Ultracut 52 Series 6.................... 1
-6-
60” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9148 Asm, Deck W/ Decals 606............ ........ 1
2 98-5975 Washer, Spring Di sc 3/8... ........... ......... 4
3 103-3037 Bushing, Splined ........... ........... ........... . 3
4 116-0133 Spring, Extension ..... ........... ........... ...... 1
5 109-9851 Axle, Anti-Scalp Roller... ........... ........... . 3
6 103-6403 Blade, Notched..................................... 3
O
103-6388 Blade, Low Lift........ . ........... ........... ....... 3
103-6383 Blade, Solid.......................................... 3
103-6398 Blade, Extreme..................................... 3
7 103-8415 Roller, Anti-Scalp.................................. 4
8 103-9522 Spacer, Splined Stepped............ .......... 3
9 103-9523 Spacer, Splined.................................... 3
10 109-2796 Pulley, Idler 6” ... ........... ........... . ........... . 1
11 109-2872 Spacer, Pulley...................................... 1
12 109-2883 Asm, Deck I dl er.. ........... ........... . ........... 1
13 109-9220 Screw, SEMS Hex 1/2-20 x 2.18....... .... 3
14 109-6658 Nut, Nyloc 3/8-16 Flg...... . ........... ..........32
15 109-6917 Asm, Spindle Hous i ng .................. ........ 3
15:1 103-9504 Guard, Bottom... ........... ........... . ........... . 1
15:2 103-9539 Asm, Cutter Housi ng ... ........... ........... ... 1
15:3 109-0916 Nut, Spindle 7/8-14................... ........... . 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Mic ro-Mulch accessory for proper mulc hi ng. Mulch kit P/N MK606.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a
103-6393 Blade, Mulching.................................... 3
copper or nickel based anti-sei ze.
15:4Q 109-6881 Spindle, Double Spline......................... 1
16 116-0094 Cover, Belt RH 60-72........................... 1
17 109-6938 Cover, Belt LH 60-72............................ 1
18 109-6982 Wireform, Cover................................... 2
19 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3
20 109-7188 Asm, Discharge Chute ......................... 1
20:1 109-2738 Chute, Discharge ................................. 1
20:2 109-8675-01 Bracket, Discharge Chute .................... 1
20:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
20:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
21 109-8073 Belt, V-5V-198.75................................. 1
22 109-9915-01 Baffle, Discharge 52/60........................ 1
23 109-8590 Pulley, Idler 8 In Flanged...................... 1
24 109-9416 Wld, Spacer Idler ................................. 1
25 109-9511 Sheave, Blade Drive 7.25..................... 3
26 3211-46 Screw, HH 3/8-24 x 2 Gr8.................... 4
27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2
29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1
30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 1
31 109-2098 Kit, Antiscalp........................................ 4
32 109-9647 Asm, Deck Complete 606 .................... 1
-7-
60” DECK W/DECALS ASSEMBLY – 109-9148
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warning, Discharge ........ ........... . 1
3 1-403005 Decal, Danger...... ........... ........... ........... . 2
4 1-633922 Decal, Antiscalp..................................... 1
5 98-5954 Decal, Cover, Missing............ ........... ..... 2
6 109-3148 Decal, Bolt Torque................................. 1
7 109-9361 Decal, Belt Routing................................ 1
8 109-9439 Decal, Ultracut 60 Series 6.................... 1
-8-
72” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9133 Asm , Deck W/ Decal s 726................... . 1
2 98-5975 Washer, Spring Disc 3/8................ ....... 4
3 103-3037 Bushing, Splined ................. ........... ...... 3
4 116-0133 Spring, Extensi on . ........... ........... .......... 1
5 109-9851 Axle, Anti-S calp Roller.................... ...... 4
6 103-6404 Blade, Notched..................................... 3
103-6394 Blade, Mulching.................................... 3
O
103-6389 Blade, Low Lift.... ........... ........... ........... . 3
103-6384 Blade, Solid.......................................... 3
103-6399 Blade, Extreme..................................... 3
7 103-8415 Roller, Anti-Scalp.................................. 4
8 103-9522 Spacer, S pl i ned S tepped.......... ........... . 3
9 103-9523 Spacer, Splined.................................... 3
10 109-2180 Sheave, Blade Drive 9.00............ ......... 3
11 109-2796 Pulley, Idler 6” ............ ........... ........... . ... 1
12 109-2872 Spacer, Pulley ...................................... 1
13 109-2883 Asm, Deck Idler.......... ........... ........... .... 1
14 109-9220 Screw, SEMS Hex 1/2-20 x 2.18........... 3
15 109-6658 Nut, Nyloc 3/8-16 Flg..... ........... ........... .32
16 109-6917 Asm, Spindl e Housing... . ........... ........... 3
16:1 103-9504 Guard, Bott om........... . ........... ........... .... 1
16:2 103-9539 Asm , Cutter Housing ........ . ........... ........ 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Q Requires installation of Mic ro-Mulch accessory for proper mulc hi ng. Mulch kit P/N MK726
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz pac ket) (or a food-grade anti-seize) between the spindles and bearings . DO NOT use a
copper or nickel based anti-sei ze.
16:3 109-0916 Nut, Spindle 7/8-14 .............................. 1
16:4Q 109-6881 Spindle, Double Spline......................... 1
17 116-0094 Cover, Belt RH 60-72........................... 1
18 109-6938 Cover, Belt LH 60-72............................ 1
19 109-6982 Wireform, Cover................................... 2
20 109-7033 Nut, Flange 5/8-18 Centerlock.............. 3
21 109-7188 Asm, Discharge Chute ......................... 1
21:1 109-2738 Chute, Discharge ................................. 1
21:2 109-8675-01 Bracket, Discharge Chute .................... 1
21:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
21:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
22 109-8590 Pulley, Idler 8 In Flanged...................... 1
23 109-9023 Belt, V-5V X 219.00”............................. 1
24 109-9695-01 Baffle, Discharge 726........................... 1
25 109-9416 Wld, Spacer Idler ................................. 1
26 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4
27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4................. 2
29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1
30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2................. 1
31 109-2098 Kit, Antiscalp........................................ 3
32 109-9649 Asm, Deck Complete 726 .................... 1
-9-
72” DECK W/DECALS ASSEMBLY – 109-9133
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warning, Discharge ........ ........... . 1
3 1-403005 Decal, Danger...... ........... ........... ........... . 2
4 1-633922 Decal, Antiscalp..................................... 1
5 98-5954 Decal, Cover, Missing.............. ........... ... 2
6 109-3148 Decal, Bolt Torque................................. 1
7 109-9361 Decal, Belt Routing................................ 1
8 109-9440 Decal, Ultracut 72 Series 6.................... 1
-10-
DECK IDLER ASSEMBLY – 109-2883
Item Part No. Description Qty.
Item Part No. Description Qty.
1 43-0940 Spacer-Hub, Blower...............................1
2 103-2916 Guard, Top.............................................1
3 103-3504 Bearing, Spherical..................................2
4 103-3505 Seal, Double Lip..... ........... ........... ..........1
5 103-3506 Seal, Single Lip......................................1
6 103-8743 Pulley, Idler 5”Flanged ...........................1
7 106-7159 O-Ring...................................................2
9 109-7399 Pin, Spring Anchor................................. 1
10 109-6658 Nut, Nyloc 3/8-16 Flg............................. 2
11 109-7409 Screw, Shoulder 3/8-16 x 5.................... 1
12 323-8 Screw, HH 3/8-16 x 1 1/2.......................1
13 32120-10 Ring, Retaining......................................2
14 302-19 Zerk, 1/4-28 Str......................................1
-11-
CUTTER HOUSING ASSEMBLY – 103-9539
Item Part No. Description Qty.
Item Part No. Description Qty.
1 92-5581 Ring-Retaining ....................................... 1
2 109-2064 Asm, B eari ng W/O-Rings........ ........... . ... 2
3 103-5895 O-Ring ................................................... 4
4 103-9506 Spacer, Bearing..................................... 1
5 109-0764 Asm, Housing W/Studs.......................... 1
-12-
MAINFRAME GROUP
.
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-7345 Frame, Main 48/52 W/Decals.... . ............. 1
109-7347 Frame, Main 60 W/Decals ... ................... 1
109-7349 Frame, Main 72 W/Decals ... ................... 1
1:2 109-9477 Dec al , Warning Spring Load ....... ............ 2
1:3 107-2112 Decal, Warning ....................................... 1
1:4 103-2076 Dec al , Caution Hot Surface. . ........... ........ 2
1:5 116-0205 Dec al , Belt Drive............ ........... ........... ... 2
1:6 117-2718 Decal, Spark Arrester.............................. 1
2 109-8863-03 Plate, Rear Guard................................... 1
3 116-0024-01 Floorpan.................................................. 1
4 1-513658 Bumper................................................... 2
5 116-0230 Asm, ROPS Service ............................... 1
6 1-811010 Plug ........................................................ 2
7V Asm, Caster Wheel (60” & 72”).... ........... 2
Asm, Caster Wheel (48” & 52”)............... 2
9 116-0180 Bumper, Rear LH W/Decal . ........... ......... 1
9:2 103-2076 Dec al , Caution Hot Surface. . ........... ........ 1
10 116-0057-03 Bumper, Rear RH .. ........... ........... ........... 1
11 104-8301 Nut, Nyloc 3/8-16 Fl g ............. . ........... .....11
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up spray paint – gloss black.
V See pages 15 & 16.
12 3231-22 Bolt, Carriage 3/8-16 x 1......................... 7
13 3231-21 Bolt, Carriage 3/8-16 x 3/4...................... 4
14 116-0579
14:2 109-7232 Decal, Motion Control............................. 1
14:3 109-7929 Decal, Park Brake................................... 1
15 116-0580 Asm, Motion Control Cover W/Decal LH 1
15:2 109-7232 Decal, Motion Control............................. 1
16 116-0043-03 Guard, Muffler......................................... 1
17 103-3113 Decal, Lazer Model................................. 1
18 32144-10 Screw, HWH 1/4-20 x .62 ....................... 4
19 116-0170 Asm, Guard, Hydro W/Decal .................. 1
19:2 116-0157 Decal, Hydro Oil ..................................... 1
20 116-0171 Asm, Guard, Hydro W/Decal .................. 1
20:2 116-0157 Decal, Hydro Oil ..................................... 1
21 109-9709 Guard, Hydro Rear
LH Trim (34HP Kohler)........................... 1
109-9057 Guard, Hydro Rear LH............................ 1
22 109-9058 Guard, Hydro Rear RH ........................... 1
23 103-2883 Decal, Exmark Logo ............................... 1
-13-
Asm, Motion Control Cover W/Decal RH ...
1
ROPS ASSEMBLY – 116-0230
Item Part No. Description Qty.
Item Part No. Description Qty.
3 109-6653 Spacer................................................... 2
4 116-0019 Asm, Rops Upper W/Decal.. . ........... ...... 1
4:2 107-2102 Decal, Warning, Folding Rops ........... .... 1
5 109-5337 Bumper, Rops........................................ 2
6 116-0104 Asm, Spring Pi n............ ........... ........... ... 2
7 99-5107 Nut, Lock 1/ 2-13 ..... ........... . ........... ........ 6
8 3233-10 Bolt, Carriage 1/2-13 x 3 1/2.................. 2
9 325-17 Screw, HH 1/2-13 x 4............................. 4
10 1-513435 Washer, Spring Disc 1/2........................ 4
11 109-9233 Bumper, Rubber Push-In....................... 1
12 116-0090 Decal, Caution Fuel Vent....................... 1
13 116-0960 Spacer................................................... 2
-14-
CASTER WHEEL ASSEMBLY – 48” & 52”
Item Part No. Description Qty.
Item Part No. Description Qty.
1 1-543509 Cone, Bearing Tapered Roller ............ 2
2 1-543511 Seal, Grease ...................................... 1
3 109-1092-01 Wld, Caster Fork ......... ........... ........... . 1
4 1-633508 Washer, Spring Disc........... ........... ..... 3
5 109-9126 Asm , Wheel And Tire W /Axle............. 1
5:1 103-2768 Guard, Seal........................................ 2
5:2:1 1-633585 Bearing, Cone Tapered Roller........... . 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on spacer nut, item 5:2: 3.
.
5:2:2 103-0063 Seal, Double Lip................................. 2
5:2:3V 103-3051 Spacer, Nut........................................ 2
5:2:4 103-3155 Axle, Caster........................................ 1
5:3 325-42 Screw, HH 1/2-13 x 8 ......................... 1
5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1
6 103-4882 Cap-Grease........................................ 1
7 3296-51 Nut, Nyloc 3/4-10 ............................... 1
-15-
CASTER WHEEL ASSEMBLY – 60” & 72”
Item Part No. Description Qty.
Item Part No. Description Qty.
1 1-543509 Cone, Bearing Tapered Roller ............ 2
2 1-543511 Seal, Grease ...................................... 1
3 1-633508 Washer, Spring Disc........... ........... ..... 3
4 103-1474-01 Fork-Caster ........................................ 1
5 109-9127 Asm , Wheel And Tire W /Axle............. 1
5:1 103-2768 Guard, Seal........................................ 2
5:2:1 1-633585 Bearing, Cone Tapered Roller........... . 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on spacer nut, item 5:2: 3.
5:2:2 103-0063 Seal, Double Lip................................. 2
5:2:3V 103-3051 Spacer, Nut........................................ 2
5:2:4 103-5156 Axle, Caster........................................ 1
5:3 325-39 Screw, HH 1/2-13 x 9 1/2 ................... 1
5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1
6 103-4882 Cap-Grease........................................ 1
7 3296-51 Nut, Nyloc 3/4-10 ............................... 1
-16-
DECK SUPPORT GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 86-1990 Washer.................................................. 6
2 99-5107 Nut, Lock 1/2-13 ..... ........... ........... .........12
3 104-8301 Nut, Nyloc 3/8-16 Fl g (48”, 52” & 60”) ....12
104-8301 Nut, Nyloc 3/8-16 Fl g (72”). ........... .........10
4 109-5013 Asm, P anhard Rod........... ........... ........... 1
4:2 109-5009 B ushing, Rubber Suspension................. 2
4:3 109-5010 Spacer ................................................... 2
5 109-7173 Bearing, Cross Shaft Rear............ ......... 2
6 109-7202-01 Wld, Foot Lever (72”). ........... ........... ...... 1
109-8737-01 Wld, Foot Pedal (48”, 52” & 60”) ... ......... 1
7 109-7438 Asm, Hei ght Of Cut ........... ........... .......... 1
8 116-0356 Asm, Dec k Lift Front 7/16 (48”& 52”)... ... 1
116-0358 Asm, Dec k Lift Front 1/2 (60” & 72”).... . .. 1
8:2 109-7840 A dj uster, Deck Lift ........... ........... . ........... 2
8:3 109-8007 Link, Deck Lift Adjuster ...... ........... ......... 2
8:4 109-8353 Trunnion................................................. 2
8:5 3218-5 Nut-Jam................................................. 2
9 116-0818-03 Support, Bearing Cross Shaft ...... .......... 2
10 109-7952 Asm, Deck Strut........... ........... ........... .... 2
10:2 109-5009 Bushing, Rubber Sus pension.............. ... 2
10:3 109-5010 Spacer ................................................... 2
11 109-8004 Link, Foot Lever (72”)...... ........... ........... . 1
12 116-0806 Wl d, Side Link.... ........... ........... ........... ... 1
13 116-0362 Asm, Deck Lift Rear....... ........... ........... .. 1
13:2 109-8007 Link, Deck Li ft Adjuster........... ........... .... 2
13:3 109-7840 Adjuster, Deck Lift.............. ........... ......... 2
13:4 109-8353 Trunnion................................................. 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
13:5 3218-5 Nut-Jam................................................. 2
14 109-8757 Pin, Hoc................................................. 1
15 116-0795 Bushing, Flange..................................... 2
16 109-9409 Support, Bearing Cross Shaft Front....... 2
17 109-9410 Liner, Bearing ........................................ 2
18 109-9840 Screw, Hex Flange 3/8-16 x .80 . ............ 4
19 325-12 Screw, HH 1/2-13 x 3............................. 2
20 325-17 Screw, HH 1/2-13 x 4............................. 1
21 3231-2 Bolt, Carriage 3/8-16 x 1........................ 2
22 3231-28 Bolt, Carriage 3/ 8-16 x 1 1/4
(48”, 52” & 60”)...................................... 2
23 3231-5 Bolt, Carriage 3/8-16 x 1 3/4.................. 4
24 3233-34 Bolt, Carriage 1/2-13 x 2 1/2.................. 3
25 3256-27 Washer, 5/8 SAE (72”) .......................... 1
26 3256-29 Washer, 7/8 SAE (72”) .......................... 1
27 3296-23 Nut, Nyloc 1/2-13................................... 1
28 32120-19 E-Ring (72”)........................................... 1
29 32151-103 E-Ring (72”)........................................... 1
30 3233-37 Screw, Carriage 1/2-13 x 2.5 ................. 4
31 116-0559 Bolt, 1/2-13 x 4 ...................................... 1
32 325-13 Screw, HH 1/2-13 x 3 1/4....................... 2
33 116-0796 Bushing, Flange (72”) ............................ 1
34 116-0827-01 Weight, Toe Board................................. 1
35 321-8 Screw, HH 1/4-20 x 1 1/4....................... 4
36 3256-22 Washer, 1/4 SAE................................... 4
37 104-7201 Nut, Nyloc 1/4-20 Flg............................. 4
-17-
HEIGHT OF CUT ASSEMBLY – 109-7438
Item Part No. Description Qty.
Item Part No. Description Qty.
1 62-1330 Bolt-Shoulder......................................... 1
2 109-7130 Grommet................................................ 1
3 104-8301 Nut, Nyloc 3/8-16 Flg ................ ........... .. 1
4 109-7124 Spring, Extension................................... 1
5 109-7128 Rod, Transport Lock . ........... ........... ....... 1
6 116-0118 Pawl, Transfer Lock............................... 1
7 109-7335 Asm, Hoc Plate W/ Decal ....................... 1
7:2 116-0752 Decal, Cut Of Height.............................. 1
8 109-8250 Grip, Lever............................................. 1
-18-
CONTROLS GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-8484 Console, Panel W/Decal........................ 1
1:2 109-8483 Decal, Control Panel.............................. 1
1:3 109-7330 Decal, Fuse............................................ 1
2 109-4601 Asm, Choke Cable (34HP Kawasaki)..... 1
109-8165 Asm, Choke Cable (Kohler) ...... ........... .. 1
109-8167 Asm, Choke Cable (29HP Kawasaki)..... 1
3 109-4602 Asm, Throt tle Cable (34HP Kawasaki)... 1
116-0969 Asm, Throt tle Cable
(All Units except 34HP Kawasaki).......... 1
4 1-807513 Bolt, Carriage #10-24 x 1/2 ............ ........ 4
5 3296-2 Nut, Nyloc #10-24 ................... ........... .... 4
6 107069 Clip........................................................ 4
7 32105-15 Screw, Machine 1/4-20 x 3/4.................. 4
8 109-9341 Console, RH Narrow Asm . ..................... 1
8:1 104-7201 Nut, Nyloc 1/4-20 Flg......... .................... 2
8:3 109-9345 Screw, HWH #10-14 x 3/4 TF................ 3
8:4 32105-15 Screw.................................................... 2
9 109-9342 Console.LH Narrow Asm ....................... 1
9:2 109-9345 Screw, HWH #10-14 x 3/4 TF................ 4
10 105-1853 Clamp, Hose.......................................... 1
11 109-9445 Plug, Plastic ........................................... 1
-19-
MOTION CONTROL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-0880 Asm, Mot Ctrl/Bushing RH..................... 1
1:2 109-8054 Bushing, Flanged................................... 4
2 116-0881 Asm, Mot Ctrl/Bushing LH............ .......... 1
2:2 109-8054 Bushing, Flanged................................... 4
3V 116-0648 Screw, HH 5/16-18 x 1 W /Patch....... ...... 2
4 109-4581 Arm, Pump Control .................... ........... . 2
5V 9080046 Screw, HH 1/4-20 x 7/8............. ........... .. 2
6 1-303435 Was her, Spring Disc 1/4 .................... .... 2
7 116-0027 Damper, Motion Control .................... ..... 2
8 104-8300 Nut, Nyloc 5/16-18 Fl g ............ ........... .... 8
9 3230-2 Bolt, Carriage 5/16-18 x 1 ...... ........... ..... 2
11 109-5891 Hub, Threaded....................................... 2
12 325-12 Screw, HH 1/2-13 x 3............ ........... ...... 2
16 116-0039 Lever, Motion Control RH...... . ........... ..... 1
17 116-0040 Lever, Motion Control LH ............. .......... 1
19 109-6589 Asm, Steering Handle RH...... ........... ..... 1
19:1 109-5668 Grip, Control Lever................... ........... ... 1
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).
20 109-6590 Asm, Steering Handle LH ...................... 1
20:1 109-5668 Grip, Control Lever................................ 1
21 104-8301 Nut, Nyloc 3/8-16 Flg............................. 4
22 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4
23 109-5575 Spring, Leaf Rtn..................................... 2
24 109-8106 Asm, Pump Linkage Front (60” & 72”) ... 2
109-8107 Asm, P ump Linkage Rear (48” & 52”)... . 2
24:2 3219-2 Nut, Hex 5/16-24.................................... 2
24:3 1-323245 Spring, Compression............................. 2
24:4 1-633152 Balljoint.................................................. 1
24:5 1-543017 Balljoint.................................................. 1
25 109-9505 Was her, Spring Disc 1/2........................ 4
26 3256-6 Washer.................................................. 2
27 32128-56 Nut, Hex 1/2-13 Flange.......................... 2
29 3256-23 Washer.................................................. 2
30 3218-5 Nut, Jam 1/2-13..................................... 2
31 115-1794 Screw, Hex Flange 5/16-18 x 1 1/2........ 2
-20-
PARK BRAKE GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 117-0383 Asm, Brake Handle................................1
2 3230-2 Bolt, Carriage 5/16-18 x 1 ... ........... ........2
3 104-8300 Nut, Nyloc 5/16-18 Flg .... ........... ........... .2
4 60-1730 Pin-Clevis...............................................2
5 3272-1 Pin, Cotter 1/ 16 x 1/2 .... ........... ........... ...2
6 115-3624 Wheel Hub And Stud Asm............ .........2
6:2 1-633926 Stud-Wheel............................................4
7 109-3050 Asm, Wheel & Tire (48”) ..................... . .. 2
109-3247 Asm, Wheel & Tire (52”) .... . ............ .......2
109-3248 Asm, Wheel & Tire (60”) .... . ............ .......2
109-3158 Asm, Wheel & Tire (72”) .... . ............ .......2
7:1 109-3645 Wheel (48”)............................................1
109-2875 Wheel (52”)............................................1
109-2871 Wheel (60”)............................................1
109-3156 Wheel (72”)............................................1
7:2 103-2771 Tire (48” & 52”)............. . ............ . ............1
103-2744 Tire (60” & 72”).............. . ............ . ...........1
-21-
8 242-50 Nut, Lug 1/2-20...................................... 8
9 109-2889 Caliper-Brake......................................... 2
10 109-0958 Plate, Brake Mount................................2
11 323-7 Screw, HH 3/8-16 x 1 1/4.......................4
12 112-8379 Swivel.................................................... 2
13 104-7201 Nut, Nyloc 1/4-20 Flg............................. 2
16 3220-1 Nut, Jam 1/4-28.....................................2
17 3296-13 Nut, Nyloc 1/4-28...................................2
18 116-0165 Decal, Wheel Hub, Slotted Nut..............2
19 115-3584 Cable.....................................................1
20 115-3585 Cable.....................................................1
21 1-523157 Washer..................................................2
22 1-809036 Nut, Slotted 1-20....................................2
23 1-806800 Pin, Cotter 9/64 x 1 1/2..........................2
24 3256-24 Washer, 3/8 SAE................................... 4
25 116-0940 Tie ......................................................... 2
26 3219-1 Nut, Hex 1/4-28......................................2
BRAKE HANDLE ASSEMBLY – 117-0383
Item Part No. Description Qty.
Item Part No. Description Qty.
1 99-5107 Nut, Lock 1/ 2-13 ..... ........... . ........... ........ 1
2 117-0380 Spacer................................................... 1
3 115-3580 Arm, Brake LH ........ ........... ........... ......... 1
4 117-0376 Spring Torsion RH ... . ........... ........... ....... 1
5 115-3574 Plate-Latch............................................. 1
6 104-7201 Nut, Nyloc 1/4-20 Flg ................ ........... .. 1
7 117-0382-03 Brake Handle Asm .... ........... ........... ...... 1
8 114-1207 Washer, Special..................................... 1
9 114-8187 Spring-Compression .............................. 1
Exmark black touch up spray paint – gloss black.
10 115-3581 Rod-Brake Release ............................... 1
11 115-3592 Grip 1.0 In.............................................. 1
12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64............ 1
13 117-0375 Spring Torsion LH.................................. 1
14 115-3579 Arm, Brake RH ...................................... 1
15 117-0379 Bolt, Shoulder 1/2-13 x 5.57 .................. 1
16 117-0378 Washer.................................................. 1
17 115-2750 Knob...................................................... 1
-22-
SEAT GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-0036 Asm, S eat W/Tracks... ............ . ............ . . 1
3 109-9034 Seat Isolat or........... ........... ........... .......... 4
4 109-9036 Mount, Seat W/Decals........... . ........... .... 1
4:2 109-7069 Decal, Console ...................................... 1
4:3 116-0211 Dec al , Service Lz...... ........... ........... . ...... 1
6 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 11
8 104-8300 Nut, Nyloc 5/16-18 Fl g ............ ........... ....18
9 104-8301 Nut, Nyloc 3/8-16 Fl g ... ........... ........... .... 4
10 9266934 Screw, HWH 5/16 x 1/2 TF .................... 2
Exmark black touch up spray paint – gloss black
13 116-0181-03 Plate, Seat Support .............................. 1
14 116-0179-03 Plate, Seat Base ................................... 1
15 109-9881-03 Plate, Seat Latch .................................. 1
16 3230-4 Bolt, Carriage 5/16-18 x 1 1/2................ 1
17 107-3017 Spring-Compression.............................. 1
18 99-5284 Screw-Shoulder..................................... 2
20 116-0070 Rod, Prop .............................................. 1
21 103-2883 Decal, Exmark Logo .............................. 1
24 3256-23 Washer, 5/16 SAE................................. 1
-23-
SEAT W/TRACKS ASSEMBLY – 116-0036
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9801 Set, Seat Trac k............ ............ . ............ . 1
2 109-9812 Set, Arm Rest Pads .................... ........... 1
3 109-9815 Kit, Arm Rest Set............ ........... ........... . 1
4 116-0751 Kit, Seat B el t (short buckle) . . ........... ...... 1
5 109-9807 Cover, Cushion...................................... 1
6 109-9817 Cover, Back........................................... 1
7 82-2190 Switch, Occupancy................................ 1
-24-
FUEL TANK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9357 Asm, Fuel Tank......................................1
109-9656 Asm, Fuel Tank W/O Sender. . ............ ...1
6 32128-33 Nut, Whizlock 1/4-20. ........... ........... .......2
11 109-2365 Bumper-Rubber (W/Stud) ......................2
23 109-9450 Tube, Fuel Vent Drain............................1
24 109-9491 Asm, Fuel Manifold Vent........................ 1
25 105-1853 Clamp, Hose..........................................1
-25-
FUEL TANK ASSEMBLY – 109-9357 & 109-9656
Item Part No. Description Qty.
Item Part No. Description Qty.
2 46-6560 Bushing..................................................4
3 109-9364 Fitting, Fuel W /Line And Screen ....... .....1
4 9107944 Screw-Pan .............................................5
5 3253-17 Was her, Lock 3/16.......... ........... ........... .5
6 116-0003 Sender, Fuel Level
W/Gasket & Tube (109-9357 only).. .......1
6:1 109-9620 Gasket ...................................................1
7 109-9619 Cap, Fuel ...............................................1
8 109-9447 Tube, RH Vent....................................... 1
9 109-9448 Tube, LH Vent.......................................1
10 109-9449 Tube, Rear Vent....................................1
11 1-603770 Valve, Fuel ............................................1
12 2412-98 Clamp, Hose..........................................2
13 109-0650 Hose-Fuel..............................................1
14 109-9678 Cover, Plastic
Fuel Tank (109-9656 only) ..................... 1
-26-
ENGINE GROUP – 23HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303334 Washer, Spri ng Di sc 5/16......................6
3 109-6919 Washer, Clutch ......................................1
4 1-603610 Washer, Spri ng Di sc 7/16......................2
5 1-807259 Key, Machine 1/4 x 1/4 x 1...... ........... ....1
6 104-8301 Nut, Nyloc 3/8-16 Flg ................ ........... .. 1
7 109-9280 Muffler....................................................1
8 109-9905 Sheave, W/Hub......................................1
9 109-4490 Asm, Hose Oil Drain W/Plug....... ...........1
9:2 109-1012 Plug .......................................................1
10 116-1604 Clutch, CMS-200 W/Spot B rake....... ......1
11 109-9254 Bracket, Muffler......................................1
12 109-9251 Manifold, Exhaust ..................................1
13 109-8138-01 Anchor, Clutch .......................................1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on c l utch bolt.
14 322-9 Screw, HH 5/16-18 x 1 3/4..................... 4
15 33114-020 Screw, HH M8-1.25 x 20mm.................. 2
16V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Locti te. .... 1
17 3231-22 Bolt, Carriage 3/8-16 x 1........................1
18 3296-29 Nut, Nyloc 5/16-18................................. 4
19 94-2413 U-Nut 5/16-18........................................ 2
20 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2
21 322-2 Screw, HH 5/16-18 x 5/8........................3
23 2412-98 Clamp, Hose.......................................... 2
24 105-1853 Clamp-Hose, Hydro............................... 1
25 3253-4 Washer, Lock 5/16 ................................ 3
26 109-0296 Hose, Fuel 15”.......................................1
-27-
ENGINE GROUP – 23-27HP KOHLER
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave, W/Hub...................................... 1
3 109-9282 Clutch, CMS-200 W / Spot Brake.... ......... 1
4 109-6919 Washer, Clutch ...................................... 1
5 1-603610 Washer, Spri ng Di sc 7/16...................... 2
6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite .... . 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 ............... ......... 1
8 116-0807 Manifold, Exhaust ... ........... ........... ......... 1
9 109-9230 Bracket, Muffler...................................... 1
10 109-9280 Muffler.................................................... 1
11 32144-102 S crew, HWH 3/8-16 X 1 1/2 Taptite ...... . 4
12 98-5975 Washer, Spring Disc 3/8 ................. ....... 5
14 116-0013 Asm, Oil Drain Hose With Plug........... ... 1
14:1 109-1012 Plug ....................................................... 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
Use Teflon Pipe Sealant or equival ent on threads.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5m l tube) on clutch bolt.
15 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 3
16 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1
17 104-8301 Nut, Nyloc 3/8-16 Flg............................. 2
18 109-8138-01 Anchor, Clutch....................................... 1
19 94-2413 U-Nut..................................................... 3
20 3253-4 Washer, Lock 5/16................................. 3
21 322-2 Screw, HH 5/16-18 x 5/8........................ 3
22 109-0286 Hose, Fuel Line 35"............................... 1
23 2412-98 Clamp, Hose.......................................... 2
24 105-1853 Clamp, Hose.......................................... 1
25 323-5 Screw, HH 3/8-16 X 7/8......................... 1
27 1-303435 Washer, Spring Disc 1/4........................ 1
28 33113-020 Screw, HH M6-1 x 12mm....................... 1
-28-
ENGINE GROUP – 29HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave, W/Hub...................................... 1
3 109-9282 Clutch, CMS-200 W/Spot Brake ........... .. 1
4 109-6919 Washer, Clutch...................................... 1
5 1-603610 Was her, Spring Disc 7/16 ........ ........... ... 2
6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 ............... ......... 1
10 33114-020 Screw, HH M8-1.25 x 20mm .................. 3
11 109-4490 Asm, Hose-Oil Drain W/Plug.................. 1
11:2 109-1012 Plug ....................................................... 1
12 98-5975 Washer, Spring Disc 3/8 ................... ..... 4
13 1-807259 Key, Machine 1/4 x 1/4 x 1.. . ........... ....... 1
14 109-8138-01 Anchor, Clutch .... . ........... ........... ........... . 1
15 323-7 Screw, HH 3/8-16 x 1 1/4. ........... ........... 4
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
16 104-8301 Nut, Nyloc 3/8-16 Flg............................. 1
24 1-303334 Was her, Spring Disc 5/16...................... 3
25 94-2413 U-Nut..................................................... 2
26 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2
27 322-2 Screw, HH 5/16-18 x 5/8........................ 3
28 109-9280 Muffler, Small Engine............................. 1
29 109-9250 Manifold, Exhaust .................................. 1
30 116-0203 Bracket, Muffler ..................................... 1
31 109-0296 Hose, Fuel Line 15" ............................... 1
32 2412-98 Clamp, Hose.......................................... 2
33 105-1853 Clamp, Hose.......................................... 1
34 3253-4 Washer, Lock 5/16................................. 3
-29-
ENGINE GROUP – 34HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave, W/Hub...................................... 1
3 109-5004 Clutch, CMS-250... ........... ........... . .......... 1
4 109-6919 Washer, Clutch ...................................... 1
5 1-603610 Washer, Spri ng Di sc 7/16...................... 2
6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite .... . 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 ............... ......... 1
10 109-9217 Bracket, Muffler...................................... 1
11 33114-020 S crew, HH M8-1.25 x 20mm........... ....... 2
12 109-4490 Asm, Hose-Oil Drain W/Plug............... ... 1
12:2 109-1012 Plug ....................................................... 1
13 98-5975 Washer, Spring Disc 3/8 ................. ....... 4
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
14 1-807259 Key, Machine 1/4 x 1/4 x 1..................... 1
15 109-8138-01 Anchor, Clutch....................................... 1
16 323-7 Screw, HH 3/8-16 x 1 1/4....................... 4
17 104-8301 Nut, Nyloc 3/8-16 Flg............................. 1
18 1-303334 Washer, Spring Disc 5/16...................... 2
19 3234-5 Screw, HH FLG 5/16-18 x 3/4................ 2
20 94-2413 U-Nut..................................................... 2
22 109-0296 Hose, Fuel Line 15"............................... 1
23 2412-98 Clamp, Hose.......................................... 2
25 109-9879 Muffler ................................................... 1
-30-
HYDRAULIC GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-2182 Asm, Pum p I dl er ....... . ........... ........... ......1
2 109-6658 Nut, Nyloc 3/8-16 Flg ................ ........... .. 1
3 116-1322 Hydro, LH 12CC
W/Check (48” & 52”) ..............................1
116-1326 Hydro, LH 16CC
W/Shock (60” & 72”)..............................1
4 109-3388 Belt, V....................................................1
5 116-0133 Spring, Extension...................................1
6 109-9375 Cradle, Machined Hydro.........................1
7 3231-41 Bolt-Carriage..........................................1
8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 ........... .......6
9 99-5107 Nut, Lock 1/ 2-13 ..... . ........... ........... ........6
10 325-8 Screw, HH 1/2-13 x 1 1/4. ........... ...........4
Not shown
11 116-1323 Hydro, RH 12CC
W/Check (48” & 52”).............................1
116-1327 Hydro, RH 16CC
W/Shock (60” & 72”).............................. 1
12 117-0377 Bracket, Anchor Cable........................... 2
13 116-0164 Filter, Hydro...........................................2
14 116-0233 Fan, Hydro............................................. 2
15 116-0234 Pulley, Hydro......................................... 2
16 116-0235 Handle, Hydro Bypass Valve. ................ 2
17 116-0236 Dipstick, Hydro ......................................2
18 116-0237 Gasket, Hydro Dipstick ..........................2
19 109-9828 Oil, Exmark Premium Hydro ..................4
-31-
PUMP IDLER ASSEMBLY – 109-2182
Item Part No. Description Qty.
Item Part No. Description Qty.
2 43-0940 Spacer-Hub, Blower. . ........... ........... ....... 1
3 103-3504 Bearing, Spherical. . ........... ........... .......... 2
4 103-3505 Seal, Double Lip..... ........... ........... .......... 1
5 103-3506 Seal, Single Lip..... ........... ........... ........... 1
6 104-8301 Nut, Nyloc 3/8-16 Flg ................ ........... .. 1
7 106-7159 O-Ring................................................... 2
8 323-8 Screw, HH 3/8-16 x 1 1/2....................... 1
9 32120-10 Ring, Retaining...................................... 2
10 302-19 Zerk, 1/4-28 Str...................................... 1
11 109-8076 Pulley, Idler 5" X 1" Nylon...................... 1
12 109-7399 Pin, Spring Anchor................................. 1
-32-
ELECTRICAL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
2V 115-2796 Harness, Wire, Main.............................. 1
2:1 103-3895 Diode, TVS ............................................ 1
2:2 218-578 Fuse, 10 Amp ........................................ 1
2:3 109355 Fuse, 15 Amp ........................................ 1
2:4 109102 Fuse, 25 Amp ........................................ 2
2:5 116-0053 Cap, Plug............................................... 1
3 116-0916 Asm, Fuel/Hour Meter................ . ........... 1
4 1-603511 Key, Ignition........................................... 1
103-2106 Key, Ignition........................................... 1
5 110-6765 Switch-Single Pole No............................ 2
6 116-0042-03 Strap, Battery Tie Down... . ........... .......... 1
7 1-633651 Bolt-Holddown........................................ 2
8 1-543792 Wingnut, Nyloc 1/4-20.................. . ......... 2
Exmark black touch up spray paint - gloss black.
V Use dielect ri c grease on all wiring harness connectors.
-33-
9 1-643275 Relay, 12VDC 40 Amp........................... 1
10 114-1218 Cable-Battery, Negative......................... 1
11 3234-5 Screw, HH FLG 5/16-18 x 3/4.... ............ 2
12 104-8300 Nut, Nyloc 5/16-18 Flg........................... 2
13 1-303287 Tie, Cable 5 1/2 (Small)......................... 3
14 82-2190 Switch.................................................... 1
15 116-0229 Switch-Ignition ....................................... 1
16 116-0124 Switch, PTO .......................................... 1
17 104-2065 Screw, HWH #10-24 x 3/8..................... 1
18 115-3864 Cable-Battery, Positive.......................... 1
19 3256-24 Washer, Flat.......................................... 1
22 1-303335 Tie, Plastic............................................. 1
DECAL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-7069 Decal, Console ......................................1
2 109-9477 Decal, Warning S pri ng Load .... ........... ...2
3 107-2102 Decal, ROPS Folding.............................1
4 98-5954 Decal, Danger........................................2
5 1-403005 Decal, Danger........................................2
6 107-2112 Decal, Warning S l ope ................ ........... .1
7 1-633922 Decal, Anti-Scalp ...................................1
8 116-0157 Decal, Hydro Oil......... . ........... ........... .....2
9 109-7330 Decal, Fuse............................................1
10 109-3148 Decal, Bolt Torque............. . ........... . .......1
11 103-2076 Decal, Hot Surface.................................3
12 109-8483 Decal, Control Panel..............................1
13 109-7929 Decal, Park Brake................ ........... .......1
14 116-0752 Decal, Cut of Height......... ........... ...........1
.
15 116-0211 Decal, Service Aid................................. 1
16 109-9361 Decal, Belt Routing................................1
17 116-0090 Decal, Caution Fuel Vent.......................1
18 109-7232 Decal, Motion Control............................2
19 116-0165 Decal, Wheel Hub.................................. 2
20 116-0205 Decal, Belt Drive.................................... 2
21 1-303508 Decal, Discharge Warning..................... 1
22 117-2718 Decal, Spark Arrester............................1
23 109-9437 Decal, UltraCut 48 Series 6................... 1
24 109-9438 Decal, UltraCut 52 Series 6................... 1
25 103-2883 Decal, Exmark Logo ..............................2
26 109-9439 Decal, UltraCut 60 Series 6................... 1
27 109-9440 Decal, UltraCut 72 Series 6................... 1
28 103-3113 Decal, Lazer ..........................................1
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ELECTRICAL DIAGRAM
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ELECTRICAL LOGIC SCHEMATIC
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Date Description of Work Done Service Done By
SERVICE RECORD
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© 2009 Exmark Mfg. Co., Inc. Part No. 4500-484 Rev. B
Industrial Park Box 808 (402) 223-6300
Beatrice, NE 68310 Fax (402) 223-5489
All Rights Reserved Printed In USA.
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