i
EXMARK PARTS PLUS
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or the
part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at the
time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
2. Distributor ships part(s) to dealer or customer, as requested
by dealer, same day, overnight UPS Distributor bills dealer
for part and freight charges where applicable.
shipment of six (6) line items or less.
PROGRAM
3. If distributor does not have the part(s) in stock to satisfy
Exmark Parts Plus
order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus
order of six (6)
line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus
and if it arrive in accordance
to the program.
6. Who pays for the part and freight
if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order to
Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
pays for the part.
The following restrictions apply -- The Exmark Parts Plus
Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only
in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United
States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the
Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday
delivery shipments. To qualify, all Exmark Parts Plus
must be six (6) line items or less. Exclusions from the Exmark Parts Plus
orders must be received by Exmark by 3:00 p.m., central time. Orders
Program are: Any wholegood or accessory in its
entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or
hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight
restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or
Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered
for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Decals........................................................................... 12
Engine Deck Group...................................................... 6-8
48" Mower Deck ..........................................................4-5
Hydraulics Group............................................................ 9
36" Mower Deck ..........................................................2-3
Upper Handles & Controls .......................................10-11
Wiring Diagrams ........................................................... 13
- 1 -
36” MOW ER DECK
Ref.
No.
1★ 1-304267 Front Deck w/decals & dogleg....…1 39 1-323729 Powder metal bearing .................. 2
2 1-302189-01 Baffle wldmnt, dogleg....................1 41 1-603843 Idler pulley (heavy duty)............... 1
3 322-2 Screw, 5/16-18 x 5/8 .....................7
4 32128-20 5/16-18 Whizlock nut................... 23 43 322-5 5/16-18 x 1 HH capscrew............ 2
5 1-324408 Engagement arm w/bushing (36”).1 44 1-633573 Guard, bottom ............................. 2
6 302-52 Grease Zerk, 1/8 NPT straight......2 45 32120-8 Retaining ring .............................. 2
7 302-19 Grease Zerk, 1/4-28 straight....... 1
8 1-323385 Knob, belt cover .......................... 4 47 1-323532 Cutter housing............................. 2
9 1-809020 Quick pin, 10" caster................... 2 48 1-303314 Spacer, 10” caster....................... 8
10 3296-29 5/16-18 Nyloc hex nut................. 2 49 1-323529 Tube, spindle............................... 2
11 323-6 3/8-16 x 1 HH capscrew .............. 6 50 1-323528 Spacer ........................................ 2
12 3290-357 3/8-16 whizlock nut......................14 51 1-303514 Flange , thrust bearing ............... 4
13 1-323748 Ring, push-on 7/16 .......................1 52 1-323339 Retaining washer, sheave........... 2
14 98-5975 3/8 Disc spring washer .................7
15 1-808280 5/16 x 1 Clevis pin.........................1 54 3219-6 5/8-18 UNF hex nut..................... 2
16 1-303105 Yoke..............................................1 55 1-800861 5/8-18 x 8 HH Capscrew (Gr 5)... 2
17 1-806003 Cotter hairpin............................... 3 56 1-807267 Key, 1/4 x 3/16 x 1 1/4................. 2
18 32151-103 E-Ring for .875 rd........................ 1 57 1-323539 Spacer, blade drive...................... 8
19 323-10 3/8-16 x 2 capscrew.................... 1 58 1-513208 5/8 Spring disc washer................ 2
20 1-633482 Blade, Notched air foil (36") ........ 2 59 1-303434 Engagement bushing.................. 1
•
21 1-513338 Washer, special .......................... 2 63 1-322235 Assist arm (36”)........................... 1
22 3253-7 1/2 spring lockwasher ................. 2 64 322-10 Screw, 5/16-18 X 2...................... 1
23 3217-9 1/2-13 Hex nut............................. 2 65 1-323303 Assist arm linkage....................... 1
24 325-20 1/2-13 x 6 HH capscrew.............. 2 66 1-322153 Caster/mount, complete.............. 1
25 1-303352 Washer, spindle .......................... 1 67 1-302203 Caster wheel support w/bearings 2
26 1-513648 Wheel & tire, complete................ 2 68 1-302194-01 Caster wheel support wldmnt...... 2
27 1-323735 Drive belt (to blades) 36" Model.. 1 73 1-323715 Rod, brake 36”............................. 1
♦28
29 322-6 5/16-18 x 1 1/4 HH capscrew ..... 9 75 1-323747 Spring, compression ................... 1
30 1-513547 Spacer, front caster..................... 2 76 1-323746 Spacer, flanged .......................... 2
31 1-303537 Stud, belt shield (short) ............... 2 77 3296-42 Nut, nyloc ¼ - 20 ......................... 2
32 1-303536 Stud, belt shield (long)................. 2 78 1-324372 Pad/spring assy........................... 1
33 1-302218 Kit,shield w/decals 36”................. 1 79 321-4 Screw, HHCap ¼-20 X 3/4.......... 2
34 1-323417 Washer, belt cover mount........... 4 82 3256-23 Wshr, flt SAE 5/16....................... 1
35 1-322145-01 Fork wldmnt, caster..................... 2
36 1-322154 Caster wheel assembly............... 2
37 1-302233-01 Chute........................................... 1
38 3296-56 Nut, nyloc ¼-20 thin..................... 1
Part No. Description Req'd.
1-302235-01 Deck weldmt .................................1 40 323-4 3/8-16 x 3/4 HH capscrew ........... 8
1-613251 Blade, Solid air foil (36").............. 2 60 1-303348 Eye bolt (left hand thread)........... 1
1-633484 Blade, Mulching (36").................. 2 61 1-303236 Turnbuckle body.......................... 1
1-633485 Blade, Low Lift (36") optional....... 2 62 1-303238 Eye bolt (right hand thread)......... 1
1-513807 Wheel & hub................................ 1 69 1-303334 5/16 Spring disc washer.............. 8
1-513808 Tire, 9 x 3.50-4 4-ply ................... 1 70 1-323533 Spacer......................................... 2
1-513809 Roller bearing.............................. 1 71 1-634619 Housing w/Brg, Spacer and Ring 2
1-513810 Bushing........................................ 2 72 3256-3 Wshr, flat std 5/16 ....................... 1
1-803310 Setscrew, 5/16-18 x 3/8 .............. 2 74 1-323071 Spring.......................................... 1
1-302213-01 Shield weldmt, 36" ..................... 1 81 1-403179 Tube, pivot................................... 1
Qty.
Ref.
No.
42∗
46∇
53∇
83 32120-35 E-ring .......................................... 1
Part No. Description Req'd.
1-324265 Cutter Housing Complete ........... 2
1-513016 Bearing........................................ 4
1-403183 Pulley........................................... 2
Qty.
♦ Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews
• Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK362(36”)
∗ Cutter housing complete includes sheave, washer, and nut and does not include blade.
★ Deck weldment does include welded in flow control baffles.
∇ Use antisieze on bore of sheaves & bearings
Exmark red touch up spray paint - P/N 1-850337
- 2 -
36” MOW ER DECK
- 3 -
48” MOW ER DECK
Ref.
Qty.
No.
Part No. Description Req'd.
1-404257 Front Deck w/decals & dogleg….. 1 48 302-19 Zerk 1/4-28 strt .......................... 1
*1
*
1-402108-01 Deck Weldmt, (48”)...................... 1 49 3256-24 3/8 Flatwasher ............................. 2
2 1-402107-01 Baffle, dogleg............................... 1 50
3 322-2 5/16-18 x 5/8 HH capscrew.......... 7 51 3296-56 Nut, nyloc ¼-20 ......................... 1
4 32128-20 5/16-18 Whizlock nut....................15 52
5
3296-29 5/16-18 Nyloc hex nut....................3
6
323-7 3/8-16 x 1 1/4 HH capscrew.........18
7
3290-357 3/8-16 whizlock nut ......................17
8
98-5975 3/8 disc spring washer..................10
9
1-808280 5/16 x 1 Clevis pin.........................1
10
1-303105 Yoke..............................................1
11
1-613098 Idler pulley "V"...............................1
12
32151-103 E-Ring for .875 rd..........................1
13
1-323515 Blade, Notched air foil (48")...........3
1-413438 Blade, Solid air foil (48")................3
1-403148 Blade, mulching (48")....................3
•
1-403149 Blade, Low Lift (48”) optional........3
14
1-323303 Assist arm linkage....................... 1 65 1-322153 Caster/mount, complete................ 2
♦15
1-803310 Setscrew, 5/16-18 x 3/8.................3
16
323-13 3/8-16 x 2 3/4 HH capscrew..........2
17
3296-42 Nut, nyloc ¼ - 20............................2
18
1-403186 Idler pulley ...................................1
1-324265 Cutter Housing Complete..............2
19∗
20 1-633573 Guard, bottom .............................. 3 71 1-322154 Caster wheel assembly................ 2
21 32120-8 Retaining ring............................... 3 72 1-322145-01 Fork wldmnt, caster ..................... 2
22▲ 1-513016 Bearing......................................... 6 73 1-513547 Spacer, front caster...................... 2
23 1-323532 Cutter housing.............................. 3 74 1-513648 Wheel & tire, complete................. 2
24 323-10 3/8-16 x 2 HH Capscrew ............. 1 1-513807 Wheel & hub ................................ 2
25 1-323529 Cutter spindle tube....................... 3 1-513808 Tire, 9 x 3.50-4 4-ply.................... 2
26 1-323528 Spacer ........................................ 3 1-513809 Roller bearing............................... 2
27 3296-39 Nut, nylock 3/8-16 ........................18 1-513810 Bushing........................................ 4
28 1-807267 Key, 1/4 x 3/16 x 1 1/4.................. 3 75
29▲ 1-403183 Pulley............................................ 3 76
30 1-513208 5/8 Spring disc washer................. 3 77 325-20 1/2-13 x 6 HH capscrew............... 2
31 1-800861 5/8-18x8 HH Capscrew(Gr5).........3
32 1-323539 Spacer, blade drive ......................12 79 3253-7 1/2 spring lockwasher.................. 2
33 1-323339 Washer, retainer (sheave)............ 3 80 1-513338 Washer, special ........................... 2
34 1-322230 Assist arm (48”)............................ 1 81 1-809020 Quick pin, 10" caster.................... 2
35 3219-6 5/8-18 UNF hex nut...................... 3 82
36
1-303434 Engagement bushing ....................1
37
1-303348 Eye bolt (left hand thread).............1
38
1-303236 Turnbuckle body............................1
39
1-303238 Eye bolt (right hand thread)...........1 1-402100-01 Shield weldmt, 48" ....................... 1
40
1-323747 Spring, compression ....................1
41
1-806003 Cotter hairpin.................................3
42
1-303352 Washer, spindle ............................1
43
322-10 Screw, 5/16-18 X 2........................1
44 1-323729 Powder metal bearing .................. 2 90
45
1-303334 Washer, Sprg Disc 5/16................1
46 1-402109 Engagement arm w/bushings....... 1
47 322-6 5/16-18 1 1/4 HH capscrew.......... 1
♦ Use Pro-lock Nut Type (p/n 1-840022 .5 ml tube) on the setscrews
• Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N’s MK483
Exmark red touch up spray paint - P/N 1-850337
* Deck weldmt does include welded in flow control baffles.
∗ Cutter housing complete includes sheave, washer, and nut and does not include blade.
▲ Use antisieze on bore of sheaves & bearings.
Ref.
No.
Part No. Description Req'd.
Qty.
323-20 3/8-16 x 3¼ HH Capscrew........... 1
1-402106-01 Chute wldmt................................. 1
53
1-403179 Tube, pivot ................................ 1
54
3256-3 Washer, Flat Std 5/16.................. 1
55 1-323714 Rod brake 48” LH ..................... 1
56
1-324372 Pad/spring assy............................ 1
57 3256-23 5/16 SAE flat washer ................... 1
58
1-603843 Pulley, idler (heavy duty).............. 1
59
1-403174 Drive belt (main deck) 48"............ 1
60 1-323746 Spacer, flanged ........................... 1
61
1-403184 Bushing ....................................... 2
62
322-5 5/16-18 x 1 HH capscrew............. 2
63
1-323533 Spacer.......................................... 3
64 1-634619 Housing w/Brg, Spacer and Ring 3
66 1-302203 Caster wheel support w/bearings. 2
67 1-302194-01 Caster wheel support wldmnt ...... 2
68 302-52 Grease zerk, 1/8 N.P.T. ............... 2
69 1-303514 Flange, thrust bearing.................. 4
70 1-303314 Spacer, 10" caster........................ 8
1-323417 Washer, belt cover mount............ 5
323-4 3/8-16 x 3/4 HH capscrew............ 8
78 3217-9 1/2-13 Hex nut ............................. 2
1-303537 Stud, belt shield (short)................ 2
83
1-303536 Stud, belt shield (long)................. 3
84
1-323385 Knob, belt cover........................... 5
85
1-404237 Kit,shield w/decals 48"
86
1-403188 Spacer, belt guide........................ 1
87
323-6 3/8-16 x 1 HH capscrew............... 6
88
1-323071 Spring 5sp/dr idler........................ 1
89
32120-35 E - ring ................................ 6
.................. 1
321-4 1/4-20 X 3/4 HH capscrew........... 2
91
1-323748 Ring, push-on 7/16....................... 1
- 4 -
48” MOW ER DECK
- 5 -
ENGINE DECK GROUP
Ref.
No.
Part No. Description Req'd.
1 1-807019 Key, woodruff 1 x 1/4........ 2
2
1-803040 Nut, slotted 3/4-16............ 2
3
1-806800 Pin, cotter 9/64 x 1-1/2 ..... 2
4
242-50 Nut, wheel 1/2-20 ............ 8
5
1-413473 Tire & Wheel Assembly.... 2
1-413474 Tire 16 x 6.50-8................ 1 40
Qty.
Ref.
No.
35
36
37
38
39
Part No. Description Req'd.
1-807272 Key, 5mm sq. x 25mm ...... 2
322-7 Screw, 5/16-18x1½ HHCS. 3
1-603044 Bushing - Idler pivot .......... 1
3290-357 3/8-16 Whizlock Nut..........19
1-653035 Pulley, pump drive............. 1
1-402113-01 Deck, engine wldmt .......... 1
1-603715 Wheel............................... 1 41 1-809062 Bolt, .500 x 1.75(shoulder) 1
6
1-602997 Hub,tapered(4 bolt)w/stds 2
42
302-40 Zerk................................... 1
1-633926 Stud, wheel 1/2-20 ........... 8 43 1-322108 Bellcrank assy. w/zerk ...... 1
7
3234-12 Screw, whizloc 3/8-16x3/4 8 1-322086-01 Bellcrank weldmt............... 1
8
323-6 Screw, 3/8-16 x 1.............. 8 44 1-806003 Hairpin............................... 2
9
98-5975 Washer, 3/8 spring disc.... 8
10
1-322162-01 Mount, motor (36”) ........... 2 46 3296-29 Nut, nylock 5/16-18........... 3
45
1-323172 Linkage, blade engmnt. .... 1
1-402062-01 Mount, motor (48”) ........... 2 47 1-323245 Spring, compression......... 1
11
1-523157 Washer, spacer................ 2 48 1-322090-01 Bellcrank........................... 1
12
1-373034 Washer, swivel................. 2 49 322-10 Screw, 5/16-18 x 2............ 1
13
1-303334 Washer, 5/16 spring disc.. 4 50 1-513051 Switch, blade engagement 1
14
1-603610 Washer, 7/16 spring disc.. 2 51 3296-2 Nut nylock 10-24 ............... 3
15
1-403160 Sheave, blade drive (48”). 1 52 1-323213 Bracket, switch.................. 1
1-643292 Sheave, blade drive (36”). 1 53 3290-500 Screw, 10-24 x 5/8............ 2
30-1710 Setscrew, 5/16-18 x 1....... 1 54 321-3 Screw, 1/4-20 x 5/8 ........... 2
16∇
17
1-807259 Key, 1/4 sq. x 1................. 2 55 3212-6 Screw, 7/16-20 x 1 1/2 ...... 1
1-803050 Setscrew, 5/16-18 x 3/4.... 1 56 3256-24 Washer, 3/8 (SAE)............ 1
18∇
1-803310 Setscrew, 5/16-18 x 3/8.... 2 57 32128-33 Nut, whizlock 1/4-20.......... 2
19∇
20
1-603843 Idler, pulley....................... 1 58 3256-23 Washer, 5/16 flat............... 2
21
1-603496 Bushing, idler.................... 1 59 322-3 Screw, 5/16-18 x 3/4......... 2
22
3231-29 Screw, 3/8-16 x 1-3/4 ....... 1 60 323-4 Screw, 3/8-16 x 3/4........... 2
23
3253-5 Lockwasher, 3/8 ............... 1 61 1-633068 Arm ................................... 1
24
323-12 Screw, 3/8-16 x 2-1/2 ....... 1 62 1-323607 Shield, Trailing ................. 1
25
1-373034 Washer, swivel................. 1 63 302-19 Zerk, 1/4-28 STRT ............ 1
26
1-513034 Bearing, pivot ................... 2 64 323-11 Screw, 3/8-16 x 2 1/4 ........ 1
27
1-602521-01 Arm, assy idler (w/brgs) ... 1 65 1-323366 Split ring............................ 1
1-602458 Arm, assy idler (w/o brgs). 1
28
1-603402 Spring, extension.............. 1 67 323-23 Screw, 3/8-16 x 4 1/2 ........ 1
29
322-5 Screw, 5/16-18 x 1............ 1 68 1-323365 Chain, twist link................. 1
30
1-603801 Anchor, spring.................. 1 69 3256-14 Washer, #10...................... 1
31
32128-20 Nut, whizlock 5/16-18....... 6 70 1-809069 Screw, 10-24x7/8HxSktHd 1
32
1-653163 Belt, pump drive ............... 1 71 1-413510 Clip, loom 1/2.................... 2
1-803050 Setscrew, 5/16-18 x 3/4.... 4 72 323-13 Screw, 3/8-16 x 2 3/4 ........ 3
33∇
34
1-413010 Sheave - pump................. 2 73 322-9 Screw, 5/16-18 x 1 ¾…….. 1
66 3296-39 Nut, 3/8-16 nylock ............. 1
74 1-322110 Guide,Belt………………….. 1
Use anti-seize compound on pulley bore.
∇ Use Pro-Lock (nut type, Part no. 1-840022, 5 ml tube) on setscrew threads.
Exmark red touch up spray paint - P/N 1-850337
Qty.
- 6 -
ENGINE DECK GROUP
- 7 -
ENGINE DECK GROUP (cont.)
Ref.
No.
Part No. Description Req'd.
1 1-413151 Knob, tracking .................... 1 24 322-6 Screw, 5/16-18 x 1-1/4 ....... 2
2
1-412203-01 Crank weldmt ..................... 1
1-809056 Bolt, .375 x .375 (shoulder) 2
3∗
4
3256-24 Washer, 3/8 (sae) .............. 2
5
1-603735 Bushing, nylon flanged....... 2
6
1-603807 Spring, neutral return.......... 2
7
1-603737 Bolt, neutral return.............. 2
8
3256-2 Washer, 1/4(std) ................ 6
9
3219-2 Nut, 5/16-24........................ 7
10
1-413350 Rod, control arm ................ 2
11
1-603903 Spacer................................ 1
12
1-303105 Yoke, adjustable................. 2
13
1-808280 Pin, clevis 5/16-1................ 2
14
3220-2 Nut, jam 5/16-24................. 2
15
3272-5 Pin, cotter 3/32 x 1/2 .......... 2
16
1-603676 Swivel................................. 2
17
32128-33 Nut, 1/4-20 whizlock........... 2
18
1-403180 Screw, 5/16-18 1 3/8 special 2 41 1-323240-01 Spacer, shield.................... 4
19
32151-73 Klipring ............................... 2 42 3290-357 Nut, whizlock 3/8-16...........11
20
1-402110-01 Arm weldmt, left hand........ 1 43 323-6 Screw, 3/8-16 x 1................ 4
21
1-301022 Sulky hitch kit, (Vik Hydro) . 1 44 1-323245 Spring................................. 1
22
1-373036-01 Mount, hitch........................ 1 45 1-413219 Linkage, drive..................... 2
23
1-323238-01 Bracket, hitch adapter ........ 2 46 1-413227 Swivel, drive lever .............. 2
∗ Use Pro-Lock nut type, Part No. 1-840022 (.5 ml tube) on shoulder bolts & setscrew threads.
Exmark red touch up spray paint - PN 1-850337
Qty.
Ref.
No.
Part No. Description Req'd.
25
1-603693 Spring, extension ............... 2
26
1-323197-01 Spacer, short...................... 4
27
323-16 Screw, 3/8-16 x 4 ............... 7
28
322-3 5/16-18 x 3/4...................... 4
29
1-413201-01 Shield, hydro control .......... 2
30
1-323195-01 Spacer, long....................... 4
31
1-633102 Bearing, flange................... 2
32
302-19 Zerk, 1/4-28........................ 2
33
3256-23 Washer, 5/16 (SAE)........... 7
34
1-805005 Lockwasher, 5/16 (heavy) . 4
35
1-402111-01 Arm weldmt, RH................. 1
36
32128-20 Nut, whizlock 5/16.............. 18
37
1-613089 Anchor, spring.................... 2
38
1-806003 Hairpin................................ 2
39
3296-29 Nut, nyloc 5/16-18.............. 4
1-803022 Setscrew, 5/16-18 x 5/8 ..... 2
40∗
47 1-800016 Tapbolt, 5/16-18 x 1 1/4..... 2
Qty.
- 8 -
HYDRAULIC GROUP
Ref.
No.
Part No. Description Req'd.
1 1-603991 Fitting, straight connector... 4 17 1-613042 Pump, hydro....................... 2
1-603919 Boss O-Ring....................... 1 18
1-603992 Flare O-Ring....................... 1 1-603923 O-Ring................................ 1
2
1-603718 Wheel motor....................... 2
1-000138 Kit, Bearing......................... 1
1-000119 Kit, seal............................... 1 1-603920 Boss O-Ring ...................... 1
3
1-603827 Clamp, hose (5/8)............... 5 1-603992 Flare O-Ring ...................... 1
4
1-603721 Fitting, Hose Tee (3/8 I.D)..1
5
1-513510 Connector, male................. 1
1-603720 Head, filter.......................... 1
6∗
7
1-513211 Element, oil filter................. 1
∇
Emark black touch up spray paint - gloss black
1-523541 Element, oil filter(winter)..... 1
8
1-513167 Cap, hydraulic reservoir ..... 1
9
1-523103 Gasket, tank cap................ 1
10
1-603987 Elbow, 90° .......................... 1
1-512166-03 Reservoir, hydraulic fluid.... 1
11∗
12
1-603826 Hose Clamp 1/2 ................. 3
13
1-603722 Fitting - Hose Tee(1/4 I.D)..1
14
1-513840 Elbow - 90°......................... 2
1-603921 O-Ring................................ 1
15
3296-42 Nut, nylock 1/4-20 .............. 2
16
1-801063 Screw, 1/4-20x2 pan head. 2
∗ Use Tefl on P i pe Sealant or equivalent on hydraulic reservoir and fi l ter head fittings.
∇ Use onl y for operation below 32°F(0°C)
Qty.
Ref.
No.
Part No. Description Req'd.
1-603989 Elbow, 90°.......................... 2
19
1-403102 Hose, high pressure........... 4
20
1-603990 Adapter, straight thread ..... 4
21
1-603988 Elbow, 90°.......................... 1
22
1-602985 Hose, supply...................... 1
23
1-602754 Hose, charge line............... 1
24
1-323218 Spacer, hydraulic tank ....... 2
25
32128-20 Nut, whizlock 5/16-18......... 2
26
321-11 Screw, 1/4-20 x 2............... 2
27
323-7 Screw, 3/8-16 x 1-1/4......... 4
28
322-5 Screw, 5/16-18 x 1............. 2
29
32128-33 Nut, whizlock 1/4-20........... 2
30
3290-357 Nut, whizlock 3/8-16........... 4
31
1-613073 Grip, dump valve................ 2
32
3256-3 Washer, 5/16 std ............... 8
33
1-602750 Hose, case drain................ 1
34
1-632286 Hose assy, lo pressure...... 1
35
1-413273 Hose, lo pressure............... 2
36
1-632285 Hose assy, lo pressure...... 1
Qty.
- 9 -
UPPER HANDLE and CONTROLS
Ref.
No.
Part No. Description Req'd.
1 103-0212 Handle w/decals(1-322226).1
2
1-303097 Grip, handle........................ 2
3
1-612168 Latch, thumb w/grip (RH)... 1 with 6.0” fuel line ................ 1
ƒ
1-612167 Latch, thumb w/grip (LH).... 1
4
1-303019 Grip, latch........................... 2
5
1-303435 Washer, 1/4 spring disc ..... 6
6
321-10 Screw, 1/4-20 x 1-3/4......... 2
ƒ
1-412159-03 Lever, drive (LH) ................ 1
7
1-412161-03 Lever, drive (RH)................ 1
8
1-603749 Bushing, drive lever............ 2
9
1-806003 Hairpin................................ 5
10
32128-33 Nut, whizlock 1/4-20........... 5
11
1-807513 Screw, #10-24x½ carriage. 2
12
321-9 Screw, 1/4-20 x 1-1/2......... 2
13
1-633349 Spring, fuel tank................. 2
14∇
1-633023 Stud, fuel tank.................... 2
15
1-613055 Pin, clevis ........................... 2
16
1-413152 Bearing............................... 4
17
1-513051 Switch................................. 2
18
1-633181 Plate, tapped ...................... 1
19
1-303363 Spring, actuator.................. 1
20
1-323134 Knob, (push/pull)................ 1
21
3218-2 Nut, jam 5/16-18................. 1
22
1-323143 Bushing, nylon .38 I.D. ....... 1
23
1-323142 Push Nut (.50 shaft)........... 1
24
3296-42 Nut, nylock 1/4-20 .............. 3
25
1-323181 Linkage, blade push/pull .... 1
26
323-6 Screw, 3/8-16 x 1............... 4
27
98-5975 Washer, 3/8 spring disc ..... 4
28
1-323229 Clip, loom 3/8” (Kaw).......... 1
29
3256-2 Washer 1/4” std flat........... 3
30
3296-47 Nut, nyloc thin 5/16............. 2
31
3290-357 Nut, whizlock 3/8-16........... 4
32
1-804002 Nut, Sq Reg 10-24 ............. 2
33
1-513645 Bushing, fuel valve............. 1
34
1-543277 Elbow, fuel tank.................. 1
35
1-303077 Clamp, gas line .................. 4
36
1-603955 Fuel line, 6" ........................ 1
37
1-603770 Valve, gas........................... 1
Qty.
Ref.
No.
38
39
40
41
42
43
44
45
46
47
48
49♦
50∇
51
52
53
54∇
55
56
57♦
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Part No. Description Req'd.
1-303022 Fuel line, 8.5" ..................... 1
Kawasaki PN 49019-1055 fuel filter
1-403121 Switch, on/off w//key.......... 1
1-413179 Tank, gas........................... 1
1-513508 Cap, gas............................. 1
1-543296 Grommet............................ 1
1-323430 Module, Interlock ............... 1
321-3 Screw, ¼-20 x 5/8.............. 3
1-303287 Tie, plastic 5 1/2” (Kaw)..... 5
1-303335 Tie, plastic 7 5/16” ............. 2
1-403181 Harness wiring (Kawasaki) 1
1-803322 Setscrew, 5/16-24 x 5/16... 2
1-412185-03 Lever, OPC (RH) ............... 1
1-303365 Bushing, nylon ................... 2
1-322192-03 Rod weldmt, connecting .... 1
322-3 Screw, 5/16-18 x 3/4.......... 2
1-412183-03 Lever, OPC (LH)................ 1
1-603727 Clip, .56 Loom.................... 1
3296-2 Nut, nylock #10-24............. 2
1-603175 Knob, 1-3/8 ........................ 1
3296-29 Nut, nylock 5/16-18............ 2
1-323245 Spring, compression.......... 2
1-602733 Lever, shift ......................... 1
3256-23 Washer, 5/16 SAE............. 5
1-323244 Washer, friction.................. 2
1-603730 Plate, shift lever ................. 1
1-603716 Washer, friction.................. 1
322-10 Screw, 5/16-18 x 2............. 2
1-323522 Rod, speed control............. 1
3220-2 Nut, jam 5/16-24 ................ 1
1-808280 Pin, clevis........................... 1
1-303105 Yoke, adjustable ................ 1
1-513592 Knob, red ball..................... 1
1-413428 Cable, throttle (15hp Kaw). 1
321-4 Screw, 1/4-20 x 3/4............ 1
1-805005 Washer, 5/16 lock.............. 2
3290-500 Screw, #10-24 x 5/8........... 4
103-0219 Asm,Drive Lever RH ..……. 1
103-0218 Asm,Drive Lever LH ………. 1
ƒ Not Il l ustrated.
♦ Use Pro-Lock ,nut type (Part no. 1-840022 on setscrew threads and on shi fter knob threads.
∇ Use Pro-l ock, retaining type (Part no. 1-840023 .5cc tube) on inside bore of OPC hub and on fuel tank studs.
Apply dielectric grease on all electrical connectors .
Exmark black touch up s pray pai nt - Gloss black
Qty.
- 10 -
UPPER HANDLE and CONTROLS
- 11 -
DECALS
Ref.
No.
.Part No. Description Req'd.
1 1-523552 Decal, Hydraulic Tank ........... 1
2
1-323319 Decal, Large Vik Hydro......... 1
3
1-323411 Decal, Commercial “36” ........ 1
4
1-403131 Decal, Commercial “48” ........ 1
5
1-323691 Decal, Throttle/Choke ........... 1
6
1-303102 Decal, Neutral Lock Label..... 2
7
1-303520 Decal, TriVantage ................. 1
8
1-303517 Decal, Belt Drive.................... 1
9
1-303508 Decal, Discharge Warning.... 1
10
1-323321 Decal, Small Viking ............... 1
11
1-403143 Decal, Sulky Warning............ 1 1-302210 Decal Kit, Viking Hydro
Qty.
Ref.
No.
Part No. Description Req'd.
12 1-303293 Decal, Caution ...................... 1
13 1-403005 Decal, Danger (36”).............. 1
1-403005 Decal, Danger (48”).............. 2
14 103-0170 Decal, Console...................... 1
15 1-413214 Decal, Tracking..................... 1
16
1-603845 Decal, Drive Wheel Release. 1
17 1-513746 Decal, Muffler........................ 1
18
1-643289 Decal, Patent No................... 1
19
1-323427 Decal, Belt routing (36”Deck) 1
20
1-403170 Decal, Belt routing (48”)........ 1
- 12 -
Qty.
WIRING DIAG RAMS
- 13 -
SEE EXMARK’S COMPLETE
LINE OF PRODUCTS FOR TURF CARE
LAZER Z
®
LAZER Z® HP
TURF RANGER
TURF TRACER
®
®
TURF TRACER® HP
VIKING HYDRO
METRO
®
METRO® HP
SELF STEERING SULKY
GRASS CATCHER
MICRO-MULCH
©1997,1998,1999 PART NO. 103-0581
EXMARK MFG. CO. INC. (402) 223-6300
INDUSTRIAL PARK BOX 808 FAX (402) 223-5489
BEATRICE, NE 68310
ALL RIGHTS RESERVED PRINTED IN U.S.A.
™
ACCESSORY
MFG . CO . INC.
®
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