Exmark LZ27KC605, LHP4820KC, RT11425, LZ26KC724 User Manual

LAZER Z® MODELS

ADVANTAGE

SERIES MODELS

For Serial Nos.
850,000 & Higher
Lazer Z (LZA Units)

Part No. 4500-567 Rev. D

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Brake Handle Assembly .................................................18

Caster Wheel Assembly .................................................12

Controls Group ...............................................................15

Decal Group ....................................................................29

Deck Group ................................................................... 3-9

Deck Support Group .......................................................13

Deck Idler Assembly .........................................................9

Electrical Diagram ...........................................................30

Electrical Group ..............................................................28

Electrical Logic Schematic ..............................................31

Engine Group ............................................................ 23-24

Fuel Tank Group .............................................................21

Fuel Tank Assembly .......................................................22

Height of Cut Assembly ..................................................14

Hydraulic Group ....................................................... 25-26

Mainframe Group ............................................................10

Motion Control Group ....................................................16

Park Brake Group ..........................................................18

Pump Idler Assembly ......................................................27

ROPS Assembly .............................................................11

Seat Group .....................................................................19

Seat W/Tracks Assembly ................................................20

-2-

48” DECK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1978 Asm, 484 Deck With Decals ................. 1

2 98-5975 Washer, Spring Disc 3/8 ....................... 3

3 109-7429 Washer, Blade Drive ............................. 3

4 116-0133 Extension-Spring ................................... 1

5 99-2842 Spacer ................................................... 3

6 103-6401 Blade, Notched ..................................... 3



103-6386 Blade, Low Lift ...................................... 3

103-6381 Blade, Solid ........................................... 3

103-6396 Blade, Extreme ..................................... 3

7 1-603299 Roller-Scalp, Anti .................................. 3

8 1-613098 Pulley-Idler ............................................ 1

9 1-633109 Idler-Flat ................................................ 1

10 116-0674 Sheave, Blade Drive ............................. 3

11 109-2872 Spacer-Pulley ........................................ 2

12 109-2883 Asm, Deck Idler ..................................... 1

13 116-0005 Bolt, Blade SEM .................................... 3

14 109-6658 Nut, Nyloc 3/8-16 Flg ............................31

15 116-1384 Asm, Cutter Housing Complete ............ 3

15:1 116-0924 Asm, Cutter Housing ............................. 1

103-6391 Blade, Mulching .................................... 3

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK484.

15:2 116-0381 Spindle ................................................... 1

15:3 116-1286 Guard, Top ............................................ 1

15:4 104-0753 Nut, Flange ............................................ 1

16 109-6935 Cover-Belt, RH ...................................... 1

17 109-6936 Cover-Belt, LH ....................................... 1

18 109-6982 Wireform-Cover ..................................... 2

19 109-7188 Asm, Discharge Chute ........................... 1

19:1 109-2738 Chute, Discharge ................................... 1

19:2 109-8675-01 Bracket, Discharge Chute ...................... 1

19:3 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 3

19:4 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 3

20 116-1965 Belt, V-B X 175.75 ................................. 1

21 109-9010-01 Baffle, Discharge ................................... 1

22 3290-357 Nut, Whizlock 3/8-16 ............................. 3

23 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 2

24 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 .................. 2

25 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 .................. 2

26 103-4051 Kit, Anti-Scalp Roller .............................. 3

27 116-1967 Asm, Complete Deck ............................. 1

-3-

48” DECK W/DECALS ASSEMBLY – 116-1978

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Warning, Discharge ..................... 1

3 1-403005 Decal, Danger......................................... 2

4 1-633922 Decal, Antiscalp ...................................... 1

5 98-5954 Decal, Cover, Missing ............................ 2

6 109-3148 Decal, Bolt Torque ..................................1

7 116-0033 Decal, Ultracut 48 Series 4 .....................1

8 116-2630 Decal, Belt Routing .................................1

-4-

52” DECK GROUP



Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1984 Asm, 524 Deck With Decals ................. 1

2 98-5975 Washer, Spring Disc 3/8 ....................... 3

3 109-7429 Washer, Blade Drive ............................. 3

4 116-0133 Extension-Spring ................................... 1

5 99-2842 Spacer ................................................... 3

6 103-6402 Blade-Notched ...................................... 3



103-6387 Blade, Low Lift ...................................... 3

103-6382 Blade, Solid ........................................... 3

103-6397 Blade, Extreme ..................................... 3

7 1-603299 Roller-Scalp, Anti .................................. 3

8 1-613098 Pulley-Idler ............................................ 1

10 109-2872 Spacer-Pulley ........................................ 2

11 109-2883 Asm, Deck Idler ..................................... 1

12 116-1966 Belt, V-B X 186.00" ............................... 1

13 116-0005 Bolt, Blade SEM .................................... 3

14 109-6658 Nut, Nyloc 3/8-16 Flg ............................31

15 116-1384 Asm, Cutter Housing Complete ............ 3

15:1 116-0924 Asm, Cutter Housing ............................. 1

103-6392 Blade, Mulching .................................... 3

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524.

15:2 116-0381 Spindle ................................................... 1

15:3 116-1286 Guard, Top ............................................ 1

15:4 104-0753 Nut, Flange ............................................ 1

16 109-6935 Cover-Belt, RH ...................................... 1

17 109-6936 Cover-Belt, LH ....................................... 1

18 109-6982 Wireform-Cover ..................................... 2

19 109-7188 Asm, Discharge Chute ........................... 1

19:1 109-2738 Chute, Discharge ................................... 1

19:2 109-8675-01 Bracket, Discharge Chute ...................... 1

19:3 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 3

19:4 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 3

20 109-9915-01 Baffle, Discharge 52/60 ......................... 1

21 116-0675 Sheave, Blade Drive 6.50 ...................... 3

22 3290-357 Nut, Whizlock 3/8-16 ............................. 3

23 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 2

24 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 .................. 2

25 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 .................. 2

26 103-4051 Kit, Anti-Scalp Roller .............................. 3

27 116-1968 Asm, Complete Deck ............................. 1

-5-

52” DECK W/DECALS ASSEMBLY – 116-1984

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal, Warning Discharge ...................... 1

3 1-403005 Decal, Danger......................................... 2

4 1-633922 Decal, Antiscalp ...................................... 1

5 98-5954 Decal, Cover Missing ............................. 2

6 109-3148 Decal, Bolt Torque .................................. 1

7 116-2630 Decal, Belt Routing ................................. 1

8 116-0034 Decal, Ultracut 52 Series 4 ..................... 1

-6-

60” DECK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1987 Asm, Deck 604 Push With Decals ........ 1

2 103-4051 Kit, Anti-Scalp Roller ............................. 4

3 103-6403 Blade, Notched .................................... 3



103-6388 Blade, Low Lift ...................................... 3

103-6383 Blade, Solid ........................................... 3

103-6398 Blade, Extreme ..................................... 3

4 109-0996 Pulley, Idler 8" Flat ................................ 1

5 1-633109 Idler, Flat ............................................... 1

6 109-2872 Spacer, Pulley ....................................... 2

7 109-2883 Asm, Deck Idler ..................................... 1

8 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 36

9 109-6938 Cover-Belt, LH ...................................... 1

10 109-6982 Wireform, Cover .................................... 2

11 109-7188 Asm, Discharge Chute .......................... 1

11 109-7188 Asm, Discharge Chute .......................... 1

11:1 109-2738 Chute, Discharge .................................. 1

11:2 109-8675-01 Bracket, Discharge Chute ..................... 1

11:3 3231-22 Bolt, Carriage 3/8-16 x 1 ....................... 3

11:4 109-6658 Nut, Nyloc 3/8-16 Flg ............................ 3

12 109-7429 Washer, Blade Drive ............................. 3

.

103-6393 Blade, Mulching .................................... 3

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604.

13 109-9915-01 Baffle, Discharge ................................... 1

14 116-0005 Bolt, Blade Sem ..................................... 3

15 116-0094 Cover-Belt, RH ...................................... 1

16 116-0133 Extension-Spring ................................... 1

17 116-0676 Sheave, Blade Drive 7.25 ...................... 3

18 116-1384 Asm, Cutter Housing Complete ............. 3

18:1 116-0924 Asm, Cutter Housing ............................. 1

18:2 116-0381 Spindle ................................................... 1

18:3 116-1286 Guard, Top ............................................ 1

18:4 104-0753 Nut, Flange ............................................ 1

19 109-8073 Belt, V-5V-198.75 .................................. 1

20 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 2

21 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 .................. 6

22 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 .................. 2

23 1-603299 Roller-Scalp, Anti ................................... 4

24 98-5975 Washer, Spring Disc 3/8 ........................ 4

25 99-2842 Spacer, Wheel ....................................... 4

26 3290-357 Nut, Whizlock 3/8-16 ............................. 4

27 116-3445 Plate, Reinf Push Tower ........................ 2

28 116-3217 Asm, Complete Deck ............................. 3

-7-

60” DECK W/DECALS ASSEMBLY – 116-1987

Item Part No. Description Qty.

Item Part No. Description Qty.

2 1-303508 Decal-Warning, Discharge ..................... 1

3 1-403005 Decal-Danger ......................................... 2

4 1-633922 Decal, Antiscalp ......................................1

5 98-5954 Decal-Cover, Missing ............................. 2

6 109-3148 Decal, Bolt Torque ..................................1

7 116-2630 Decal-Belt Routing ..................................1

8 116-0025 Decal, Ultracut 60 Series 4 .....................1

-8-

DECK IDLER ASSEMBLY – 109-2883

Item Part No. Description Qty.

Item Part No. Description Qty.

1 43-0940 Spacer-Hub, Blower ............................... 1

2 103-2916 Guard, Top ............................................. 1

3 103-3504 Bearing, Spherical ..................................2

4 103-3505 Seal, Double Lip ..................................... 1

5 103-3506 Seal, Single Lip ...................................... 1

6 103-8743 Pulley, Idler 5"Flanged ........................... 1

7 106-7159 O-Ring .................................................... 2

9 109-7399 Pin, Spring Anchor ..................................1

10 109-6658 Nut, Nyloc 3/8-16 Flg ..............................2

11 109-7409 Screw, Shoulder 3/8-16 x 5 .....................1

12 323-8 Screw, HH 3/8-16 x 1 1/2 ........................1

13 32120-10 Ring, Retaining........................................2

14 302-19 Zerk, 1/4-28 Str .......................................1

-9-

MAINFRAME GROUP

.

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-2124 Frame, Main 48/52 W/Decals .................. 1

116-2126 Frame, Main 60 W/Decals ....................... 1

1:2 107-2112 Decal, Warning ........................................ 1

1:3 103-2076 Decal, Caution Hot Surface ..................... 2

1:4 116-0205 Decal, Belt Drive ...................................... 2

1:5 117-2718 Decal, Spark Arrester .............................. 1

1:6 116-1654 Decal, Fuel Fill ......................................... 1

2 109-8863-03 Plate, Rear Guard .................................... 1

3 116-0024-01 Floorpan .................................................. 1

4 1-513658 Bumper .................................................... 2

5 116-2882 Asm, ROPS Service ................................ 1

6 1-811010 Plug ......................................................... 2

7 Asm, Caster Wheel ................................. 2

9 116-0180 Bumper, Rear LH W/Decal ...................... 1

9:2 103-2076 Decal, Caution Hot Surface ..................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up spray paint – gloss black.
 See page 10

10 116-0057-03 Bumper, Rear RH ..................................... 1

11 104-8301 Nut, Nyloc 3/8-16 Flg ...............................11

12 3231-22 Bolt, Carriage 3/8-16 x 1 .......................... 7

13 3231-21 Bolt, Carriage 3/8-16 x 3/4 ....................... 4

14 116-0579

14:2 109-7232 Decal, Motion Control............................... 1

14:3 109-7929 Decal, Park Brake .................................... 1

15 116-0580 Asm, Motion Control Cover W/Decal LH 1

15:2 109-7232 Decal, Motion Control............................... 1

16 116-0043-03 Guard, Muffler .......................................... 1

17 116-0026 Decal, Lazer AS Model ............................ 1

18 32144-10 Screw, HWH 1/4-20 x .62 ......................... 4

25 116-2999-01 Guard, Belt ............................................... 1

32 103-2883 Decal, Exmark Logo ................................. 1

Asm, Motion Control Cover W/Decal RH ....

1

-10-

ROPS ASSEMBLY – 116-2882

Item Part No. Description Qty.

Item Part No. Description Qty.

3 109-6653 Spacer .................................................... 2

4 116-0019 Asm, Rops Upper W/Decal .................... 1

4:2 107-2102 Decal, Warning, Folding Rops ................ 1

5 109-5337 Bumper, Rops......................................... 2

6 116-0104 Asm, Spring Pin ...................................... 2

7 99-5107 Nut, Lock 1/2-13 ..................................... 6

8 3233-10 Bolt, Carriage 1/2-13 x 3 1/2 ................... 2

9 325-17 Screw, HH 1/2-13 x 4 .............................. 4

10 109-9505 Washer, Spring Disc 1/2 ......................... 4

11 109-9233 Bumper, Rubber Push-In ........................ 1

13 116-0960 Spacer ..................................................... 2

-11-

CASTER WHEEL ASSEMBLY

Item Part No. Description Qty.

Item Part No. Description Qty.

1 1-543509 Cone, Bearing Tapered Roller ............ 2

2 1-543511 Seal, Grease ....................................... 1

3 116-1963-01 Wld, Caster Fork ................................. 1

4 1-633508 Washer, Spring Disc ........................... 3

5 116-1949 Asm, Wheel And Tire W/Axle .............. 1

5:1 103-2768 Guard, Seal ......................................... 2

5:2:1 1-633585 Bearing, Cone Tapered Roller ............ 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.

.

5:2:2 103-0063 Seal, Double Lip .................................. 2

5:2:3 103-3051 Spacer, Nut .......................................... 2

5:2:4 103-3155 Axle, Caster ......................................... 1

5:3 325-42 Screw, HH 1/2-13 x 8 .......................... 1

5:4 3296-23 Nut, Nyloc 1/2-13 ................................. 1

6 103-4882 Cap-Grease ......................................... 1

7 3296-51 Nut, Nyloc 3/4-10 ................................. 1

-12-

DECK SUPPORT GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

4 99-5107 Nut, Lock 1/2-13 ..................................... 6

8 116-0818-03 Support-Bearing, Cross Shaft Rear ........ 2

9 109-7173 Bearing-Cross, Rear Shaft ..................... 2

10 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 ................... 2

11 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 10

12 109-9409 Support-Cross Shaft, Bearing Front ....... 2

13 109-9410 Bearing-Shaft Front, Cross ..................... 2

14 116-1700 Bolt, Carriage 1/2-13 x 2 1/2 spl neck .... 4

15 109-9840 Screw, Hex Flange 3/8-16 x .80 ............. 2

16 116-1970 Asm, HOC .............................................. 1

17 109-9065 Screw, HH 7/16-14 x 2 (48” & 52”) ......... 1

324-10 Screw, HH 7/16-14 x 2 1/2 (60”) ............. 1

18 3296-23 Nut, Nyloc 1/2-13 ................................... 1

19 3231-2 Bolt, Carriage 3/8-16 x 1 ......................... 2

20 116-2217-03 Wld, Cross Shaft Front ........................... 1

21 Deck Lift Chain Asm ............................... 2

21:2 109-9065 Screw, HH 7/16-14 x 2 ........................... 1

21:3 32128-37 Nut, Whizlock 7/16-14 ............................ 1

22 116-0559 Bolt, HH 1/2-13 x 4 tap ........................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
Exmark black touch up spray paint – gloss black.

23 32128-37 Nut, Whizlock 7/16-14 (48” & 52”) ........... 4

32128-37 Nut, Whizlock 7/16-14 (60”) .................... 6

24 109-9066 Yoke-Adjust, Deck ................................... 4

25 3274-18 Screw, SH 5/16-18 x 1 1/4 ...................... 4

26 3218-2 Nut, Jam 5/16-18 ..................................... 8

27 116-0459-03 Lift-Deck, Rear ........................................ 1

29 116-0780 Screw, Shoulder HHF 1/2-13 x 1.12 ....... 2

30 116-0797-03 Link-Lift, Deck ......................................... 1

31 116-0886 Asm, Spring Extension (60”) ................... 1

32 109-8757 Pin-Hoc ................................................... 1

33 116-3452-01 Wld, Foot Lever ....................................... 1

34 3256-28 Washer, 3/4 SAE..................................... 2

35 92-7674 Screw, SHCS 3/8-16 x 2.212 .................. 1

40 3231-5 Bolt, Carriage 3/8-16 x 1 3/4 ................... 4

41 116-2428 Bushing, Flanged .................................... 2

116-2428 Bushing, Flanged .................................... 4

42 3256-4 Washer, 3/8 Std ...................................... 2

43 109-9065 Screw, HH 7/16-14 x 2 (48” & 52”) .......... 2

324-10 Screw, HH 7/16-14 x 2 1/2 (60”) ............. 2

-13-

HEIGHT OF CUT ASSEMBLY – 116-1970

Item Part No. Description Qty.

Item Part No. Description Qty.

1 62-1330 Bolt-Shoulder .......................................... 1

2 109-7130 Grommet ................................................. 1

3 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 1

4 109-7124 Spring, Extension ................................... 1

5 109-7128 Rod, Transport Lock ............................... 1

6 116-0118 Pawl, Transfer Lock ................................ 1

7 116-1961 Asm, HOC Plate W/Decal ....................... 1

7:2 116-2927 Decal, Cut Of Height ............................... 1

8 109-8250 Grip, Lever .............................................. 1

9 325-8 Screw, HH 1/2-13 x 1 1/4 ........................ 1

10 99-5107 Nut, Lock 1/2-13 ...................................... 1

-14-

CONTROLS GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-8484 Console, Panel W/Decal (48” & 52”) ...... 1

116-1845 Console, Panel W/Decal (60”) ................ 1

1:2 109-8483 Decal, Control Panel .............................. 1

1:3 109-7330 Decal, Fuse ............................................ 1

2 116-1972 Asm, Throttle Cable (48” & 52”) .............. 1

116-0969 Asm, Throttle Cable (60”) ....................... 1

3 116-1973 Asm, Choke Cable (48” & 52”) ............... 1

109-8165 Asm, Choke Cable (60”) ......................... 1

4 1-807513 Bolt, Carriage #10-24 x 1/2 .....................4

5 3296-2 Nut, Nyloc #10-24 ...................................4

7 32105-15 Screw, Machine 1/4-20 x 3/4 ...................4

8 116-1278 Console, RH Narrow Asm .......................1

8:2 107069 Clip ..........................................................4

9 109-9457 Console.LH Narrow Asm .........................1

10 105-1853 Clamp, Hose (60”) ...................................1

11 116-1875 Plug, Plastic ............................................1

-15-

MOTION CONTROL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-0880 Asm, Mot Ctrl/Bushing RH ..................... 1

1:2 109-8054 Bushing, Flanged ................................... 4

2 116-0881 Asm, Mot Ctrl/Bushing LH ...................... 1

2:2 109-8054 Bushing, Flanged ................................... 4

3 116-0648 Screw, HH 5/16-18 x 1 W/Patch ............. 2

4 109-4581 Arm, Pump Control ................................. 2

5 9080046 Screw, HH 1/4-20 x 7/8 .......................... 2

6 1-303435 Washer, Spring Disc 1/4 ......................... 2

7 116-0027 Damper, Motion Control ......................... 2

8 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 8

9 3230-2 Bolt, Carriage 5/16-18 x 1 ....................... 2

11 109-5891 Hub, Threaded ........................................ 2

12 325-12 Screw, HH 1/2-13 x 3 ............................. 2

16 116-0039 Lever, Motion Control RH ....................... 1

17 116-0040 Lever, Motion Control LH........................ 1

19 109-6589 Asm, Steering Handle RH ...................... 1

19:1 109-5668 Grip, Control Lever ................................. 1

 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).

20 109-6590 Asm, Steering Handle LH........................ 1

20:1 109-5668 Grip, Control Lever .................................. 1

21 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 4

22 323-7 Screw, HH 3/8-16 x 1 1/4 ........................ 4

23 109-5575 Spring, Leaf Rtn ...................................... 2

24 109-8107 Asm, Pump Linkage Rear ....................... 2

24:2 3219-2 Nut, Hex 5/16-24 ..................................... 2

24:3 1-323245 Spring, Compression............................... 2

24:4 1-633152 Balljoint ................................................... 1

24:5 1-543017 Balljoint ................................................... 1

25 109-9505 Washer, Spring Disc 1/2 ......................... 4

26 3256-6 Washer .................................................... 2

27 32128-56 Nut, Hex 1/2-13 Flange ........................... 2

29 3256-23 Washer .................................................... 2

30 3218-5 Nut, Jam 1/2-13 ....................................... 2

31 115-1794 Screw, Hex Flange 5/16-18 x 1 1/2 ......... 2

-16-

PARK BRAKE GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1878 Asm, Brake Handle ................................ 1

2 3230-2 Bolt, Carriage 5/16-18 x 1 ....................... 2

3 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 2

4 60-1730 Pin-Clevis ............................................... 2

5 3272-1 Pin, Cotter 1/16 x 1/2 .............................. 2

6 117-6163 Asm, Wheel Hub And Stud ..................... 2

6:2 1-633926 Stud-Wheel .............................................4

7 116-1940 Asm, Wheel & Tire (48”) ......................... 2

116-1941 Asm, Wheel & Tire (52”) ......................... 2

116-3138 Asm, Wheel & Tire (60”) ......................... 2

7:1 109-3645 Wheel (48”) ............................................. 1

109-2875 Wheel (52”) ............................................. 1

109-2871 Wheel (60”) ............................................. 1

7:2 116-1948 Tire (48” & 52”) ....................................... 1

116-3139 Tire (60”) ................................................. 1

8 242-50 Nut, Lug 1/2-20 ....................................... 8

-17-

9 109-2889 Caliper-Brake ..........................................2

10 109-0958 Plate, Brake Mount..................................2

11 92-5727 Screw, HH 3/8-16 x 1 1/4 patch lock .......4

12 112-8379 Swivel ......................................................2

13 104-7201 Nut, Nyloc 1/4-20 Flg ..............................2

14 116-0165 Decal, Hub, Wheel ..................................2

17 3296-13 Nut, Nyloc 1/4-28 ....................................2

18 116-2643 Decal, Hub, Wheel ..................................2

19 115-3584 Cable .......................................................1

20 115-3585 Cable .......................................................1

22 1-809036 Nut, Slotted 1-20 .....................................2

23 1-806800 Pin, Cotter 9/64 x 1 1/2 ...........................2

24 3256-24 Washer, 3/8 SAE.....................................4

25 116-0940 Tie-Cable .................................................1

26 3219-1 Nut, Hex 1/4-28 .......................................2

27 3257-42 Key, Woodruff .........................................2

BRAKE HANDLE ASSEMBLY – 116-1878

Item Part No. Description Qty.

Item Part No. Description Qty.

1 99-5107 Nut, Lock 1/2-13 ..................................... 1

2 117-0380 Spacer .................................................... 1

3 115-3580 Arm-Brake, LH ........................................ 1

4 117-0376 Spring-Torsion, RH ................................. 1

5 115-3574 Plate-Latch ............................................. 1

6 104-7201 Nut, Nyloc 1/4-20 Flg .............................. 1

7 116-1876-03 Brake Handle Asm ................................. 1

8 114-1207 Washer-Special ...................................... 1

9 114-8187 Spring-Compression ............................... 1

Exmark black touch up spray paint – gloss black.

10 115-3581 Rod-Release, Brake ................................1

11 115-3592 Grip .........................................................1

12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64 .............1

13 117-0375 Spring-Torsion, LH ..................................1

14 115-3579 Arm-Brake, RH ........................................1

15 117-0379 Bolt, Shoulder 1/2-13 x 5.57 ....................1

16 3256-26 Washer, 1/2 SAE.....................................1

17 115-2750 Knob ........................................................1

-18-

SEAT GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-3380 Seat, Exmark .......................................... 1

4 116-2323 Mount, Seat W/Decals ............................ 1

4:2 109-7069 Decal, Console ....................................... 1

4:3 116-0211 Decal, Service Aid .................................. 1

6 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2

8 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 10

10 9266934 Screw, HWH 5/16 x 1/2 TF ..................... 2

Exmark black touch up spray paint – gloss black

11 116-0192-03 Plate, Seat Support .................................1

12 3230-22 Bolt, Carriage 5/16-18 x 1 Sp ..................4

21 103-2883 Decal, Exmark Logo ................................1

25 3217-6 Nut, Hex 5/16-18 .....................................2

26 1-323539 Spacer, Blade Drive ................................2

32 103-2882 Decal, Exmark Logo ................................1

-19-

SEAT W/TRACKS ASSEMBLY – 116-3380

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-2871 Cushion-Seat ..........................................1

2 110-5719 Armrest Kit W/Brackets ..........................1

3 103-3520 Cushion, Seat Back ................................ 1

4 116-2878 Switch-Seat ........................................... 1

5 1-643255 Track-Seat ............................................. 1

6 116-2981 Seat Belt Kit ........................................... 1

 Included in items 2 and 6

7 103-8383 Screw, HWH 1/4-20 x 3/4 Taptite ............7

8 32128-20 Nut, Whizlock 5/16-18 .............................4

9 26-4840 Spacer-Pin, Mounting..............................8

10 3256-3 Washer, 5/16 Std ....................................6

11 110-4163 Pad, Arm .................................................

-20-

FUEL TANK GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-2035 Fuel Tank Asm ....................................... 1

2 32128-33 Nut, Whizlock 1/4-20 .............................. 2

3 109-2365 Bumper-Rubber (W/Stud) ....................... 2

6 105-1853 Clamp-Hose ............................................ 1

7 109-0678 Hose ........................................................ 1

-21-

FUEL TANK ASSEMBLY – 116-2035

Item Part No. Description Qty.

Item Part No. Description Qty.

2 46-6560 Bushing .................................................. 2

3 116-2459 Kit, Fuel Line With Grommet .................. 1

4 116-2288 Fitting, 90 Elbow ..................................... 1

5 116-2251 Cap, Fuel ................................................ 1

6 1-603770 Valve, Fuel ............................................. 1

7 109-0650 Hose, Fuel ...............................................1

8 2412-98 Clamp, Hose ...........................................2

9 116-1981 Sender, Fuel 8 Gal ..................................1

10 3253-17 Washer, Lock .........................................5

11 9107944 Screw, Pan 10-24 X 3/4 ..........................5

-22-

ENGINE GROUP – 20HP KAWASAKI





Item Part No. Description Qty.

Item Part No. Description Qty.

2 98-5975 Washer, Spring Disc 3/8 ......................... 4

3 109-6919 Washer, Clutch ....................................... 1

4 1-603610 Washer, Spring Disc 7/16 ....................... 2

5 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1

6 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 1

7 116-2117 Muffler..................................................... 1

8 116-1946 Sheave, Pump Drive .............................. 1

9 110-3447 Hose, Fuel .............................................. 1

10 116-1947 Clutch ..................................................... 1

11 116-2157 Bracket, Muffler ...................................... 1

12 2412-98 Clamp, Hose ........................................... 2

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

13 116-2612-01 Clutch, Anchor ........................................ 1

14 323-7 Screw, HH 3/8-16 x 1 1/4 ........................ 4

15 33114-020 Screw, HH M8-1.25 x 20mm ................... 1

16 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ...... 1

17 3231-22 Bolt, Carriage 3/8-16 x 1 ......................... 1

18 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................. 2

19 94-2413 U-Nut....................................................... 2

20 109-4490 Asm, Oil Drain Hose W/Plug ................... 1

20:1 109-1012 Plug ......................................................... 1

21 1-303334 Washer, Spring ....................................... 1

22 105-1853 Clamp, Hose ........................................... 1

-23-

ENGINE GROUP – 27HP KOHLER

Item Part No. Description Qty.

Item Part No. Description Qty.

2 109-9905 Sheave ................................................... 1

3 116-1620 Kit, Clutch CMS 200 ............................... 1

4 109-6919 Washer, Clutch ....................................... 1

5 1-603610 Washer, Spring Disc 7/16 ....................... 2

6 109-9762 Screw, HH 7/16-20 x 2 W/Loctite ........... 1

7 3231-22 Bolt, Carriage 3/8-16 x 1 ......................... 1

9 116-2360 Bracket, Muffler ...................................... 1

10 116-1713 Muffler..................................................... 1

11 32144-102 Screw, HWH 3/8-16 X 1 1/2 Taptite ....... 4

12 98-5975 Washer, Spring Disc 3/8 ......................... 4

14 116-0013 Asm, Oil Drain Hose ............................... 1

Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)

 Use Teflon Pipe Sealant or equivalent on threads.
 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

14:1 109-1012 Plug ......................................................... 1

15 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................. 3

16 1-807259 Key, Machine 1/4 x 1/4 x 1 ...................... 1

17 104-8301 Nut, Nyloc 3/8-16 Flg .............................. 2

18 116-2612-01 Anchor, Clutch......................................... 1

19 94-2413 U-Nut ....................................................... 3

22 109-0286 Hose, Fuel Line 35" ................................. 1

23 2412-98 Clamp, Hose ........................................... 2

24 105-1853 Clamp, Hose ........................................... 1

27 1-303435 Washer, Spring Disc 1/4 ......................... 1

28 33113-020 Screw, HH M6-1 x 12mm ........................ 1

-24-

HYDRAULIC GROUP

.

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1255 Asm, Pump Idler ..................................... 1

2 109-6658 Nut, Nyloc 3/8-16 Flg .............................. 1

3 116-2976 Hydro, LH 12CC No Fan ........................1

4 116-1953 Belt, V ..................................................... 1

5 116-0133 Spring, Extension ................................... 1

6 109-9375 Cradle, Machined Hydro ......................... 1

7 116-1502 Bolt-Carriage .......................................... 1

 Not shown
 Kit contains: (1) V-Belt, (4) Exmark Premium Hydro Oil 32 oz Bottles, and (2) Hydro filters

8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 ...................6

9 99-5107 Nut, Lock 1/2-13 ......................................6

10 325-8 Screw, HH 1/2-13 x 1 1/4 ........................4

11 116-2977 Hydro, RH 12CC No Fan ........................1

12 109-9828 Oil, Exmark Premium Hydro (32 oz) .......4

13 116-1218 Oil, Exmark Premium Hydro (1 gal) ........1

116-3282 Kit, Hydro Service ..................................



1

-25-

HYDRAULIC GROUP

.

Item Part No. Description Qty.

Item Part No. Description Qty.

1 116-1758 Bracket, Anchor Cable ........................... 1

2 116-3052 Cover, Shaft............................................ 1

3 116-0234 Kit, Pulley Hydro ..................................... 1

4 116-0235 Handle, Bypass Valve Hydro .................. 1

5 116-0236 Dipstick, Hydro W/Gasket....................... 1

6 116-0237 Gasket, Dipstick Hydro ........................... 1

7 116-1367 Kit, Swash Block Hydro .......................... 1

8 116-1368 Kit, Pump Seal Hydro ............................. 1

9 116-1369 Kit, Motor Seal Hydro .............................1

10 116-1370 Kit, Tube Seal Hydro ..............................1

11 116-1371 Kit, Output Shaft Seal Hydro ...................1

12 116-2992 Cup, Nose Hydro .....................................1

13 116-1630 Asm, Check Valve ...................................1

14 116-1631 Check Plug W/O-Ring .............................1

15 3257-42 Key, Woodruff 5/16 x 1 ............................1

17 116-0164 Filter, Hydro .............................................1

18 116-3050 Motor, Wheel LH – Dry 240cc .................1

116-3051 Motor, Wheel RH – Dry 240cc ................1

116-3287 Housing, LH ...........................................

19

116-3288 Housing, RH ............................................1

-26-

1

PUMP IDLER ASSEMBLY – 116-1255

Item Part No. Description Qty.

Item Part No. Description Qty.

2 43-0940 Spacer-Hub, Blower ............................... 1

3 103-3504 Bearing, Spherical .................................. 2

4 103-3505 Seal, Double Lip ..................................... 1

5 103-3506 Seal, Single Lip ...................................... 1

6 109-6658 Nut, Nyloc 3/8-16 Flg .............................. 1

7 106-7159 O-Ring .................................................... 2

8 323-8 Screw, HH 3/8-16 x 1 1/2 ........................ 1

9 32120-10 Ring, Retaining........................................ 2

10 302-19 Zerk, 1/4-28 Str ....................................... 1

11 109-8076 Pulley, Idler 5" X 1" Nylon ....................... 1

12 109-7399 Pin, Spring Anchor .................................. 1

-27-

ELECTRICAL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

2 115-2796 Harness-Wire, Main (Air-Cooled) ........... 1

2:1 103-3895 Diode-TVS .............................................. 1

2:2 218-578 Fuse-10 Amp .......................................... 1

2:3 109355 Fuse-15 Amp .......................................... 1

2:4 109102 Fuse-25 Amp .......................................... 2

2:5 116-0053 Cap-Plug................................................. 1

3 116-0916 Fuel/Hour Meter Asm ............................. 1

4 1-603511 Key, Ignition ............................................ 1

103-2106 Key, Exmark Logo .................................. 1

5 110-6765 Switch-Single Pole N.O. ......................... 2

6 116-0042-03 Strap-Tie Down, Battery ......................... 1

7 1-633651 Bolt-Holddown ........................................ 2

8 1-543792 Wingnut, Nyloc 1/4-20 ............................ 2

9 1-643275 Relay, 12VDC 40 Amp ........................... 1

Exmark black touch up spray paint - gloss black.
 Use dielectric grease on all wiring harness connectors.

10 114-1218 Cable-Battery, Negative .......................... 1

11 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................. 2

12 104-8300 Nut, Nyloc 5/16-18 Flg ............................ 2

13 1-303287 Tie, Cable 5 1/2 (Small) .......................... 3

14 82-2190 Switch ...................................................... 1

15 116-0229 Switch, Ignition ........................................ 1

16 116-0124 Switch, PTO 10A ..................................... 1

17 104-2065 Screw, HWH #10-24 x 3/8 ....................... 1

18 115-3864 Cable-Battery, Positive ............................ 1

19 3256-24 Washer, 3/8 SAE..................................... 1

22 1-303335 Tie, Cable 7 15/16 (Large) ...................... 1

23 109-2407 Insulator, Solenoid .................................. 1

24 1-543393 Insulator, Battery ..................................... 1

-28-

DECAL GROUP

Item Part No. Description Qty.

Item Part No. Description Qty.

1 109-7069 Decal, Console ....................................... 1

2 107-2102 Decal, ROPS Folding .............................1

3 1-403005 Decal, Danger......................................... 2

4 109-3148 Decal, Bolt Torque .................................. 1

5 107-2112 Decal, Warning Slope ............................. 1

6 1-303508 Decal, Discharge Warning ...................... 1

7 116-0205 Decal, Belt Drive ..................................... 2

8 98-5954 Decal, Danger......................................... 2

9 109-7232 Decal, Motion Control ............................. 2

10 103-2076 Decal, Hot Surface .................................3

11 116-2927 Decal, Cut of Height ...............................1

12 1-633922 Decal, Anti-Scalp .................................... 1

13 116-0211 Decal, Service Aid ..................................1

14 109-7929 Decal, Park Brake .................................. 1

.

15 109-8483 Decal, Control Panel ...............................1

16 117-2718 Decal, Spark Arrester ..............................1

17 116-1654 Decal, Fuel Fill ........................................1

18 116-0165 Decal, Wheel Hub ...................................2

19 116-2643 Decal, Wheel Hub ...................................2

20 109-7330 Decal, Fuse .............................................1

21 103-2883 Decal, Exmark Logo ................................2

22 116-2630 Decal, Belt Routing .................................1

23 116-0033 Decal, UltraCut 48 Series 4.....................1

24 116-0034 Decal, UltraCut 52 Series 4.....................1

25 109-9439 Decal, UltraCut 60 Series 4.....................1

26 116-0026 Decal, Lazer AS ......................................1

27 103-2882 Decal, Exmark Logo ................................1

-29-

ELECTRICAL DIAGRAM

-30-

ELECTRICAL LOGIC SCHEMATIC

-31-

NOTES

-32-

SERVICE RECORD

Date Description of Work Done Service Done By

-33-

-34-

© 2011 Exmark Mfg. Co., Inc. Part No. 4500-567 Rev. D
Industrial Park Box 808 [phone]
Beatrice, NE 68310 Fax [phone]
All Rights Reserved Printed In USA