Exmark Phazer 4500-461 User Manual

PHAZER™

For Serial Nos.
790,000 & Higher

Part No. 4500-461 Rev. A

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT

TABLE OF CONTENTS

Description Page

34” Deck Group ............................................................3-4

Decal Group ..................................................................13

Electrical Diagram..........................................................15

Electrical Group .............................................................14

Electrical Logic Schematic.............................................16

Engine Group ................................................................11

Frame Group ................................................................5-6

Fuel Group.....................................................................10

Motion Control Group ......................................................7

Park Brake Group............................................................8

Seat Group ......................................................................9

Transaxle Group............................................................12

-2-

34” DECK GROUP

Item Part No. Description Qty.

1 1-303508 Decal, Discharge Warning......................1

2 1-303520 Decal, Trivantage...................................1

3 1-403005 Decal, Danger........................................2

4 1-413113 Bushing, Idler.........................................1

5 1-513034 Sleeve, Bearing...................................... 2

6 1-603384 Bushing, Idler Pivot ................................ 1

7 1-613098 Idler, Flat................................................ 2

8 52-2860 Washer ..................................................2

9 63-8410 Washer ..................................................2

10 98-5954 Decal-Danger......................................... 4

11 103-1077 Decal, Bolt Torque .................................1

12 103-3330 Spring, Extension................................... 1

13 103-3898 Flat, Strut ...............................................2

14 103-3900 Spacer, Strut..........................................6

15 103-9948 Bushing, Idler.........................................1

16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 8

17 109-0381 Brace, Deck Linkage .............................. 1

18 109-2462 Decal, Commercial 34............................ 1

19 109-2465 Decal, Belt Routing ................................ 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V Includes all item shown on pages 3 & 4. Does not include struts or strut hardware.

■ Includes items 25, 26, & 28.

Item Part No. Description Qty.

20 109-3086-01 Cover, RH Spindle................................. 1

21 109-3100 Nut, Cage 5/16.......................................4

22 109-3891 Asm, Idler Arm W/Bearings.................... 1

23 3256-4 Washer, 3/8 Std ..................................... 2

24■ 109-9467 Asm, Deck W/Decals ............................. 1

25 109-5150 Chute, Discharge................................... 1

26 109-6886 Spring, Torsion ...................................... 1

27 109-9441-01 Cover, Left Spindle ................................ 1

28 109-9461 Pin, Chute.............................................. 1

29 302-40 Zerk, 90° 1/4-28..................................... 1

30 323-8 Screw, HH 3/8-16 x 1 1/2....................... 2

31 323-9 Screw, HH 3/8-16 x 1 3/4....................... 2

32 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 .................. 1

33 3231-21 Bolt, Carriage 3/8-16 x 3/4..................... 1

34 3231-7 Bolt, Carriage 3/8-16 x 2 1/4 .................. 1

35 3231-9 Bolt, Carriage 3/8-16 x 2 3/4 .................. 1

36 3234-47 Screw, HH FLG 5/16-18 x 3/4................ 4

37 3256-27 Washer, 5/8 SAE ................................... 2

38▲ 109-9473 Asm, Deck Complete ............................. 1

-3-

34” DECK GROUP (cont)

Item Part No. Description Qty.

1 1-513208 Washer, Spring Disc 5/8......................... 2

2 1-633447 Chain, Deck Lift...................................... 4

3 1-807268 Key, Machine 1/4 x 3/16 x 1 ...................2

4 103-1026 Screw, HH 5/8-11 x 1 Gr 8 ..................... 2

5+

103-1330 Guard, Bearing Top................................2

6 103-1898 Screw, HH 7/16-20 x 1-5/8 Sp................8

7 103-2535 Spacer, Guard Bottom ........................... 2

8+

103-2788 Spindle................................................... 2

9 103-2802 Washer, Spring Disc 3/4......................... 2

10 109-3522 Asm, Cutter Housing Complete ..............2

11 103-9366 Belt, Blade ............................................. 1

12 103-9792 Asm, Chain Deck ...................................1

13 103-9817 Asm, Chain Deck ...................................3

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Anti-scalp kit P/N AS34 is available for this unit.

 Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings

and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.

Q Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK343.

+ Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on nut.

Item Part No. Description Qty.

103-9953 Sheave, Blade Drive .............................. 2

14+

15 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2

16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 12

17 109-2548 Blade, 17.5 Standard ............................. 2

109-2551 Blade, Low lift ........................................ 2

■ 109-3129 Blade, Mulch.......................................... 2

109-2549 Blade, Solid ...........................................2

18 109-2610-01 Baffle, Discharge ................................... 1

19 323-7 Screw, HH 3/8-16 x 1 1/4....................... 12

20 3217-46 Nut, Hex 3/4-16 Heavy........................... 2

21 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2

22 32128-37 Nut, Whizlock 7/16-14............................ 16

23 103-8280 Kit, Cutter Housing................................. 2

-4-

FRAME GROUP

Item Part No.

1 32144-70 Screw, HWH 5/16-18 x 3/4 TF................ 3

2 1-513658 Bumper.................................................. 5

3 93-8069 Decal, Hot Surface.................................1

4 1-513747 Decal, Battery ........................................ 1

5 3230-16 Bolt, Carriage 5/16-18 x 7/8 ................... 4

6 109-3125 Asm, Frame W/Decals ........................... 1

7 116-0201-03 Guard, Muffler ........................................1

8 103-9381-01 Plate, Floor ............................................ 1

9 104-8300 Nut, Nyloc 5/16-18 Flg ...........................18

10 114-0543 Asm, Rear Guard W/Decal ..................... 1

11 109-0375 Grip, Brake Lever................................... 1

12 109-2356 Decal, Motion Control............................. 2

13 109-2421-03 Bracket, LH Fuel Tank ...........................1

14 109-2422-03 Bracket, RH Fuel Tank........................... 1

Exmark black touch up spray paint – gloss black.

Description

Qty.

Item Part No.

15 109-2429-03 Bracket, Rear Fuel Tank........................ 2

16 109-2466 Decal, Phazer........................................ 1

17 109-2467 Decal, Drive Wheel Release .................. 2

18 109-2490 Decal, Danger Slope.............................. 1

19 109-2494 Decal, Console ...................................... 1

20 109-2539 Decal, Relay .......................................... 1

21 109-2605 Stop, Motion Control .............................. 2

22 109-2862 Decal, Rotating Devices......................... 1

23 302-19 Zerk, 1/4-28 Str...................................... 5

24 109-2992 Decal, Pump Belt Routing...................... 1

25 32151-48 E-Ring ................................................... 1

26 3230-23 Bolt, Carriage 5/16-18 x 3/4 ................... 13

27 3234-7 Screw, HH FLG 5/16-18 x 5/8................ 3

Description

Qty.

-5-

FRAME GROUP (cont.)

Item Part No.

1 283-6 Pin, Clevis 5/16 x 1 1/4 .......................... 1

2 1-543509 Cone, Bearing Tapered Roller................4

3 1-543511 Seal, Grease.......................................... 2

4 1-543508 Cup, Bearing Tapered Roller .................4

5 1-633508 Washer, Spring Disc .............................. 6

6 1-633585 Bearing, Cone Tapered Roller................4

7 1-811010 Plug ....................................................... 2

8 103-0063 Seal, Double Lip..................................... 4

9 103-2768 Guard, Seal............................................ 4

10 103-3051 Spacer, Nut............................................4

11 103-3157 Axle, Caster ........................................... 2

12 103-4882 Cap, Grease .......................................... 2

13 103-8618-01 Wld, Caster Fork .................................... 2

14 112-3810 Asm, Wheel And Bearings ..................... 2

15 103-9932 Link, Deck Control.................................. 1

16 103-9933 Nut, Shoulder.........................................2

17 103-9934 Bushing.................................................. 1

18 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 2

19 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 3

20 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
 Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut Item #10.

Description

Qty.

Item Part No.

21 116-0199 Bar, Height Adjust.................................. 1

22 109-3544 Asm, Height Adjust W/Decal.................. 1

23 109-2416 Spring, Extension................................... 1

24 109-2463 Decal, Deck Height ................................ 1

25 109-2620 Pawl, Height Control.............................. 1

26 109-2628 Cable..................................................... 1

27 109-3323 Asm, Height Pin W/Lanyard ................... 1

28 321-5 Screw, HH 1/4-20 x 7/8.......................... 2

29 323-6 Screw, HH 3/8-16 x 1............................. 2

30 325-20 Screw, HH 1/2-13 x 6............................. 2

31 3230-23 Bolt, Carriage 5/16-18 x 3/4 ................... 2

32 3256-23 Washer, 5/16 SAE ................................. 1

33 1-303334 Washer, Spring Disc 5/16 ...................... 2

34 63-8410 Washer .................................................. 5

35 3289-19 Screw, Flat HD 3/8-16 x 1 3/4................ 1

36 1-806003 Hairpin, Cotter .......................................1

37 3296-45 Nut, Nyloc 1/2-13 Thin ........................... 2

38 3296-51 Nut, Nyloc 3/4-10................................... 2

39 3274-104 Screw, Button Head 5/16-18 x 1 ............ 1

Description

Qty.

-6-

MOTION CONTROL GROUP

Item Part No.

1 1-543017 Balljoint .................................................. 2

2 3296-4 Nut, Esna 5/16-24 .................................. 2

3 1-633181 Plate, Tapped......................................... 2

4 1-633257 Grip, Control Lever................................. 2

5 1-809057 Screw, SH 5/16-18 x 3/4 ....................... 4

6 65-7410 Switch ....................................................2

7 98-5975 Washer, Spring Disc 3/8......................... 4

8 103-9367 Asm, Lever Control (RH) W/Grip ............ 1

9 103-9368 Asm, Lever Control (LH) W/Grip............. 1

10 103-9373 Trunnion................................................. 2

11 103-9407 Rod, Steering.........................................2

12 103-9411 Wld, Steering Control (RH)..................... 1

13 103-9413 Wld, Steering Control (LH) ..................... 1

14 103-9414 Post, Lever Mount .................................. 2

15 103-9928 Bearing ..................................................4

16 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 4

17 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 4

Description

Qty.

Item Part No.

18 104-8301 Nut, Nyloc 3/8-16 Flg............................. 2

19 109-2339 Damper, Motion Control......................... 2

20 109-2423 Shaft, Control Pivot................................ 2

21 109-2428 Bracket, Damper Mount .........................2

22 1-633545 Spacer ................................................... 4

23 322-6 Screw, HH 5/16-18 x 1 1/4..................... 2

24 323-6 Screw, HH 3/8-16 x 1............................. 4

25 323-9 Screw, HH 3/8-16 x 1 3/4....................... 2

26 3220-2 Nut, Jam 5/16-24 ................................... 6

27 3229-4 Bolt, Carriage 1/4-20 x 1 1/2 .................. 4

28 3234-7 Screw, HH FLG 5/16-18 x 5/8................ 4

29 3256-24 Washer, 3/8 SAE ................................... 2

30 32128-20 Nut, Whizlock 5/16-18............................ 4

31 3272-10 Pin, Cotter 1/8 x 3/4............................... 2

32 3290-500 Screw, PPH #10-24 x 5/8....................... 4

33 32128-33 Nut, Whizlock 1/4-20.............................. 4

Description

Qty.

-7-

PARK BRAKE GROUP

Item Part No.

1 3256-3 Washer, 5/16 Std ...................................2

2 32120-19 E-Ring....................................................1

3 103-9408 Bar, Equalizer ........................................ 1

4 103-9409 Bracket ,Brake Pivot............................... 1

5 104-8300 Nut, Nyloc 5/16-18 Flg ...........................2

6 109-5376 Wld, Brake Bellcrank.............................. 1

7 103-9925 Spring, Brake ......................................... 1

8 103-9926 Nut, Square............................................ 1

9 32120-35 E-Ring....................................................1

10 114-0548 Wld, Brake Clevis................................... 1

Description

Qty.

Item Part No.

11 109-0223 Link, Over Center................................... 2

12 109-5370 Wld, Brake Link...................................... 1

13 3256-23 Washer, 5/16 SAE ................................. 2

14 109-2861 Spring, Extension................................... 1

15 283-6 Pin, Clevis 5/16 X 1 1/4.......................... 2

16 283-75 Pin, Clevis 5/16 X 3/4............................1

17 322-12 Screw, HH 5/16-18 x 2 1/2..................... 2

18 3272-10 Pin, Cotter 1/8 x 3/4............................... 3

19 1-633545 Spacer ................................................... 1

Description

Qty.

-8-

SEAT GROUP

Item Part No.

1 27-0410 Screw, Shoulder 5/16-18 x 1 Sp.............2

2 63-8410 Washer ..................................................4

3 82-2190 Switch ....................................................1

4 103-3999 Decal, Exmark Logo ............................... 1

5 103-9376 Bumper, Seat.........................................2

6 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 4

7 109-3128 Asm, Seat W/Decals .............................. 1

8 109-2427-03 Bar, Seat Stop........................................1

Exmark black touch up spray paint – gloss black.

Description

Qty.

Item Part No.

9 116-0950 Decal, Service Aid ................................. 1

10 109-2607-03 Bracket, Seat......................................... 1

11 109-2608 Spacer ................................................... 4

12 108-6163 Kit, Armrest............................................ 1

13 32144-4 Screw, HWH 1/2-20 x 1/2 Taptite........... 2

14 322-10 Screw, HH 5/16-18 x 2........................... 4

15 1-653036 Washer .................................................. 4

Description

Qty.

-9-

FUEL GROUP

Item Part No.

1 1-303077 Clamp, Fuel Line ....................................12

2 1-603770 Valve, Fuel............................................. 1

3* 1-633023 Stud, Fuel Tank...................................... 4

4 1-633349 Spring ....................................................4

5 99-5000 Valve, Fuel Check.................................. 2

6 99-5005 Fitting, Barbed Tee................................. 1

7 104-7789 Bushing.................................................. 2

8 107-7684 Hose, Fuel Line 11"................................ 1

9 108-4582 Hose, Fuel Line 21"................................ 1

10 109-0293 Hose, Fuel Line 8 1/2"............................ 1

) Refer to Engine Owner’s manual. (Fuel filter Must be 15 Micron or smaller).

* Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #3 going into tanks.

Description

Qty.

Item Part No.

11 109-0304 Hose, Fuel Line 2 1/2"............................3

12 109-0346 Cap, Fuel............................................... 2

13 109-3124 Asm, Fuel Tank (LH).............................. 1

14 109-3123 Asm, Fuel Tank (RH) ............................. 1

15 109-2420 Fitting, Fuel W/Line And Screen............. 2

16 322-3 Screw, HH 5/16-18 x 3/4........................ 2

17 3256-23 Washer, 5/16 SAE ................................. 6

18 3296-47 Nut, Nyloc 5/16-18 Thin ......................... 4

19) Kawasaki Part No. 49019-7001 Fuel Filter............. 1

Description

Qty.

-10-

1

1

Item Part No.

1 1-303334 Washer, Spring Disc 5/16....................... 4

2 1-513034 Sleeve, Bearing...................................... 2

3 1-513592 Knob, Ball Red ....................................... 1

4 1-513593 Knob, Ball Black .....................................1

5 1-603384 Bushing, Idler Pivot ................................ 1

6 1-603414 Spring, Extension................................... 1

7 1-603610 Washer, Spring Disc 7/16....................... 2

8 1-807513 Bolt, Carriage #10-24 x 1/2 .................... 4

9 13-2840 Key, Machine 1/4 x 1/4 x 1 1/4 ...............1

10W 92-6877 Valve, Oil Drain ......................................1

11 3296-29 Nut, Nyloc 5/16-18 .................................4

12W 103-1966 Adapter ..................................................1

13 103-9356-03 Stop, Clutch Rotation ............................. 1

14 112-3823 Belt, Hydro .............................................1

15 103-9401 Pulley, Idler ............................................1

16 103-9946 Asm, Throttle Control ............................. 2

Exmark black touch up spray paint – gloss black.

W Use a Teflon Pipe Sealant or equivalent on threads.

X Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

Q Supplied in literature pack.

* Route throttle and choke cables through clip.

Description

ENGINE GROUP

Qty.

Item Part No.

17 103-9950 Clutch .................................................... 1

18 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1

19Q 106-7022 Hose, Oil Drain ...................................... 1

20 109-0393 Sheave .................................................. 1

21 3296-59 Nut, Nyloc 3/8-16 Thin ........................... 1

22 109-3119 Asm, Idler Arm W/Bearings.................... 1

23 302-40 Zerk, 90° 1/4-28..................................... 1

24 322-9 Screw, HH 5/16-18 x 1 3/4..................... 4

25 323-8 Screw, HH 3/8-16 x 1 1/2....................... 1

26X 3212-10 Screw, HH 7/16-20 x 2 1/2..................... 1

27 3231-10 Bolt, Carriage 3/8-16 x 3........................ 1

28 3256-4 Washer, 3/8 Std ..................................... 2

29 3296-2 Nut, Nyloc #10-24.................................. 4

30 109-3765 Bumper.................................................. 1

31* 1-603727 Clip, Loom ............................................. 1

Description

Qty.

-11-

TRANSAXLE GROUP

Part No.

Item

1 103-9397 Spacer, Hydro........................................2

2 103-9380 Rod, Hydro Bypass ................................ 2

3 103-9398 Spacer, Axle .......................................... 1

4 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 6

5 242-50 Nut, Lug 1/2-20 ...................................... 8

6 103-9350-03 Plate, Tank Mount.................................. 1

7 116-1204 Asm, Transaxle (RH).............................. 1

8 109-2250 Tank, Hydraulic ......................................1

9 98-5975 Washer, Spring Disc 3/8......................... 2

10 3230-9 Bolt, Carriage 5/16-18 x 2 3/4................. 4

11 32144-4 Screw, HWH 1/2-20 x 1/2 Taptite ........... 2

12 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 2

13 3256-22 Washer, 1/4 SAE ................................... 2

14 321-4 Screw, HH 1/4-20 x 3/4 ..........................2

15 1-800286 Screw, HH 5/16-18 x 6 ........................... 2

16 1-806003 Hairpin, Cotter........................................ 2

17O 323-11 Screw, HH 3/8-16 x 2 1/4 ....................... 2

18 116-1205 Asm, Transaxle (LH) ..............................1

19 109-2594 Tire, 18 x 7.00-8 4 Ply ............................2

20 109-2595 Asm, Wheel & Tire ................................. 2

21 109-2596 Wheel .................................................... 2

Exmark black touch up spray paint – gloss black.

 LH and RH transmission comes complete with items #28, #31, #32, #33, #34, #35, #36, & #37

O Use Pro-Lock, Nut type (P/N 1-840022, .5ml tube) screw.
V Item not shown

Q For Serial No. 792822 & Lower.
x For Serial No. 792823 & Higher.

Description

Qty.

Part No.

Item

22 109-6801 Clamp, Hose.......................................... 1

23 3256-3 Washer .................................................. 2

24 114-0469-03 Guard, Transmission.............................. 1

25 109-3278 Adapter, Straight.................................... 2

26 109-3319 Hose, Hydraulic ..................................... 1

27 109-3320 Cap, Hydraulic Reservoir ....................... 1

28 109-3321 Filter, Hydraulic...................................... 1

29 109-3322 Clamp, Hose.......................................... 3

30 109-3459 Hose, Hydraulic ..................................... 1

31 109-3536 Nut, Hub ................................................ 2

32 109-3538 Kit, Hub.................................................. 2

33 109-3540 O-Ring, Charge Cover Seal ...................2

34Q 116-0172 Kit, Fan And Pulley ................................ 2

116-1207 Kit, Fan And Pulley ................................2

x

35Q 116-0173 Fan,7”-10 Blade..................................... 2

116-1206 Fan,7”-10 Blade..................................... 2

x

36 109-2631 Spring, Extension................................... 2

37V 109-3537 Kit, Seal ................................................. 2

38 1-603921 O-Ring, SAE #6 .....................................2

39 323-8 Screw, HH 3/8-16 x 1 1/2....................... 2

40 3290-357 Nut, Whizlock 3/8-16.............................. 2

Description

Qty.

-12-

DECAL GROUP

Item Part No.

1 109-2494 Decal, Console....................................... 1

2 109-2539 Decal, Relay .......................................... 1

3 109-2356 Decal, Motion Control............................. 2

4 109-2490 Decal, Danger Slope .............................. 1

5 103-1077 Decal, Bolt Torque .................................1

6 109-2463 Decal, Deck Height ................................1

7 109-2467 Decal, Zt Dump ...................................... 2

8 1-513748 Decal, Guard.......................................... 1

9 93-8069 Decal, Hot Surface .................................1

10 109-2992 Decal, Belt Routing ................................ 1

11 1-303508 Decal, Warning Cover ............................ 1

Description

Qty.

Item Part No.

12 1-403005 Decal, Danger........................................ 2

13 109-2465 Decal, Belt Routing 34/44 ...................... 1

14 1-303520 Decal, Trivantage................................... 1

15 98-5954 Decal, Missing Cover............................. 4

16 109-2462 Decal, Commercial 34............................ 1

17 109-2862 Decal, Rotating Devices......................... 1

18 116-0950 Decal, Service Aid ................................. 1

19 109-2466 Decal, Phazer ........................................ 1

20 103-3999 Decal, Exmark Logo............................... 1

21 1-513747 Decal, Battery........................................ 1

109-3530 Decal Kit

Description

Qty.

-13-

ELECTRICAL GROUP

Item Part No.

1 109-7653 Wire, Battery Positive (+) W/Caps .......... 1

2 1-513075 Solenoid, Plastic ....................................1

3 1-513374 Meter, Engine Hours .............................. 1

4 3256-2 Washer ..................................................2

5 109-2407 Insulator, Battery.................................... 1

6 1-543393 Insulator, Solenoid ................................. 3

7 1-543792 Wingnut, Nyloc 1/4-20 ............................ 2

8 1-633111 Switch ....................................................1

9 1-633181 Plate, Tapped......................................... 1

10 109-7620 Cable, Battery W/Caps...........................1

11 1-633651 Bolt, Hold Down ..................................... 2

12 32128-33 Nut, Whizlock 1/4-20 .............................. 2

13 1-643275 Relay, 12VDC 40 Amp ...........................2

14 3290-500 Screw, PPH #10-24 x 5/8 ....................... 4

15 109-4736 Asm, Switch W/Nut ................................ 1

X Use dielectric grease on all wiring harness connectors

Exmark black touch up spray paint – gloss black.

Description

Qty.

Item Part No.

16 103-0498 Nut, Ignition ........................................... 1

17 103-2106 Key, Exmark Logo ................................. 1

1-603511 Key, Ignition........................................... 1

18 103-5221 Switch, PTO........................................... 1

19 103-8355 Cable, Ground(-).................................... 1

20 103-9944-03 Strap, Battery......................................... 1

21 32144-4 Screw, HWH 1/2-20 x 1/2 Taptite........... 2

22X 109-4112 Harness, Wiring ..................................... 1

23 3296-2 Nut, Nyloc #10-24.................................. 3

24 321-4 Screw, HH 1/4-20 x 3/4.......................... 2

25 100-6186 Module, Seat Delay ............................... 1

26 1-807513 Bolt, Carriage #10-24 x 1/2 .................... 1

27 1-303335 Tie, Plastic............................................. 3

28 1-543286 Grommet ............................................... 1

29 1-603727 Clip, Loom ............................................. 1

Description

Qty.

-14-

ELECTRICAL DIAGRAM

FUEL SOLENOID

ENGINE KILL

FUSE

FUSE

STARTER

SOLENOID

OIL PRESSURE

SWITCHES ARE CLOSED WITH OPERATOR

IN SEAT AND MACHINE LEVEL

RECTIFIER/

REGULATOR

GROUND

ELECTRIC

CLUTCH

(PTO)

SEAT

SWITCH

SEAT DELAY

MODULE INPUT

SEAT DELAY

MODULE CONTROL

GREY

TAN

TAN

TAN

TAN

TAN

VIOLET

BLACK

BLACK

BLACK

BLACK

LT. BLUE

BLACK

VIOLET

VIOLET

RED

RED

RED

BLACK

ORANGE/BLK STIPE

BLACK

DK. BLUE

WHITE

DK GREEN

DK. GREEN

DK. GREEN

DK. GREEN/WHT STRIPE

WHITE

BLACK

BLACK

BLACK

DK. GREEN

DK. GREEN

ORANGE/BLK STRIPE

DK. GREEN/WHT STRIPE

YELLOW

LT. BLUE

DK. GREEN

DK. GREEN

PINK/BLK STRIPE

LT. BLUE

LT. BLUE

DK. GREEN

LT. GREEN

LT. GREEN

LT. BLUE

LT. BLUE

LH MOTION

RH MOTION

BRAKE

CONTROL

CONTROL

KILL

RELAY

START

RELAY

OPEN WITH

BRAKE ENGAGED

CLOSED WITH

BRAKE ENGAGED

IGNITION SWITCH

TERMINAL CONNECTIONS

TERMINAL A VOLTAGE REGULATOR

TERMINAL B BATTERY

TERMINAL I HOUR METER, PTO SWITCH

TERMINAL S START RELAY

TERMINAL X SEAT DELAY

VIOLET

TERMINAL Y HOUR METER, PTO SWITCH

RED

TAN

YELLOW

IGNITION

SWITCH

TERMINAL S

ORANGE

ORANGE

ORANGE

TERMINAL B

TERMINAL I

ORANGE

DK BLUE

HOUR

TERMINAL A

ORANGE

METER

TERMINAL Y

TERMINAL X

-15-

ORANGE

PTO

SWITCH

CIRCUIT "MAKE"

POSITION

NONE

1. OFF

GREY

X + Y

B + I + A

2. RUN

PINK/BLACK STRIPE

B + I + S

3. START

SWITCH IN - ORANGE TO PINK/BLACK

SWITCH OUT - ORANGE TO GREY

NOTE:

BOTH MOTION CONTROL SWITCHES

ARE CLOSED WITH CONTROL LEVERS

IN NEUTRAL LOCK POSITION

CONNECTORS VIEWED FROM WIRE END.

G007920

ELECTRICAL SCHEMATIC

STARTER

SOLENOID

+ 12V

20 AMP

RED

FUSE

RED

RED

BLACK

ORANGE/BLK STRIPE

BLACK

OIL PRESSURE

FUEL SOLENOID

ENGINE KILL

DK. BLUE

WHITE

DK GREEN

DK. GREEN

DK. GREEN

BLACK

DK. GREEN/WHT STRIPE

WHITE

BLACK

BLACK

DK. GREEN

DK. GREEN

DK. GREEN/WHT STRIPE

ORANGE/BLK STRIPE

YELLOW

KILL

START

RELAY

RELAY

20 AMP

FUSE

VIOLET

VIOLET

VIOLET

RECTIFIER/

REGULATOR

GROUND

ELECTRIC

CLUTCH

(PTO)

SEAT

SWITCH

SHOWN WITH OPERATOR

IN SEAT

BLACK

BLACK

BLACK

BLACK

GREY

TAN

TAN

SEAT DELAY

MODULE

X + Y

NONE

CIRCUIT "MAKE"

B + I + A

POSITION

1. OFF

2. RUN

TERMINAL A

TERMINAL B

TAN

TAN

TAN

B + I + S

3. START

BLACK

LT. BLUE

RED

VIOLET

ABISX

ORANGE

ORANGE

IGNITION

SWITCH

LT. BLUE

DK. GREEN

DK. GREEN

PINK/BLACK STRIPE

DK. GREEN

LT. GREEN

LT. GREEN

LT. BLUE

LT. BLUE

ORANGE

TAN

YELLOW

ORANGE

ORANGE

DK BLUE

GREY

-

+

HOUR

METER

OFF RUN START

ORANGE

PINK/BLACK

LH MOTION

RH MOTION

BRAKE

CONTROL

CONTROL

SHOWN WITH

BRAKE ENGAGED

SHOWN WITH LEVERS IN NEUTRAL

LOCK POSITION (HANDLES OUT)

Y

PTO

SHOWN WITH PTO

DISENGAGED (SWITCH IN)

SWITCH

WIRES CONNECTED

WIRES CROSSING

(NOT CONNECTED)

TERMINAL S

TERMINAL I

G007921

TERMINAL Y

TERMINAL X

-16-

SERVICE RECORD

Date Description of Work Done Service Done By

-17-

-18-

©

A

2009 Exmark Mfg. Co., Inc. Part No. 4500-461 Rev.
Industrial Park Box 808 [phone]
Beatrice, NE 68310 Fax [phone]
All Rights Reserved Printed In USA.