Exmark Phazer 4500-461 User Manual
PHAZER™
For Serial Nos.
790,000 & Higher
Part No. 4500-461 Rev. A
-1-
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT
TABLE OF CONTENTS
Description Page
34” Deck Group ............................................................3-4
Decal Group ..................................................................13
Electrical Diagram..........................................................15
Electrical Group .............................................................14
Electrical Logic Schematic.............................................16
Engine Group ................................................................11
Frame Group ................................................................5-6
Fuel Group.....................................................................10
Motion Control Group ......................................................7
Park Brake Group............................................................8
Seat Group ......................................................................9
Transaxle Group............................................................12
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34” DECK GROUP
Item Part No. Description Qty.
1 1-303508 Decal, Discharge Warning......................1
2 1-303520 Decal, Trivantage...................................1
3 1-403005 Decal, Danger........................................2
4 1-413113 Bushing, Idler.........................................1
5 1-513034 Sleeve, Bearing...................................... 2
6 1-603384 Bushing, Idler Pivot ................................ 1
7 1-613098 Idler, Flat................................................ 2
8 52-2860 Washer ..................................................2
9 63-8410 Washer ..................................................2
10 98-5954 Decal-Danger......................................... 4
11 103-1077 Decal, Bolt Torque .................................1
12 103-3330 Spring, Extension................................... 1
13 103-3898 Flat, Strut ...............................................2
14 103-3900 Spacer, Strut..........................................6
15 103-9948 Bushing, Idler.........................................1
16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 8
17 109-0381 Brace, Deck Linkage .............................. 1
18 109-2462 Decal, Commercial 34............................ 1
19 109-2465 Decal, Belt Routing ................................ 1
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V Includes all item shown on pages 3 & 4. Does not include struts or strut hardware.
■ Includes items 25, 26, & 28.
Item Part No. Description Qty.
20 109-3086-01 Cover, RH Spindle................................. 1
21 109-3100 Nut, Cage 5/16.......................................4
22 109-3891 Asm, Idler Arm W/Bearings.................... 1
23 3256-4 Washer, 3/8 Std ..................................... 2
24■ 109-9467 Asm, Deck W/Decals ............................. 1
25 109-5150 Chute, Discharge................................... 1
26 109-6886 Spring, Torsion ...................................... 1
27 109-9441-01 Cover, Left Spindle ................................ 1
28 109-9461 Pin, Chute.............................................. 1
29 302-40 Zerk, 90° 1/4-28..................................... 1
30 323-8 Screw, HH 3/8-16 x 1 1/2....................... 2
31 323-9 Screw, HH 3/8-16 x 1 3/4....................... 2
32 3231-11 Bolt, Carriage 3/8-16 x 3 1/2 .................. 1
33 3231-21 Bolt, Carriage 3/8-16 x 3/4..................... 1
34 3231-7 Bolt, Carriage 3/8-16 x 2 1/4 .................. 1
35 3231-9 Bolt, Carriage 3/8-16 x 2 3/4 .................. 1
36 3234-47 Screw, HH FLG 5/16-18 x 3/4................ 4
37 3256-27 Washer, 5/8 SAE ................................... 2
38▲ 109-9473 Asm, Deck Complete ............................. 1
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34” DECK GROUP (cont)
Item Part No. Description Qty.
1 1-513208 Washer, Spring Disc 5/8......................... 2
2 1-633447 Chain, Deck Lift...................................... 4
3 1-807268 Key, Machine 1/4 x 3/16 x 1 ...................2
4 103-1026 Screw, HH 5/8-11 x 1 Gr 8 ..................... 2
5+
103-1330 Guard, Bearing Top................................2
6 103-1898 Screw, HH 7/16-20 x 1-5/8 Sp................8
7 103-2535 Spacer, Guard Bottom ........................... 2
8+
103-2788 Spindle................................................... 2
9 103-2802 Washer, Spring Disc 3/4......................... 2
10 109-3522 Asm, Cutter Housing Complete ..............2
11 103-9366 Belt, Blade ............................................. 1
12 103-9792 Asm, Chain Deck ...................................1
13 103-9817 Asm, Chain Deck ...................................3
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Anti-scalp kit P/N AS34 is available for this unit.
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & bearings
and spindles & sheaves and under top bearing guard. DO NOT use a copper or nickel based anti-seize.
Q Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK343.
+ Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on nut.
Item Part No. Description Qty.
103-9953 Sheave, Blade Drive .............................. 2
14+
15 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2
16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 12
17 109-2548 Blade, 17.5 Standard ............................. 2
109-2551 Blade, Low lift ........................................ 2
■ 109-3129 Blade, Mulch.......................................... 2
109-2549 Blade, Solid ...........................................2
18 109-2610-01 Baffle, Discharge ................................... 1
19 323-7 Screw, HH 3/8-16 x 1 1/4....................... 12
20 3217-46 Nut, Hex 3/4-16 Heavy........................... 2
21 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2
22 32128-37 Nut, Whizlock 7/16-14............................ 16
23 103-8280 Kit, Cutter Housing................................. 2
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FRAME GROUP
Item Part No.
1 32144-70 Screw, HWH 5/16-18 x 3/4 TF................ 3
2 1-513658 Bumper.................................................. 5
3 93-8069 Decal, Hot Surface.................................1
4 1-513747 Decal, Battery ........................................ 1
5 3230-16 Bolt, Carriage 5/16-18 x 7/8 ................... 4
6 109-3125 Asm, Frame W/Decals ........................... 1
7 116-0201-03 Guard, Muffler ........................................1
8 103-9381-01 Plate, Floor ............................................ 1
9 104-8300 Nut, Nyloc 5/16-18 Flg ...........................18
10 114-0543 Asm, Rear Guard W/Decal ..................... 1
11 109-0375 Grip, Brake Lever................................... 1
12 109-2356 Decal, Motion Control............................. 2
13 109-2421-03 Bracket, LH Fuel Tank ...........................1
14 109-2422-03 Bracket, RH Fuel Tank........................... 1
Exmark black touch up spray paint – gloss black.
Description
Qty.
Item Part No.
15 109-2429-03 Bracket, Rear Fuel Tank........................ 2
16 109-2466 Decal, Phazer........................................ 1
17 109-2467 Decal, Drive Wheel Release .................. 2
18 109-2490 Decal, Danger Slope.............................. 1
19 109-2494 Decal, Console ...................................... 1
20 109-2539 Decal, Relay .......................................... 1
21 109-2605 Stop, Motion Control .............................. 2
22 109-2862 Decal, Rotating Devices......................... 1
23 302-19 Zerk, 1/4-28 Str...................................... 5
24 109-2992 Decal, Pump Belt Routing...................... 1
25 32151-48 E-Ring ................................................... 1
26 3230-23 Bolt, Carriage 5/16-18 x 3/4 ................... 13
27 3234-7 Screw, HH FLG 5/16-18 x 5/8................ 3
Description
Qty.
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