Exmark OCD01 User Manual

MFG. CO. INC.

Part No. 109-4823 Rev. B

EXMARK PARTS PLUS

EFFECTIVE DATE: September 1, 1995 Program

If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at

2. Distributor ships part(s) to dealer or customer, as

3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by

5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in

6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to:

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark

the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus

shipment of six (6) line items or less.

requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable.

central time, with an Exmark Parts Plus

distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.

accordance to the program.

1. The dealer not submitting the Exmark Parts Plus pays for the part and freight.

to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

Exmark pays for the part and freight.

pays for the part.

The following restrictions apply Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

PROGRAM

order of six (6) line items or less.

order to his Exmark distributor by 1:00 p.m., the dealer

-- The Exmark Parts Plus® Program is available only through participating Exmark

order, he contacts Exmark by 3:00 p.m.,

Program are:

OPERATOR'S MANUAL

This manual contains assembly, operating, m aint enance, adjustment, and safety

instructions for your Exmark OCD01.

BEFORE OPERATING YOUR MOWER,

CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the

life of your mower, maintain it s m aximum efficiency, and promote saf e oper at ion. If additional information is needed, or should you require trained mechanic ser vice, cont act

your authorized Exmark equipment dealer or dist r ibut or . All Exmark equipment dealers and distr ibut or s are kept informed of the latest methods of

servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the f actory; however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

TABLE OF CONTENTS

1. SAFETY PAGE

1.1 Safety Alert Symbol....................................................................................... 1

1.2 Training.........................................................................................................1

1.3 Preparation.................................................................................................1-2

1.4 Operation......................................................................................................2

1.5 Safety Signs...............................................................................................2-3

2. SPECIFICATIONS

2.1 Model Number............................................................................................... 3

3. ASSEMBLY INSTRUCTIONS

3.1 Assembly Diagram........................................................................................ 4

3.2 Installation................................................................................................5-13

4. OPERATION

4.1 Opening the Discharge Gate ...................................................................14-15

4.2 Closing the Discharge Gate.......................................................................... 15

5. ADJUSTMENTS................................................................................................... 16

6. TROUBLESHOOTING ........................................................................................ 16

7. PARTS LIST

7.1 OCD01 Assembly......................................................................................... 17

7.2 Gate Linkage Assembly................................................................................ 18

7.3 Foot Pedal Assembly.................................................................................... 19

8. WARRANTY......................................................................................................... 20

iii

1. SAFETY

1.1 SAFETY ALERT SYMBOL

This SAFETY ALERT SYMBOL is used both in this manual and on the machine to

identify important safety messages which must be followed to avoid accidents. This symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION.

DANGER: White lettering / Red background. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING: Black lettering / Or ange background. Indicates a potent ially hazardous situation which, if not avoided, COULD result in deat h or serious injury.

CAUTION: Black lettering / Yellow background. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

1.2 TRAINING

1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit.

1.2.2 Read the instructions carefully. Familiarize yourself with the cont r ols and the proper use of the equipment. If the operator(s) or mechanic(s) can not read English, it is the owner’s responsibility to explain this mater ial t o t hem .

1.2.3 Do not allow operation of this machine by untrained personnel. Never allow children, teenagers, or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.

1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

1.3 PREPARATION

1.3.1 Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark.

1.3.2 The use of personal protective equipment, such as ( but not limited to) protection for the eyes, ears, feet , and head is r ecom m ended.

CAUTION

POTENTIAL HAZARD ♦ The mower that the OCD01 attaches to

produces sound levels in excess of 85 dBA at the operator’s ear when in

operation. WHAT CAN HAPPEN ♦ Exposure to sound levels of 85 dBA or

above for extended periods of time can

cause hearing loss. HOW TO AVOID THE HAZARD ♦ Wear hearing protection when operating

this machine.

1.3.3 While mowing, always wear substantial footwear and long t rousers. Do not operate equipment when barefoot or when wearing open sandals.

1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the

1.4 OPERATION

Although hazard control and accident prevention are partially dependent upon the

design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of t he personnel involved in the operation, transport, mai nt enance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing.

equipment or cause personal injury to the operat or or bystander s.

1.4.1 Give complete, undivided attention to the job at hand.

1.4.2 Mow only in daylight or good artificial light, keeping away from holes and hidden hazards. NEVER carry passengers.

DO NOT operate the mower when children or others are in the area.

1.4.3 When feasible, avoid operat ing the equipment in wet grass.

1.5 SAFETY SIGNS

1.5.1 Keep all safety signs legible. Remove all grease, dir t and debris from safety signs and instructional labels.

1.5.2 Safety signs must be replaced if t hey are m issing or illegible.

1.5.3 When new components are installed, be sur e t hat cur rent safety signs are affixed to the replaced components.

1.5.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or fr om Exmar k Mfg. Co. Inc.

1.5.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.

1.5.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operat ion of your Exmark commercial mower.

PART NO. 109-3595 LOCATION: On Top of the Cable

Bracket Assembly

PART NO. 1-403005 LOCATION: On Top of the Gate

Linkage Assembly

PART NO. 98-5954 LOCATION: On the Side of the

Gate Linkage Assembly

2. SPECIFICATIONS

2.1 MODEL NUMBER: OCD01

3. ASSEMBLY INSTRUCTIONS

IMPORTANT: Disengage blade, shut off engine, wait f or al l moving parts to stop, engage parking brake, remove key, and disconnect the wire from the spark plug before servicing, cleaning, or making any adjustments to the unit.

3.1 ASSEMBLY DIAGRAM

Item Part No. Description

1 109-3880 Asm, Cable Bracket w/Decal ................... 1

2 3296-29 Nut, Nyloc 5/16-18................................... 4

3 3230-9 Bolt, Carriage 5/16-18 x 2 3/4 (Triton)...... 1

3230-9 Bolt, Carriage 5/16-18 x 2 3/4 (UltraCut) .. 2

4 322-3 Screw, HH 5/16-18 x 3/4.......................... 2

5 109-3884 Pedal, Foot .............................................. 1

6 3256-3 Washer, 5/16 Std (Triton)......................... 3

3256-3 Washer, 5/16 Std (UltraCut)..................... 7

7 32128-20 Nut, Whizlock 5/16-18....... ....................... 3

8 109-3606 Asm, Cable 60”-72”.................................. 1

109-3882 Asm, Cable 46”-56”.................................. 1

9 109-4101 Strap, Cable Hanger ................................ 1

10 109-4097-01 Cover, Gate Linkage................................ 1

11 9266714 Screw, HWH 1/4-20 x .50 TF (UltraCut)... 3

 Used for Triton (series 5) decks 60”, 66”, & 72” (long cable).

 Used for Triton (series 5) decks 46”, 50”, & 56” and UltraCut (series 4) decks 52” & 60” (short cable).  For serial numbers 669,999 and lower. Not incl uded – needs to be purchased separately.

Qty.

Item Part No. Description

12 109-3603 Asm, Gate Linkage w/Decals...................1

13 3230-2 Bolt, Carriage 5/16-18 x 1 (Triton)............ 3

3230-2 Bolt, Carriage 5/16-18 x 1 (UltraCut) ........ 2

14 1-806003 Pin, Hair................................................... 1

15 3256-23 Washer, 5/16 SAE (Triton)....................... 2

3256-23 Washer, 5/16 SAE (UltraCut)................... 1

16 109-3605 Asm, Gate................................................ 1

17 109-4089-01 Plate, Blocker (Triton).............................. 1

18 3230-1 Bolt, Carriage 5/16-18 x 3/4 ..................... 1

19 109-3881-01 Brack et, Chute Pivot (UltraCut)................ 1

20 322-6 Screw, HH 5/16-18 x 1 1/4 (UltraCut)... . ... 1

21 109-3860 Kit, Flexible Discharge Chute (Ultra Cut).. 1

22 9266934 Screw, HWH 5/16 x 1/2 TF ...................... 2

FIGURE 1

Qty.

3.2 INSTALLING OCD01 TO THE MOWER DECK

3.2.1 Remove discharge chute from deck. For UltraCut Decks: Remove and discard discharge chut e and har dware. Decks with

serial numbers 669,999 and lower require a flexible discharg e chut e, kit # 109-3860. The kit is not supplied with the OCD01 accessory and needs to be purchased separately.

For Triton Decks: Remove and retain the discharge chute and har dware.

3.2.2 Use Figure 2 to locate the correct mount ing holes on the pedal pivot bracket.

FIGURE 2

3.2.3 Install the foot pedal on the pedal pivot bracket. The upper screw, 5/16-18 x 3/4 (item 4) installs from the bottom of the pedal pivot bracket as shown in Figure 3. Fasten with whizlock nut (item 7).

FIGURE 3

3.2.4 The lower screw installs from the top down as shown in Figure 4. Fasten with whizlock nut (item 7).

FIGURE 4

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