NAVIGATOR®
For Serial Nos.
790,000 & Higher
Part No. 4500-368 Rev. A
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Blower Group....................................................................10
Decals Group....................................................................25
Electrical Diagram ............................................................23
Electrical Logic Schematic................................................24
Electrical Group...........................................................21-22
Engine Group ..............................................................13-14
Fuel Group..........................................................................9
Hopper Group..............................................................17-20
Hydraulic Group...........................................................15-16
Jackshaft Group ..........................................................11-12
Main frame Group............................................................3-5
Park Brake Group...............................................................6
Speed Controls Group.....................................................7-8
1
MAIN FRAME GROUP
Item
Part No.
1 103-8383 Bolt, Seat Cushion ......... .............. ..........5
2 1-633060 Spacer ...................................................2
3 1-633396 Clip, Loom 5/8........................................1
4 1-633508 Washer, Spring Disk ..............................6
5 1-633585 Bearing, Cone Tapered Roller.............. ..2
6 103-9483 Asm, Seat Frame W/Decal ....................1
7 1-807513 Bolt, Carriage #10-24 x 1/2 ....................4
8 5-0652 Spacer ...................................................4
9 103-0063 Seal, Double Lip..... . ........................... ....2
10 103-2768 Guard, Seal............................................2
11V 103-3051 Spacer, Nut............................................2
12 103-3351-03 Wld, Rear Caster Fork ....... ....................1
13 103-3520 Seat, Back .............................................1
14 109-2008 Seat, Bottom..........................................1
15 109-4306 Asm, Mainframe W/Decals ....... .............1
16 103-4155 Pin, Lynch..............................................2
17 103-4318 Wheel....................................................2
18 1-303287 Tie, Cable 5 1/2 (Small) ..... .............. . .....4
19 103-4362-03 Wld, Seat Fram e S td............... ..............1
20 109-4641 Cable, Control Throttle...........................1
21 103-5181 Link, Lower Seat Stop.................... ........1
22 103-5302 Axle, Caster...........................................1
23 103-5496 Mount, Vibration Rubber........................4
24 103-6596-03 Wld, Push Rod.......................................2
25 103-7738 Screw, HH 1/2-13 x 13...... .....................1
26 103-8143 Console, RH ..........................................1
27 103-8146 Console, LH...........................................1
28 109-4639 Asm, Control Panel W/Decals.. ..............1
29 103-8451 Decal, Ignition/Speed Control.................1
30 103-8563 Link, Seat...............................................1
Description
Qty.
Exmark black touch up spray paint – Gloss black
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item #11.
Item
Part No.
31 109-4638 Decal, Console...................................... 1
32 103-9027 Seal, Grease..........................................1
33 103-9028 Cone, Bearing Taper Roller................... 2
34 103-9029 Cup, Bearing Tapered Roller................. 2
35 116-1175 Decal, Service Aid................................. 1
36 103-9034 Decal, Clutch Adjustment ...................... 1
37 103-9057 Cap, Grease..........................................1
38 242-50 Nut, Lug 1/2-20......................................8
39 322-2 Screw, HH 5/16-18 x 5/8........................6
40 322-5 Screw, HH 5/16-18 x 1...........................3
41 323-14 Screw, HH 3/8-16 x 3.............................2
42 325-17 Screw, HH 1/2-13 x 4.............................2
43 3231-27 Bolt, Carriage 3/8-16 x 7/8.....................1
44 3256-23 Washer, 5/16 SAE................................. 6
45 3256-8 Washer..................................................1
46 3296-2 Nut, Nyloc #10-24..................................4
47 3296-23 Nut, Nyloc 1/2-13 .... ............................... 1
48 3296-29 Nut, Nyloc 5/16-18.................................3
49 3296-39 Nut, Nyloc 3/8-16 .... ............................... 3
50 3296-51 Nut, Nyloc 3/4-10 .... ............................... 1
51 103-5305 Asm, Wheel Tire & Brg 13x8.00-6 SP.... 1
52 32128-20 Nut, Whizlock 5/16-18 ...........................8
53 32128-49 Nut, Whizlock 1/2-13 .............................2
54 109-2006 Asm, Seat W/Decal............................... 1
55 103-9494 Asm, Rear Caster Wheel W/Axle...........1
56 109-4640 Cable, Control Choke ............................ 1
57 103-4319 Asm, Wheel & Tire 18 x 10.50-10..........2
103-4321 Asm , Wheel & Tire 18 x 8.50-10............ 2
58 105-1945 Tire, 18 X 10.5-10..................................2
103-4320 Tire, 18 X 8.50-10..................................2
Description
Qty.
2
MAIN FRAME GROUP
3
MAINFRAME GROUP (cont.)
Item
Part No.
1 32128-33 Nut, Whizloc k 1/4-20....... .......................5
2 109-2365 Bumper..................................................2
3 1-613235 Washer ..................................................3
4 1-803035 Rivet 3/16 x 1/4........ .......................... . ...6
5 1-811010 Plug .......................................................1
6 65-2690 Decal, Hot Surface.................................2
7 98-4361 Decal, Warning......................................2
8 98-5954 Decal, Danger........................................2
9 109-2487-03 Wld, Fender...........................................1
10 103-5408 Wheel....................................................2
11 109-0925-03 Wld, Bumper Rear ................................ .1
12 103-6537 Tab, Spring Anchor.... .............. . .............2
13 103-8333 Guide, Belt.............................................1
14 103-8349 Guide, Belt.............................................1
15 103-8495 Decal, Pinch Point .................................2
16 103-8611 Decal, Relay ..........................................1
17 103-9475 Asm Drive, Shield .... .............. ................1
18 103-9476 Asm, Shield W/Decal.............................1
Exmark black touch up spray paint – Gloss black
Description
Qty.
Item
Part No.
19 103-9022 Guide, Belt.............................................1
20 32128-20 Nut, Whizlock 5/16-18 ...........................7
21 103-9274 Decal, Belt Routings..............................1
22 321-3 Screw, HH 1/4-20 x 5/8..........................1
23 3296-39 Nut, Nyloc 3/8-16 .... ............................... 6
24 322-5 Screw, HH 5/16-18 x 1...........................4
25 322-6 Screw, HH 5/16-18 x 1 1/4..................... 2
26 323-6 Screw, HH 3/8-16 x 1.............................4
27 323-8 Screw, HH 3/8-16 x 1 1/2.......................2
28 3256-23 Washer, 5/16 SAE................................. 4
29 3290-357 Nut, Whizlock 3/8-16 .............................4
30 3231-31 Bolt, Carriage 3/8-16 x 2 1/2..................2
31 3256-24 Washer, 3/8 SAE...................................6
32 109-5874-03 Brace, PTO............................................ 1
33 1-213069 Spacer................................................... 1
34 321-6 Screw, HH 1/4-20 x 1.............................2
35 32128-33 Nut, Whizlock 1/4-20 .............................5
Description
4
Qty.
PARK BRAKE GROUP
Item Part No.
1 1-303105 Yoke, Adjustable....................................2
2 1-633102 Bearing, Side Flange .............................2
3 1-633131 Yoke, Brake Linkage........ ......................1
4 1-633268 Grip, Brake Lever...................................1
5 1-806003 Hairpin, Cotter........................................4
6 1-808280 Pin, Clevis 5/16 x 1 ......... .......................2
7 98-5975 Washer, Spri ng Di sk 3/8..... . ..................1
8 103-2399 Pin, Clevis Spring 3/8........... ..................1
9 103-4383-03 Wld, Brakeshaft .....................................1
10 103-4388 Spring, Brake.........................................2
11 103-4390 Wld, Brake Pivot ....................................1
12 103-4399 Rod, Linkage Brake ................ ...............1
13 103-6576 Wld, Swivel Brake..................................2
Description
Exmark black touch up spray paint – Gloss black
Qty.
Item Part No.
14 103-9469 Asm, Park Brake Handle W / Grip ...........1
15 103-7377 Screw, HH 5/16-24 x 7 3/4..................... 2
16 103-9915 Spring, Torsion RH................................ 1
17 323-4 Screw, HH 3/8-16 x 3/4..........................5
18 3219-2 Nut, Hex 5/16-24....................................6
19 3219-3 Nut, Hex 3/8-24......................................1
20 3256-24 Washer, 3/8 SAE...................................3
21 3256-3 Washer, 5/16 Std................................... 4
22 3272-10 Pin, Cotter 1/8 x 3/4...............................1
23 3290-357 Nut, Whizlock 3/8-16 .............................4
24 108519 Bushing, Bronze.................................... 2
25 109-0714 Asm, Brake Linkage ..............................2
Description
5
Qty.
SPEED CONTROLS GROUP
Item Part No.
1 1-543017 Ball Joint, (RH).......................................3
2 1-633102 Bearing, Side Flange .............................2
3 1-633152 Ball Joint, (LH).......................................3
4 1-804524 Nut, Hex 5/16-24 (LH)............................5
5 1-811010 Plug .......................................................4
6 103-3060 Knob, Tracking.......................................1
7 103-9468 Asm, Handle W/Grip..............................2
8 103-9730 Asm, Steering Lever W/Bearings (RH)...1
9 103-9731 Asm, Act uat or W/Bearings (RH) ....... .....1
10 103-9732 Asm, Actuator W/Bearings (LH)....... ......1
11 103-4278 Shaft, Speed Control..............................1
12 103-4342-03 Wld, Hub Speed Control ........................2
13 103-4373 Spring, Extension...................................2
14 103-4377 Linkage, Rod Steering (LH)....................2
15 103-4397 Knob, Speed Control..............................1
16 103-4398 Bearing, Flange Iglide.............. . .............8
17 103-9733 Asm, Steering Lever W/Bearings (LH) 1
18 103-5008 Wld, Control Arm ...................................1
19 103-5009 Disc, Friction..........................................2
20 103-5013 Wld, Speed Control Lever............... .......1
21 103-5016 Rod, Threaded Control Link ........... ........1
22 103-5017 Plate, Speed Control Frict i on .... .............1
23 103-5018 Washer, Spring Disk ..............................3
24 103-5064 Bearing, Plastic 1/2................................2
25 109-5927 Asm, Console W/Decals.... . ...................1
26 103-5945 Spacer...................................................1
27 103-5993-03 Guide, Plenum.......................................1
28 103-6078 Spring, Extension...................................1
29 103-6532 Spring, Extension...................................2
30 103-8494 Hook...................................................... 1
Exmark black touch up spray paint – Gloss black.
Description
Qty.
Item Part No.
31 321-5 Screw, HH 1/4-20 x 7/8..........................4
32 321-8 Screw, HH 1/4-20 x 1 1/4.......................1
33 322-3 Screw, HH 5/16-18 x 3/4........................6
34 322-6 Screw, HH 5/16-18 x 1 1/4..................... 6
35 323-4 Screw, HH 3/8-16 x 3/4..........................4
36 323-8 Screw, HH 3/8-16 x 1 1/2.......................2
37 322-5 Screw, HH 5/16-18 x 1...........................1
38 3217-6 Nut, Hex 5/16-18....................................2
39 3218-3 Nut, Jam 3/8-16.....................................1
40 3219-2 Nut, Hex 5/16-24....................................4
41 3245-1 Setscrew, 1/4-20 x 1/4...........................6
42 3256-23 Washer, 5/16 SAE................................. 3
43 3256-24 Washer, 3/8 SAE...................................2
44 3256-28 Washer, 3/4 SAE...................................1
45 3256-3 Washer, 5/16 Std................................... 9
46 3257-5 Key, Woodruff #9 3/4 x 3/16 ..................3
47 3290-357 Nut, Whizlock 3/8-16 .............................8
48 3296-19 Nut, Nyloc 1/2-20 .... ............................... 1
49 3296-29 Nut, Nyloc 5/16-18.................................7
50 32128-20 Nut, Whizlock 5/16-18 ...........................1
51 32128-33 Nut, Whizlock 1/4-20 .............................6
52 32151-48 E-Ring...................................................1
53 1-323245 Spring, Compression............................. 4
54 103-5994 Grip, Steering Handle............................ 2
55 103-9468 Asm, Handle W/Grip..............................2
56 103-8425 Decal, Driveline .....................................1
57 103-9493 Asm, Pump Linkage (RH)......................1
58 103-9492 Asm, Pump Linkage (LH).......................1
59 109-4273 Decal, Wheel Motor Release................. 1
Description
Qty.
6
SPEED CONTROLS GROUP
7
Item Part No.
1 1-303077 Clamp-Line, Fuel....................................4
2 1-513762 Clip, Loom 1/2........................................2
3 1-603770 Valve, Fuel.............................................1
4Q 1-633023 Stud, Fuel Tank ... ..................................3
5 1-633349 Spring, Compression .............................3
6 1-653036 Washer ..................................................1
Kohler
7
8 109-0346 Cap, Fuel...............................................1
9 103-5765-03 Wld, Tank Frame ......... ..........................1
10 109-2957 Asm, Tank Fuel.. . ............................ . ......1
11V 103-6057 Fitting, Fuel Bulkhead W/Screen....... .....1
12 109-5344-03 Panel, Tank Shield............ . .............. ......1
13 103-7095-03 Deflector, Air (27 HP only) .....................1
14 103-9658 Flap, Rubber (27 HP only)...... ................1
15 321-3 Screw, HH 1/4-20 x 5/8..........................3
16 322-2 Screw, HH 5/16-18 x 5/8... . ....................3
Description
Part No. 2405010 Fuel Filter ............ ......1
FUEL GROUP
Qty.
Item Part No.
17Q 322-5 Screw, HH 5/16-18 x 1........................... 2
18 323-14 Screw, HH 3/8-16 x 3.............................2
19 3220-5 Nut, Jam 1/2-20.....................................1
20 3229-1 Bolt, Carriage 1/4-20 x 3/4.....................1
21 3256-2 Washer, 1/4 Std..................................... 1
22 3256-23 Washer, 5/16 SAE................................. 5
23 3256-26 Washer, 1/2 SAE...................................1
24 3296-47 Nut, Nyloc 5/16-18 Thin.........................3
25 3296-39 Nut, Nyloc 3/8-16 .... ............................... 2
26 3296-42 Nut, Nyloc 1/4-20 .... ............................... 1
27 32128-20 Nut, Whizlock 5/16-18 ...........................2
28 32128-33 Nut, Whizlock 1/4-20 .............................3
29 114439 Rivet (27 HP only)..................................9
30 103-2784 O-Ring................................................... 1
31 109-0284 Hose, Fuel Line 29"............................... 1
32 109-0304 Hose, Fuel Line 2 1/2" ...........................1
Description
Exmark black touch up spray paint – Gloss black
Q Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads, item #4 going into tank and on threads at
the head of screw, item #17.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on fuel fitting, item #11.
Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller).
Qty.
8
BLOWER GROUP
Item Part No.
1 1-543610 Washer ..................................................1
2 1-603610 Washer, Spring Di sk 7/16......................2
3 18-9810 Washer, Thrust......................................2
4 67-7490 Key, Machine 1/4 x 1/4 x 1 1/2.... ...........1
5 109-0183 Asm, Blower Housing W/Brgs.......... ......1
6 103-3370-03 Wld, Blower Cover Assembly.... .............1
7 103-3540 Bearing, Ball ..........................................2
8 103-3894 Spacer, Blower.......................................1
9 103-4921 Spacer, Bearing.....................................1
10 103-5194 Wld, Impeller..........................................1
11 103-6733 Sheave, Blower......................................1
12 103-6999 Spacer, Mount .......................................1
13 103-9474 Asm, Discharge Chute W/Decal..... ........1
14 103-9167-03 Wld, Guide.............................................1
Exmark black touch up spray paint – Gloss black.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on screw, item #19.
O Complete blower assembly contains all items shown except items #11, #14, #20(4), #15(2) and #22(2).
Description
Qty.
Item Part No.
15 321-6 Screw, HH 1/4-20 x 1.............................2
16 322-3 Screw, HH 5/16-18 x 3/4........................4
17 325-17 Screw, HH 1/2-13 x 4.............................1
18 325-42 Screw, HH 1/2-13 x 8.............................1
19V 3212-6 Screw, HH 7/16-20 x 1 1/2..................... 1
20 3256-22 Washer, 1/4 SAE...................................4
21 3296-23 Nut, Nyloc 1/2-13 .... ............................... 1
22 3296-42 Nut, Nyloc 1/4-20 .... ............................... 2
23 32120-8 Ring, Retaining...................................... 2
24 32128-20 Nut, Whizlock 5/16-18 ...........................10
25 32128-49 Nut, Whizlock 1/2-13 .............................1
26 109-7318 Decal, Danger........................................2
27O 109-0184 Asm, Blower Complete.......................... 1
Description
Qty.
9
JACKSHAFT GROUP
Item Part No.
1 1-303007 Washer ..................................................2
2 1-413088 Spacer ...................................................1
3 1-543017 Ball Joint (RH).......................... . .............1
4 1-543610 Washer ..................................................1
5 1-603610 Washer, Spring Di sk 7/16......................2
6 1-806003 Hairpin, Cotter........................................2
7 67-7490 Key, Machine 1/4 x 1/4 x 1 1/2.... ...........1
8 92-9025 Spacer...................................................2
9 103-6737 Belt, Matched Pair ... ........................... ...1
10 103-0608 Ball Joint (RH).......................... . .............1
11 103-1167 Ball Joint (LH) ........ . ...............................1
12 103-9486 Asm, PTO Handle W/Grip................ . .....1
13 109-5491 Belt, Guide.............................................1
14 103-2535 Spacer, Guard Bottom...........................1
15 103-2544 Asm, Jackshaft Housing W/Bearings.. ...1
16 103-2916 Guard, Top.............................................2
17 103-3504 Bearing, Spherical..................................2
18 103-3506 Seal, Single Lip......................................2
19 103-6732 Sheave ..................................................1
20 103-6735 Jackshaft...............................................1
21 103-9439 Asm, Idler Sheave .................................1
22 103-8253 Asm, Idler Pivot......................................1
23 103-9295 Asm, Pivot W/Bushing...........................1
24 103-9297 Asm, Arm W/Bushing ............................1
25 103-7350 Spacer, Idler ..........................................1
26 103-7382 Bushing..................................................1
27 103-9296 Asm, Arm W/Bushing ............................1
28 103-7392 Asm, Link Clut ching.......... .....................1
29 103-7393 Linkage, Rod..........................................1
30 103-7697 Band, Brake...........................................1
31 103-7994 Ball Joint (RH).......................... . .............1
32 103-7996 Linkage, PTO Brake Rod ......... . .............1
33 103-7997 Spring, Brake.........................................1
Description
Qty.
Exmark black touch up spray paint - gloss black.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on sheave bolt, item #50.
Item Part No.
34 103-9486 Asm, PTO Handle W/Grip .................... 1
35 103-8254 Bushing, Spring.....................................2
36 103-8277 Link, Handle...........................................1
37 103-8716-03 Flag, Switch...........................................1
38 3256-24 Washer, 3/8 SAE...................................2
39 103-9816 Spacer................................................... 1
40 106-7159 O-Ring [1.174 x .103].............................2
41 251-347 Bearing, Ball Deep Groove.................... 2
42 283-2 Pin, Clevis 3/8 x 1 1/6............................1
43 302-19 Zerk, 1/4-28 Str...................................... 1
44 322-3 Screw, HH 5/16-18 x 3/4........................2
45 322-6 Screw, HH 5/16-18 x 1 1/4..................... 1
46 323-12 Screw, HH 3/8-16 x 2 1/2.......................1
47 323-36 Screw, HH 3/8-16 x 7.............................1
48 323-6 Screw, HH 3/8-16 x 1.............................4
49 323-9 Screw, HH 3/8-16 x 1 3/4.......................2
50V 3212-6 Screw, HH 7/16-20 x 1 1/2..................... 1
51 3219-2 Nut, Hex 5/16-24....................................3
52 3219-20 Nut, Hex 3/8-24 LH................................1
53 3219-3 Nut, Hex 3/8-24......................................2
54 32151-13 Ring, Retaining......................................2
55 98-5975 Washer, Spring Disk 3/8........................5
56 3296-29 Nut, Nyloc 5/16-18.................................1
57 3296-39 Nut, Nyloc 3/8-16 .... ............................... 2
58 3296-6 Nut, Nyloc 3/8-24 ...................................1
59 32120-10 Ring, Retaining......................................2
60 103-8153 Grip, Control Lever ................................1
61 32128-20 Nut, Whizlock 5/16-18 ...........................2
62 32128-43 Nut, Whizlock 3/8-16 .............................2
63 32151-48 E-Ring...................................................2
64 108519 Bushing, Bronze.................................... 6
65 109-0148 Spring, Extension...................................1
66 5-0652 Spacer...................................................1
Description
Qty.
10
JACKSHAFT GROUP
11
ENGINE GROUP
.
.
Item Part No.
1 32120-10 Ring, Retaining ......................................2
2 106-7022 Hose, Oil Drain ......................................1
3 323-4 Screw, HH 3/8-16 x 3/4..........................4
4 1-543610 Washer ..................................................1
5 1-603610 Washer, Spring Di sk 7/16......................2
6 1-653291 Gasket, Exhaust Manifold ......................2
7 1-653331 Spring, Extension...................................1
8 1-805005 Washer, Lock 5/16 Heavy.............. . .......4
9 67-7490 Key, Machine 1/4 x 1/4 x 1 1/2.... ...........1
10 98-5975 Washer, Spri ng Di sk 3/8..... . ..................8
11 32128-20 Nut, Whizloc k 5/16-18................... .........4
12 33014-00 Nut, Hex M8-1.25...................................4
13 103-1963 Valve, Oil Drain......................................1
14 103-2916 Guard, Top.............................................1
15 103-3504 Bearing, Spherical..................................2
16 103-3506 Seal, Single Lip......................................2
17 103-3695-03 Bracket, Air Filter .................... .............. .1
18 32128-43 Nut, Whizloc k 3/8-16....... . ......................3
19 109-3492 Pulley, Idler Flat.....................................2
Exmark black touch up spray paint – gloss black.
Use a Teflon Pipe Sealant or equivalent on threads.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on sheave screw, item #34.
Kohler Replacement Parts List
(Refer to Engine Owner’s Manual)
Description Kohler Part
Engine Oil Filter..........................5205002
Engine Air Filter.........................
Safety Filter...............................
Description
2508301
2508304
Qty.
Item Part No.
20 103-4244 Belt........................................................ 1
21 103-7349 Asm, Short Idler..................................... 1
22 109-0942 Sheave, Engine..................................... 1
23 103-6961 Hose, Air Intake.....................................1
24 109-3501 Kit, Muffler.............................................1
25 109-0181-03 Shield, Exhaust...................................... 1
26 106-5574 Spacer................................................... 1
27 106-7159 O-Ring................................................... 2
28 302-11 Zerk, 45° 1/4-28.....................................1
29 322-3 Screw, HH 5/16-18 x 3/4........................4
30 323-12 Screw, HH 3/8-16 x 2 1/2.......................1
31 323-20 Screw, HH 3/8-16 x 3-1/4.......................1
32 323-9 Screw, HH 3/8-16 x 1 3/4.......................5
33 2412-42 Clamp, Hose..........................................2
34V 3212-6 Screw, HH 7/16-20 x 1 1/2..................... 1
35 3256-24 Washer, 3/8 SAE...................................2
36 3290-357 Nut, Whizlock 3/8-16 .............................4
37 109-7896 Tie, Cable..............................................1
Description
Qty.
12
ENGINE GROUP
13
HYDRAULIC GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-0404 Decal, Hydraulic Tank............................1
2 1-543286 Grommet................................................2
3 1-603990 Adapter, Straight....................................8
1-603920 O-Ring ...................................................1
1-603992 O-Ring ...................................................1
4 1-632208 Arm, Pump Control ... ........................... ..2
5 1-633396 Clip, Loom 5/8........................................1
6 1-803022 Setscrew, 5/16-18 x 5/8 ................. ........2
7 1-803310 Setscrew, 5/16-18 x 3/8 ................. ........4
8 1-805004 Washer, Lock 1/4 Heavy... .....................2
9 1-807272 Key, 5mm x 5mm x 25mm..... ................2
10 103-1988 Clamp, Hose..........................................7
11 103-1828 Adapter, Running Tee............................1
1-603921 O-Ring ...................................................1
12 103-2156 Adapter, Straight....................................5
1-603921 O-Ring ...................................................1
103-1020 O-Ring ...................................................1
13 103-1947 Asm, Hydraulic Reservoir W/Decal. .......1
14 103-7615 Cap, W/Gasket ......................................1
15 103-1949 Gasket, Reservoir Cap...........................1
16O 103-3406 Motor, Wheel (LH)..................................1
17 109-7041 Spacer, Wheel Motor .............................8
18 103-4246 Sheave ..................................................2
19O 103-4612 Motor, Wheel (RH).................................1
20 103-5469 Adapter, Tee Special ............... ..............1
1-603921 O-Ring ...................................................1
21Q 109-6633 Pump, Hydro..........................................2
22 103-7706 Grommet...............................................1
23 103-8631 Bracket, Clamp......................................1
24 109-1258 Hose, Hydraulic..................................... 1
25 104-7836 Filter, Head............................................1
26 109-4180 Element, Filter 25 Micron.......................1
1-523541 Element, Filter (Winter).......................... 1
27 321-3 Screw, HH 1/4-20 x 5/8..........................2
28 321-6 Screw, HH 1/4-20 x 1.............................2
29 323-4 Screw, HH 3/8-16 x 3/4..........................2
30 103-5452 Hose, Hydraulic..................................... 1
31 323-7 Screw, HH 3/8-16 x 1 1/4.......................4
32 325-22 Screw, HH 1/2-13 x 5 1/2.......................8
33 100-4887 Adapter, 90° ..........................................3
1-603921 O-Ring................................................... 1
34 3256-22 Washer, 1/4 SAE...................................2
35 32128-33 Nut, Whizlock 1/4-20 .............................2
36 32128-43 Nut, Whizlock 3/8-16 .............................4
37 32128-49 Nut, Whizlock 1/2-13 .............................8
38 103-5477 Hose, Hydraulic..................................... 1
39 103-8617 Hose, Hydraulic..................................... 1
40 109-1260 Hose, Hydraulic..................................... 1
41 109-1261 Hose, Hydraulic..................................... 1
42 109-1262 Hose, Hydraulic..................................... 1
43 109-1263 Hose, Hydraulic..................................... 1
44 109-1264 Hose, Hydraulic..................................... 1
45 3290-357 Nut, Whizlock 3/8-16 .............................2
Exmark black touch up spray paint – gloss black.
V Use Prolock, Nut Type (P/N 1-840022, .5ml tube) on setscrews, items #6 & #7.
Use only for operation below 32°F (0°C).
O Wheel Motor Service Kits
Part No. Description Qty.
103-9762 Kit, Seal.......................................................1
103-9763 Handle, Actuating.........................................1
103-9764 Clip, Retaining..............................................1
103-9765 Nut, Hex Toplock 1-20UNEF-2B .... . .............1
103-4242 Asm, Wheel Hub W/Studs ...........................1
103-7447 Stud, Wheel 1/ 2-20 x 1/2. . .............. ..............4
Q Hydro Pump Service Kits
Part No. Description Qty.
103-7441 Bearing, Input Shaft.....................................1
103-7443 Kit, Cylinder Block 12CC..............................1
94-6922 Bearing, Thrust............................................ 1
105-6184 Kit, Overhaul Seal........................................ 1
14
HYDRAULIC GROUP
15
HOPPER GROUP
Item Part No.
1 1-543963 Bumper, Rubber.....................................2
2 1-633068 Spacer ...................................................2
3 103-5045-03 Brace, Side............................................2
4 109-4086 Asm, Hopper Frame...............................1
5 103-5426 Stud, Ball 13mm ....................................2
6 103-5736-03 Channel, Screen (RH)............ ................1
7 103-5746 Shock, Gas Tension.. ............................ .2
8 103-5749-03 Panel, Hinge (LH)..................................1
9 103-5751-03 Panel, Hinge (RH)..................................1
10 103-5752 Stud, Ball 10mm ....................................4
11 103-5772-03 Brace, Top.............................................1
12 103-5774-03 Channel, Screen (LH) ............................1
13 103-9457 Asm, Hopper..........................................1
14 103-6022-03 Channel, Hopper Frame.........................1
15 103-6025 Shield, Trailing.......................................1
16 103-7035-03 Channel, Screen Front....... .............. ......1
17 109-4019 Guard, Damper......................................2
18 103-7824 Insulation, Foam Pad Rear .............. . .....1
19 103-7825 Insulation, Foam Pad Front....... . ............1
20 103-8324 Clip, Retainer-10mm..............................4
Reference page 20 for remainder of items included in hopper assembly
Includes items: 1, 18, 19, 32 and frame weldment.
Description
Qty.
Item Part No.
21 103-8325 Clip, Retainer-13mm..............................2
22 321-2 Screw, HH 1/4-20 x 1/2..........................4
23 323-6 Screw, HH 3/8-16 x 1.............................2
24 3229-2 Bolt, Carriage 1/4-20 x 1........................4
25 3229-4 Bolt, Carriage 1/4-50 x 1 1/2..................6
26 107069 Nut, Retainer .........................................4
27 3256-24 Washer, 3/8 SAE...................................6
28 3256-3 Washer, 5/16 Std................................... 4
29 3296-39 Nut, Nyloc 3/8-16 .... ............................... 6
30 3296-42 Nut, Nyloc 1/4-20 .... ............................... 29
31 32105-32 Screw, Truss HD 1/4-20 x 1................... 30
32 32128-20 Nut, Whizlock 5/16-18 ...........................4
33 32128-33 Nut, Whizlock 1/4-20 .............................39
34 1-513762 Clip, Loom 1/2 .......................................1
35 33005-00 Nut, Hex M10-1.5 Flg.............................2
36 614672 Screw, Shoulder 3/8-16 x 1.295............. 2
37 103-5425 Shock, Gas Compression...................... 1
38 109-0715 Kit, Damper W/Clips ..............................2
39 109-0716 Kit, Damper W/Clips ..............................1
Description
Qty.
16
HOPPER GROUP
17
HOPPER GROUP (cont.)
Item Part No.
1 1-303435 Washer, Spring Di sk 1/4..... ...................3
2 109-3854 Kit, Fill Sensor Wire........ .......................1
3 1-513762 Clip, Loom 1/2........................................4
4 1-543296 Grommet................................................1
5 1-303335 Tie, Plastic.............................................1
6 109-3955 Door, 9.5 Bushel Hopper. .............. .........1
7 103-5745-03 Panel, Hopper Screen.......................... ..1
8 109-4253 Asm, Door Pivot W/Decal (LH)...... .........1
9 109-4254 Wld, Door Pivot W/Decal (RH)........ .......1
10 103-6024 Decal, Exmark Logo...............................1
11 109-3648 Wld, Switch Mount.................................1
12 103-6067-03 Bracket, Motor (LH)................................1
13 103-6068-03 Bracket, Motor (RH)............................ . ..1
14 103-7048-03 Panel, Screen Extend ............................1
15 109-4153-03 Wld, Door Support .................................1
16 103-7085-03 Plate, Switch..........................................1
17 103-7098-03 Handle, Screen (LH) ........ ......................1
18 103-7099-03 Handle, Screen (RH)..............................1
19 109-3650-03 Wld, Diffuser..........................................1
20 103-9466 Asm, Fill Sensor................................. ....1
21 109-0717 Asm, Hopper Screen..............................1
22 321-4 Screw, HH 1/4-20 x 3/4..... ............. . .......5
23 103-8203-03 Guide, Screen........................................2
24 1-613235 Washer..................................................2
Reference page 18 for remainder of items included in hopper assembly.
Description
Qty.
Item Part No.
25 103-8444 Decal, Pinch Point .................................2
26 103-8680 Deflector, Discharge Chute....................1
27 103-8789 Flag, Fill Sensor.....................................2
28 109-3853 Motor.....................................................1
29 103-9456 Asm, Door Hopper.................................1
30 321-2 Screw, HH 1/4-20 x 1/2..........................19
31 322-4 Screw, HH 5/16-18 x 7/8........................4
32 329-4 Screw, HH 1/4-28 x 3/4..........................3
33 103-9457 Asm, Hopper..........................................1
34 3230-23 Bolt, Carriage 5/16-18 x 3/4 ...................6
35 3250-48 Screw, PPH #10-24 x 1 3/4....................2
36 3256-2 Washer, 1/4 Std..................................... 17
37 9107622 Screw, PPH #6-32 x 5/8.........................2
38 3256-23 Washer, 5/16 SAE................................. 4
39 32122-30 Screw, Truss HD #10-24 X 1/2 ..............2
40 109-1063 Screw, Wing 1/4-20 x 3/4....................... 3
41 3296-2 Nut, Nyloc #10-24.................................. 4
42 3296-42 Nut, Nyloc 1/4-20...................................5
43 3296-9 Nut, Nyloc #6-32 Thin............................2
44 32105-32 Screw, Truss HD 1/4-20 x 1 . ..................6
45 107069 Nut, Retainer-Panel 1/4-20 ....................5
46 32128-20 Nut, Whizlock 5/16-18............................8
47 32128-33 Nut, Whizlock 1/4-20 .............................27
48 32122-42 Screw, Truss HD 1/4-20 x 1/2................4
Description
Qty.
18
HOPPER GROUP (cont.)
19
ELECTRICAL GROUP
Item Part No.
1 1-513051 Switch, N.O........................................... 1
2 1-513152 Switch, N.C. .......................................... 1
3 1-513180 Plate, Switch ......................................... 1
4 1-513374 Meter, Hour........................................... 1
5 1-513747 Decal, Battery ....................................... 1
6 1-522424-03 Wld, Mount Seat Spri ng ........................ 1
7 1-523415 Spring ................................................... 1
8 109-2407 Insulator, Battery................................... 1
9 1-543393 Insulator, Solenoid ................................ 1
10 1-543792 Wingnut, Nyloc 1/4-20.... ....................... 2
11 1-633111 Switch, N.C........................................... 2
12 1-633181 Plate, Tapped........................................ 4
13 1-643312 Clip, Loom 5/8....................................... 3
14 109-2923 Asm, Positive Battery Cable.................. 1
15 1-643267 Indicator, Red Led................................. 1
16 1-643275 Relay, 12VDC 40 Amp .......... ................ 3
17 32128-33 Nut, Whizlock 1/4-20............................. 7
18 103-0498 Nut, Ignition........................................... 1
19 1-807513 Bolt, Carriage #10-24 x 1/2.... ................ 2
20 100-6186 Module, Seat Delay............................... 1
21 103-0205 Alarm, Dual Tone 12VDC...................... 2
X Use dielectric grease on all wiring harness connectors.
Assembly includes items #8, #9, and #28.
Description
Qty.
Item Part No.
22 109-4736 Asm, Switch W/Nut............................... 1
23 103-2106 Key, Exmark Logo................................. 1
1-603511 Key, Ignition.......................................... 1
24 103-1312 Bolt, Hold Down.................................... 2
25 1-816003 Fuse, 30 Amp ....................................... 1
26 103-9470 Asm, Battery Hold Down W/Decal ........ 1
27 1-816001 Fuse, 20 Amp ....................................... 2
28 103-8354 Cable, Battery (+).................................. 1
29 103-8355 Cable, Ground (-).................................. 1
30) 109-4270 Harness, Wiring.................................... 1
31) 103-8800 Harness, Hopper Wire .......................... 1
32 321-4 Screw, HH 1/4-20 x 3/4......................... 7
33 103-8528 Asm, Hopper Switch Actuator............... 1
34 1-303287 Tie, Cable 5 1/2 (Small)........................ 1
35 322-50 Screw, HH 5/16-18 x 7 1/2.................... 1
36 3217-6 Nut, Hex 5/16-18................................... 1
37 3256-2 Washer, 1/4 Std.................................... 5
38 3290-134 Screw, HH Machine 10-24 x 5/8............ 2
39 3290-500 Screw, PPH #10-24 x 5/8...................... 8
40 3296-2 Nut, Nyloc #10-24................................. 4
41 3296-29 Nut, Nyloc 5/16-18................................ 1
Description
Qty.
20
ELECTRICAL GROUP
21
ELECTRICAL DIAGRAM
22
ELECTRICAL LOGIC SCHEMATIC
23
Item Part No.
1 103-8451 Decal, Ignition/Speed Cont rol .......... ......1
2 109-7318 Decal, Danger........................................2
3 103-9274 Decal, Belt Routing ................................1
4 98-5954 Decal, Missing Cover.............................2
5 103-8611 Decal, Relay ..........................................1
6 103-9034 Decal, Clutch Adjus t ment.......... . ............1
7 116-0404 Decal, Hydraulic Tank........ ....................1
8 98-4361 Decal, Warning......................................2
9 1-513747 Decal, Battery........................................1
Description
DECALS GROUP
Qty.
Item Part No.
10 65-2690 Decal, Hot Surface ................................ 2
11 103-8425 Decal, Driveline .....................................1
12 103-8444 Decal, Pinch Point. .. .............................. 2
13 103-8495 Decal, Pinch Point. .. .............................. 2
14 109-4273 Decal, Wheel Motor Release................. 1
15 103-6024 Decal, Exmark Logo ..............................1
16 116-1175 Decal, Service Aid Navigator................. 1
17 109-4638 Decal, Instrument Panel ........................ 1
103-9502 Kit, Decal
Description
Qty.
24
25
© 2009 Exmark Mfg. Co., Inc. Part No. 4500-368 Rev. A
Industrial Park Box 808 (402) 223-6300
Beatrice, NE 68310 Fax (402) 223-5489
All Rights Reserved Printed In USA.
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