Exmark Metro HP Operator's Manual
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
®
M FG. CO. INC.
For Serial Nos. 150,000 thru 189,999
and 190,000 & Higher
on the purchase of your new Exmark mower.
C O N G RATULATIONS
This product has been carefully designed and manufactured to give
you a maximum amount of dependability and years of trouble-free
operation.
If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment
dealer or distributor.
If you need to order replacement parts from your dealer, always
give the model number and serial number of your mower as well
as the part number, description and quantity of the part needed.
The Serial No. plate is located on the top front engine frame on the
right hand side of the machine.
For ease of ordering and reference, we suggest that you record
the information requested in the following identification table.
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TM
Model N o .
Se rial N o .
Eng ine M od el No.
Eng in e S e rial No.
Date Purchased
Pa ste Label Fro m
Lite ra ture Packet Here
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W ARNING
!
FAILURE TO FOLLOW CAUTIOUS
OPERATING PRACTICES CAN RESULT IN
SERIOUS OPERATOR INJURY.
CAUTION
!
1. Keep all shields, guards and safety devices (especially grass
discharge system) in place and in proper working condition.
2. Stop engine and remove spark plug wire(s) or remove
key before adjusting, servicing, or performing maintenance.
3. When mower deck becomes clogged, stop engine and remove
spark plug wire(s) or remove key before cleaning blockage.
4. Keep hands, feet, and clothing away from power driven parts.
5. Keep off mower unless seat platform is provided.
6. Keep others off mower.
WARNING
!
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
HEALTH WARNING
!
GASOLINE
Harmful or fatal if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
.
Avoid prolonged breathing of vapors.
.
Keep face away from nozzle and gas tank/container opening.
Keep away from eyes and skin.
.
.
Never siphon by mouth.
Failure to use caution may cause serious injury or illness.
When mower is used or operated on any California forest, brush or grass covered
land, a working order spark arrester must be attached to muffler. If not, the operator
is violating state law, Section 442 Public Resource Code. To acquire a spark arrester
for your unit, see your Engine Service Dealer.
IMPORTANT
Exmark reserves the right to make changes or add improvements to
its products at any time without incurring any obligation to make
such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility for variations
which may be evident in the actual specifications of its products
and the statements and descri
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tions contained in this publication.
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EXMARK PARTS PLUS
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
2. Distributor ships part(s) to dealer or customer, as
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
central time, with an Exmark Parts Plus
shipment of six (6) line items or less.
order of six (6) line items or less.
PROGRAM
order, he contacts Exmark by 3:00 p.m.,
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part and freight
if it is shipped under the Exmark Parts Plus
and if it arrives in
accordance to the program.
6. Who pays for the part and freight
if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus
Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. UPS has initiated a Saturday
delivery program to many areas of the continental United States and can be requested for an overnight shipment on
Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the
purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts
Plus
orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less.
Exclusions from the Exmark Parts Plus
Program are: Any wholegood or accessory in its entirety, engines and engine
replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter
decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
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CONGRATULATIONS
carefully designed and manufactured to give you a maximum amount of
dependability and years of trouble-free operation.
on the purchase of your Exmark Mower. This product has been
OPERATOR'S MANUAL
This manual contains assembly, operating, maintenance, adjustment and
safety instructions for your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS
ENTIRETY.
By following the operating, maintenance and safety instructions, you
will prolong the life of your mower, maintain its maximum efficiency and
promote safe operation.
If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment dealer or
distributor.
All Exmark equipment dealers and distributors are kept informed of
the latest methods of servicing and are equipped to provide prompt and
efficient service in the field or at their service stations. They carry
ample stock of service parts or can secure them promptly for you from the
factory.
All Exmark parts are thoroughly tested and inspected before leaving
the factory, however, attention is required on your part if you are to
obtain the fullest measure of satisfaction and performance.
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TABLE OF CONTENTS
1. SAFETY.......................................... PAGE
1.1 Safety Alert Symbol ..................................1
1.2 Training .............................................1
1.3 Preparation ........................................1-2
1.4 Operation ..........................................2-3
1.5 Maintenance & Storage ................................4
1.6 Riding Attachments ...................................4
1.7 Safety Signs .......................................4-7
2. SPECIFICATIONS
2.1 Model Number .........................................7
2.2 Engine ...............................................7
2.3 Fuel System ..........................................7
2.4 Safety Interlock System ..............................7
2.5 Steering/Brake Control ...............................7
2.6 Transmission .........................................7
2.7 Wheel Drive System ...................................8
2.8 Tires ................................................8
2.9 Deck .................................................8
2.10 Dimensions .........................................8-9
2.11 Torque Requirements ..................................9
3. ASSEMBLY INSTRUCTIONS
3.1 to 3.18 Assembly ..................................9-14
4. OPERATION INSTRUCTIONS
4.1 Controls .........................................14-16
4.2 Pre-Start ...........................................16
4.3 Operation Instructions ...........................17-18
4.4 Transporting ........................................18
5. MAINTENANCE & ADJUSTMENTS
5.1 Periodic Maintenance .............................19-24
5.2 Adjustments ......................................24-27
6. TROUBLE SHOOTING
6.1 Mower Pulling Left or Right .........................27
6.2 Mower Cuts Unevenly .................................27
6.3 Engine Will Not Start ............................28-29
7. WIRING DIAGRAM
8
WARRANTY
.
............................................32-33
.....................................30-31
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1. SAFETY
1.1 SAFETY ALERT SYMBOL
THIS SAFETY ALERT SYMBOL
THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WHICH MUST BE
FOLLOWED TO AVOID ACCIDENTS. THIS SYMBOL MEANS:
IS USED BOTH IN THIS MANUAL AND ON
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts
you of unsafe actions or situations and will be followed by the
word
When used with the word DANGER: IT DENOTES THAT AN EXTREME HAZARD
EXISTS WHICH WOULD RESULT IN HIGH PROBABILITY OF DEATH OR
IRREPARABLE INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN.
When used with the word WARNING: IT DENOTES THAT A HAZARD EXISTS
WHICH CAN RESULT IN INJURY OR DEATH IF PROPER PRECAUTIONS ARE NOT
TAKEN.
When used with the word CAUTION: IT DENOTES A REMINDER OF SAFETY
PRACTICES OR DIRECTS ATTENTION TO UNSAFE PRACTICES WHICH COULD
RESULT IN PERSONAL INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN.
DANGER, WARNING
, or
1.2 TRAINING
CAUTION.
1.2.1 Regard the Exmark mower as a piece of power equipment and
teach this regard to all who operate this unit.
1.2.2 Read the instructions carefully. Familiarize yourself
with the controls and the proper use of the equipment.
1.2.3 Never allow children, teenagers, or people unfamiliar
with these instructions to use the mower.
1.2.4 Avoid mowing while people, especially children or pets,
are nearby. Keep in mind that the operator or user is
responsible for accidents or hazards occurring to other
people or their property.
1.3 PREPARATION
1.3.1 The use of personal protective equipment, such as (but not
limited to) protection for the eyes, ears, feet and head
is recommended.
1.3.2 While mowing, always wear substantial footwear and long
trousers. Do not operate equipment when barefoot or when
wearing open sandals.
1.3.3 Thoroughly inspect the area where the equipment is to be
used and remove all stones, sticks, wires, bones and
other foreign objects which may damage the equipment or
cause personal injury to the operator or bystanders.
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1.4 OPERATION
1.4.1 Give complete, undivided attention to the job at hand.
1.4.2 Mow only in daylight or good artificial light.
operate the mower when children or others are in the area!
Fuel is
••••
while refueling. Refuel only in a well
ventilated area, or refuel outdoors.
Store fuel in containers specifically
••••
designed for this purpose.
Add fuel before starting the engine.
••••
Never
or add fuel when engine is running or
when the engine is hot.
Never fill the fuel tank so that the fuel
••••
level rises above a level that is 1/2” below
the bottom of the filler neck to allow for
fuel expansion and prevent fuel spillage.
If fuel is spilled,
••••
start the engine. Move away from the
area of the spill and avoid creating
any source of ignition until fuel
vapors have dissipated.
Highly Flammable. DO NOT
remove the cap of the fuel tank
DO NOT
attempt to
smoke
Do Not
1.4.3 When feasible, avoid operating the equipment in wet grass.
1.4.4 Use
1.4.5 Stop the blades when crossing surfaces other than grass; and
1.4.6 Never operate the mower with defective guards, shields,
EXTREME
as loss of traction and/or control could occur. Mow
across
Loss of control and/or loss of operator’s footing could
result in a fall with an arm or leg getting under the
mower or engine deck and sustaining serious injury. Drive
slower on slopes.
20 degrees. Watch for ditches, holes, rocks, dips, and
rises which can cause erratic handlebar movement and loss
of footing. Keep away from drop-offs and steep banks.
Avoid sudden starts. Look down and behind you before and
while moving backwards.
wet - slippery conditions create hazardous footing, affect
steering, and reduce traction and braking. The operator
is responsible for safe operation on slopes. See inside
back cover to determine the approximate slope angle of the
area to be mowed.
when transporting the mower to and from the area to be
mowed.
or covers. Always have safety shields, guards, switches, and
other devices in place and in proper working condition.
slopes with walk behind mowers, never up and down.
caution when mowing and/or turning on slopes
DO NOT
operate on slopes greater than
DO NOT
mow slopes when grass is
1.4.7
1.4.8 Place transmission in neutral, disengage blade drive before
Do Not
the engine. Operating an engine at excessive speed may
increase the hazard of personal injury.
starting engine.
change the engine governor settings or over-speed
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1.4.9 Start the engine carefully with feet well away from blades.
1.4.10 Keep hands, feet and clothing away from rotating parts
while the mower is being operated.
1.4.11 Stop the engine and remove spark plug wire(s) or ignition key:
Before checking, cleaning or working on the mower.
•
After striking a foreign object (inspect the mower
•
for damage and make repairs before restarting and
operating the mower).
1.4.12 Stop the engine:
Before clearing blockages.
•
Whenever you leave the mower.
•
Before removing the grass catcher.
•
Before refueling.
•
Before making height adjustments.
•
1.4.13 Before stopping the engine, return the throttle control
to the idle position for 30 seconds to allow the engine
to cool down.
1.4.14 The fuel system is provided with a shut-off valve. The
fuel shut-off valve is used to shut off the fuel when:
The machine will not be used for a few days.
•
During transport to and from the job.
•
When parking inside a building.
•
1.4.15 This mower was designed for one operator only. Keep all
others away from mower during operation.
1.4.16
Do Not
collection system in place and in proper working condition.
mow without the grass deflector or entire grass
DO NOT
••••
confined area where dangerous carbon
monoxide fumes can collect.
Failure to follow safety instructions
••••
and cautious operating practices can
result in serious injury.
operate the engine in a small
Although hazard control and accident
••••
prevention partially are dependent upon the
design and configuration of the equipment, these
factors are also dependent upon the awareness,
concern, prudence and proper training of the
personnel involved in the operation, transport,
maintenance and storage of the equipment. It is
essential that all Operator Safety Mechanisms be
connected and in operating condition prior to use
for mowing.
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1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maintenance, follow the engine manufacture’s
recommendations precisely as stated in the engine manual.
1.5.2 If carburetor adjustment is necessary, stand to one
side and keep feet and hands clear while making adjustments.
1.5.3 Keep engine and engine area free from accumulation of
grass, leaves, excessive grease or oil and other debris
which can accumulate in these areas. These materials can
become combustible and may result in a fire.
1.5.4 Store fuel in a container specifically designed for this
purpose in a cool, dry place.
1.5.5 Keep the mower and fuel container in locked storage to
prevent children from playing or tampering with them.
1.5.6 Gasoline powered equipment or fuel containers should not
be stored in a basement or any enclosed area, where open
pilot lights or heat appliances are present.
1.5.7 Maximum mowing results and safety can only be achieved if
the mower is properly maintained and operated correctly.
1.5.8. Check all bolts frequently to maintain proper tightness.
1.5.9. Keep all guards, shields and all safety devices in place
and in safe working condition.
1.5.10 Frequently check for worn or deteriorating components
that could create a hazard.
1.5.11 All replacement parts must be the same as or equivalent
to the parts supplied as original equipment.
1.6 RIDING ATTACHMENTS
1.6.1 Use only
Exmark riding attachments may create a hazardous condition
resulting in injury.
Exmark
riding attachments. The use of other than
1.7 SAFETY SIGNS
1.7.1 Keep all safety signs legible. Remove all grease, dirt
and debris from safety signs.
1.7.2 Safety signs must be replaced if they are missing or
illegible.
1.7.3 When new components are installed, be sure that current
safety signs are affixed to the replaced components.
1.7.4 New safety signs may be obtained from your authorized
Exmark equipment dealer or distributor or from
Exmark Mfg. Co. Inc.
1.7.5 Safety signs may be affixed by peeling off the backing
to expose the adhesive surface. Apply only to a clean,
dry surface. Smooth to remove any air bubbles.
1.7.6 Familiarize yourself with the following safety signs and
instruction labels. They are critical to the safe
operation of your Exmark commercial mower.
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14 HP Kawasaki,Briggs & Stratton, & Kohler
(Serial No.s 150,000-189,999: 17 HP Kawasaki
PART NO. 323688
LOCATION: Console
Serial No.s 190,000 & Higher 17 HP Kawasaki
PART NO. 323699
A
14 HP Kawasaki & Kohler
PART NO. 323689
LOCATION: RH Side of
Console
17 HP Kawasaki
PART NO. 323691
LOCATION: RH Side of
Console
PART NO. 303508
LOCATION: Front of Mower
Deck, Top Surface
17hp Kawasaki & B&S
Serial No. 150,000-189,999
PART NO. 403120
LOCATION: On Switch Bracket
at Front Left of
Fuel Tank Support
PART NO. 303293
LOCATION: On Top RH Side
of Fuel Tank
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PART NO. 403005
LOCATION: RH & LH Corners
of Mower Deck
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PART NO. 403143
LOCATION: RH Side of Rear
Surface of Engine Deck
PART NO. 553049
LOCATION: Front of Mower Deck Top Surface
PART NO. 303517
LOCATION: LH Side of Rear
Surface of Mower Deck
Briggs & Stratton
PART NO. 543631
LOCATION: RH Side Console
PART NO. 323540
LOCATION: Front of Mower Deck
Top Surface
PART NO. 303518
LOCATION: Transmission Shifter Plate
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PART NO. 413421
LOCATION: Left Rear on Top of
PART NO. 323550
LOCATION:Upper
Handle
PART NO. 513746
LOCATION: On Engine Blower
Housing next to
Muffler & on Center
Belt Cover
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PART NO. 413206
LOCATION: Top of Cutter Deck, Under
Center Belt Shield (36”)
PART NO. 413327
LOCATION: Top of Cutter Deck, Under
Belt Shield (48” & 52” Decks)
2. SPECIFICATIONS
2.1 MODEL NUMBER:
Serial No.s 150,000 – 189,999 Serial No.s 150,000 & Higher
MHP4816BV; MHP5216BV; MHP3614KA; MHP3615KC;
MHP4814KA; MHP4815KC;
MHP4817KA; MHP5217KA.
2.2 ENGINE
2.2.1 Engine Specifications:
See your Engine Owner's Manual.
2.2.2 3600 RPM (No Load).
2.3 FUEL SYSTEM
2.3.1 Capacity: 5.0 gal.(18.9 L.)
2.3.2 Type of Fuel: Regular
87 octane or higher. In countries using the research
method, it should be a 90 octane
2.3.3 Fuel Filter: Replaceable in-line
2.3.4 Fuel Shut-Off Valve: 1/4 turn
unleaded
gasoline,
minimum
.
2.4: SAFETY INTERLOCK SYSTEM
Operator must have transmission in neutral and blade clutch
disengaged to start engine. Release of OPC levers will cause
the engine to stop if
and/or
blade clutch is engaged
2.5 STEERING/BRAKE CONTROL:
Fingertip drive control levers provide independent speed
control, braking and neutral to each drive wheel for moving,
stopping and power turning. Parking brakes are engaged by
locking drive control levers in the “brake” position.
2.6 TRANSMISSION:
2.6.1 Peerless 700-061, five speeds forward and one reverse.
2.6.2 Speed Range:
1
2
3
st
2.0 mph (3.22 km/h) 4th 4.1 mph (6.60 km/h)
nd
2.7 mph (4.35 km/h) 5th 6.2 mph (9.98 km/h)
rd
3.5 mph (5.63 km/h) Rev. 3.1 mph (4.99 km/h)
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transmission is not in neutral
.
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