For Serial Nos.
561,194 & Higher
and
600,000 & Higher
Part No. 109-5511 Rev. A
WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating pr actices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards, and safety devices (especially the grass
discharge system) in place and in proper working condit ion.
♦ Stop engine, wait for all moving part s t o stop and engage parking
brake. Remove spark plug wire(s) or r emove key before
adjusting, servicing, or performing maintenance.
♦ If mower deck becomes clogged, stop engine, wait for all moving
parts to stop and engage parking brake. Remove spark plug
wire(s) or remove key before cleaning blockage.
♦ Keep hands, feet, and clothing away from power driven parts .
♦ Keep off mower unless seat platf o r m is pr ovided.
♦ Keep others off mower.
WARNING
POTENTIAL HAZARD
♦ Gasoline is harmful or f at a l if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening.
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
IMPORTANT
When the mower is used or oper ated on any California forest, brush or grass covered land, a working
spark arrester must be at t ached t o the muffler. If not, the operator is violating stat e law, Section 4442
Public Resource Code. To acquire a spark ar r ester for your unit, see your Engine Service Dealer.
This spark ignition system complies with Canadian ICES-002
Ce système d’allumage par ètincelle de vèhicule est conform e à la norme NMB-002 du Canada
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S.
Environmental Protection Agency (EPA) and the California Emission Control Regulation of
emission systems, maintenance and warranty.
Keep this engine Owner’s M anual with your unit. Should this engine O wner’s Manual become
damaged or illegible, replace immediately. Replacements may be ordered through the engine
manufacturer.
Exmark reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility f or variat ions which may be evident in the actual
specifications of its product s and t he statements and descriptions contained in this publication.
i
EXMARK PARTS PLUS® PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
2. Distributor ships part(s) to dealer or customer, as
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in
6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
®
shipment of six (6) line items or less.
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
®
order, he contacts Exmark by 3:00 p.m.,
central time, with an Exmark Parts Plus
®
order of six (6) line items or less.
distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
accordance to the program.
®
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
Exmark pays for the part and freight.
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus® Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available
only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental
United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air
charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus
®
Program are:
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and
5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
ii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been caref ully
designed and manufactured to give you a maximum amount of dependability and years of troublefree operation.
OPERATOR'S MANUAL
This manual contains operating, maint enance, adjustment, and safety instr uct ions for your
Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance, and safety instructions, you will prolong the lif e of your
mower, maintain its maximum efficiency, and promote safe operation.
If additional informat ion is needed, or should you require trained mechanic service, contact your
authorized Exmark equipment dealer or dist ributor.
All Exmark equipment dealers and distribut or s ar e kept informed of the latest methods of servicing
and are equipped to provide prompt and efficient service in the field or at their ser vice stat ions. They
carry ample stock of service parts or can secure them promptly for you from t he factory.
All Exmark parts are thoroug hly test ed and inspect ed before leaving the factory; however, attention
is required on your part if you are to obtain the fullest measure of satisfaction and performance.
iii
TABLE OF CONTENTS
1. SAFETY
1.1 Safety Alert Symbol.................................................................................... 1
1.2 Training....................................................................................................... 1
1.3 Preparation.............................................................................................. 1-5
1.4 Operation................................................................................................. 5-7
1.5 Maintenance & Storage.............................................................................. 7
1.6 Safety Signs ............................................................................................... 8
PAGE
2. SPECIFICATIONS
2.1 Model Numbers.......................................................................................... 9
2.2 Engine ........................................................................................................ 9
2.3 Fuel System................................................................................................ 9
2.4 Transmission.............................................................................................. 9
2.5 Deck ........................................................................................................... 9
2.6 Dimensions................................................................................................. 9
3. OPERATION INSTRUCTIONS
3.1 Controls................................................................................................. 9-10
3.2 Pre-Start.............................................................................................. 10-11
3.3 Operating Instructions .........................................................................11-18
4. MAINTENANCE
4.1 Checking the Engine Oil Level................................................................. 19
4.2 Checking the Blade Brake Clutch............................................................. 19
4.3 Cleaning the Underside of the Lawn Mower Housing......................... 19-20
4.4 Cleaning the Discharge Tunnel ............................................................... 20
4.5 Servicing the Air Filter......................................................................... 21-22
4.6 Maintaining the Blade.......................................................................... 22-24
4.7 Cleaning the Under the Cover.................................................................. 24
4.8 Emptying the Fuel Tank and Cleaning the Fuel Filter......................... 24-25
4.9 Lubricating the Pivot Arms ....................................................................... 25
4.10 Adjusting the Self-Propelled Drive............................................................ 25
4.11 Servicing the Spark Plug.......................................................................... 26
4.12 Changing the Engine Oil........................................................................... 26
4.13 Changing the Oil Filter......................................................................... 27-28
4.14 Lubricating the Gear Case ....................................................................... 28
4.15 Adjusting the Blade Brake Cable......................................................... 28-29
4.16 Servicing the Wheels................................................................................ 29
5. STORAGE
5.1 Preparing the Fuel System.................................................................. 29-30
5.2 Preparing the Engine................................................................................ 30
5.3 General Storage Information.................................................................... 30
5.4 Removing the Lawn Mower from Storage................................................ 31
6. ACCESSORIES ............................................................................................. 31
7. TROUBLESHOOTING.............................................................................. 31-32
8. WARRANTY
.................................................................................................... 33
9. EMISSION CONTROL WARRANTY STATEMENT.............................. 34
iv
1. SAFETY
This lawn mower meets or exceeds t he CPSC bl ade saf et y requirements for walkbehind rotary mowers and the B71.4 specifications of the American National Standards
Institute in effect at t he t i me of production.
Exmark designed and tested this lawn mower to offer reasonably safe service; however,
failure to comply with the following instructions may result in personal injury.
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL
identify important safety messages which must be followed to avoid accidents. This
symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: White let t e r ing/Red background. Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious injur y.
WARNING: Black lettering/Orange background. Indicates a potentially hazardous
situation which, if not avoided, COULD result in deat h or serious injury.
CAUTION: Black lettering/Yellow backg r ound. Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate injury.
is used both in this manual and on the machine to
1.2 TRAINING
1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard
to all who operate this unit.
1.2.2 Read the instructions caref ully. Fam iliar ize yourself with the cont r ols and the proper
use of the equipment. I f the operator(s) or mechanic( s) can not read English it is the
owner’s responsibility to explain this material to them.
1.2.3 Do not allow operation of this machine by untrained per sonnel. Never allow children,
teenagers, or people unfamiliar with these inst r uctions to use the mower. Local
regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in mind
that the operator or user is responsible for accidents or hazards occurring to other
people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and att achm ent s are needed to
properly and safely perform the job. Only use accessories and attachments
approved by Exmark.
1.3.2 The use of personal protect ive equipment, such as (but not limited to) pr ot ection
for the eyes, ears, feet , and head is r ecom mended.
1
CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in
excess of 85 dBA at the operator’s ear
when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or
above for extended periods of time can
cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating
this machine.
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not operate
equipment when barefoot or when wearing open sandals.
1.3.4 Thoroughly inspect the area where the eq uipm ent is to be used and remove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operat or or bystander s.
WARNING
POTENTIAL HAZARD
♦ Engine exhaust contains carbon
monoxide, which is an odorless deadly
poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small
confined area where dangerous carbon
monoxide fumes can collect.
2
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can burn
you, others, and cause property damage.
HOW TO AVOID THE HAZARD
♦ DO NOT smoke while refueling , and stay
away from an open flame or where
gasoline fumes may be ignited by spark .
♦ Refuel only outdoors.
♦ Store gasoline in an approved container
and keep it out of the reach of children.
♦ Add fuel before start ing the engine. Never
remove the cap of the fuel tank or add
fuel when engine is running or when the
engine is hot.
♦ Never fill the fuel tank so that the gasoline
level rises above a level that is 1/2”
(1.3 cm) below the bottom of the filler
neck to allow for gasoline expansion and
prevent fuel spillage.
♦ If fuel is spilled, DO NOT attempt to start
the engine. Move away from the area of
the spill and avoid creating any source of
ignition until fuel vapors have dissipated.
♦ Do not operate without entire exhaust
system in place and in proper working
condition.
3
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite g asoline
vapors. A fire or explosion from g asoline
can burn you, others, and cause property
damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an
approved container.
♦ Always place gasoline containers on the
ground away from your vehicle before
filling.
♦ Do not fill gasoline containers inside a
vehicle or on a truck or trailer bed
because interior carpets or plastic truck
bed liners may insulate the container and
slow the loss of any static charge.
♦ When practical, r em ove g as- powered
equipment from t he t r uck or trailer and
refuel the equipment with its wheels on
the ground.
♦ If this is not possible, then refuel such
equipment on a truck or t r ailer from a
portable container, rather than from a
gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be
used, keep the nozzle in contact with the
rim of the fuel tank or container opening
at all times until fueling is com p let e.
4
1.4 OPERATION
Although hazard control and accident prevention are parti al l y dependent upon the
design and configuration of the equipment, these factors are also dependent upon
the awareness, concern, prudence, and proper training of t he personnel i nvolved in
the operation, transport, maintenance, and st orage of t he equipment. It is essential
that all Operator Safety Mechanisms be connect ed and i n operat i ng condition prior
to use for mowing.
WARNING
POTENTIAL HAZARD
♦ Gasoline vapor can collect inside
enclosed trailers and may be ignited by
electrical sparks or hot engine/ exhaust
components.
WHAT CAN HAPPEN
♦ Explosion and fire may occur, resulting in
property damage, personal injury and/or
death.
HOW TO AVOID THE HAZARD
♦ Provide adequate ventilation of any
enclosed trailer to prevent build up of
gasoline vapors, especially at floor level.
♦ Refuel only outdoors, never inside an
enclosed trailer.
♦ Be sure all fuel tanks and gasoline
storage containers have proper caps
installed to prevent spillage and minimize
vapor escaping into the trailer.
♦ Do not place any equipment that is
leaking gasoline in an enclosed trailer.
WARNING
POTENTIAL HAZARD
♦ Hands, feet, hair, clothing, or accessories
can become entangled in rotating part s .
WHAT CAN HAPPEN
♦ Contact with rotating parts can cause
traumatic amputation or severe
lacerations.
HOW TO AVOID THE HAZARD
♦ Do not operate the machine without
guards, shields and safety devices in
place and working.
♦ Keep hands, feet, hair, j ewelry, or clot hing
away from rotating parts.
5
1.4.1 Give complete, undivided attention to the job at hand.
1.4.2 Mow only in daylight or in good artificial light, keeping away from holes or hidden
hazards. DO NOT operate the mower when children or others are in t he area.
1.4.3 When f easible, avoid operating the equipment in wet grass.
1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of tr action
and/or tip-over could occur. The operator is r esponsible for safe operation on
slopes.
DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can
cause sliding and loss of control.
WHAT CAN HAPPEN
♦ Loss of control and/or loss of oper ator’s
footing could result in a fall with an arm or
leg getting under the m ower or engine
deck, which may result in serious injury or
death.
HOW TO AVOID THE HAZARD
♦ Mow across slopes, never up and down.
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow excessively steep slopes.
♦ Reduce speed and use extreme caution
on slopes.
♦ Avoid sudden turns or rapid speed
changes.
• Progressively greater care is needed as the slope increases.
• Watch for ditches, holes, r ocks, dips, and rises that change the operating
angle, as rough terrain could overtur n the machine.
• Remove or mark obst acles such as r ocks, tree limbs, etc. f r om the mowing
area. Tall grass can hide obstacles.
• Use extreme care with grass catchers or attachments. These can change the
stability of the machine and cause loss of control.
1.4.5 Use EXTREME caution when backing up. LOOK BEHI ND YOU!!
1.4.6 Stop the blades when crossing surfaces other than grass, if mower must be tilted
for transportation, and when transpor t ing the mower to and from the area to be
mowed.
1.4.7 Never operate the mower with damaged guards, shields, or covers. Always have
safety shields, guards, switches, and other devices in place and in proper
working condition.
1.4.8 DO NOT change the engine governor settings or overspeed the engine.
Operating an engine at excessive speed may increase the hazard of personal
injury.
1.4.9 Never attempt to make wheel height adjustments while the engine is running.
1.4.10 Start t he engine carefully according to instruct ions with feet well away from the
blades.
6
1.4.11 Keep hands, feet, and clothing away from rotating par t s while the mower is being
operated. Keep clear of the discharge opening at all times.
1.4.12 Stop the eng ine, wait for all moving parts to stop, and remove the spark plug
wire(s) and/or remove key:
a) Before checking, cleaning, or working on the mower.
b) After striking a foreign object (inspect the m ower for damage and make
repairs before restart ing and operating the mower).
c) Before clearing blockages.
d) Whenever you leave the mower.
1.4.13 Stop the eng ine and wait for all moving parts to stop bef ore refueling.
1.4.14 The f uel system is pr ovided with a shut-off valve. The fuel shut-off valve is used
to shut off the fuel when:
a) The machine will not be used for a few days
b) During t r anspor t to and from the job
c) When parking inside a building
1.4.15 This mower was designed fo r one oper at or only. Keep all others away from
mower during operation.
1.4.16 DO NOT m ow with the discharge deflector raised, removed or altered unless
there is a grass collection system or mulch k it in place and work ing properly.
1.4.17 Grass catcher components are subject to wear, damage and deterior at ion, which
could expose moving parts or allow objects to be thrown. Frequently check the
components and replace them with the manufacturer ’s r ecom m ended par ts
when necessary.
1.4.18 Be aware of the mower discharg e and dir ect discharge away from others.
1.4.19 DO NOT oper at e mower under the influence of alcohol or drugs.
1.4.20 Use care when approaching blind corners, shr ubs, t rees, or other objects that
may obscure vision.
1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maintenance, follow the engine manufacturer's recom m endations
precisely as stated in the engine manual.
1.5.2 Keep engine and engine area fr ee from accumulation of gr ass, leaves, excessive
grease or oil, and other debris which can accumulate in these areas. These
materials can become combustible and may result in a fir e.
1.5.3 Store fuel in a container specifically designed for this purpose. St or e the fuel
container in a cool, dry place.
1.5.4 Keep the mower and fuel container in locked storage to prevent children from
playing or tampering with them.
1.5.5 Gasoline powered equipment or fuel cont ainers should not be stored in a basement
or any enclosed area where open pilot lights or heat appliances are present.
1.5.6 Maximum mowing results and safety can only be achieved if the mower is properly
maintained and operated correctly.
1.5.7 Check all bolts frequently to maintain proper tightness.
1.5.8 Keep all guards, shields and safet y devices in place and in safe work ing condition.
1.5.9 Frequently check for worn or damaged components that could create a hazard.
1.5.10 All replacement parts must be the same as or equivalent to the par ts supplied as
original equipment.
7
1.6 SAFETY SIGNS
1.6.1 Keep all safety signs legible. Remove all gr ease, dirt and debris from safe t y
signs and instructional labels.
1.6.2 Safety signs must be replaced if they are missing or illegible.
1.6.3 When new components are installed, be sur e that current safety signs are
affixed to the replaced components.
1.6.4 New safety signs may be obtained from your authorized Exmark equipment
dealer or distributor or fr om Exmar k Mfg. Co. Inc.
1.6.5 Safety signs can be aff ixed by peeling of f the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.6.6 Familiarize yourself with the following safety signs and inst r uct ion labels. They
are critical to the safe operat ion of your Exmark commercial mower.
PART NO.: 43-8480
LOCATION: Top Surface of Mower Deck on
Left and Right Sides
PART NO.: 109-3756
LOCATION: Back of Mower Deck
PART NO.: 104-8585
LOCATION: On the Rear Discharge Door
PART NO.: 68-7410
LOCATION: Top of Mower Deck
98-4387
PART NO.: 98-4387
LOCATION: Center of Handle Bar
PART NO.: 98-5954
LOCATION: Top of Mower Deck, Under
Belt Cover
PART NO.: 103-6328
LOCATION: Top Surface of
Throttle Control
8
2. SPECIFICATIONS
2.1 MODEL NUMBER:
For Serial Nos. 561,194 through 599,999; M266KASPC
For Serial Nos. 600,000 and Higher; MS6KA26B
2.2 ENGINE
2.2.1 Engine Specifications: See your engine owner's manual.
2.2.2 RPM (No Load): 3600 rpm
2.3 FUEL SYSTEM
2.3.1 Capacity: 4 qt. (3.8 liter)
2.3.2 Type of Fuel: Use only clean, fresh, regular grade, unleaded gasoline with the
pump sticker octane rating of 87 or higher. In countries using t he r esear ch
method, it should be 90 octane minimum.
2.3.3 Fuel Filter: Non–replaceable, on left side of t ank.
2.3.4 Fuel Shut O ff Valve: in fuel line between tank and engine.
2.4 TRANSMISSION
2.4.1 3 speeds f or ward
Speed range: 1
2
3
st
- 2.0 mph (3.2 km/h)
nd
- 2.9 mph (4.6 km/h)
rd
- 4.1 mph (6.6 km/h)
2.5 DECK
2.5.1 Cutting Width: 26.1” (66 cm)
2.5.2 Blade Brake: When the blade engagement cont r ol is moved to the disengaged
position a friction brake pad stops the rotation of the blades.
2.5.3 Cutting Height: Adjusts in 1/2" (.64 cm) increments from 1” to 4”
(2.5 cm-10.6 cm).
2.6 DIMENSIONS
2.6.1 Overall W idt h: 27” (69 cm)
2.6.2 Overall Length and Height ( Adj ustable):
Handle Setting Length Height
High 69” (175.2 cm) 44” (111.8 cm)
Low 73” (185.4 cm) 37.5” (95.3 cm)
2.6.3 Curb Weight: 160 lbs (73 kg)
3. OPERATION INSTRUCTIONS
NOTE: Determine the left and r ight sides of the machine fr om the normal operating position.
3.1 CONTROLS
3.1.1 Familiarize yourself with the controls and operation of the unit.
Carefully read the following information about the controls and their operation.
3.1.2 Blade Control Bail
Located on the upper handle as shown in Figure 1. When the blade control bail
is depressed, the system senses that the operator is in the normal operat or's
position.
When the blade control bail is released, the system senses that the operator has
moved from the normal operat ing position and will stop the blade.
:
9
FIGURE 1
3.1.3 Self-Propel Drive Bail
Located on the upper handle as shown in Figure 1. When the self-propel drive
bail is squeezed, the unit will move forward at the speed set on the speed contr ol
lever. When t his bail is r eleased the unit will stop moving.
3.1.4 Throttle-Choke Control
The throttle-choke control is located on the left side of t he handles as shown in
Figure 1. The lever is used to control engine speed. Moving the lever to the full
forward (Choke) posit ion will place the lever in the choke position. The choke
aids in starting a cold engine. Moving the thrott le cont rol forward will increase
engine speed and moving it to the rear will decrease engine speed.
The throttle-choke cont r o l also includes an engine kill position. Moving the lever
into the full rearward
3.1.5 Blade Control Lever:
The blade control lever is located on the right side of the handle next to the Blade
Control Bail as shown in Figure 1. Moving the blade control lever into the full
forward position while depressing the blade control bail eng ages the blade.
Releasing the blade control bail automatically disengages the blades.
3.1.6 Speed Control Lever:
The ground speed control is located on the right side of the handles below the
blade engagement lever as shown in Figure 1. The g round speed control has
three settings which control the ground speed of the mower.
3.1.7 Fuel Shut-Off Valve
The fuel shut off valve, near oil filter, shuts of f the flow of fuel when the machine
will not be used for a few days, when parking inside a building, and during
transport to and from t he job. Rotate the valve clockwise to shut off fuel. Rotate
the valve counter-clockwise to turn on fuel.
:
:
(Off) position will kill the engine.
:
3.2 PRE-START
3.2.1 Refer to Section 4 Maintenance and perf or m all of the necessary inspection and
maintenance steps.
3.2.2 Fill the Fuel Tank with Gasoline
See Section 1.3 Preparation section for safety information reg ar ding the proper
way to handle gasoline.
For best results, use clean, fr esh, lead free gasoline with an octane rating of 87 or
higher. To ensure fr eshness, purchase only the quantity of gasoline that you
expect to use in 30 days. Using unleaded gasoline results in fewer combustion
deposits and longer engine life.
NOTE: Do not add oil to the gasoline.
:
10
NOTE: Do not use methanol, gasoline containing methanol, gasohol containing
more the 10% ethanol, premium g asoline or white g as. Using these fuels can
damage the engine’s fuel system.
NOTE: Do not use gasoline that has been stored since the last mowing season or
longer.
a) Clean around the fuel tank cap.
FIGURE 2
b) Remove the cap from the t ank.
c) Fill the fuel tank with unleaded gasoline to within 1/4 t o 1/2 inch (6 to 13 mm)
from the top of the tank. Do not fill into t he filler neck.
NOTE: Do not fill the tank more than 1/4” (6 mm) from the top of the t ank
because the gasoline must have room to expand.
d) Install the fuel t ank cap and wipe up any spilled gasoline.
3.2.3 Make sure you understand the controls, their locat ions, t heir functions, and their
safety requirements.
.3 OPERATING INSTRUCTIONS
3
3.3.1 Read the Engine Owner's Manual carefully for detailed operating instructions and
maintenance regarding the engine.
Before attempting t o oper at e the unit, refer to Section 1 (Safety) and follow all
safety, operating, and prepar ation guidelines as stated in that section.
3.3.2 Starting the Engine
a) Connect the wire to the spark plug. See Figure 3.
:
FIGURE 3
b) Open the fuel valve. The fuel valve is located at the lower left edge of the fuel
tank. Rotate the valve counter-clockwise to turn on fuel. (Figure 4)
11
FIGURE 4
c) Move the throttle-choke control to the
(Choke) position.
NOTE: Do not use the choke when the engine is warm.
d) Pull the starter handle lightly until you feel resistance, then pull it shar ply.
Allow the rope to return slowly.
e) When the engine starts, move the thr ottle control to the Fast position, and set
the ground speed control as desired.
NOTE: If the engine fails to start after 3 pulls, repeat steps 3-6.
3.3.3 Stopping the Engine
:
Release t he blade cont r ol bail. The blade should stop within 3 seconds. Move the
throttle to the (Off) position to kill the engine.
NOTE: If the blade does not stop within 3 seconds after releasing the blade
control bail, contact an Authorized Service Dealer.
3.3.4 Using the Self-Pr opel Drive
:
The lawn mower has three ground speeds. 1 is slow, 2 is medium, and 3 is fast
(See Figure 1 for speed contro l lever locat ion).
a) Start the eng ine.
b) Using the ground speed cont r ol, select the desired ground speed.
c) Squeeze the drive bail against the handle (See Figur e 1) .
NOTE: Do not shift speeds while squeezing the gr ound speed control against
the handle. This can damage the transm ission. Release the ground speed
control before changing speeds.
NOTE: You can vary the ground speed by increasing or decreasing the
distance between the ground speed control and the handle. Lower the contr ol
bar to decrease the ground speed when you are making a tur n or if the lawn
mower is moving too fast for you. I f you lower the control bar too far the lawn
mower stops self-propelling. Squeeze the ground speed control closer to the
handle to increase the ground speed. When you hold the ground speed control
tight against the handle, t he lawn mower self-propels at the maximum ground
speed. Move the ground speed control to the Neutral position when you use
the lawn mower for trimming or whenever you leave the lawn mower.
3.3.5 Operating the Blade Contr o l Lever
a) Start the eng ine.
b) Squeeze the blade control bail against the handle (Figure 1).
c) Move the blade control lever to the full forward Latch position. Blades should
engage (Figure 1).
d) Release the blade control bail to diseng age the blades.
:
12
NOTE: The blade control lever will release rapidly when the blade control bail
is released. To avoid minor injury, keep hands clear of the blade control lever
when the blade control bail is released.
3.3.6 Checking the Blade Brak e Clut c h
:
Check the Blade Brake Clutch (BBC) system before each use to ensure that it is
operating properly.
Normal Test:
a) Stop the engine and wait for all m oving parts to stop.
b) Move the lawn mower onto a paved surface in a non-windy area.
c) Set all four wheels in to the 2-1/2 in. (64 m m ) cutting height (Figure 6) .
d) Set the ground speed selector t o the N (Neutral) position.
e) Take a half sheet of newspaper and crumple it into ball small enough t o go
under the deck (about three inches or 76 m m in diam eter) as shown in
Figure 5.
FIGURE 5
f) Place the ball of newspaper five inches (12.7 cm) in front of the lawn mower
(Figure 5).
g) Start the engine.
h) Squeeze the blade control bail against the handle.
i) Move the blade control lever to t he full forward Latch position. Blades should
engage.
j) Release the blade control bail. You should hear a “bang.” The blade should
stop in three seconds.
k) Immediately push the lawn mower over the newspaper ball.
l) Stop t he engine and wait for all moving parts to st op.
m) Walk around the lawn mower to check for the newspaper ball. If the ball did not
go under the deck, repeat st eps g) through l).
n) Pull the lawn mower away from the newspaper. If the newspaper ball unravels
or is shredded, the blade has not properly stopped, result ing in an unsafe
operating condition. Contact an Author ized Service Dealer.
13
DANGER
POTENTIAL HAZARD
♦ If the blade brake clutch system is
inoperative, the blade will continue to
rotate when you release the blade control
bail.
WHAT CAN HAPPEN
♦ Contact with the blade could occur,
causing serious injury.
HOW TO AVOID THE HAZARD
♦ Check the BBC operation before each
use.
♦ Never use the BBC-equipped lawn mower
with an inoperative safety system.
♦ Take your lawn mower to an Authorized
Service Dealer for repair if t he safety
system fails to operate properly.
3.3.7 Test Using the Grass Bag:
a) Install the empty grass bag on the bag support tabs.
b) Start the engine.
c) Squeeze the blade control bail against the handle.
d) Move the blade control lever to the full forward Latch position. The bag should
begin to inflate, indicating t hat the blade is engaged and rotating.
e) Release the blade control bail. If the bag does not immediately deflate, it indicates
that the blade is still rotating. The blade brake clutch mechanism may
deteriorating, and, if ignored could result in an unsafe operat ing condition. Have
the lawn mower inspected and serviced by an Authorized Service Dealer.
3.3.8 Adjusting the Cutt ing Height
:
The front wheels are adjusted individually with a wheel height adjustment lever. The
rear wheels are adjusted together with the wheel height adjust ment lever located
above the left rear wheel. The cutting heights are listed in the following table.
Cutting Heights
1.0 in (25 mm) 1.5 in (38 mm) 2.0 in (51 mm)
2.5 in (64 mm) 3.0 in (76 mm) 3.5 in (89 mm)
4.0 in (102 mm)
14
DANGER
POTENTIAL HAZARD
♦ Adjusting the cutting height levers could
bring your hands into contact with a
moving blade.
WHAT CAN HAPPEN
♦ A moving blade can cause serious injury.
HOW TO AVOID THE HAZARD
♦ Stop the engine and wait for all movement
to stop before adjusting t he cutting height.
♦ Do not put your fingers under the housing
a) Front Wheel Height Adjustment:
1. Pull the wheel height adjustment lever toward the wheel (Figur e 6) and
move it to the desired setting.
when adjusting the cutting height.
FIGURE 6
2. Release the wheel height adjustment lever and set it securely in the not ch.
3. Adjust both front wheels to the same cut t ing height setting.
b) Rear Wheel Height Adjustment
:
1. Pull the rear wheel height adjustment lever outward to wards left wheel and
move it to the same cutting height set t ing as the front wheels.
2. Release the rear wheel height adjustment lever and set it securely in the
notch.
FIGURE 7
15
3.3.9 Using the Grass Bag:
Occasionally, you may wish to use the grass bag for bagging extra long grass,
lush grass, or leaves.
a) Installing the Grass Bag
:
1. Stop the engine and wait for all moving part s to stop.
2. Open the rear door.
FIGURE 8
3. Set the bag frame onto t he bag support tabs.
4. Lower door onto bag.
b) Mowing with the Grass Bag
:
WARNING
POTENTIAL HAZARD
♦ A worn grass bag could allow small
stones and other similar debris to be
thrown in the operator’s or bystander’s
direction.
WHAT CAN HAPPEN
♦ Thrown objects can result serious
personal injury or death to the operator or
bystanders.
HOW TO AVOID THE HAZARD
♦ Check the grass bag frequently. If it is
damaged, install a new Exmark
replacement bag.
Cut the grass until the bag is full.
NOTE: Do not overfill the bag.
c) Removing the Grass Bag
1. Stop the engine and wait for all moving parts to stop.
2. Raise the discharge door.
3. Grasp the bag handle and lift the bag off the lawn mower.
4. Gradually tip the bag forward to empty the clippings.
5. To install the bag , refer to section 3.3.9 a) .
:
16
DANGER
POTENTIAL HAZARD
♦ If the discharge door does not close
completely, the lawn mower could throw
objects.
WHAT CAN HAPPEN
♦ Thrown objects can result serious
personal injury or death to the operator or
bystanders.
HOW TO AVOID THE HAZARD
♦ Never open the door to the discharge
opening when the engine is running.
♦ If you cannot close the door because
grass clippings clog the discharg e ar ea,
stop the engine and clear the obstruction
with a stick, not your hand, until you can
3.3.10 Operating Tips:
• Review the Safety Instructions ( Section 1) and read this manual carefully
before operating the lawn mower.
• Set the engine speed to the fastest position for the best cutting results.
• Maintain a sharp blade throughout the cutting season. Periodically file down
nicks on the blade. Replace the blade when necessary with an original
Exmark replacement blade.
• Clean the air filter frequently. Mulching stir s up more clippings and dust
which clogs the air filter and reduces engine per formance.
Cutting Grass
• Grass grows at different rates at dif ferent times of the year. In the summer
heat, it is best to cut grass at the 2-1/2 inch (64 mm), 3 inch (76 mm), or 31/2 inch (90 mm) cutting heig ht settings. Cut only about a third of t he grass
blade at a time. Do not cut below the 2-1/2 inch (64 mm) setting unless the
grass is sparse or it is late fall when gr ass growth begins to slow down.
• When cutting grass over 6 inches (15 cm) t all, first mow at the highest cutting
height setting and walk slower; then mow again at a lower sett ing for the best
lawn appearance. If the grass is too long and t he leaves clump on t op of the
lawn, the lawn mower may plug and cause the engine to stall.
• Alternate the m owing direction. This helps disperse the clippings over the
lawn for even fertilization.
If the finished lawn appearance is unsatisf act or y, t ry one or more of the following:
• Sharpen the blade.
• Walk at a slower pace while mowing.
• Raise the cutting height on your lawn mower.
• Cut the gr ass m or e frequently.
• Overlap cutting swaths instead of cutting a full swath with each pass.
• Set the cutting height on the front wheels one notch lower than the rear
wheels. For example, set the front wheels at 2-1/2 inches (64 m m ) and t he
rear wheels at the 3 inches (76 mm).
close the door completely.
:
17
Cutting Leaves
:
• After cutting the lawn, ensure that half of the lawn shows through the cut
leaf cover. You may need to make more t han one pass over the leaves.
• For light leaf coverage, set all the wheels at the same cutting height setting.
• If there are more than 5 inches (127 mm) of leaves on the lawn, set the
front cutting heig ht 1 or 2 notches higher than the rear cutt ing height. This
makes it easier to feed t he leaves under t he lawn mower deck.
• Slow down your mowing speed if the lawn mower does not cut the leave
finely enough.
• If you mow over oak leaves, you can add lime to the grass in the spring to
reduce the acidity of the oak leaves.
4. MAINTENANCE
NOTE: Determine the left and r ight sides of the machine fr om the normal operating position.
Recommended Maintenance Schedule
Service Interval Maintenance Procedure
• Check the engine oil level.
• Check the stopping time of the blade brake. The blade must stop
Each Use
8 Hours
50 Hours
75 Hours
100 Hours
300 Hours
Storage
1
Change the engine oil after the firs t 5 operating hours.
NOTE: Refer to your engine operator’s manual for additional maintenance procedures.
within 3 seconds of releasing the bail; if it does not; contact an
Authorized Service Dealer for repair.
• Remove grass clippings and dirt from under the housing.
• Clean the discharge tunnel area
• Check the blade and the engine mounting fasteners. Tighten them
if they are loose.
• Check BBC tension.
• Change the engine oil (without the oil filter).
1
• Sharpen or replace the blade; maintain it more frequently if the
edge dulls quickly in rough or in sandy conditions.
• Clean the blade brake clutch shield.
• Check for leaks in the fuel system and/or a deteriorating fuel hose.
Replace parts if necessary.
• Remove grass clippings and debris from under the belt cover.
• Lubricate the gear case.
• Lubricate the pivot arms.
• Adjust the self-propel drive system.
• Change the oil filter.
• Inspect the spark plug and replace it if necessary.
• Clean the cooling system; remove grass clippings, debris, or dirt
from the engine air cooling fins and starter. Clean the system more
frequently in dirty or high-chaff conditions.
• Adjust the blade brake cable.
• Service the wheels.
• Replace the paper air filter. Replace it more frequently in dusty
operating conditions.
• Empty the fuel tank before repairs as directed or before storage.
18
CAUTION
POTENTIAL HAZARD
♦ If you leave the wire on the spark plug,
someone could accidentally start the
engine.
WHAT CAN HAPPEN
♦ Accidental starting of the engine could
seriously injure you or other bystanders.
HOW TO AVOID THE HAZARD
♦ Disconnect the wire from the spark plug
before you don any maintenance. Set the
wire aside so that it does not accidentally
4.1 Checking the Engine Oil Level:
Service Interval: Before each use.
Make sure that the oil level is between the Add and the Full marks as shown on the
dipstick (Figure 9). If the oil level is below the Add mark, add oil. Use only high-quality
SAE 30 or SAE 10W-30 weight detergent oil that has the American Petroleum Institute
(API) service classification SF, SG, SH, or SJ.
contact the spark plug.
FIGURE 9
4.2 Checking the Blade Br ake Clutch
:
Ref er to Section 3.3.6 Checking the Blade Brake Clutch.
4.3 Cleaning the Underside of the Lawn Mower Housing
:
To ensure the best perform ance, keep the underside of the lawn mower housing clean
(Figure 10).
FIGURE 10
Washing Method
a) Position the lawn mower on a flat concrete or asphalt sur face near a garden
hose.
b) Start the engine.
19
Scraping Method
If washing does not remove all debris fr om under the lawn mower, scrape it clean.
c) Hold the running garden hose a handle level and direct the water to flow on the
ground just in front of the right rear tire ( Figure 11).
G0213
FIGURE 11
d) Engage the blade.
NOTE: The blade will draw in water and wash out clippings. Let the water run until
you no longer see clipping being washed out from under the housing.
e) Disengage the blade, stop the engine and wait for all moving parts to st op.
f) Turn off the water.
g) Start the lawn mower, engag e t he blade, and let the lawn mower run for a few
minutes to dry out its components.
a) Disconnect the wire from the spar k plug.
b) Drain the fuel from the fuel tank. Refer to section 4.8, Emptying t he Fuel Tank
and Cleaning the Fuel Filter.
WARNING
POTENTIAL HAZARD
♦ Tipping the lawn mower may cause the
fuel to leak fr om t he carburetor or the fuel
tank.
WHAT CAN HAPPEN
♦ Gasoline is extremely flammable, high ly
explosive, and under certain conditions,
can cause personal injury or property
damage.
HOW TO AVOID THE HAZARD
♦ Avoid fuel spills by running the engine dry
or by removing the gasoline with a hand
pump; never siphon.
c) Tip the lawn mower onto its right side.
d) Remove the dirt and grass clipping s with a hardwood scraper. Avoid burrs and
sharp edges.
e) Turn the lawn mower upright.
f) Fill the fuel tank.
g) Connect the wire to the spark plug .
4.4 Cleaning the Discharg e Tunnel
Service Interval: After each use.
Always be sure that the discharge tunnel door closes securely when you remove the
bag. If the debris prevents t he discharge door form closing secur ely, clean t he inside of
the discharge tunnel and the door thoroughly.
:
20
4.5 Servicing the Air Filter:
Service Interval: Clean the foam pre-cleaner every 25 operating hour s.
Replace the paper air filter once every season or every 300 operating hour s ( m or e
frequently in dusty conditions).
NOTE: Do not operate the engine without the air filter assembly; extreme engine
damage will occur.
a) Stop the engine and wait for all m oving par ts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Remove the screw that secures the air cleaner cover (Figure 12.)
G0215
WARNING
POTENTIAL HAZARD
♦ Grass clippings and other objects can be
thrown from an open discharge tunnel.
WHAT CAN HAPPEN
♦ Thrown objects can cause serious injury
or kill the operator or bystanders.
HOW TO AVOID THE HAZARD
♦ Never start or operate the lawn mower
unless the grass bag is locked in place.
Paper Air Filter
Screw
Cover
FIGURE 12
d) Remove the cover and clean it thoroughly (Fig ur e 12) .
e) Remove the paper air filt er and discard it as required (Figure 13) .
Paper Air Filter
Foam Pre Cleaner
G0216
FIGURE 13
NOTE: Do not try to clean a paper air f ilt er.
f) Remove the foam pre-cleaner and wash it with a mild detergent and water,
then blot it dry (Figure 13).
g) Saturate the pre-cleaner with clean eng ine oil, then squeeze it (do not twist) to
remove the excess oil.
21
h) Install the foam pr e- cleaner.
i) Inst all the new paper air filter.
j) Install t he cover and secur e it with the scr ew.
4.6 Maintaining the Blade
Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or
shredding the grass blades.
a) Stop the engine and wait for all m oving parts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Drain the gasoline from the fuel tank.
d) Tip the lawn mower onto its right side (Figur e 14) .
e) Inspect the Blade for sharpness and wear, especially where the flat and the
curved parts meet (Figure 15A. Because sand and abrasive mat erial can wear
away the metal that connects the flat and curved parts of the blade, check the
blade before using the lawn mower. If you notice a slot or wear (Figure 15B
and 15C), replace the blade.
:
FIGURE 14
Sail
Flat
Wear
Slot
Sail
Sail
G0219
FIGURE 15
NOTE: For the best perform ance, install a new blade before the cutting season
begins. During the year, f ile down any small nicks to m a int ain t he cutting edge.
22
DANGER
POTENTIAL HAZARD
♦ A worn or damaged blade can break.
WHAT CAN HAPPEN
♦ A piece of the blade could be thrown into
the operator’s or bystander’s area,
resulting in serious personal injury or
death.
HOW TO AVOID THE HAZARD
♦ Inspect the blade periodically for wear or
damage.
♦ Replace a worn or damaged blade.
If it is necessary to remove the blade for replacement or sharpening, complete the
following steps:
f) Remove the blade. Make sure to grasp the end of the blade using a rag or a
thickly padded glove. Place a wrench on the top spindle nut and remove the
blade bolt (Figure 16).
FIGURE 16
g) For Sharpening: File the top side of the blade to m a int ain its original cutting
angle (Figure 17A) and inner cutt ing edge radius (Figure 17B). The blade will
remain balanced if you remove the same amount of material from both cutting
edges.
Cutting Angle
h) Check the balance of t he blade by placing t he center hole of the blade over a
nail or screwdriver shank clamped horizontally in a vise (Figure 18). If either
end of the blade rotates downward, file that end (not the cutting edge). The
blade is properly balanced when neither end drops.
Cutting Edge Radius
FIGURE 17
FIGURE 18
G0220
G0221
23
i) Re-install a shar p balanced Exmar k blade, spacer, washers, and blade bolt as
shown in Figure 16. The sail of the blade must point toward the top of the lawn
mower housing for proper installat ion. Torque the blade bolt to 75-85 ft-lb
(102-115 N-m).
j) Retur n t he lawn mower to it s upright position.
k) Close fuel valve and refuel.
l) Connect t he wire to t he spar k plug.
4.7 Cleaning Under the Cover
a) Stop the engine and wait for all m oving parts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Remove the screw that secures the belt cover to the lawn mower housing
(Figure 19).
d) Push down on the belt cover on each side of the engine and lift off the cover.
Brush out all the debris around the belt area.
e) Re-install the belt cover.
f) Connect the wire to the spark plug.
4.8 Emptying the Fuel Tank and Cleaning the Fuel Filter
:
FIGURE 19
:
Service Interval: Clean the fuel filter element every 100 operat ing hours.
The fuel filter (screen) element is located inside the fuel t ank.
a) Stop the engine and wait for it to cool down.
NOTE: Drain gasoline for a cold engine only.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Close the fuel valve located in the fuel line between the engine and tank by
rotating clockwise.
d) Disconnect the fuel line (Figure 20) by loosening the tube clamp at the
carburetor.
FIGURE 20
24
e) Open the fuel valve to the open position.
f) Drain the gasoline completely from the tank and fuel line into an approved fuel
container.
g) Remove the fuel tank from the mower.
h) Close the fuel valve.
i) Pour a sm all am ount of fuel in the fuel tank, move the fuel around in the tank,
and pour it out into an approved fuel container.
j) Inst all t he fuel tank and fuel line.
4.9 Lubricating the Pivot Ar ms
Service Interval: Lubricate after every 50 operating hours or when the season ends.
a) Move the rear wheel cutting height levers to the center set t ing.
b) Locate the grease f it t ing on the underside of the mower deck. Wipe the
grease fittings with a clean rag (Figure 21).
:
c) Install a grease gun onto the fitting and gently apply 2 or 3 pumps of #2 multi-
purpose lithium base grease (Figur e 21) .
NOTE: Excessive grease pressure may damage the seals.
4.10 Adjusting the Self-Propel Drive
NOTE: Improper adjustment can cause transmission failure.
a) If the lawn mower does not self- pr opel or has a t endency to cr eep forward
when the control bar is released, adjust the transm ission cable on t he deck.
b) If the lawn mower does not self pr opel, r o t at e the transmission cable nuts
clockwise 1/2 turn to tighten the belt .
c) If the lawn mower creeps forward, rotate the transmission cable nuts 1/2 turn
counterclockwise to loosen the belt (Figure 22) .
d) If the lawnmower does not drive up slopes, you may need to increase belt
tension. Repeat step b).
FIGURE 21
:
FIGURE 22
25
4.11 Servicing the Spark Plug:
Service Interval: Check the spark plug af ter every 100 operating hours.
a) Stop the engine and wait for all m oving parts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Clean around the spark plug.
d) Remove the spark plug from the cylinder head.
NOTE: Replace a cracked, fouled, or dir t y spark plug. Do not clean the electrodes
because grit entering the cylinder can damage the engine.
e) Set the gap on the plug t o 0.030 in. (0.76 mm) (Figur e 23) .
f) Install the spark plug and the gasket seal.
g) Torque the plug to 17 ft-lb (23 N-m).
h) Connect the wire to the spark plug .
4.12 Changing the Engine Oil
Service Interval: Change the oil after the first 5 operating hours (or t he first month).
a) Run the engine to warm the eng ine oil.
NOTE: War m oil flows better and carries more contaminates.
0.030 in. (0.76 mm)
FIGURE 23
:
Then after every 50 operating hours ( or every 6 months) .
WARNING
POTENTIAL HAZARD
♦ Oil may be hot after engine has been r un.
WHAT CAN HAPPEN
♦ Contact with hot oil can cause severe
personal injury.
HOW TO AVOID THE HAZARD
♦ Avoid contacting the hot engine oil when
you drain it.
b) Stop the engine and wait for all m oving parts to stop.
c) Disconnect the wire from the spark plug (Figure 3).
d) Place a suitable drain pan under the oil drain (Figure 24).
e) Open the oil drain valve.
f) After draining the oil, close t he oil drain valve.
g) Fill the crankcase with fresh oil to the upper limit mark on t he dipst ick.
h) Insert the dipstick int o the filler neck and rotate t he cap clockwise until it is
tight.
i) Wipe up any spilled oil.
j) Connect the wire to t he spar k plug.
k) Recycle the used oil according to local codes.
26
4.13 Changing the Oil Filter:
Service Interval: Replace the oil filter after every 100 operating hours.
a) Run the engine to warm the oil.
FIGURE 24
WARNING
POTENTIAL HAZARD
♦ Oil may be hot after engine has been r un.
WHAT CAN HAPPEN
♦ Contact with hot oil can cause severe
personal injury.
HOW TO AVOID THE HAZARD
♦ Avoid contacting the hot engine oil when
you drain it.
a) Stop the engine and wait for all m oving parts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Drain the engine oil.
d) Place a rag under the oil filter to catch any oil that may leak out as you rem ove
the filter.
e) Remove the oil filter .
f) Use your finger to coat the gask et on the new filter with clean engine oil.
Gasket
G0228
FIGURE 25
g) Install the new filter and hand tighten it 2/3 turn only.
h) Fill the crankcase to the Full line on the dipstick with fresh oil.
i) Connect t he wire to t he spar k plug.
j) Run the eng ine for about 3 minutes.
27
k) Stop the engine, wait for all moving par ts to stop, and check for oil leakage
around the filter.
l) Add oil to com pensate for the oil in the oil f ilt er.
m) Recycle the used oil f ilter according to local codes.
4.14 Lubricating the Gear Case
NOTE: Lubricating the gear case as specified will yield maximum gear case life.
Service Interval: After every 50 operating hours, grease the gear case.
a) Remove the grass bag.
b) Remove the gear case access cover.
c) Install a grease gun onto the f it t ing through the gear case access cover
opening (Figure 26).
:
FIGURE 26
d) Gently apply one to two pumps of #2 multi-purpose lithium-base grease.
e) Re-install gear case access cover.
f) Install the grass bag.
4.15 Adjusting the Blade Brake Cable
Service Interval: Adjust whenever a new blade brake cable assembly is installed, new
blade drive belt is installed, and/or the cut quality is diminishing.
a) Stop the engine and wait for all m oving par ts to stop.
b) Disconnect the wire from the spar k plug (Figure 3).
c) Remove belt cover.
d) Loosen the blade brake cable nuts until t he cable conduit slides (Figure 27).
e) Pull the cable to remove the slack, but do not put tension on the spring.
f) Tighten the blade brake cable nut to lock the adjustment in place.
g) Check adjustment by activating BBC. The extended spring should measure
between 1.75” and 2.00” (see Figure 28).
:
FIGURE 27
28
h) Re-install the belt cover.
i) Connect t he wire to t he spar k plug.
4.16 Servicing the Wheels
Removing the Wheels
a) Stop the engine and wait for all m oving parts to stop.
b) Disconnect the wire form the spar k plug (Figure 3).
c) Remove the hardware as shown (Figure 29 & 30).
FIGURE 28
:
:
FRONT WHEEL ASSEMBLY REAR WHEEL ASSEMBLY
FIGURE 29 FIGURE 30
Assembling the W heels
:
a) Re-install wheel assembly as shown in Figures 29 or 30.
b) Connect the wire to the spark plug .
5. STORAGE
5.1 Preparing the fuel system.
To prepare the lawn mower for off season storage, perform the recommended
maintenance procedures.
Store the lawn mower in a cool, clean, dry place. Cover the lawn mower to k eep it clean
and protected.
29
WARNING
POTENTIAL HAZARD
♦ Gasoline can vaporize if you store it over
long periods of time.
WHAT CAN HAPPEN
♦ Gasoline vapors can explode if they come
into contact with an open flame.
HOW TO AVOID THE HAZARD
♦ Do not store gasoline over long periods of
time.
♦ Do not store the lawn mower with
gasoline in the fuel tank or t he carburetor
in tan enclosure with an open flame. (For
example, a furnace or a water heater pilot
light.)
♦ Allow the engine to cool before storing it
Empty the fuel tank when mowing the last time before storing t he lawn mower.
a) Run the lawn mower until the engine stops f r om r unning out of fuel.
b) Prime the engine and star t it again.
c) Allow the engine to run until it stops. When you can no longer start the engine
it is sufficiently dry.
5.2 Preparing the Eng ine
a) W hile the engine is still warm, change the oil f r om the crankcase. Refer to
Section 4.13 Changing the Engine O il.
b) Remove the spark plug (Figure 3).
c) Using an oil can, add about one tablespoon of oil to the crankcase through the
spark plug hole.
d) Slowly rotate the engine several times, using t he starter rope, to distribute t he
oil.
e) Install the spark plug but do not connect the wire to the spark plug.
5.3 General Storage I nformation
a) Clean the lawn mower housing. Refer t o Sect ion 4.3 Cleaning the Underside
of the Lawn Mower Housing.
b) Clean any dirt and chaff from the cylinder, cylinder head fins, and blower
housing.
c) Remove grass clippings, dirt, and grime form the external parts of the engine,
the shrouding, and the top of t he lawn mower housing.
d) Refer to Section 4. 7 Cleaning the Under the Cover.
e) Check the condition of the blade. Refer to Section 4.6 Maintaining t he Blade.
f) Service the air filter. Ref er to Section 4.5 Servicing the Air Filter.
g) Lubricate the pivot arms. Refer to Section 4.9 Lubricating t he Pivot Ar m s .
h) Tighten all nuts, bolt s, and screws.
i) Touch up all r u st ed or chipped paint surfaces with paint available form an
Authorized Service Dealer.
in any enclosure.
30
5.4 Removing the Lawn Mower from Storage
a) Check and tight all fasteners.
b) Remove the spark plug and spin the engine rapidly by pulling the starter rope
to blow excess oil fro the cylinder.
c) Clean the spark plug or replace it if it is cracked, broken, or if the electrodes are
worn.
d) Install the spark plug and torque it to 17 f t - lb ( 23 N- m).
e) Perform any needed maintenance procedures.
f) Fill the fuel in the fuel tank with fresh gasoline.
g) Check the engine oil level.
h) Connect the wire to the spark plug .
6. ACCESSORIES
MK26 – Mulch Kit
7. TROUBLESHOOTING
Exmark designed and built your lawn mower for tr ouble free operation. Check the following
components and items carefully, and refer to Section 4 Maintenance for more information. If
a problem continues, contact an Authorized Service Dealer.
Problem Possible Causes Corrective Action
Engine does not start
Problem Possible Causes Corrective Action
Engine starts hard or loses
power
1. The fuel tank is empty or the
fuel system contains stale fuel.
2. The throttle lever is not in the
Choke position.
3. The wire is not connected to
the spark plug.
4. The spark plug is pitted, fouled,
or the gap is incorrect.
1. The fuel tank contains stale
fuel.
2. The fuel cap vent hole is
plugged.
3. The air filter element is dirty
and is restricting the air flow.
4. The underside of the lawn
mower deck contains clippings
and debris.
5. The spark plug is pitted, fouled,
or the gap is incorrect.
1. Drain and/or fill the fuel tank with
fresh gasoline. If the problem
persists, contact an Authorized
Service Dealer.
2. Move the throttle lever to the
Choke position.
3. Connect the wire to the spark
plug.
4. Check the spark plug and adjust
the gap if necessary. Replace
the spark plug if it is pitted,
fouled, or cracked.
1. Drain and fill the fuel tank with
fresh gasoline.
2. Clean the fuel cap vent hole or
replace the fuel cap.
3. Clean the air filter pre-cleaner
and/or replace the paper air
filter.
4. Clean the underside of the lawn
mower deck.
5. Check the spark plug and adjust
the gap if necessary. Replace
the spark plug if it is pitted,
fouled, or cracked.
6. The engine oil level is low or
the oil is dirty.
31
6. Check the engine oil. Change
the oil if it is dirty or add oil if it is
low.
Engine runs rough
1. The wire is not connected to
the spark plug.
2. The spark plug is pitted, fouled,
or the gap is incorrect.
3. The throttle lever is not in the
Fast position.
1. Connect the wire to the spark
plug.
2. Check the spark plug and adjust
the gap if necessary. Replace
the spark plug if it is pitted,
fouled, or cracked.
3. Move the throttle lever to the
Fast position.
Lawn mower or engine
vibrates excessively
Uneven cutting pattern
Mower doesn’t cut grass
4. The air filter element is dirty
and is restricting the air flow.
1. The blade is bent or is out of
balance.
2. The blade mounting bolt is
loose.
3. The underside of the lawn
mower deck contains clippings
and debris.
4. The engine mounting bolts are
loose.
1. All four wheels are not at the
same height.
2. The blade is dull. 2. Sharpen and balance the blade.
3. You are mowing in the same
pattern repeatedly.
4. The underside of the lawn
mower deck contains clippings
and debris.
1. The blade disengages while
mowing.
4. Clean the air filter pre-cleaner
and/or replace the paper air
filter.
1. Balance the blade. If the blade
is bent, replace it.
2. Tighten the blade mounting bolt.
3. Clean the underside of the lawn
mower deck.
4. Tighten the engine mounting
bolts.
1. Place all four wheels at the
same height.
3. Change the mowing pattern.
4. Clean the underside of the lawn
mower deck.
1. Replace blade drive belt.
Problem Possible Causes Corrective Action
Discharge chute plugs
Lawn mower does not selfpropel
2. The blade drive belt is worn or
broken.
1. The throttle lever is not in the
Fast position.
2. The cutting height is too low. 2. Raise the cutting height.
3. You are mowing too fast. 3. Slow down.
4. The grass is wet. 4. Allow the grass to dry before
5. The underside of the lawn
mower deck contains clippings
and debris.
1. The self-propel drive cable is
out of adjustment or is
damaged.
2. Replace blade drive belt.
Check adjustment of BBC.
1. Move the throttle lever to the
Fast position.
mowing.
5. Clean the underside of the lawn
mower deck.
1. Adjust the self-propel drive
cable. Replace the cable if
necessary.
32
8. 2-Year Limited Warranty
Exmark Turf Equipment
Conditions and Products Covered
Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty
Company, pursuant to an agreement between them, jointly
warrant on the terms and conditions herein, that we will repair,
replace or adjust any part manufactured by Exmark and found
by us (in the exercise of our reasonable discretion) to be
defective in factory materials or workmanship for a period of
two years.
This warranty applies to Exmark turf equipment purchased on
or after October 1, 2004 sold in the US or Canada. This
warranty may only be assigned or transferred to a second (or
third) owner by an authorized Exmark dealer. The warranty
period commences upon the date of the original retail
purchase.
Products
• All Products (except as noted below) 2 years
• All Attachments and Accessories 1 year
• Metro 21 and Metro 26 Series 1 year
• Belts and Tires 90 days
• Battery 1 Year Prorated
• Engine* Warranty is covered by engine manufacturer
*Please refer to the engine manufacturer’s warranty statement
that is included in the literature packet. We are not authorized
to handle warranty adjustments on engines.
This warranty only includes the cost of parts and labor.
This warranty does not cover the following:
• Pickup and delivery charges to and from any authorized
• Any damage or deterioration due to normal use, wear
• Cost of regular maintenance service or parts, such as
• Any product or part which has been altered or misused
• Any repairs necessary due to use of parts, accessories
All warranty work must be performed by an authorized Exmark
Service Dealer using Exmark approved replacement parts.
1. Contact any Exmark Service Dealer to arrange service at
their dealership. To locate a dealer convenient to you,
access our website at www.exmark.com. U.S. Customers
may also call 402-223-6375.
2. Bring the product and your proof of purchase (sales
receipt) to the Exmark Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at:
Exmark Customer Service Department
The Exmark Warranty Company
2101 Ashland Avenue
Beatrice, NE 68310
402-223-6375 or
service@exmark.com
Warranty Period
Items and Conditions Not Covered
Exmark Service Dealer.
and tear, or exposure.
filters, fuel, lubricants, tune-up parts, and adjustments.
or required replacement or repair due to normal wear,
accidents, or lack of proper maintenance.
or supplies, including gasoline, oil or lubricants,
incompatible with the turf equipment or other than as
recommended in the operator's manual or other
operational instructions provided by Exmark.
Instructions for Obtaining Warranty Service
(For units purchased on or after October 1, 2004)
Owner’s Responsibilities
The Exmark turf equipment, including any defective part,
must be returned to an authorized Exmark service dealer
within the warranty period. This warranty extends only to
turf equipment operated under normal conditions. You
must properly service and maintain your Exmark product
as described in the operator’s manual. Such routine
maintenance, whether performed by a dealer or by you, is
at your expense.
As a condition to this warranty, customer shall have read
the operator's manual and shall have completed and
submitted to Exmark Warranty Company, within the
prescribed time, the Exmark warranty registration.
General Conditions
The sole liability of Exmark and Exmark Warranty Company
with respect to this warranty shall be repair and replacement
as set forth herein. Neither Exmark nor Exmark Warranty
Company shall have any liability for any other cost, loss
or damage, including but not limited to, any incidental
or consequential loss or damage.
In particular, we shall have no liability or responsibility for:
• Expenses related to gasoline, oil or lubricants.
• Travel time, overtime, after hours time or other
extraordinary repair charges or charge relating to
repairs or replacements outside of normal business
hours at the place of business of the authorized
Exmark service dealer.
• Rental of like or similar replacement equipment
during the period of any warranty, repair or
replacement work.
• Any telephone or telegram charges or travel charges.
• Loss or damage to person or property other than that
covered by the terms of this warranty.
• Any claims for lost revenue, lost profit or additional
cost as a result of a claim of breach of warranty.
• Attorney's fees.
No Claim of breach of warranty shall be cause for
cancellation or rescission of the contract of sale of any
Exmark mower.
There are no understandings, agreements, representations,
or warranties, express or implied, including but not limited to
any regarding the merchantability (that product is fit for
ordinary use) or fitness for use (that product is fit for a
particular purpose), not specified herein, respecting the
equipment which is the subject of this warranty.
Some states do not allow exclusions of incidental or
consequential damages, or limitations on how long an
implied warranty lasts, so the above exclusions and
limitations may not apply to you.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
33
9. Evaporative Emission Control Warranty Statement
California Evaporative Emission Control Warranty Statement
Your Warranty Rights and Obligations
Introduction
The California Air Resources B oard and Exmark Manufacturing Company are pleased to explain the evaporative emission control
system’s warranty on your 2006 m odel year equi pment. In California, new equipm ent that uses small off-road engines must be
designed, built, and equipped to meet the State’s stringent anti-smog st andards. Exmark Manufacturing Com pany must warrant the
evaporative emission control system on your equipm ent for two years provided there has been no abuse, neglect or improper
maintenance of your equipm ent.
Your evaporative emission control system m ay i nclude parts such as: fuel lines, fuel line fittings, and clamps.
Manufacturer’s Warranty Coverage:
This evaporative emissi on control system is warranted f or two years. If any evaporative emiss i on-rel ated part on your equipment is
defective, the part will be repaired or replaced by Exmark Manufact uring Company.
Owner’s Warranty Responsibilities:
As the equipment owner, you are responsible for performance of t he requi red maintenance listed in your Operat or’ s Manual.
Exmark Manufacturing Company rec ommends that you retain al l receipts covering main t enance on your equipment, but
Exmark Manufacturing Company cannot deny warranty solely for the lack of receipts.
As the equipment owner, you s houl d however be aware that Exmark Manufacturing Company may deny you warranty
coverage if your emissi on warranty part s have failed due to abuse, neglect, or improper maintenance or unapproved
modifications.
You are responsible for presenti ng your equi pment to an Authorized Service Deal er as soon as the problem exists. The
warranty repairs should be completed i n a reasonable amount of tim e, not to exceed 30 days. If you have a question regardi ng
your warranty coverage, you should contact E xm ark Manufacturing Company at 1-402-223-6375.
Defects Warranty Requirements:
1. The warranty period begins on the date the engine or equipment is delivered to an ul timate purchaser.
2. General Evaporative Emissions Warranty Coverage. The emiss i on warranty parts must be warranted to the ultimate purchaser
and any subsequent owner that the evaporative emi ssion control system when installed was:
A. Designed, built, and equi pped so as to conform with all appli cable regulations; and
B. Free from defects in materials and workmanship that causes the fai l ure of a warranted part for a period of two years.
3. The warranty on evaporative emissions-related parts will be interpreted as follows:
A. Any warranted part that is not scheduled f or repl acement as required maint enance in the written instructions must be
warranted for the warranty period of two years. If any suc h part fails during the period of warranty coverage, i t must be
repaired or replaced by Exmark Manufacturing Company. Any such part repaired or replac ed under the warranty must be
warranted for a time not less than the remaining warranty period.
B. Any warranted part that is scheduled only f or regul ar i nspection in the written instructions must be warranted for t he
warranty period of two years. A statement in such written instructions to the eff ect of “repair or replace as necessary” will
not reduce the period of warranty coverage. Any s uch part repaired or replaced under warranty must be warranted for a
time not less t han the remaining warranty period.
C. Any warranted part that is scheduled for replacement as requi red maintenance in the written instructions must be
warranted for the period of time prior to the first scheduled replac ement point for that part. I f the part fails prior to the first
scheduled replacement, the part must be repaired or replac ed by E xm ark Manufacturing Company. Any such part
repaired or replaced under warranty must be warranted for a time not less than the remainder of the period prior to the
first scheduled replacement point for the part.
D. Repair or replacement of any warranted part under the warranty provisions of this article must be perform ed at no charge
to the owner at an Authorized Service Dealer.
E. Notwithstanding the provisions of subsection (D) above, warranty services or repai rs must be provided at an Authori zed
Service Dealer.
F. The owner must not be charged f or diagnostic labor that leads to the determination that a warranted part is i n fact
defective, provided that s uch diagnostic work is performed at an Authorized Service Dealer.
G. Throughout the evaporative emission cont rol system's two year warranty period, Exmark Manuf acturing Company must
maintain a supply of warranted parts sufficient to m eet the expected demand for such parts .
H. Manufacturer approved replacement parts must be us ed i n the performance of any warranty maint enance or repairs and
must be provided without charge to the owner. Such us e will not reduc e the warranty obligations of Exmark Manufacturing
Company.
I. The use of any add-on or modified parts will be grounds for disallowing a warranty claim made in accordance with this
article. Exmark Manufacturing Company will not be liable under this Article to warrant failures of warranted parts caused
by the use of an add-on or modified part .
J. Exmark Manufacturing Company shall provide any documents that describe the warranty proc edures or policies within
five working days of request by the Ai r Resources Board.
Emission Warranty Parts List:
The following list includes the parts covered under this warranty:
• Fuel Lines
• Fuel Line Fittings
• Clamps
34
SERVICE RECORD
Date Description of Work Done Service Done By
35
NOTES
36
NOTES
37
NOTES
38
M
SEE EXMARK’S COMPLETE
LINE OF ACCESSORIES
RIDING ACCESSORIES
CUSTOM RIDE SEAT SUSPENSION SYSTEM
DECK LIFT ASSIST KIT
HITCH KIT
LIGHT KIT
MICRO-MULCH SYSTEM
ROLL OVER PROTECTION SYSTEM (ROPS)
SNOW BLADE
SUN SHADE
TRASH CONTAINER
TURF STRIPER
ULTRA VAC COLLECTION SYSTEM
ULTRA VAC QUICK DISPOSAL SYSTEM
WALK BEHIND ACCESSORIES
GRASS CATCHER
MICRO-MULCH SYSTEM
STEERABLE SULKY
SULKY HITCH KIT
TURF STRIPER
STANDON
Check us out on the Web:
www.exmark.com
WARNING
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
© 2005-2006 EXMARK MFG. CO. INC. PART NO. 109-5511 Rev. A
INDUSTRIAL PARK BOX 808 (402) 223-6300
BEATRICE, NE 68310 FAX (402) 223-5489
ALL RIGHTS RESERVED PRINTED IN U.S.A.
FG. CO. INC.
®
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