Exmark Metro 21 M216KASPC, M216KASPC Operator's Manual
M216KASPC
For Serial Nos.
220,000 & Higher
CONGRATULATIONS on the purchase of your new Exmark mower.
This product has been carefully designed and manufactured to give you
a maximum amount of dependability and years of trouble–free
operation.
If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment dealer or
distributor.
If you need to order replacement parts from your dealer, always give the
model number and serial number of your mower as well as the part
number, description and quantity of the part needed.
The Serial No. plate is located on the top of the mower deck on the right
hand rear corner.
For ease of ordering and reference, we suggest that you record the
information requested in the following identification table.
BLADE BRAKE CLUTCH MODEL
Model No.
Serial No.
Engine Model No.
Engine Serial No.
Date Purchased
Paste Label From
Literature Packet Here
IMPORTANT
When the mower is used or operated on any California forest-, brush- or
grass-covered land, a working spark arrester must be attached to the muffler. If not,
the operator is violating state law, Section 4442 Public Resource Code. To acquire
a spark arrester for your unit, see you Engine Service Dealer.
WARNING
POTENTIAL HAZARD
• This product is a powerful machine.
WHAT CAN HAPPEN
• Failure to follow safe operating practices can result in serious operator injury or
even death.
HOW TO AVOID THE HAZARD
• Keep all shields, guards, and safety devices (especially the grass discharge
system) in place and in proper working condition.
• Stop engine and remove spark plug wire(s) or remove key and wait for all moving
parts to stop before adjusting, servicing, or performing maintenance.
• If mower deck becomes clogged, stop engine and remove spark plug wire(s) or
remove key and wait for all moving parts to stop before cleaning blockage.
• Keep hands, feet, and clothing away from power driven parts.
• Keep off mower unless seat platform is provided.
• Keep others off mower.
WARNING
POTENTIAL HAZARD
• Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors has
caused cancer in laboratory animals.
WHAT CAN HAPPEN
• Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gasoline tank/container opening.
• Keep gasoline away from eyes and skin.
• Never siphon gasoline by mouth.
This spark ignition system complies with Canadian ICES-002.
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
Exmark reserves the right to make changes to add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE: September 1,1995
Program
If your Exmark dealer does not have the Exmark part in
stock, Exmark will get the parts to the dealer the next
business day or the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a
"down" unit at the time of request by customer,
the dealer contacts his distributor by 1:00 p.m.
local time, and requests Exmark Parts Plus
shipment of six line items or less.
2. Distributor ships part(s) to dealer or customer,
as requested by dealer, same day, overnight
UPS Distributor bills dealer for part and freight
charges where applicable.
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central
time, with an Exmark Parts Plus
order of six line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor,
same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part
and freight if it is shipped under the Exmark Parts Plus and if it arrive in accordance to the
program.
6. Who pays for the part
and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer pays for
the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order to Exmark
by 3:00 p.m. central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m. central time, Exmark pays
for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for
the part.
The following restrictions apply –– The Exmark Parts Plus
applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States.
UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on
Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will
assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m.
central time. Orders must be six line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety,
engines and engine replacement parts, 5–speed Peerless transmissions and 5–speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks
and engine decks or any item exceeding United Parcel Service size and weight restrictions.
Program is available only through participating Exmark Dealers and
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully
designed and manufactured to give you a maximum amount of dependability and years of trouble-free
operation.
OPERATOR’S MANUAL
This manual contains assembly, operating, maintenance, adjustment and safety instructions for
your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance and safety instructions, you will prolong the life of your
mower, maintain its maximum efficiency and promote safe operation.
If additional information is needed, or should you require trained mechanic service, contact your
authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing
and are equipped to provide prompt and efficient service in the field or at their service stations. They
carry ample stock of service parts or can secure them for you from the factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory; however, attention
is required on your part if you are to obtain the fullest measure of satisfaction and performance.
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Contents
Specifications 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 2. . . . . . . . . . . . . . . . . . .
Exmark Lawn Mower Safety 3. . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . .
Assembly 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Handle 4. . . . . . . . . . . . . . . . . . . . . .
Installing the Discharge Tunnel Plug 5. . . . . . . . . .
Before Starting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Crankcase with Oil 5. . . . . . . . . . . . . . .
Filling the Fuel Tank with Gasoline 6. . . . . . . . . .
Operation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 7. . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 8. . . . . . . . . . . . . . . . . . . . . . .
Operating the Blade and the Self-Propel Drive 8. .
Using the Discharge Tunnel Plug 8. . . . . . . . . . . .
Checking the Blade Brake Clutch 8. . . . . . . . . . . .
Adjusting the Cutting Height 10. . . . . . . . . . . . . . . .
Using the Grass Bag 10. . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 13. . . . . . . .
Checking the Engine Oil Level 14. . . . . . . . . . . . . .
Cleaning the Underside of the Lawn Mower
Housing 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Discharge Tunnel and Plug 15. . . . . .
Servicing the Air Filter 15. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil 15. . . . . . . . . . . . . . . . . . .
Maintaining the Cutting Blade 16. . . . . . . . . . . . . .
Cleaning the Blade Brake Clutch Shield 17. . . . . . .
Emptying the Fuel Tank and Cleaning the
Fuel Filter 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning Under the Belt Cover 19. . . . . . . . . . . . . .
Lubricating the Pivot Arms 19. . . . . . . . . . . . . . . . .
Adjusting the Self-propel Drive 19. . . . . . . . . . . . . .
Servicing the Spark Plug 19. . . . . . . . . . . . . . . . . . .
Lubricating the Gear Case 20. . . . . . . . . . . . . . . . . .
Adjusting Blade Brake Cable 20. . . . . . . . . . . . . . .
Servicing the Wheels 21. . . . . . . . . . . . . . . . . . . . . .
Storage 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System 21. . . . . . . . . . . . . . . . . .
Preparing the Engine 22. . . . . . . . . . . . . . . . . . . . . .
General Information 22. . . . . . . . . . . . . . . . . . . . . . .
Removing From Storage 22. . . . . . . . . . . . . . . . . . .
Accessories 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Page
Troubleshooting 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty
Exmark Commercial Turf Equipment 25. . . . . . . . . .
Specifications
Model Number: M216KASPC
Engine: Kawasaki 6.0 hp OHV
3300 RPM (No load)
Fuel System:
Capacity: 1.37 qt. (1.3 L)
Fuel filter: Replaceable inline
Transmission:
3 speeds forward
Speed range:
First 1.8 mph (2.9 km/h)
Second 2.7 mph (4.3 km/h)
Third 3.8 mph (6.1 km/h)
Cutting Width: 21 in.
Cutting Height:
Adjusts in 1/2 in. (1.3 cm) increments from
3/4 in. (1.9 cm) to 3-1/4 in. (8.3 cm)
Grass Catcher Capacity 2.5 Bu. (88 L)
Weight (with bag): 115 lbs. (52.2 kg)
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Exmark designs and produces safe
products, you are responsible for operating the product
properly and safely.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
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Printed in USA
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
• Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Safety
To ensure maximum safety and best performance, and
to gain knowledge of the product, it is essential that
you and any other operator of the lawn mower read
and understand the contents of this manual before the
engine is ever started.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
Improperly using or maintaining this lawn mower
could result in injury or death. To reduce this potential,
comply with the following safety instructions.
Safe Operating Practices
The following instructions are from the ANSI/OPEI
B71.4–1999 standard.
Training
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
– Use only an approved container.
– Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling. Do
not smoke.
– Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from holes
and hidden hazards.
• Only start engine from the operator’s position.
• Be sure of your footing, especially when backing up.
Walk, don’t run. Never operate on wet grass. Reduced
footing could cause slipping.
• Slow down and use extra care on hillsides. Be sure to
mow across the face of slopes. Turf conditions can
affect the machine’s stability. Use caution while
operating near drop–offs.
• Read the Operator’s Manual and other training
material. If the operator(s) or mechanic(s) can not read
English it is the owner’s responsibility to explain this
material to them.
• Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people, or property.
Preparation
• Only use accessories and attachments approved by the
manufacturer.
• Wear appropriate clothing including hard hat, safety
glasses, and ear protection. Long hair, loose clothing
or jewelry may get tangled in moving parts.
• Do not change the engine governor setting or
overspeed the engine.
• Stop on level ground and shut off engine before
leaving the operator ’s position for any reason
including emptying the catcher or unclogging the
chute.
• Stop equipment and inspect blade after striking objects
or if an abnormal vibration occurs. Make necessary
repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of
a clear path.
• Keep pets and bystanders away.
• Slow down and use caution when crossing roads and
sidewalks. Stop blade if not mowing.
• Be aware of the mower discharge direction and do not
point it at anyone.
• Do not operate the mower under the influence of
alcohol or drugs.
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• Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
• Do not operate the lawn mower without either the
grass catcher or the guard in place.
Maintenance and Storage
• Stop engine and disconnect spark plug wire. Wait for
all movement to stop before adjusting, cleaning or
repairing.
• Clean grass and debris from cutting unit, drive,
muffler, and engine to help prevent fires. Clean up oil
or fuel spillage.
• Let engine cool before storing and do not store near
flame.
• Shut off fuel while storing or transporting (if
applicable). Do not store fuel near flames or drain
indoors.
• Park the machine on level ground. Never allow
untrained personnel to service machine.
• Remove spark plug wire before making any repairs.
• Use care when checking blade. Wrap the blade or wear
gloves, and use caution when servicing them. Only
replace blade. Never straighten or weld it.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
Exmark Lawn Mower Safety
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
The following list contains safety information specific to
Exmark products or other safety information that you
must know that is not included in the ANSI/OPEI
standard.
• Use this product only for cutting and mulching grass
or, when equipped with a grass bagger, for catching cut
grass.
• Stop the lawn mower if anyone enters the area.
• Do not touch the lawn mower or attachment parts
which may be hot from operation. Allow the lawn
mower to cool down before attempting to maintain,
adjust, or service it.
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Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
On Belt Cover
(Part No. 52-2620)
On Discharge Tunnel
(Part No. 93-7398)
On Control Panel
(Part No. 63-9060)
(Part No. 76-2110)
On Plug
On Control Panel
(Part No. 100-3282)
On Belt Cover
(Part No. 74-1970)
On Mower Housing
(Part No. 43-8480)
On Handle
(Part No. 104-1329)
Assembly
Note: Determine the left and right sides of the machine
from the normal operating position.
Installing the Handle
1. Mount the handle to the outside of the lawn mower
housing (using the bottom hole) with two 5/16–18 x
1–1/4 in. (8 mm x 31 mm) cap screws, washers, and
thin nylon insert locknuts.
2. Secure the handle latches to the handle with two
5/16–18 x 1-1/2 in. (8 mm x 38 mm) cap screws,
washers, and nylon insert locknuts (Fig. 1).
1. Bag support rod
2. Carriage bolt
3. Bag aligning plate
1
6
Figure 1
2
3
5
m-3850
4. Cap locknuts
5. Handle
6. Handle latch
4
4
Note: You can adjust the handle height for comfortable
operation. Stand behind the handle to determine the
height. To adjust the handle height, position the cap
screws and the locknuts that secure the handle latches to
the handle into the other mounting holes in the latches.
3. Slide the bag support rod through the bag aligning
plate and into the second from the top mounting holes
in the handle and secure each end with a cap locknut
(Fig. 1).
4. Install the carriage bolt through the bag aligning plate
and the top hole on the left side of the handle, and
secure it with a cap locknut.
5. Use a cable tie to secure the control cables to the left
handle below the bag support rod.
1
m–1915
Figure 3
1. Spring clip
Installing the Discharge Tunnel
Plug
1. Open the discharge door by pulling forward on the
handle and moving it rearward (Fig. 2). Hold the
discharge door handle to prevent the spring-loaded
door from closing while you insert the plug.
1
2
m–1914
Figure 2
1. Discharge door handle 2. Plug rotated clockwise
2. Since the plug is slightly wider than the discharge
tunnel opening, rotate the plug clockwise slightly
while inserting it (Fig. 2).
Note: Ensure that the arrow on the plug decal points
upward.
3. Push the plug all the way in until the spring clip on the
bottom of the plug clicks into place, locking the plug
securely into the discharge tunnel (Fig. 3).
4. Release the discharge door handle to lock the top of
the plug.
Before Starting
Filling the Crankcase with Oil
Initially, fill the crankcase with 19 ounces (0.55 liters) of
oil. Use only high-quality SAE 30 or SAE 10W30 weight
detergent oil that has the American Petroleum Institute
(API) service classification SF, SG, SH, or SJ.
Before each use, ensure that the oil level is between the
Add and Full marks on the dipstick (Fig. 4).
1
Figure 4
1. Dipstick
Note: When the crankcase is empty, pour about
three-fourths of the crankcase capacity of oil in the
crankcase, then follow the procedure in this section.
To add oil:
1. Move the lawn mower to a level surface.
2. Clean around the dipstick (Fig. 4).
3. Remove the dipstick by rotating the cap
counterclockwise and pulling it out.
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4. Wipe the dipstick clean with a clean cloth.
5. Insert the dipstick into the filler neck, then remove it.
Danger
Note: To ensure an accurate oil level reading, you must
fully install the dipstick.
6. Read the oil level on the dipstick (Fig. 4).
7. If the oil level reading is below the Add mark on the
dipstick, slowly pour only enough oil into the filler
hole to raise the oil level to the Full mark on the
dipstick.
Important Do not overfill the crankcase with oil and
run the engine; engine damage will result. Drain the
excess oil until the oil level on the dipstick reads Full.
8. Insert the dipstick into the filler neck and rotate the
cap clockwise until it is tight.
Filling the Fuel Tank with
Gasoline
For best results, use clean, fresh, lead-free gasoline,
including oxygenated or reformulated gasoline, with an
octane rating of 87 or higher. To ensure freshness,
purchase only the quantity of gasoline that you expect to
use in 30 days. Using unleaded gasoline results in fewer
combustion deposits and longer engine life. You may use
leaded gasoline if unleaded gasoline is not available.
Important Do not add oil to the gasoline.
Important Do not use methanol, gasoline containing
methanol, gasohol containing more than 10% ethanol,
premium gasoline, or white gas. Using these fuels can
damage the engine’s fuel system.
Important Do not use gasoline that is more than 30
days old.
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
• Fill the fuel tank outdoors, in an open area, and
when the engine is cold. Wipe up any gasoline
that spills.
• Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 in. (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
the gasoline to expand.
• Never smoke when handling gasoline, and stay
away from an open flame or where a spark may
ignite the gasoline fumes.
• Store gasoline in an approved fuel container
and keep it out of the reach of children.
• Never buy more than a 30-day supply of
gasoline.
Danger
When fueling, under certain circumstances, a
static charge can develop, igniting the gasoline. A
fire or explosion from gasoline can burn you and
others and damage property.
• Always place gasoline containers on the ground
and away from your vehicle before filling.
• Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
• When practical, remove gasoline-powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the round.
• If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, not from a gasoline dispenser nozzle.
• If you must use a gasoline dispenser nozzle,
keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete.
Use a fuel stabilizer/conditioner regularly during
operation and storage. A stabilizer/conditioner cleans the
engine during operation and prevents gum-like varnish
deposits from forming in the engine during periods of
storage.
Important Do not use fuel additives other than a fuel
stabilizer/conditioner. Do not use fuel stabilizers with an
alcohol base such as ethanol, methanol, or isopropanol.
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