Exmark Metro 21, Metro 26 User Manual
For Serial Nos.
510,000 & Higher
Part No. 103-9832 Rev. A
WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating pr actices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards, and safety devices (especially the grass
discharge system) in place and in proper working condit ion.
♦ Stop engine and wait for all moving parts to stop. Remove spark
plug wire(s) or remove key before adjust ing, servicing, or
performing maint enance.
♦ If mower deck becomes clogged, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or r em ove k ey
before cleaning blockage.
♦ Keep hands, feet, and clothing away from power driven parts .
♦ Keep off mower unless seat platf o r m is pr ovided.
♦ Keep others off mower.
WARNING
POTENTIAL HAZARD
♦ Gasoline is harmful or f at a l if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening.
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
IMPORTANT
When the mower is used or oper ated on any California forest, brush or grass covered land, a working
spark arrester must be at t ached t o the muffler. If not, the operator is violating stat e law, Section 4442
Public Resource Code. To acquire a spark ar r ester for your unit, see your Engine Service Dealer.
This spark ignition system complies with Canadian ICES-002
Ce système d’allumage par ètincelle de vèhicule est conform e à la norme NMB-002 du Canada
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S.
Environmental Protection Agency (EPA) and the California Emission Control Regulation of
emission systems, maintenance and warranty.
Keep this engine Owner’s M anual with your unit. Should this engine Owner’s Manual become
damaged or illegible, replace immediately. Replacements may be ordered through the engine
manufacturer.
Exmark reserves the right to make changes or add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility f or variat ions which may be evident in the actual
specifications of its product s and t he statements and descriptions contained in this publication.
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EXMARK PARTS PLUS® PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
2. Distributor ships part(s) to dealer or customer, as
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in
6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
®
shipment of six (6) line items or less.
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
®
order, he contacts Exmark by 3:00 p.m.,
central time, with an Exmark Parts Plus
®
order of six (6) line items or less.
distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
accordance to the program.
®
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
Exmark pays for the part and freight.
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus® Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available
only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental
United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air
charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus
®
Program are:
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and
5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
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CONGRATULATIONS on the purchase of your Exmark Mower. This product has been caref ully
designed and manufactured to give you a maximum amount of dependability and years of troublefree operation.
OPERATOR'S MANUAL
This manual contains assembly, operating, m aint enance, adjustment, and safety instr uct ions for
your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance, and safety instructions, you will prolong the lif e of your
mower, maintain its maximum efficiency, and promote safe operation.
If additional informat ion is needed, or should you require trained mechanic service, contact your
authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distribut or s ar e kept informed of the latest methods of servicing
and are equipped to provide prompt and efficient service in the field or at their ser vice stat ions. They
carry ample stock of service parts or can secure them promptly for you from t he factory.
All Exmark parts are thoroug hly test ed and inspect ed before leaving the factory; however, attention
is required on your part if you are to obtain the fullest measure of satisfaction and performance.
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TABLE OF CONTENTS
1. SAFETY
1.1 Safety Alert Symbol.................................................................................... 1
1.2 Training....................................................................................................... 1
1.3 Preparation.............................................................................................. 1-3
1.4 Operation................................................................................................. 3-5
1.5 Maintenance & Storage........................................................................... 5-6
1.6 Safety Signs ............................................................................................6-7
PAGE
2. SPECIFICATIONS
2.1 Model Numbers.......................................................................................... 7
2.2 Engine ........................................................................................................ 7
2.3 Fuel System................................................................................................ 7
2.4 Transmission.............................................................................................. 7
2.5 Deck ........................................................................................................... 7
2.6 Dimensions................................................................................................. 7
3. ASSEMBLY INSTRUCTIONS
3.1 Installing the Handle................................................................................... 8
3.2 Installing the Fuel Tank and Fuel Line .................................................... 8-9
3.3 Service the Engine ..................................................................................... 9
4. OPERATION INSTRUCTIONS
4.1 Controls.................................................................................................9-10
4.2 Pre-Start................................................................................................... 11
4.3 Operating Instructions ......................................................................... 11-17
5. MAINTENANCE
5.1 Checking the Engine Oil Level ................................................................. 18
5.2 Checking the Blade Brake Clutch............................................................. 19
5.3 Cleaning the Underside of the Lawn Mower Housing ......................... 19-20
5.4 Cleaning the Discharge Tunnel ............................................................... 20
5.5 Servicing the Air Filter ......................................................................... 20-21
5.6 Maintaining the Blade..........................................................................21-23
5.7 Cleaning the Under the Cover.................................................................. 23
5.8 Emptying the Fuel Tank and Cleaning the Fuel Filter ......................... 23-24
5.9 Lubricating the Pivot Arms ....................................................................... 24
5.10 Adjusting the Self-Propelled Drive............................................................ 24
5.11 Servicing the Spark Plug.....................................................................24-25
5.12 Changing the Engine Oil........................................................................... 25
5.13 Changing the Oil Filter.........................................................................25-26
5.14 Lubricating the Gear Case .................................................................. 26-27
5.15 Adjusting the Blade Brake Cable.............................................................. 27
5.16 Servicing the Wheels........................................................................... 27-28
6. STORAGE
6.1 Preparing the fuel system......................................................................... 28
6.2 Preparing the Engine................................................................................ 28
6.3 General Storage Information...............................................................28-29
6.4 Removing the Lawn Mower from Storage................................................ 29
7. ACCESSORIES ............................................................................................. 29
8. TROUBLESHOOTING.............................................................................. 30-31
9. WARRANTY
.................................................................................................... 32
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1. SAFETY
This lawn mower meets or exceeds t he CPSC bl ade saf et y requirements for walkbehind rotary mowers and the B71.4 specifications of the American National Standards
Institute in effect at t he t i me of production.
Exmark designed and tested this lawn mower to offer reasonably safe service; however,
failure to comply with the following instructions may result in personal injury.
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL
identify important safety messages which must be followed to avoid accidents. This
symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: White lettering/Red background. I ndicat es an imminently hazardous situation
which, if not avoided, WILL result in death or serious injur y.
WARNING: Black lettering/ O r ange background. Indicates a pot ent ially hazardous
situation which, if not avoided, COULD result in deat h or serious injury.
CAUTION: Black lettering/Yellow backgr ound. Indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate injury.
is used both in this manual and on the machine to
1.2 TRAINING
1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard
to all who operate this unit.
1.2.2 Read the instructions carefully. Familiar ize yourself with the cont r ols and t he
proper use of the equipment. If the operator(s) or m echanic(s) can not read
English it is the owner’s responsibility to explain this material t o them.
1.2.3 Do not allow operation of this machine by untrained personnel. Never allow
children, teenagers, or people unfamiliar with these instructions to use the
mower. Local regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in
mind that the operator or user is responsible for accidents or hazards occurring
to other people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and attachment s ar e needed
to properly and safely perform the job. Only use accessories and attachments
approved by Exmark.
1.3.2 The use of per sonal pr ot ective equipment, such as (but not limited to) pr otection
for the eyes, ears, feet , and head is r ecom m ended.
CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in excess of 85
dBA at the operator’s ear when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or above for
extended periods of time can cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating this machine.
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1.3.3 While mowing, always wear substantial footwear and long trousers. Do not
operate equipment when barefoot or when wearing open sandals.
1.3.4 Thoroughly inspect the area where the equipment is t o be used and r emove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operat or or bystander s.
WARNING
POTENTIAL HAZARD
♦ Engine exhaust contains carbon monoxide, which is an
odorless deadly poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small confined area
where dangerous carbon monoxide fumes can collect.
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flamm able
and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can bur n you, ot hers,
and cause property damage.
HOW TO AVOID THE HAZARD
♦ DO NOT smoke while refueling , and stay away from
an open flame or where gasoline fumes m ay be ignited
by spark.
♦ Refuel only outdoors.
♦ Store gasoline in an approved container and keep it out
of the reach of children.
♦ Add fuel before start ing the engine. Never remove the
cap of the fuel tank or add fuel when engine is running
or when the engine is hot.
♦ Never fill the fuel tank so t hat the gasoline level rises
above a level that is 1/2” (1.3 cm) below the bottom of
the filler neck to allow for gasoline expansion and
prevent fuel spillage.
♦ If fuel is spilled, DO NOT attempt to start the engine.
Move away from the area of the spill and avoid creating
any source of ignition until fuel vapors have dissipated.
♦ Do not operate without entire exhaust system in place
and in proper working condition.
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DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flamm able
and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite g asoline vapors. A fire or
explosion from gasoline can burn you, others, and
cause property damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an approved
container.
♦ Always place gasoline containers on the ground away
from your vehicle before f illing.
♦ Do not fill gasoline containers inside a vehicle or on a
truck or trailer bed because interior car pets or plastic
truck bed liners may insulate the container and slow
the loss of any static charge.
♦ When practical, r emove gas-powered equipment from
the truck or trailer and r efuel the equipment with its
wheels on the ground.
♦ If this is not possible, then refuel such equipment on a
truck or trailer from a portable container, rather than
from a gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
WARNING
POTENTIAL HAZARD
♦ Gasoline vapor can collect inside enclosed trailers and
may be ignited by electrical sparks or hot
engine/exhaust components.
WHAT CAN HAPPEN
♦ Explosion and fire may occur, resulting in proper t y
damage, personal injury and/or death.
HOW TO AVOID THE HAZARD
♦ Provide adequate ventilation of any enclosed trailer to
prevent build up of gasoline vapors, especially at floor
level.
♦ Refuel only outdoors, never inside an enclosed trailer.
♦ Be sure all fuel tanks and gasoline st or age containers
have proper caps installed to prevent spillage and
minimize vapor escaping into the trailer.
♦ Do not place any equipment that is leaking gasoline in
an enclosed trailer.
1.4 OPERATION
Although hazard control and accident prevention are parti al l y dependent upon the
design and configuration of the equipment, these factors are also dependent upon
the awareness, concern, prudence, and proper training of t he personnel i nvolved in
the operation, transport, maintenance, and st orage of t he equipment. It is essential
that all Operator Safety Mechanisms be connect ed and i n operat i ng condition prior
to use for mowing.
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WARNING
POTENTIAL HAZARD
♦ Hands, feet, hair, clothing, or accessories can become
entangled in rotating part s.
WHAT CAN HAPPEN
♦ Contact with rotating parts can cause traum at ic am putation
or severe lacerations.
HOW TO AVOID THE HAZARD
♦ Do not operate the machine without guards, shields and
safety devices in place and working.
♦ Keep hands, feet, hair, je welry, or clothing away from
rotating parts.
1.4.1 Give complete, undivided attention t o the job at hand.
1.4.2 Mow only in daylight or in good artificial light, keeping away from holes or hidden
hazards. DO NOT operate the mower when children or others are in t he area.
1.4.3 When f easible, avoid operating the equipment in wet grass.
1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of tr act ion
and/or tip-over could occur. The operator is r esponsible for safe operation on
slopes.
DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can cause sliding and
loss of control.
WHAT CAN HAPPEN
♦ Loss of control and/or loss of operator’s footing could result
in a fall with an arm or leg getting under the mower or
engine deck, which may result in serious injury or death.
HOW TO AVOID THE HAZARD
♦ Mow across slopes, never up and down.
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow excessively steep slopes.
♦ Reduce speed and use extreme caution on slopes.
♦ Avoid sudden turns or rapid speed changes.
• Progressively greater care is needed as the slope increases.
• Watch for ditches, holes, rocks, dips, and r ises t hat change the operating
angle, as rough terrain could overtur n the machine.
• Remove or mark obstacles such as rocks, tr ee limbs, etc. from the mowing
area. Tall grass can hide obstacles.
• Use extreme care with grass catchers or attachments. These can change the
stability of the machine and cause loss of control.
1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU!!
1.4.6 Stop the blades when crossing surfaces other than grass, if mower must be tilted
for transportation, and when transpor t ing the mower to and from the area to be
mowed.
1.4.7 Never operate the mower with damaged g uards, shields, or covers. Always
have safety shields, guards, switches, and other devices in place and in proper
working condition.
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1.4.8 Do Not change the engine governor set t ings or overspeed the engine. Operating
an engine at excessive speed may increase the hazard of personal injury.
1.4.9 Never attempt to make wheel height adjustments while the engine is r unning.
1.4.10 Start the engine carefully according to instructions with feet well away from the
blades.
1.4.11 Keep hands, feet, and clothing away from rotating parts while the mower is being
operated. Keep clear of the discharge opening at all times.
1.4.12 Stop the engine, wait for all moving parts to stop, and remove the spark plug
wire(s) and/or remove key:
a) Before checking, cleaning, or working on the mower.
b) After striking a foreign object (inspect the m ower for damage and make
repairs before restart ing and operating the mower).
c) Before clearing blockages.
d) Whenever you leave the mower.
1.4.13 Stop the engine and wait for all m o ving par t s t o stop before refueling .
1.4.14 The fuel system is provided with a shut-off valve. The fuel shut-off valve is used
to shut off the fuel when:
a) The machine will not be used for a few days
b) During transport to and from the job
c) When parking inside a building
1.4.15 This mower was designed for one operator only. Keep all other s away from
mower during operation.
1.4.16 Do Not mow with the discharge deflector raised, removed or altered unless
there is a grass collection system or mulch k it in place and work ing properly.
1.4.17 Grass catcher components are subj ect to wear, damage and deterioration, which
could expose moving parts or allow objects to be thrown. Frequently check the
components and replace them with the manufacturer ’s r ecom m ended par ts
when necessary.
1.4.18 Be aware of the mower discharge and direct dischar ge away from others.
1.4.19 Do Not operate mower under the influence of alcohol or dr ugs.
1.4.20 Use care when approaching blind corners, shrubs, tr ees, or other objects that
may obscure vision.
1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maint enance, follow the engine manufacturer' s r ecom mendations
precisely as stated in the engine manual.
1.5.2 Keep engine and engine area free from accumulation of grass, leaves, excessive
grease or oil, and other debris which can accumulate in these areas. These
materials can become combustible and may result in a fir e.
1.5.3 Store f uel in a container specifically designed for this purpose. Store the fuel
container in a cool, dry place.
1.5.4 Keep the mower and fuel cont ainer in locked storage to prevent children f r om
playing or tampering with them.
1.5.5 Gasoline powered equipment or fuel containers should not be stored in a basement
or any enclosed area where open pilot lights or heat appliances are present.
1.5.6 Maximum mowing results and safety can only be achieved if the mower is
properly maintained and operated correctly.
1.5.7 Check all bolts frequently to maintain proper t ightness.
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1.5.8 Keep all guards, shields and safety devices in place and in safe working condition.
1.5.9 Frequently check for worn or damaged components that could create a hazard.
1.5.10 All replacement parts must be the same as or equivalent to the parts supplied as
original equipment.
1.6 SAFETY SIGNS
1.6.1 Keep all safety signs legible. Remove all gr ease, dirt and debris from safe t y
signs and instructional labels.
1.6.2 Safety sign s m ust be replaced if they are missing or illegible.
1.6.3 When new components are installed, be sure that current safety signs are
affixed to the replaced components.
1.6.4 New safety signs may be obtained from your authorized Exmark equipment
dealer or distributor or fr om Exmark Mfg. Co. Inc.
1.6.5 Safety signs can be affixed by peeling off the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.6.6 Familiarize yourself with the f ollowing safety signs and instruction labels. They
are critical to the safe operation of your Exmark commercial mo wer.
PART NO.: 68-7410
LOCATION: Top Center of Mower Deck
PART NO.: 98-4387
LOCATION: Center of Handle Bar
98-4387
PART NO.: 43-8480
LOCATION: Top Surface of Mower Deck on
Left and Right Sides
PART NO.: 52-2610
LOCATION: Back of Mower Deck
PART NO.: 52-2620
LOCATION: LH Rear Corner of
Mower Deck
PART NO.: 98-5954
LOCATION: Top of Mower Deck, Under
Belt Cover
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PART NO.: 1-213240
LOCATION: On Rear Discharge
Chute Cover
PART NO.: 103-6328
LOCATION: Top Surface of
Throttle Control
PART NO.: 103-6329
LOCATION: Top Surface of
Shifter Control
2. SPECIFICATIONS
2.1 MODEL NUMBER: M266KASPC
2.2 ENGINE
2.2.1 Engine Specifications: See your engine owner's manual.
2.2.2 RPM (No Load): 3600 rpm
2.3 FUEL SYSTEM
2.3.1 Capacity: 4 qt. (3.8 liter )
2.3.2 Type of Fuel: Use only clean, fresh, re gular grade, unleaded gasoline with the
pump sticker octane rating of 87 or higher. In countries using t he r esear ch
method, it should be 90 octane minimum.
2.3.3 Fuel Filter: Non–replaceable, on left side of tank
2.3.4 Fuel Shut Off Valve: on left side of tank
2.4 TRANSMISSION
2.4.1 3 speeds forward
Speed range: 1
2
3
2.5 DECK
2.5.1 Cutting Width: 26.1” (66 cm)
2.5.2 Blade Brake: When the blade engagement control is moved to the diseng aged
position a friction brake pad stops the rotation of the blades.
2.5.3 Cutting Height: Adjusts in 1/2" (. 64 cm ) increments from 1” to 4” ( 2.5 cm-10.6 cm).
2.6 DIMENSIONS
2.6.1 Overall Width: 27” (69 cm)
2.6.2 Overall Length and Height ( Adj ustable):
st
- 2.0 mph (3.2 km/h)
nd
- 2.9 mph (4.6 km/h)
rd
- 4.1 mph (6.6 km/h)
Handle Setting Length Height
High 69” (175.2 cm) 44” (111.8 cm)
Low 73” (185.4 cm) 37.5” (95.3 cm)
2.6.3 Curb Weight: 160 lbs (73 kg)
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