Exmark M217b, M217bsp User Manual
METRO 21
Operator’s Manual
3321–185
Part NO. 850553
WARNING
FAILURE TO FOLLOW CAUTIOUS
OPERATING PRACTICES CAN RESULT IN
SERIOUS OPERATOR INJURY.
CAUTION
1. Keep all shields, guards and safety devices (especially grass discharge
system) in place and in proper working condition.
2. Stop engine and remove spark plug wire(s) or remove key before
adjusting, servicing, or performing maintenance.
3. When mower deck becomes clogged, stop engine and remove spark plug
wire(s) or remove key before cleaning blockage.
4. Keep hands, feet, and clothing away from power-driven parts.
5. Keep off mower unless seat or platform is provided.
6. Keep others off mower.
WARNING
CHEMICALS KNOWN TO THE ST ATE TO
CAUSE CANCER, BIRTH DEFECTS, OR
OTHER PRODUCTIVE HARM ARE FOUND
IN GASOLINE, CRUDE OIL, AND MANY
OTHER PETROLEUM PRODUCTS AND
THEIR V APORS, OR RESULTS FROM
THEIR USE.
READ AND FOLLOW LABEL DIRECTIONS
AND USE CARE WHEN HANDLING OR
USING ALL PETROLEUM PRODUCTS.
(CALIFORNIA HEAL TH AND SAFETY CODE
SECTION 25249.6)
Exmark reserves the right to make changes or add improvements to its products at any time without incurring any
obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers,
accept no variations which may be evident in the actual specifications of its products and the statements and
descriptions contained in this publication.
Harmful or fatal if swallowed.
Long-term exposure to vapors has
caused cancer in laboratory animals.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas
Keep away from eyes and skin.
Never siphon by mouth.
Failure to use caution may cause
serious injury or illness.
HEALTH WARNING
GASOLINE
tank/container opening.
Maintenance, replacement or repair of the emission control devices and systems may be performed by any
nonroad engine repair establishment or individual. However, to obtain no charge repairs under the terms and
provisions of the Briggs & Stratton warranty statement, any service or emission control part repair and
replacement must be performed by a factory authorized dealer.
Printed in USA
ii
Exmark Manufacturing Company – 1998
All Rights Reserved
EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE: September 1,1995
Program
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&.1 3(% /!13
The following restrictions apply –– The Exmark Parts Plus Program is available only through participating Exmark Dealers and
applies only to orders submitted on this program Monday through Thursday. UPS has initiated a Saturday delivery program to many areas of the
continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify,
all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the
Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5–speed Peerless transmissions
and 5–speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and
weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
iii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and
manufactured to give you a maximum amount of dependability and years of trouble-free operation.
Operator’s Manual
This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark
mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance and safety instructions, you will prolong the life of your mower,
maintain its maximum efficiency and promote safe operation.
If additional information is needed, or should you require trained mechanic service, contact your authorized
Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are
equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of
service parts or can secure them for you from the factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory; however, attention is required on
your part if you are to obtain the fullest measure of satisfaction and performance.
If you need to order replacement parts from your dealer, always give the model number and serial number of your
mower as well as the quantity, part number and description of the part needed.
The serial number plate of the mower is located on the top of the engine deck to the rear of the machine. We
suggest you record the numbers below for ready reference.
PASTE LABEL FROM
Model No.
LITERATURE PACKET HERE
OR
Serial No.
Date Purchased
Purchased From
iv
Contents
Specifications 1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 2. . . . . . . . . . . . . .
General Operation 2. . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . .
Maintenance And Storage 4. . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . .
Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Handle 6. . . . . . . . . . . . . . . . . . . . . . .
Install Gas Tank 6. . . . . . . . . . . . . . . . . . . . .
Install Discharge Tunnel Plug 6. . . . . . . . . .
Before Starting 6. . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasoline 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 7. . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping 8. . . . . . . . . . . . . . . . .
Using Discharge Tunnel Plug 8. . . . . . . . . .
Using Grass Bag 8. . . . . . . . . . . . . . . . . . . . .
Adjusting Height-of-Cut 9. . . . . . . . . . . . . .
Mulching Tips 10. . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Air Cleaner 11. . . . . . . . . . . . . . . .
Replacing Spark Plug 11. . . . . . . . . . . . . . . . .
Draining Gasoline 12. . . . . . . . . . . . . . . . . . .
Changing Crankcase Oil and Filter 12. . . . . .
Adjusting Throttle 12. . . . . . . . . . . . . . . . . . .
Cleaning Cooling System 12. . . . . . . . . . . . . .
Adjusting Wheel Drive 12. . . . . . . . . . . . . . .
Inspecting, Removing, Sharpening Blade 13.
Lubrication 14. . . . . . . . . . . . . . . . . . . . . . . . .
Lubricating Gear Case 14. . . . . . . . . . . . . . . .
Adjusting Blade Brake Cable 14. . . . . . . . . . .
Servicing Wheels 14. . . . . . . . . . . . . . . . . . . .
Cleaning Mower 15. . . . . . . . . . . . . . . . . . . . .
Fuel Filter 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figures 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Specifications
Model Number: M217B, M217BSP
Engine: Briggs and Stratton 6.5HP OHV
3000 RPM (No load)
Fuel System:
Capacity: 4.0 qt. (3.8 L)
Fuel filter: Replaceable inline
Transmission:
3 speeds forward
Speed range:
First 1.8 mph (2.9 km/h)
Second 2.7 mph (4.3 km/h)
Third 3.8 mph (6.1 km/h)
Cutting Width: 21”
Cutting Height:
Adjusts in 1/2” (1.3 cm) increments from .75”
(1.9 cm) to 3.25” (8.3 cm)
Grass Catcher Capacity 2.5 Bu. (88 L)
Weight:
M217B 88 lbs. (39.9 kg)
M217BSP 105 lbs. (47.6 kg)
Safety
Read this manual carefully to learn how to operate
and maintain your product correctly. Reading this
manual will help you and others avoid personal injury
and damage to the product. Although Exmark
designs, produces and markets safe, state-of-the-art
products, you are responsible for using the product
properly and safely. You are also responsible for
training persons who you allow to use the product
about safe operation.
The Exmark warning system in this manual identifies
potential hazards and has special safety messages that
help you and others avoid personal injury, even death.
1
DANGER, WARNING and CAUTION are signal
words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
This mower is designed for cutting and recycling
grass or, when equipped with a grass bag, for
catching cut grass. Any use for purposes other than
these could prove dangerous to user or bystanders.
DANGER signals an extreme hazard that will cause
serious injury or death if the recommended
precautions are not followed.
WARNING signals a hazard that may cause serious
injury or death if the recommended precautions are
not followed.
CAUTION signals a hazard that may cause minor or
moderate injury if the recommended precautions are
not followed.
Two other words are also used to highlight
information. “Important” calls attention to special
mechanical information and “Note” emphasizes
general information worthy of special attention.
The left and right side of the machine is determined
by standing behind the handle in the normal
operator’s position.
This machine meets or exceeds CPSC blade safety
requirements for walk-behind rotary mowers and
the B71.4–1990 specifications of the American
National Standards Institute, in effect at time of
production. However, improper use or
maintenance by the operator or owner can result
in injury. To reduce the potential for injury,
comply with these safety instructions and always
pay attention to the safety alert
means CAUTION, WARNING or
DANGER—“personal safety instruction.” Failure
to comply with the instruction may result in
personal injury.
symbol which
Note: This engine is NOT equipped with a
spark arrester muffler. Use or operation
of this mower in the State of California
on any forest-covered, brush-covered
or unimproved grass-covered land,
without an approved spark arrester
muffler, is a violation of the law. Other
states may have similar laws.
General Operation
1. Read this manual carefully before operating the
mower. Become familiar with the controls and
proper use of the mower. Never allow children
under 16 years of age to operate the mower.
Never allow adults to operate mower without
proper instructions.
2. The operator of the mower is responsible for
keeping everyone, especially children and pets,
away from area of operation. The operator is
responsible for accidents or hazards occurring to
other people or their property.
3. Thoroughly inspect area where mower will be
used and remove sticks, stones, wire, and debris
that could be picked up and thrown by mower.
Watch for foreign objects while mowing.
4. Wear long pants and substantial shoes. Do not
operate mower while wearing open-toed shoes,
jewelry, loose clothing or when barefoot.
5. Check fuel level before starting engine. Because
fuel is highly flammable, handle it carefully.
Safe Operating Practices
This product is capable of amputating hands and feet
and throwing objects. Always follow all safety
instructions to avoid serious injury or death.
A. Use an approved fuel container.
B. Fill fuel tank outdoors, not indoors.
NEVER ADD FUEL TO AN ENGINE
THAT IS RUNNING OR HOT.
C. Install gas cap on fuel container and gas
tank, and wipe up any spilled gasoline
before starting engine.
2
D. Do not smoke while refueling.
6. Keep all guards, shields, grass catcher, discharge
tunnel plug, optional discharge chute and safety
devices in place. Repair or replace damaged
parts, including decals. Check all safety devices
before each use.
7. Engine, blade and self-propelled drive
(self-propelled model) are designed to stop when
control bar is released. Ensure control and brake
function properly before each use of mower.
8. Disengage the self-propelled mechanism or drive
clutch (self-propelled model) before starting the
engine.
6. Keep face, hands, and feet away from the mower
housing and cutter blade when the engine is
running. Blade can cause injury to hands and
feet. Stay behind the handle until the engine
stops.
7. When bagging grass, stop engine and ensure
discharge door is closed before removing and
emptying bag.
8. Stop the engine and wait for all moving parts to
stop before unclogging discharge tunnel,
removing grass bag or discharge tunnel plug.
Use a stick, not your hand, to unclog discharge
tunnel. Never attempt to unclog the tunnel with
the engine running.
9. Before using, always visually inspect to see that
the blades, blade fasteners and cutter assembly
are not worn or damaged. Replace worn or
damaged blades and fasteners in sets to preserve
balance.
While Operating
1. Do not run engine indoors.
2. Start the engine carefully according to
instructions and with feet well away from the
blade.
3. Always maintain secure footing. Keep a firm
grip on the handle and walk; never run. Never
operate mower in wet grass. Mow only in
daylight or in good artificial light.
4. Mow across the face of slopes; never up and
down. Use extreme caution when changing
direction on slopes. Do not mow excessively
steep slopes. Wear skid resistant shoes on slopes.
5. Always wear safety glasses or eye shields during
operation to protect eyes from foreign objects
that may be thrown from the machine. Wearing
of hearing protection, protective gloves and a
safety helmet is advisable and may be required
by local regulations.
9. Use extreme caution when reversing or pulling
the mower towards you.
10. Since the blade rotates for a few seconds after
the control bar is released, stay behind the
handle until all moving parts stop.
11. After striking a foreign object or if mower
vibrates abnormally, stop engine and remove
wire from spark plug. Check mower for damage
and make all repairs before using mower again.
If major repairs are ever needed or if assistance
is desired, contact your local Authorized Exmark
Service Dealer.
12. Stop the engine and wait for all moving parts to
stop before adjusting the height-of-cut.
13. Stop the blade when pushing the mower outside
the lawn area.
14. Stop engine before leaving the operator’s
position—behind the handle. Disconnect wire
from spark plug if mower will be unattended.
15. Do not touch engine while it is running or
shortly after it is stopped because engine will be
hot enough to cause a burn.
16. Refuel only when engine is cool.
17. If mower must be lifted to be transported, turn
off engine and stay behind the handle until all
moving parts stop. Disconnect spark plug wire.
3
Maintenance And Storage
1. Perform only those maintenance instructions
described in this manual. If major repairs are
ever needed or if assistance is desired, contact
your local Authorized Exmark Service Dealer.
2. Before mower is cleaned, inspected, serviced, or
adjusted, stop engine and disconnect wire from
spark plug. Keep wire away from plug to prevent
accidental starting.
3. To ensure the mower is in safe operating
condition, frequently check and keep all nuts,
bolts, and screws tight. Ensure blade bolt is
tightened to 50 ft–lb (68 Nm
4. When servicing blade, refer to blade
maintenance section for correct installation and
servicing procedures.
5. To reduce fire hazard, keep engine free of
excessive grease, grass, leaves, and
accumulations of dirt.
6. Check grass catcher bag frequently for wear or
deterioration. Replace with a new bag for your
protection. Check that replacement bags comply
with original Exmark recommendations or
specifications.
7. Allow engine to cool before storing mower in
any enclosure. Do not store mower with gasoline
in fuel tank near any open flame or where
gasoline fumes may be ignited by a spark.
8. Do not overspeed the engine by changing
governor settings.
9. At the time of manufacture, the mower
conformed to the safety standards in effect for
rotary mowers. To assure best performance and
continued safety certification of the mower, use
genuine Exmark replacement parts and
accessories. Replacement parts and accessories
made by other manufacturers may result in
non-conformance with the safety standards, and
that could be dangerous.
4
Safety and Instruction Decals
y
Safety decals and instructions are easily visible to the operator and are located near
any area of potential danger. Replace any decal that is damaged or lost.
Hand-push model only
ON MOWER DECK
ON MOWER HOUSING
(Part No. 213239)
(Part No. 213240)
Self-propelled model onl
ON BEL T COVER
(Part No. 213241)
Hand-push model only
ON BEL T COVER
(Part No. 213243)
ON MOWER DECK
(Part No. 213245)
Self-propelled model only
ON CONTROL BAR
(Part No. 213424)
Self-propelled model only
ON GEAR BOX
(Part No. 213244)
ON DISCHARGE TUNNEL
5
Assembly
Install Handle
4. Remove red cap from end of fuel line and from
end of elbow fitting on gas tank. Slide end of
fuel line onto elbow fitting (Fig. 5). Secure fuel
line in place with fuel line clamp.
1. Mount handle to outside of mower housing,
using bottom hole, with (2) 5/16–18 x 1–1/4” lg.
capscrews, washers, and thin nylon insert
locknuts (Fig. 2).
2. Secure handle latches to handle with (2)
5/16–18 x 1–1/2” lg. capscrews, washers and
nylon insert locknuts (Fig. 2).
Note: Handle height is adjustable for
operator comfort. Stand behind mower
handle to gauge height. To adjust
handle height, reposition capscrews
and locknuts securing handle latches to
handle into other mounting holes in
latches.
3. Slide bag support rod thru top mounting holes in
handle and secure each end with a cap locknut
(Fig. 2).
4. Use a cable tie to secure the control cables to left
handle below the bag support rod.
Install Discharge Tunnel Plug
1. Open the discharge door by pulling forward on
the handle and moving it rearwards (Fig. 6).
Hold the discharge door handle to prevent the
spring–loaded door from closing while inserting
the plug.
2. Since the plug is slightly wider than the
discharge tunnel opening, rotate the plug
clockwise slightly while inserting it (Fig. 6).
Make sure the arrow on the plug decal is
pointing upwards.
3. Push the plug all the way in until the spring clip
on the bottom of the plug clicks into place,
locking the plug securely into the discharge
tunnel (Fig. 7). Release discharge door handle to
lock top of plug.
Before Starting
5. Pull starter rope through rope guide on handle
(Fig. 3).
Note: To make the rope easier to loop,
squeeze the control bar on the handle
to release the blade brake.
Install Gas Tank
1. Start self–tapping screws into bottom of gas tank
and then remove screws.
2. Hook plastic clips on front of gas tank into slots
on rear of engine (Fig. 4).
3. Secure gas tank to tank base with (2)
self–tapping screws (Fig. 4). Do not overtighten
screws.
Oil
Fill crankcase with SAE 30 oil until oil level reaches
FULL mark on dipstick as shown in Figure 8. The
maximum crankcase capacity is 26 ounces (0.77
liters) of oil with filter. Use any high quality detergent
oil having the American Petroleum Institute (API)
“service classification”—SF, SG, SH, or SJ.
Before each use or every five hours, ensure oil level
is between ADD and FULL marks on dipstick
(Fig. 8). Add oil if level is low.
1. Position mower on level surface and clean
around oil dipstick.
2. Remove dipstick by rotating cap
counterclockwise 1/4 turn (Fig. 8).
3. Wipe dipstick and insert it into filler neck.
Rotate cap clockwise 1/4 turn. Then remove
dipstick and check level of oil (Fig. 8). If level is
6
low, add only enough oil to raise level to FULL
mark on dipstick. DO NOT FILL ABOVE
FULL MARK BECAUSE ENGINE COULD
BE DAMAGED WHEN STARTED. POUR
OIL SLOWLY.
4. Insert dipstick into filler neck and rotate cap
clockwise 1/4 turn to lock (Fig. 8).
Note: Check oil level each time mower is
used or after every 5 operating hours.
Initially, change oil after the first 5
hours of operation; thereafter, change
oil after every 50 hours of operation.
More frequent oil changes are required
in dusty, dirty or hot conditions.
Gasoline
POTENTIAL HAZARD
• In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
• A fire or explosion from gasoline can burn
you, others, and cause property damage.
HOW TO AVOID THE HAZARD
• Use a funnel and fill the fuel tank outdoors,
in an open area, when the engine is cold.
Wipe up any gasoline that spills.
• Do not fill the fuel tank completely full.
Add gasoline to the fuel tank until the level
is 1/4” to 1/2” (6 mm to 13 mm) below the
bottom of the filler neck. This empty space
in the tank allows gasoline to expand.
• Never smoke when handling gasoline, and
stay away from an open flame or where
gasoline fumes may be ignited by a spark.
• Store gasoline in an approved container
and keep it out of the reach of children.
• Never buy more than a 30-day supply of
gasoline.
This engine is certified to operate on unleaded
gasoline. The Exmark Manufacturing Company
strongly recommends the use of fresh, clean,
UNLEADED regular grade gasoline with an octane
rating of 85 or higher in Exmark gasoline powered
products. Unleaded gasoline burns cleaner, extends
engine life, and promotes good starting by reducing
the build-up of combustion chamber deposits. In
countries other than U.S.A., leaded gasoline may be
used if it is commercially available and unleaded is
unavailable.
IMPORTANT: Do not mix oil with the gasoline.
Do not use gasoline that has been stored in an
approved container from one season to the next.
IMPORTANT: Some fuels, called oxygenated or
reformulated gasolines, are gasolines blended with
alcohols or ethers. Excessive amounts of these
blends can damage the fuel system or cause
performance problems. Never use methanol
gasoline containing methanol, gasohol containing
more than 10% ethanol or white gas because
engine fuel system damage could result. If any
undesirable operating symptoms occur, use
gasoline with a lower percentage of alcohol or
ether.
Do not use fuel additives other than those
manufactured for fuel stabilization during storage.
Exmark does not recommend stabilizers with an
alcohol base such as ethanol, methanol or
isopropyl. Additives should not be used to try to
enhance the power or performance of the
machine.
1. Using a clean rag, clean area around the fuel tank
cap. Remove cap from fuel tank and fill tank to
within 1/2 inch (13 mm) from the top with
gasoline. Reinstall fuel tank cap securely.
,
Operation
Operating Tips
1. CUTTING—Best cutting results are achieved
when engine is running at maximum speed and
only about 1/3 of the grass blade is cut. If long
7
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