Exmark M216KASPC User Manual
M216KASPC
For Serial Nos.
440,000 & Higher
CONGRATULATIONS on the purchase of your new Exmark mower. This product has been carefully designed and manufactured to give
you a maximum amount of dependability and years of trouble–free operation. If additional information is needed, or should you require trained
mechanic service, contact your authorized Exmark equipment dealer or distributor. If you need to order replacement parts from your dealer,
always give the model number and serial number of your mower as well as the part number, description and quantity of the part needed.
The Serial No. plate is located on the top of the mower deck on the right hand corner of the machine. For ease of ordering and reference,
we suggest that you record the information requested in the following identification table.
Place Model No. and Serial No. Label Here
(Included in Literature Pack)
or Fill in Below
Engine Model No. and Spec. No. (Code)
Engine Serial No (E/No)
Model No.
Serial No.
Date Purchased
Part No. 3350-478
IMPORTANT
When the mower is used or operated on any California forest-, brush- or
grass-covered land, a working spark arrester must be attached to the muffler. If not,
the operator is violating state law, Section 4442 Public Resource Code. To acquire
a spark arrester for your unit, see your Engine Service Dealer.
WARNING
POTENTIAL HAZARD
• This product is a piece of power equipment.
WHAT CAN HAPPEN
• Failure to follow safe operating practices can result in serious operator injury or
even death.
HOW TO AVOID THE HAZARD
• Keep all shields, guards, and safety devices (especially the grass discharge
system) in place and in proper working condition.
• Before adjusting, servicing, or performing maintenance, stop the engine and wait
for all moving parts to stop, then remove the spark plug wire or remove the key.
• If the mower deck becomes clogged, stop the engine and wait for all moving
parts to stop, then remove the spark plug wire or remove the key before cleaning
the blockage.
• Keep hands, feet, and clothing away from power-driven parts.
• Keep off the mower unless the seat platform is provided.
• Keep others off the mower.
WARNING
POTENTIAL HAZARD
• Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors has
caused cancer in laboratory animals.
WHAT CAN HAPPEN
• Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gasoline tank/container opening.
• Keep gasoline away from eyes and skin.
• Never siphon gasoline by mouth.
Exmark reserves the right to make changes to add improvements to its products at any time without
incurring any obligation to make such changes to products manufactured previously. Exmark, or its
distributors and dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
EXMARK PAR TS PLUS PROGRAM
EFFECTIVE DATE: September 1,1995
Program
If your Exmark dealer does not have the Exmark part in
stock, Exmark will get the parts to the dealer the next
business day or the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a
"down" unit at the time of request by customer,
the dealer contacts his distributor by 1:00 p.m.
local time, and requests Exmark Parts Plus
shipment of six line items or less.
2. Distributor ships part(s) to dealer or customer,
as requested by dealer, same day, overnight
UPS Distributor bills dealer for part and freight
charges where applicable.
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central
time, with an Exmark Parts Plus
order of six line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor,
same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part
and freight if it is shipped under the Exmark Parts Plus and if it arrive in accordance to the
program.
6. Who pays for the part
and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer pays for
the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order to Exmark
by 3:00 p.m. central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m. central time, Exmark pays
for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for
the part.
The following restrictions apply –– The Exmark Parts Plus
applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States.
UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on
Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will
assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m.
central time. Orders must be six line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety,
engines and engine replacement parts, 5–speed Peerless transmissions and 5–speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks
and engine decks or any item exceeding United Parcel Service size and weight restrictions.
Program is available only through participating Exmark Dealers and
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
iii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully
designed and manufactured to give you a maximum amount of dependability and years of trouble-free
operation.
OPERATOR’S MANUAL
This manual contains assembly, operating, maintenance, adjustment and safety instructions for
your Exmark mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance and safety instructions, you will prolong the life of your
mower, maintain its maximum efficiency and promote safe operation.
If additional information is needed, or should you require trained mechanic service, contact your
authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing
and are equipped to provide prompt and efficient service in the field or at their service stations. They
carry ample stock of service parts or can secure them for you from the factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory; however, attention
is required on your part if you are to obtain the fullest measure of satisfaction and performance.
iv
Contents
Specifications 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Lawn Mower Safety 2. . . . . . . . . . . . . . . .
Exmark Lawn Mower Safety 4. . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . .
Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Handle 6. . . . . . . . . . . . . . . . . . . . . .
Installing the Fuel Tank and the Fuel Line 6. . . . .
Installing the Discharge Tunnel Plug 7. . . . . . . . . .
Before Starting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Crankcase with Oil 7. . . . . . . . . . . . . . .
Filling the Fuel Tank with Gasoline 8. . . . . . . . . .
Operation 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 9. . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 9. . . . . . . . . . . . . . . . . . . . . . .
Operating the Blade and the Self-Propel Drive 10. .
Using the Discharge Tunnel Plug 10. . . . . . . . . . . .
Checking the Blade Brake Clutch 10. . . . . . . . . . . .
Adjusting the Cutting Height 11. . . . . . . . . . . . . . . .
Using the Grass Bag 12. . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 14. . . . . . . .
Checking the Engine Oil Level 15. . . . . . . . . . . . . .
Checking the Blade Brake Clutch 15. . . . . . . . . . . .
Cleaning the Underside of the
Lawn Mower Housing 15. . . . . . . . . . . . . . . . . . . .
Cleaning the Discharge Tunnel and Plug 16. . . . . .
Servicing the Air Filter 16. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil 16. . . . . . . . . . . . . . . . . . .
Maintaining the Blade 17. . . . . . . . . . . . . . . . . . . . .
Cleaning the Blade Brake Clutch Shield 18. . . . . . .
Emptying the Fuel Tank and Cleaning the
Fuel Filter 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning under the Belt Cover 19. . . . . . . . . . . . . .
Lubricating the Pivot Arms 19. . . . . . . . . . . . . . . . .
Adjusting the Self-propel Drive 20. . . . . . . . . . . . . .
Servicing the Spark Plug 20. . . . . . . . . . . . . . . . . . .
Changing the Oil Filter 20. . . . . . . . . . . . . . . . . . . .
Lubricating the Gear Case 21. . . . . . . . . . . . . . . . . .
Adjusting the Blade Brake Cable 21. . . . . . . . . . . .
Servicing the Wheels 22. . . . . . . . . . . . . . . . . . . . . .
Page
Page
Storage 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System 23. . . . . . . . . . . . . . . . . .
Preparing the Engine 23. . . . . . . . . . . . . . . . . . . . . .
General Information 23. . . . . . . . . . . . . . . . . . . . . . .
Removing the Lawn Mower from Storage 23. . . . .
Accessories 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty
Exmark Turf Equipment 26. . . . . . . . . . . . . . . . . . . . .
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner ’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner ’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Specifications
Model Number: M216KASPC
Engine: Kawasaki 6.0 hp OHV
3300 RPM (No load)
Fuel System:
Capacity: 4.0 qt. (3.8 L)
Fuel filter: Non-replaceable, in tank
Transmission:
3 speeds forward
Speed range:
First 1.8 mph (2.9 km/h)
Second 2.7 mph (4.3 km/h)
Third 3.8 mph (6.1 km/h)
Cutting Width: 21 in. (53 cm)
Cutting Height:
Adjusts in 1/2 in. (1.3 cm) increments from
.75 in. (1.9 cm) to 3.25 in. (8.3 cm)
Grass Catcher Capacity 2.5 Bu. (88 L)
Weight (with bag): 115 lb. (52.2 kg)
All Rights Reserved
1
Printed in the USA
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Exmark designs and produces safe
products, you are responsible for operating the product
properly and safely.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
Improperly using or maintaining this lawn mower
could result in injury or death. To reduce this potential,
comply with the following safety instructions.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Safety
This lawn mower meets or exceeds the CPSC blade
safety requirements for walk-behind rotary lawn
mowers and the B71.4 specifications of the American
National Standards Institute in effect at the time of
production.
Exmark designed and tested this lawn mower to offer
reasonably safe service; however, failure to comply with
the following instructions may result in personal
injury.
General Lawn Mower Safety
This lawn mower is capable of amputating hands and feet
and of throwing objects. Failure to observe the following
safety instructions could result in serious injury or death.
Training
• Read this operator’s manual carefully. Be thoroughly
familiar with the controls and the proper use of the
lawn mower before starting it.
• Never allow children to operate the lawn mower.
Local regulations may restrict the age of the operator.
• Never allow adults unfamiliar with these instructions
to operate the lawn mower.
• Never mow while people (especially children) or pets
are nearby. Stop the lawn mower if anyone enters the
area.
• Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often
attracted to the lawn mower and the mowing activity.
Never assume that children will remain where you last
saw them.
• Keep children out of the mowing area and under the
watchful care of a responsible adult.
• Be alert and turn the lawn mower off if children enter
the area.
• Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
Warning
Engine exhaust contains carbon monoxide, an
odorless, deadly poison that can kill you.
Do not run the engine indoors or in an enclosed
area.
To ensure maximum safety and best performance, and
to gain knowledge of the product, it is essential that
you and any other operator of the lawn mower read
and understand the contents of this manual before the
engine is ever started.
• Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or
their property.
• See the manufacturer ’s instructions for proper
operation and installation of accessories. Use only the
accessories that are approved by the manufacturer.
Preparation
• Thoroughly inspect the area where you will use the
lawn mower, and remove all stones, sticks, wires,
bones, and other foreign objects.
• While mowing, always wear substantial footwear and
long trousers.
2
• Do not operate the lawn mower when barefoot or
wearing open sandals.
• Always wear safety goggles or safety glasses with side
shields when operating the lawn mower.
• Warning: Gasoline is highly flammable. Take the
following precautions:
– Store fuel in containers specifically designed for
this purpose.
– Refuel outdoors only and do not smoke while
refuelling.
– Add fuel before starting the engine. Never remove
the cap of the fuel tank or add gasoline while the
engine is running or when the engine is hot.
– If gasoline is spilled, do not attempt to start the
engine. Move the lawn mower away from the area
of spillage to avoid creating any source of ignition
until the gasoline vapors have dissipated.
– Replace all fuel tank and container caps securely.
• Stop the blade(s) if you must tilt the lawn mower for
transportation when crossing surfaces other than grass
and when transporting the lawn mower to and from the
area to be mowed.
• Never operate the lawn mower with damaged or
missing guards or shields, or without safety devices
(such as deflectors and grass catchers) in place.
• Do not change the speed settings on the engine.
• Disengage all blade and drive clutches before starting
the engine.
• Start the engine carefully according to instructions and
with feet well away from the blade(s).
• Do not start the engine when standing in front of the
discharge chute.
• Do not put your hands or feet near or under rotating
parts. Keep clear of the discharge opening at all times.
• Never pick up or carry a lawn mower while the engine
is running.
– If you must drain the fuel from the fuel tank, do it
outdoors.
• Replace faulty mufflers.
• Before using, always visually inspect the blades, blade
bolts, and cutter assembly for wear or damage.
Replace worn or damaged blades and bolts in sets to
preserve balance.
• On multibladed lawn mowers, use care as rotating one
blade can cause the other blades to rotate.
Operation
• Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
• Mow only in daylight or in good artificial light.
• Always be sure of your footing on slopes.
• Walk; never run.
• Keep a firm hold on the handle.
• For wheeled rotary lawn mowers, mow across the face
of slopes, never up and down.
• Exercise extreme caution when changing the direction
on slopes.
• Do not mow excessively steep slopes.
• Use extreme caution when reversing or pulling the
lawn mower toward you.
• Before and while moving backward, look behind and
down for small children.
• Stop the engine and disconnect the spark-plug wire:
– before clearing blockages or unclogging the chute;
– before checking, cleaning, or working on the lawn
mower;
– after striking a foreign object. Inspect the lawn
mower for damage and make repairs before starting
and operating the lawn mower; and
– if the lawn mower starts to vibrate abnormally
(check it immediately).
• Stop the engine:
– whenever you leave the lawn mower; and
– before refuelling.
• Reduce the throttle setting during engine run-out and,
if the engine has a shutoff valve, turn the fuel off after
mowing.
• Stop the blade(s) when crossing gravel drives, walks,
or roads.
• Shut the engine off and wait until the blade comes to a
complete stop before removing the grass catcher.
• Do not operate the lawn mower while under the
influence of alcohol or drugs.
• If the lawn mower should start to vibrate abnormally,
stop the engine and check immediately for the cause.
Vibration is generally a warning of trouble.
Slopes are a major factor related to slip and fall accidents
which can result in a severe injury. If you feel uneasy on a
slope, do not mow it.
3
• Watch for holes, ruts, or bumps. Tall grass can hide
obstacles.
• Do not mow near drop-offs, ditches, or embankments.
You could lose your footing or balance.
• Do not mow on wet grass. Reduced footing could
cause slipping.
Maintenance and Storage
• Keep all nuts, bolts (especially blade attachment
bolts), and screws tight to ensure that the lawn mower
is in safe working condition.
• Never store the lawn mower with gasoline in the tank
inside a building where fumes may reach an open
flame or spark.
• Allow the engine to cool before storing the lawn
mower in any enclosure.
• Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check the
components and replace them with the manufacturer’s
recommended parts when necessary.
• Lawn mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
• Do not change the speed settings on the engine.
• If you must drain the fuel from the fuel tank, do it
outdoors.
• To ensure the best performance and safety, purchase
only genuine Exmark replacement parts and
accessories.
• Maintain or replace safety and instruction decals when
necessary.
• To reduce the fire hazard, keep the engine, muffler,
battery compartment, and gasoline storage area free of
grass, leaves, or excessive grease.
• Check the grass catcher frequently for wear or
deterioration.
• Replace worn or damaged parts.
• Use extra care when handling gasoline; gasoline
vapors are explosive.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep the lawn mower free of grass, leaves, or other
debris buildup. Clean up any oil or fuel spills.
• Stop and inspect the lawn mower if you strike an
object. Repair the lawn mower, if necessary, before
starting the engine.
• Never attempt to make wheel height adjustments while
the engine is running.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
Exmark Lawn Mower Safety
The following list contains safety information specific to
Exmark products or other safety information that you
must know that is not included in the ANSI/OPEI
standard.
This product is capable of amputating hands and feet, and
of throwing objects. Always follow all safety instructions
to avoid serious injury or death.
Use this product only for cutting and mulching grass, or,
when equipped with a grass bagger, for catching cut grass.
• Stop the lawn mower if anyone enters the area.
• Do not operate the lawn mower without either the
grass catcher or the guard in place.
• Do not touch the lawn mower or attachment parts
which may be hot from operation. Allow the lawn
mower to cool down before attempting to maintain,
adjust, or service it.
104-8582
4
74-1970
1. Transmission speeds 2. Neutral
43-8480
52-2620
68-7410
76-2110
93-7398
104-1329
100-3282
5
Assembly
Note: Determine the left and right sides of the machine
from the normal operating position.
Installing the Fuel Tank and the
Fuel Line
1. Start the two self-tapping screws into the bottom of the
fuel tank and then remove the screws (Fig. 2).
Installing the Handle
1. Mount the handle to the outside of the lawn mower
housing (using the bottom hole) with 2 cap screws
(5/16–18 x 1–1/4 in.), washers, and thin nylon insert
locknuts.
2. Secure the handle latches to the handle with 2 cap
screws (5/16–18 x 1-1/2 in.), washers, and nylon insert
locknuts (Fig. 1).
2
3
1
4
m-534
Figure 1
1. Handle latch (2)
2. Bag support rod
3. Cap locknut (2)
4. Handle
4
3
2
5
1
530
Figure 2
1. Tank base
2. Fuel tank bracket
3. Plastic clips
4. Fuel tank
5. Self-tapping screw (2)
2. Hook the plastic clips on the front of the fuel tank onto
the fuel tank bracket (Fig. 2).
3. Secure the fuel tank to the tank base with the two
self-tapping screws (Fig. 2). Do not overtighten the
screws.
Note: You can adjust the handle height for comfortable
operation. Stand behind the handle to determine the
height. To adjust the handle height, position the cap
screws and the locknuts that secure the handle latches to
the handle into the other mounting holes in the latches.
3. Slide the bag support rod through the bottom mounting
holes in the handle and secure each end with a cap
locknut (Fig. 1).
4. Use a cable tie to secure the control cables to the left
handle below the bag support rod.
4. Remove the red cap from the end of the fuel line and
from the end of the elbow fitting on the fuel tank
(Fig. 3).
2
3
1
m-7283
Figure 3
1. Fuel line
2. Elbow fitting
3. Fuel valve
5. Slide the end of the fuel line onto the elbow fitting
(Fig. 3).
6. Secure the fuel line in place with the fuel line clamp
(Fig. 3).
6
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