Exmark LAZER Z LZD25KD725 Parts Manual

LAZERZ

®

D-SERIES

ModelNo.LZD25KD725—SerialNo.920000andUp

Picturebelowmaynotreectactualproduct.

PartNo.4500-877Rev.A

OrderingReplacementParts

Toorderreplacementparts,pleasesupplythepartnumber,
thequantity ,andthedescriptionofeachpartdesired.

UnderstandingReferenceNumbers

Eachidentiedpartinanillustrationhasareference
number.Thereferencenumberforapartalsoappearsin
thepartslist,alongwithotherinformationaboutthepart.

Thiscatalogusestwospecialreferencenumberformats,
onetoindicatepartsinaserviceassemblyandanotherto
indicatethequantityofagivenpartinanillustration.

ServiceAssemblyReferenceNumbers

Partsinserviceassemblieshavereferencenumbersinthe
forma:b.Thearepresentsthereferencenumberofthe
entireserviceassemblyandthebrepresentsasequential
numberuniquetoeachpartwithintheserviceassembly.

Forexample,awheelassemblymightbeidentiedby
referencenumber6,thetireby6:1,thevalveby6:2,and
thewheelby6:3.Whenyouordertheassemblyidentied
byreferencenumber6,youreceiveallpartsidentiedby
referencenumbers6:1,6:2,and6:3.However,youmay
alsoorderanypartindividually .Referencenumbersofthis
typeappearinillustrationandinpartslists.

ReferenceNumbersIndicatingQuantity

Inanillustration,ifareferencenumberindicatesmorethan
onepart,thereferencenumberhastheformnXy.Then
representsthequantityofthepart,theXisthemultiplication
symbol,andtheyrepresentsthereferencenumber.

Forexample,inanillustration,thereferencenumber2X37
meansthattwoofthepartsidentiedbyreferencenumber
37areindicated.

ListofAbbreviations

AR:asrequired

ASM:assembly

BBC:bladebrakecontrol

BHTF:buttonheadthreadforming

CARR:carriage

CCW:counterclockwise

CW:clockwise

DEG:degrees

DPA:DualPointAdjustment

ECM:electroniccontrolmodule

EXT:external

FH:athead

GA:gauge

HD:heavy-duty

HF:hexange

HH:hexhead

HHF:hexheadange

HHFTF:hexheadangethread

forming

HJ:hexjam

HLH:hexlaghead

HOC:height-of-cut

HSBH:hexsocketbuttonhead

HSFH:hexsocketathead

HSH:hexsockethead

HWH:hexwasherhead

HWHTF:hexwasherheadthread

forming

HYD:hydraulic

LH:lefthand

LP:LiquidPropane

NI:nyloninsert

NPTF:nationalpipethreadne

PFH:phillipsathead

PPH:phillipspanhead

PPHTF:phillipspanheadthread

forming

PRH:phillipsroundhead

PTH:phillipstrusshead

PTO:power-take-off

RH:righthand

ROPS:roll-overprotectionsystem

RRB:rearrollerbrush

SFH:slottedllisterhead

SHH:slottedhexhead

SHWH:slottedhexwasherhead

SPH:slottedpanhead

SQH:squarehead

SRH:slottedroundhead

STD:standard

TAP:selftapping

TTH:torxtrusshead

TouchUpPaint

Exmarkblacktouchupspraypaint–glossblack.

Exmarkredtouchuppaint(spraypaint–P/N1-850337-.6ozliquidbottle–P/N103-9140).

©2011—ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310

2

Contactusatwww.Exmark.com.

PrintedintheUSA.

AllRightsReserved

3

Contents

DeckAssembly.............................................................................................6

DeckAssembly(continued)..................................................................................8

SpindleAssembly...........................................................................................9

FrontFrameAssembly.....................................................................................10

MainFrameAssembly......................................................................................12

FuelAssembly............................................................................................14

ParkBrakeAssembly......................................................................................16

MotionControls............................................................................................17

EngineAssembly..........................................................................................18

EngineDeckAssembly.....................................................................................20

HoodandPanelAssembly..................................................................................21

CoolingAssembly..........................................................................................22

HydraulicAssembly........................................................................................24

ElectricalAssembly........................................................................................26

4

5

DeckAssembly

4500-877A62

DeckAssembly(continued)

Ref.

PartNumber

Qty.Description

11-3033341

Washer-SpringDisc5/16
21-3035081Decal-Warning,Discharge
31-3035372

Stud-Shield,Belt(Short)
41-3221101

Guide-Belt
5

1-3233852Knob-3Prong

61-3234172

Washer-BeltShield
7

1-4030052Decal-Danger

81-5137422

Decal,NoStep
91-6038051Pulley-Idler

10109-27962Pulley ,Idler6"
121-6334562Bushing,Idler
1398-59542

Decal-Cover,Missing

1498-59611

Screw-HH3/8-16X4Gr8

1598-59753

Washer-SpringDisc3/8

16103-29161

Guard-Top

17116-01331

Extension-Spring

18103-35042

Bearing-Spherical

19103-35051

Seal-DoubleLip

20103-35061

Seal-SingleLip

21103-56771

Spacer

22103-8103-012

Latch,BeltShield

25105-76994

Strip-Seal

26106-71592

O-Ring

28109-20951

Kit,IdlerArmW/Bearings

■

29109-08721

Decal,BafeAdjustment

30109-13991

Decal,Anti-Scalp

32109-22191Decal,BeltRouting

Ref.

PartNumber

Qty.Description

33109-31481Decal,BoltT orque
34302-401

Zerk-90°1/4-28

35322-61

Screw-HH5/16-18X11/4

36323-112

Screw-HH3/8-16X21/4

373230-1810

Bolt-Carriage5/16-18X5/8

383230-222

Bolt-Carriage5/16-18X1
Sp

393234-111

Screw-HHFlg3/8-16X1

403256-232

Washer-5/16Sae

413256-243

Washer-3/8Sae

423256-36

Washer-5/16Std

433256-42

Washer-3/8Std

443290-3572

Nut-Whizlock3/8-16

453296-292

Nut-Nyloc5/16-18

463296-391

Nut-Nyloc3/8-16
4732120-102Ring-Retaining
4832128-2013

Nut-Whizlock5/16-18
491-6430521Belt72"
52109-21351

Asm,ShieldW/Decal72"

RH
53109-21341

Asm,ShieldW/Decal72"

LH
56109-21051

Asm,DeckW/Decals72"
58109-18051Decal,Triton72
61109-85271

Asm,DeckComplete72"

●

▲

62103-58581

Decal,Grease

●

Notillustrated

■

Kitincludesmountinghardware

▲

Completedeckassemblyincludesallitemsexceptstrutandchainassemblies;includesmuledrivebelt.

74500-877A

DeckAssembly(continued)

Ref.

PartNumber

Qty.Description

11-5132081

Washer-SpringDisc5/8

21-632199-012

Pin-Strut
31-6330292Balljoint
41-6334474

Chain-Lift,Deck
5

1-6433931

Jackshaft

●

7

98-597512

Washer-SpringDisc3/8
8103-18988

Screw-HH7/16-20X1-5/8

Sp
9103-25351

Spacer-GuardBottom

10103-97461

Asm,JackshaftHousing

●

11103-30461

Sheave,JackShaft-Double

●

12103-32491

Asm,Jackshaft

13109-98516

Axle,Anti-ScalpRoller

14103-84156

Roller,Anti-Scalp

16103-9423-011

Deector,Discharge72"

17103-97924

DeckChainASM

18109-0498-011

Hinge,GrassDischarge

23109-13804

Fitting-Grease

24109-27391

Chute,DischargeLz

25322-42

Screw-HH5/16-18X7/8

26322-54

Screw-HH5/16-18X1

27323-64

Screw-HH3/8-16X1

28327-282

Screw-HH5/8-1 1X51/2

293211-466

Screw-HH3/8-24X2Gr8

Ref.

PartNumber

Qty.Description

303217-112

Nut-Hex5/8-11

313219-63

Nut-Hex5/8-18

323230-226

Bolt-Carriage5/16-18X1
Sp

333231-2210

Bolt-Carriage3/8-16X1

343253-82

Washer-Lock5/8

353256-249

Washer-3/8Sae

363256-32

Washer-5/16Std
373256-823Washer
383290-3573

Nut-Whizlock3/8-16
393296-29

7

Nut-Nyloc5/16-18
403296-398

Nut-Nyloc3/8-16
4132128-202

Nut-Whizlock5/16-18
4232128-3716

Nut-Whizlock7/16-14
43103-85442

Asm,Strut72"
47109-1039-011Wld,Dogleg72"
48109-1044-011

Wld,BafeFrontAdjLH72"
49109-1047-011

Wld,BafeFrontAdjRH72"
50109-11832

Wld,DeckStrut-Std72"
51109-20986Kit,Antiscalp
52109-20991

Asm,DischargeChute
54109-5532-011

Bafe,Scroll72"
55

109-66586

Nut-Nyloc3/8-16Flg
56323-41

Screw-HH3/8-16X3/4

●

ApplyMobilHTSgrease(P/N103-52171.5ozpacket)(orafood-gradeanti-seize).Seeoperator smanualforlocations.

4500-877A83

SpindleAssembly

Ref.

PartNumber

Qty.Description

292-55813Ring-Retaining
3103-30373

Bushing,Splined

5

103-589512

O-Ring

63296-3918

Nut-Nyloc3/8-16

7

103-95043

Guard,Bottom

8103-95063

Spacer,Bearing

9103-95223

Spacer,SplinedStepped

10103-95233

Spacer,Splined

11103-95393

ASM,CutterHousing

14109-07643

ASM,HousingW/Studs

16109-21023

Asm,CutterHousing
Complete

17109-70333

Nut-Flange5/8-18
Centerlock

Ref.

PartNumber

Qty.Description

21109-09163

Nut,Spindle7/8-14
22109-09293

Sheave-BladeDrive
29109-64653

Blade,HighLiftNotched72"
29103-96223

Blade,LowLift72"
29103-96253

Blade,MediumLift72"
29103-96233

Blade,HighLiftSolid72"
29109-64653

Blade,HighLiftNotched72"
29109-58793Blade,Mulch72"

●

29103-96313Blade,Extreme72"
30109-68813

Spindle,DoubleSpline

■

31109-69173

ASM,SpindleHousing
32109-92203

Screw-Sems1/2-20X2.19
33109-20646

ASM,BearingW/Orings

●

Requiresinstallationofmulchkitforpropermulching.SeeyourExmarkdealerfordetails.

■

ApplyMobilHTSgrease(P/N103-52171.5ozpacket)(orafood-gradeanti-seize).Seeoperator smanualforlocations.

494500-877A

FrontFrameAssembly

Ref.

PartNumber

Qty.Description

11-5231572Washer
21-5435084

Cup-BearingT aperedRoller

31-5435094

Cone-BearingT apered
Roller

41-5435112

Seal-Grease

5

1-6330682

Arm-Lift,Deck
61-6330821Bushing
7

1-6330962

Rod-Lift,Deck
81-6330971

Pin-Hitch(W/Lanyard)
91-6332951

Grip-Lever,Lift

101-6333251

Spring-Compression

111-6334414

Swivel-DeckMount,Rear

121-6335086

Washer-SpringDisc

131-6335854

Bearing-ConeT apered

Roller

141-633889-011

Plate-Lift,Deck

15109-49632

Spring,DeckSupport

161-8110102Plug
1798-597512

Washer-SpringDisc3/8

Ref.

PartNumber

Qty.Description

18103-00634

Seal-DoubleLip

19103-1474-012

Caster-Fork
20103-19182Bushing
21109-49952

Asm,FrontFrameSpring
23103-27684

Guard-Seal
24103-30514

Spacer-Nut

●

25109-91252

WheelAndTireASM
26103-48822

Cap-Grease
27103-51562

Axle-Caster
28103-31131Decal,LazerModel
29109-19031

Asm,FloorpanW/Decals
30103-8276-011

Floorpan,LiftOut
31103-9740-011

Weldmt,FrontLiftW/Lever
32103-9741-011

Weldmt,FrontLiftShaft
33116-33031

Decal-Slope
34108-7759-011

Plate-Lift,Deck
38109-20741Asm,FrontFrame
39109-31931

Stop,DeckHeight
40109-44871

Wld,ArmDeckLift

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

4500-877A105

FrontFrameAssembly(continued)

Ref.

PartNumber

Qty.Description

41109-44881

Asm,DeckLiftHandle

42302-19

5

Zerk-1/4-28Str

43323-131

Screw-HH3/8-16X23/4

44323-292

Screw-HH3/8-16X13/8

45323-51

Screw-HH3/8-16X7/8

46323-712

Screw-HH3/8-16X11/4

47323-91

Screw-HH3/8-16X13/4

48325-392

Screw-HH1/2-13X91/2

493217-116

Nut-Hex5/8-11

503218-22

Nut-Jam5/16-18

513218-66

Nut-Jam5/8-11

523230-14

Bolt-Carriage5/16-18X3/4

533256-241

Washer-3/8Sae

Ref.

PartNumber

Qty.Description

543256-294

Washer-7/8Sae
55

3256-74

Washer-5/8Std
563274-182

Screw-Sh5/16-18X11/4
57

3290-35715

Nut-Whizlock3/8-16
583296-232

Nut-Nyloc1/2-13
593296-394

Nut-Nyloc3/8-16
603296-512

Nut-Nyloc3/4-10
6132128-204

Nut-Whizlock5/16-18
6232151-103

5

E-Ring
6332151-292Ring-Retaining
64109-91272

WheelAndTireASM
65103-20841

LiftLever/GripASM

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

5114500-877A

MainFrameAssembly

Ref.

PartNumber

Qty.Description

11-5136582Bumper
232128-232

Nut-Hex1/2-13SideLock

31-6036102

Washer-SpringDisc7/16

41-653282-032

Stop/Spacer-Seat

5

1-633964-031

Stop-Brake,Park

6109-31562

RimASM

7

1-8030752

Screw-TrussHead#10-24
X3/4

898-59758

Washer-SpringDisc3/8

9103-02611Decal-V alve,Fuel

10103-36661

Asm,Cubby

11103-37901

Latch,CubbyDoor

12103-45532

ROPSFoldPinASM

13109-31572

WheelAndTireASM
14103-49632Tire
15116-10801

Seat,Suspension

■

15:1109-33431

SpringAndSaddleKit

15:2109-33441BackPanelKit
15:3109-33451WeightAdjustKit

Ref.

PartNumber

Qty.Description

16103-51612

Link-Stop,Seat

17103-55191

Spring-Torsion,Latch

18103-55201

Catch-Latch,Single

21109-39841Asm,EngineDeck

W/Decals

22103-7599-031

Guard

23109-20751

Asm,ConsoleW/Decals

24109-00601Kit,XpRops

●

25107-00751Bushing
26107-18801

SeatTrackKit
27107-18811KnobKit
28107-18821

BackCushionKit
29107-18831

BottomCushionKit
30116-09981

ShockAbsorberKit
31107-18851WeightIndicatorKit
33107-18872ArmrestKit
34107-21021Decal-Warning,Folding

ROPS
35107-31552Hairpin

●

Includesseatbeltassembly

■

Includesseatwiringharness.

4500-877A126

MainFrameAssembly(continued)

Ref.

PartNumber

Qty.Description

36107-98661

Decal-Console,T op
37109-12141Decal,ParkBrake
38109-12151

Decal,CuttingHeight
41109-22641Decal,Warning
42109-23654

RubberBumperASM

(W/Stud)
43109-23942U-Bolt
44109-27592

Link-Stop,Seat
46110-08831

RetractableSeatbeltKit
47242-508

Nut-Lug1/2-20
48322-36

Screw-HH5/16-18X3/4
49322-56

Screw-HH5/16-18X1
50323-392

Screw-HH3/8-16X5
51323-610

Screw-HH3/8-16X1
52323-91

Screw-HH3/8-16X13/4
53325-132

Screw-HH1/2-13X31/4
55

3256-148

Washer-#10Std
563256-236

Washer-5/16Sae
57

3256-41

Washer-3/8Std

Ref.

PartNumber

Qty.Description

583290-35710

Nut-Whizlock3/8-16

593290-5002

Screw-PPH#10-24X5/8

603296-28

Nut-Nyloc#10-24

613296-296

Nut-Nyloc5/16-18

623296-393

Nut-Nyloc3/8-16

633296-422

Nut-Nyloc1/4-20

643296-694

Nut-Nyloc5/16-18

653296-732

Nut-Nyloc1/4-20

6632122-284

Screw-TrussHD#10-24X1

6732128-20

5

Nut-Whizlock5/16-18
681-5439631Bumper,Rubber
6963-84101Washer
70116-26432Decal-WheelNutT orque
71117-27181

Decal-Arrester,Spark
72103-45741Decal,ExmarkLogo
7382-21901

Switch
743212-42

Screw-HH7/16-20X1
90109-92281

Kit,SeatFrame

●

●

Includesseatbeltassembly

■

Includesseatwiringharness.

6134500-877A

FuelAssembly

Ref.

PartNumber

Qty.Description

11-3030771

Clamp-FuelLine

21-6330236

Stud-FuelT ank

■

31-6333496

Spring-Compression

41-6431154

Tie-Cable11.4

5

116-09731V alve,FuelDualFlow

61-6433121

Clip-Loom

7

1-8050054

Washer-Lock5/16Heavy

81-8075132

Bolt-Carriage#10-24X1/2

91-8075331

Bolt-Carriage#10-24X5/8
11112-78361Filter-Inline
12103-11931

Clip-LoomHalf
13103-17981Decal,Throttle
14103-25951

Connector-Fuel1/4X5/16
15116-09684Fitting,FuelBulkhead

●

15:1103-27841

O-Ring
16116-01411Asm,FuelT ank
17103-65641

Kit-FuelGauge

Ref.

PartNumber

Qty.Description

18116-09741Asm,FuelT ankLxs,Lh
19116-09751Asm,FuelT ankLxsRh
20116-01421Asm,FuelT ank
21110-88061Pump-Fuel
22108-59281

Swivel-Stop,Cable
23110-41001Hose-Fuel
24109-02741Hose-FuelLine16"
25110-96621Hose-Fuel
2692-237914

Clamp-Hose
27108-32841Hose-Fuel
28109-02991Hose-Fuel
29114-50622

Cap-Biodiesel
30110-88171Bracket-Pump,Fuel
31110-41041Hose-FuelLine11"
32110-00471

Hose-FuelLine23/8"
33109-26614

Screw-PPH#10-24X1/2

▲

34116-02891Element,FuelFilter
35110-61861Hose-Fuel

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

■

UsePro-Lockretainingtype,Partno.1-840023(.5cctube)onthreads.

▲

Snugtonlyonslottedholes,DoNotovertighten,tankmustbeabletoexpand.

4500-877A147

FuelAssembly(continued)

Ref.

PartNumber

Qty.Description

36116-51391

Asm,ControlPanel
W/Decals

37109-66521

Cable,Throttle

38116-51851

Decal,Ignition,Glow,Pto

39321-31

Screw-HH1/4-20X5/8

40321-81

Screw-HH1/4-20X11/4

41322-34

Screw-HH5/16-18X3/4

42322-43

Screw-HH5/16-18X7/8

43353-7072

Adapter-90°

442412-108

5

Clamp-Hose

453220-12

Nut-Jam1/4-28

Ref.

PartNumber

Qty.Description

463256-141

Washer-#10Std
473256-2313

Washer-5/16Sae
483296-23

Nut-Nyloc#10-24
493296-476

Nut-Nyloc5/16-18Thin
5032128-201

Nut-Whizlock5/16-18
5132128-332

Nut-Whizlock1/4-20
52110-41141Hose-Fuel
53116-02901Asm,FilterAndMount
54104-83002

Nut-Nyloc5/16-18Flg
55

116-15592Decal,ExmarkFilter

56109-02771Hose-Fuel

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

■

UsePro-Lockretainingtype,Partno.1-840023(.5cctube)onthreads.

▲

Snugtonlyonslottedholes,DoNotovertighten,tankmustbeabletoexpand.

7154500-877A

ParkBrakeAssembly

Ref.

PartNumber

Qty.Description

11-5131402Bearing
3109-50114

Spacer-Wheel,Short

4109-50124

Spacer-Wheel,Long

5

1-6331022Bearing-Flanged
61-6331312Y oke-Linkage,Brake
7

1-6331442Pin-Trunion
81-6332681

Grip-Lever

111-6339268

Stud-Wheel

131-8082842

Pin-Clevis

141-8082851

Pin-Clevis3/8X11/8
15116-13992Locknut
16103-00512

Spacer-Retainer,Brake
1732128-498

Nut-Whizlock1/2-13
18103-01971

BrakeLeverAndGripASM
20103-03742Retainer-Band,Brake
21103-03846

Spacer
23116-22912

Asm,WheelHubW/Studs
24103-0810-032Brake-Wide
26103-1117-032Linkage-Brake,Lower

Ref.

PartNumber

Qty.Description

27103-17081Rod-Brake
28103-23991

Pin-ClevisSpring3/8

29103-5243-031

Shaft-Brake
30103-97612Band,Brake
31109-22302

Spring-Compression
32322-96

Screw-HH5/16-18X13/4
33323-102

Screw-HH3/8-16X2
34323-42

Screw-HH3/8-16X3/4
35323-582

Bolt-HH3/8-16X6T ap
37325-208

Screw-HH1/2-13X6
3814812

Zerk-45°1/4-28
393218-32

Nut-Jam3/8-16
403219-32

Nut-Hex3/8-24
4132151-481E-Ring
423256-46

Washer-3/8Std
433257-422

Key-Woodruff5/16X1
443272-104

Pin-Cotter1/8X3/4
453290-3574

Nut-Whizlock3/8-16
463296-394

Nut-Nyloc3/8-16

4500-877A168

MotionControls

Ref.

PartNumber

Qty.Description

11-3031052Y oke-Adjustable
21-3232453

Spring-Compression

31-4031804

Screw-HH5/16-18X11/4

Sp
41-5430172Balljoint
5

109-37692Bushing-Nylon,Flanged
61-6037372Bolt-NeutralReturn
7

1-6038072

Spring
81-6331024Bearing-Flanged
91-6331522Balljoint

101-8030222

Setscrew-5/16-18X5/8

●

111-8045244

Nut-Hex5/16-24(LH)

121-8082802

Pin-Clevis5/16X149/64

1398-59754

Washer-SpringDisc3/8

14103-0194-032

Arm-Control,Hydro

15103-04072

Arm-Shaft,Control

16103-13611

Spacer

17103-30601Knob-Tracking
18103-30621

TrackingRodASM

19103-30651

Link,HydroConnecting

22103-34562

Grip,ControlLever

23103-34571

Asm,HandleW/GripLH

24103-34581

Asm,HandleW/GripRH

Ref.

PartNumber

Qty.Description

25109-23392

Damper-Control,Motion

26109-39831

Control-Motion,LH

27109-39801

Control-Motion,RH

28103-51821

Link,HydroConnecting

29103-51901

RHHYDConnectLinkASM

30103-51921

Spacer-Control,HYD

31322-121

Screw-HH5/16-18X21/2

32322-141

Screw-HH5/16-18X3

33322-62

Screw-HH5/16-18X11/4

34323-48

Screw-HH3/8-16X3/4

35323-64

Screw-HH3/8-16X1

36323-96

Screw-HH3/8-16X13/4
373217-64Nut-Hex
383219-210

Nut-Hex5/16-24
393256-22

Washer-1/4Std
403272-52

Pin-Cotter3/32X1/2
413290-3578

Nut-Whizlock3/8-16
423296-298

Nut-Nyloc5/16-18
433296-396

Nut-Nyloc3/8-16
4432128-206

Nut-Whizlock5/16-18
45109-39082T ab-Adjustment
463230-232

Bolt-Carriage5/16-18X3/4

ShortNeck

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

9174500-877A

EngineAssembly

Ref.

PartNumber

Qty.Description

11-3033346

Washer-SpringDisc5/16

21-6036102

Washer-SpringDisc7/16

41-8050053

Washer-Lock5/16Heavy

5

1-8070141

Key-Woodruff1/4X7/8
642-960012Washer-LockM10
7

63-779012

Screw-HHM10-1.25X

1.25Mm
1193-60994Washer
1298-59751

Washer-SpringDisc3/8

13100-24361Asm-HoodAirIntake

W/Clamp
14103-06082Balljoint
16103-10581Bracket-Filter,Air
17103-10601

Cover-Filter,Air
18103-13261

Filter-Air,Safety
19103-13271Filter-Air
21103-35671Link,RearA-TAxial
22103-35682Isolator-Link
23103-37451

BallJointLinkASM
24103-47181

Sheave,Engine
25103-51781

Asm-CanisterAirFilter

W/Hood
31109-85281Asm,A-TLink
32103-75441Link,A-TAxial
33109-98731

Shaft,Kubota902Stub
34103-75561Hub,PumpDrive

Ref.

PartNumber

Qty.Description

36103-75971Hose,AirIntake
39108-59221

Bracket-Support,Throttle
41109-07891Fan
42109-12111

Solenoid,Fuel
4499-83431

Gasket-Mufer
4599-31742

Clip-Cleaner,Air
46109-28201

Ejector-AirCleaner
47109-29011Belt
48116-16101

Clutch,Cms250Kd
49322-38

Screw-HH5/16-18X3/4
50322-51

Screw-HH5/16-18X1
52323-71

Screw-HH3/8-16X11/4
53323-81

Screw-HH3/8-16X11/2
55

2412-423

Clamp-Hose
563212-81

Screw-HH7/16-20X2

●

57

3220-32

Nut-Jam3/8-24
583253-44

Washer-Lock5/16
593256-22

Washer-1/4Std
603256-233

Washer-5/16Sae
613256-241

Washer-3/8Sae
643296-391

Nut-Nyloc3/8-16
653296-62

Nut-Nyloc3/8-24
6632128-202

Nut-Whizlock5/16-18
6733014-004Nut-HexM8-1.25
6833113-0122

Screw-HHM6-1X12Mm
6933113-0202

Screw-HHM6-1X20Mm

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

4500-877A1810

EngineAssembly(continued)

Ref.

PartNumber

Qty.Description

7033114-0208

Screw-HHM8-1.25X20Mm

●

7133114-0803

Screw-HHM8-1.25X80Mm
731-5436101Washer
741-6335451

Spacer
75

1-6336302

Grommet
7695-41842

Screw-Threadlocking
77

99-51073

Nut-Lock1/2-13
78104-83009

Nut-Nyloc5/16-18Flg
79116-2638-031Bracket,EngineMount
80116-2641-031FlangeAsm
81116-2725-032

Flange,11Ga
82116-44333Isolator,Engine
83116-4513-031EngineMount-Rh
84116-4514-031EngineMount-Lh

Ref.

PartNumber

Qty.Description

85109-28551

Kit,Mufer

86116-5089-031

Wld,FlywheelCover
87116-51423Washer
88116-52951

ClutchStandoff
89116-5296-031

ClutchLink
90116-5342-031

Bracket-Mufer
91322-111

Screw-HH5/16-18X21/4
92322-231

Screw-HH5/16-18X33/4
93325-123

Screw-HH1/2-13X3
943217-62

Nut-Hex5/16-18
953230-22

Bolt-Carriage5/16-18X1
963255-81

Washer-Lock5/16

(Ext-Tooth)
973235-221

Screw-HH,Lock

●

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

10194500-877A

EngineDeckAssembly

Ref.

PartNumber

Qty.Description

11-6034961Bushing-Idler
21-6038051Pulley-Idler
31-6331661Pulley-Idler
4109-88662Bushing,Plastic
5

98-59751

Washer-SpringDisc3/8
6103-26271Bushing-Idler
7

103-29162

Guard-Top
8103-35042

Bearing-Spherical
9103-35062

Seal-SingleLip

10103-56771

Spacer

11116-06081

Spring

12106-71592

O-Ring

14302-401

Zerk-90°1/4-28

Ref.

PartNumber

Qty.Description

15109-41991Belt,MuleDrive
17323-123

Screw-HH3/8-16X21/2

18323-421

Screw-HH3/8-16X33/4

19323-101

Screw-HH3/8-16X2

203256-241

Washer-3/8Sae

21109-66582

Nut-Nyloc3/8-16Flg
2332120-102Ring-Retaining
24109-87542

Spacer
25116-09321

Dampener,Spring
26104-83013

Nut-Nyloc3/8-16Flg
27103-58581

Decal,Grease
50116-50421Asm,MuleIdlerD902

4500-877A2011

HoodandPanelAssembly

Ref.

PartNumber

Qty.Description

11-5137461

Decal-Mufer
31-6431882Latch-Rubber
41-80307218Rivet
5

74-59502Latch
6116-01271Decal,BeltRouting
7

116-53041Asm,Hood
8103-9201-031

Screen,Radiator

9103-9206-031

Bracket,FrontCover

10103-92201

Cover,Radiator

11103-92211

Panel,Side

12103-9222-031

Bracket,RearCover

13116-5323-031

Mount-SealRear

14116-5302-031

Mount-SealFront

15116-53251

Seal-Trim54.6
16103-9226-031Wld,Hinge
17116-5324-032

Mount-SealSide
18109-32571

Asm,AirCleanerBrkt

W/Decals
19109-00232

Grommet

Ref.

PartNumber

Qty.Description

21109-18011Decal,ExmarkLogo
22116-38952

Decal-D-Series

24110-08061

Decal-Caution

25321-312

Screw-HH1/4-20X5/8

26322-41

Screw-HH5/16-18X7/8

273256-2212

Washer-1/4Sae

283256-231

Washer-5/16Sae

2932128-201

Nut-Whizlock5/16-18

3032128-3312

Nut-Whizlock1/4-20
319237864Rivet
32109-32011

Asm,AirDeectorW/Decal
333256-144

Washer-#10Std
34116-53491

Seal-RearScreen
35116-53481

Seal-FrontScreen
361-8030734PopRivet
37116-5319-031

Plate-SealBackup
381-3034354

Washer-SpringDisc1/4
39116-51601

Seal-RadiatorHood

12214500-877A

CoolingAssembly

Ref.

PartNumber

Qty.Description

11-3032873

Tie-Cable51/2(Small)

21-3033341

Washer-SpringDisc5/16
31-5136451Bushing-V alve,Fuel
41-5136582Bumper
5

1-6339894

Clamp
61-6431611

Cap-Radiator
7

1-6431631

Tank-Overow
81-6431641

Cap-Tank,Overow
91-6431892Keeper-Latch,Rubber

101-6432591Fitting-Elbow
1198-59541

Decal-Cover,Missing

1299-85511Plug-Pipe
13103-1479-031Wld,RearBumper
14103-66431

Spring

15103-75321Hose,Radiator
16103-7558-031Rib,Top
17103-7579-031Rib,Bottom
18103-92071Rod,Prop
19103-9214-031Bracket
20103-92182

Pin,CoverPivot

21107-00751Bushing

Ref.

PartNumber

Qty.Description

22109-0089-031Bracket,HydT ank
23109-8732-031

Shroud,Fan

24109-09171

Nut-Push5/16
25109-22631Decal,RadiatorAssembly
26109-26691Hose-.25IdX22"
27109-29504Mount,Fan
28109-31421Hose,Radiator
29109-31431

Hose,Overow
30109-3179-032Wld,HingePlate
31109-28041Asm,FrontRadiatorMount

W/Decal
32109-87331Asm,Radiator
33109-84271Asm,LatchPlate
34109-85391

Asm,LatchPlateW/Decals
35109-84301

Spring
36109-84311Hook,Latch
37109-84321Pin,Latch
38109-91951Fan,14"Electric
39109-8546-031Wld,RearRadiatorMount
40110-38421

Decal-Antifreeze

4500-877A2213

CoolingAssembly(continued)

Ref.

PartNumber

Qty.Description

41112-69501

Bolt-Carr5/16-18X13/8
ShortNeck

42321-22

Screw-HH1/4-20X1/2

43321-64

Screw-HH1/4-20X1

44322-101

Screw-HH5/16-18X2

45322-312

Screw-HH5/16-18X3/4

46322-415

Screw-HH5/16-18X7/8

47322-61

Screw-HH5/16-18X11/4

483234-474

Screw-HHFlg5/16-18X3/4

493253-34

Washer-Lock1/4

Ref.

PartNumber

Qty.Description

503253-412

Washer-Lock5/16
513256-226

Washer-1/4Sae
523256-2331

Washer-5/16Sae
533256-31

Washer-5/16Std
543296-291

Nut-Nyloc5/16-18
55

32120-182E-Ring

5632128-2015

Nut-Whizlock5/16-18
57

32128-251

Nut-Hex5/16-18SideLock
589237864Rivet
591070694

Nut-Retainer-Panel1/4-20

13234500-877A

HydraulicAssembly

Ref.

PartNumber

Qty.Description

11-3033352

Tie-Cable715/16(Large)
3116-04041Decal-HydraulicT ank
41-6034011

Spacer
5

1-6039904

Adapter-Straight

●

5:11-6039921

O-Ring-37Flare#8

5:21-6039201

O-Ring-Sae#8
61-6039914

Adapter-Straight

6:11-6039921

O-Ring-37Flare#8

6:21-6039191

O-Ring-Sae#10
7

1-8050042

Washer-Lock1/4Heavy
930-17104

Setscrew-5/16-18X1

■

1098-59753

Washer-SpringDisc3/8

11103-10142

Elbow-90°

11:11-6039201

O-Ring-Sae#8

13103-19402

Adapter-Straight

13:11-6039921

O-Ring-37Flare#8

13:21-6039201

O-Ring-Sae#8

14103-19481

Cap-Reservoir,HYD

15103-19491

Gasket-Cap

16103-21461

Element-HydraulicOilFilter

17103-21532

Elbow-90°

18103-21561

Adapter-Straight

●

18:1103-10201

O-Ring-37Flare#6

18:21-6039211

O-Ring-Sae#6

19103-22591Head-Filter
20103-29161

Guard-Top

Ref.

PartNumber

Qty.Description

21103-31861

Spacer-Bracket,Guide

22116-01331

Extension-Spring

23103-35042

Bearing-Spherical

24103-35062

Seal-SingleLip

25103-45661

Spacer,LowerFrameIdler

26116-08881

Sheave,HydroPumpIdler

27103-46794

HYDHoseASM
29103-47281Asm,LowerFrameIdler
30103-7559-031Wld,IdlerPivot
31103-7569-031Arm,PumpIdler
33106-71592

O-Ring
34109-00871

Asm-CaseDrainHose
35109-04481T ank-Hydraulic
36109-30361Asm,PumpIdler
37109-69031Hose,PumpInlet
38109-69041Asm,FilterInletHose
39109-69051

Asm,FilterW/Hoses
40109-75431Pump,Hydro

40:1109-81131

Kit,SealService21L

40:2109-81091

Kit,InputShaft21L

40:3103-26701ThrustBearingKit
40:494-19131

CylinderBlockASM

40:5100-61121Plate-V alve
40:6116-17391

Fan,PwPumpCooling

40:7116-09171

Guard,PwPumpFan

40:8109-81101Kit,InputBearing

●

UseaT eonPipeSealantorequivalentonthreads.

■

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

4500-877A2414

HydraulicAssembly(continued)

Ref.

PartNumber

Qty.Description

40:9106-20531

ShockValveKit

41109-75441Pump,Hydro

41:1109-81131

Kit,SealService21L

41:2109-81091

Kit,InputShaft21L
41:3103-26701ThrustBearingKit
41:494-19131

CylinderBlockASM
41:5100-61121Plate-V alve
41:6116-17391

Fan,PwPumpCooling
41:7116-09171

Guard,PwPumpFan
41:8109-81101Kit,InputBearing
41:9106-20531

ShockValveKit

42109-75612

Sheave,HydroPump

43109-75821Belt,HydroPumpDrive
44112-83571

HYDMotorASM(CCW)
44:1109-59661

WheelMotorSealKit

45112-83581

HYDMotorASM(CW)
45:1109-59661

WheelMotorSealKit

46321-32

Screw-HH1/4-20X5/8

47322-31

Screw-HH5/16-18X3/4

48322-42

Screw-HH5/16-18X7/8

49323-111

Screw-HH3/8-16X21/4

Ref.

PartNumber

Qty.Description

50323-73

Screw-HH3/8-16X11/4

51323-81

Screw-HH3/8-16X11/2

52325-54

Screw-HH1/2-13X11/4

533231-61

Bolt-Carriage3/8-16X2

543231-311

Bolt-Carriage3/8-16X21/2

55

3256-233

Washer-5/16Sae

563256-42

Washer-3/8Std

57

3290-3574

Nut-Whizlock3/8-16

583296-391

Nut-Nyloc3/8-16
5932120-102Ring-Retaining
6032128-202

Nut-Whizlock5/16-18
6132128-494

Nut-Whizlock1/2-13
6290007841

Bolt-Carriage3/8-16X5
635-08381Washer
64109-66582

Nut-Nyloc3/8-16Flg
65109-87522

Spacer
66109-87532

Spacer
67112-97712

Washer-T eon
681-8072592

Key-Machine1/4X1/4X1
80109-32501Asm,PumpIdler

W/Bearings

●

UseaT eonPipeSealantorequivalentonthreads.

■

UsePro-Lock,NutType(P/N1-840022,.5mltube)onthreads.

14254500-877A

ElectricalAssembly

Ref.

PartNumber

Qty.Description

11-303335

5

Tie-Cable715/16(Large)

21-5130512

Switch-N.O.
31-5133741Meter-EngineHours
41-5437922

Wingnut-Nyloc1/4-20
5

1-6331111

Switch
61-6331813Plate-T apped
7

1-6333961

Clip-Loom5/8
81-6430211

Gauge-Temperature
91-6430371

Gauge-Voltmeter

101-6431451T ab
11103-14201

Insulator-Starter

121-643275

7

Relay-12Vdc40Amp

131-6433121

Clip-Loom

141-8075132

Bolt-Carriage#10-24X1/2

151-8160011Fuse-BladeType,20Amp
161-8160031Fuse-BladeType,30Amp
1749-20402

Screw-HWH1/4-20X3/4Tf

18100-49181Diode
19103-02051Alarm-DualT one12Vdc
20103-02061

Switch-IgnitionW/Keys

22103-04981Nut-Ignition
23103-12271

Harness-Wiring,Seat

24103-1311-031Holddown-Battery
25103-13122Bolt-Holddown

Ref.

PartNumber

Qty.Description

26103-13491

Cable-EngineNegative
27103-13681Fuse-40Amp
28103-21061Key-ExmarkLogo
29103-36841

Bezel,Guage
30103-43391

Harness-Gauge
31103-52181

Module-Delay,Seat
32114-02791

Switch-PTO
33109-34951Asm,RelayMountBracket
34103-78861

Sender,T emperature

■

36109-24781Decal,3850Rpm
37109-24881

LightCluster
38109-26614

Screw-PPH#10-24X1/2
39109-29511Decal,Relay
40116-49771Harness-Wire[diesel]
41109-30741

Cable-Battery(-)
42109-76071

Asm,Cable-Battery(+)

●

43103-13401Insulator-T erminal,Battery
44110-08111

Switch-Rocker
45322-51

Screw-HH5/16-18X1
463256-231

Washer-5/16Sae
473290-5008

Screw-PPH#10-24X5/8
483296-24

Nut-Nyloc#10-24
4932128-201

Nut-Whizlock5/16-18
50110-88081Harness-Wire

▲

●

Includesinsulators

■

UseaT eonPipeSealantorequivalentonthreads.

▲

Usedielectricgreaseonallwiringharnessconnectors.

4500-877A2615

ElectricalAssembly(continued)

Ref.

PartNumber

Qty.Description

51116-51631

GroundWire-14"

52104-20652

Screw-HWH#10-24X3/8

53116-50741Decal-RelayDiesel

Ref.

PartNumber

Qty.Description

543255-81

Washer-Lock5/16

(Ext-Tooth)
55

33114-0161

Screw-HHM8-1.25X16Mm

●

Includesinsulators

■

UseaT eonPipeSealantorequivalentonthreads.

▲

Usedielectricgreaseonallwiringharnessconnectors.

15274500-877A

Notes:

Notes:

Notes:

maximize tHe Performance of your exmark.

4-cycle Premium engine oil

Part No. 116-3373

Both SAE 30 and SAE 10W-30 in one
bottle.

Contains increased levels of zinc and
phosphorus for better lubricity.

No Viscosity Index Improvers that tend
to shear down in high heat.

Synthetic formulation.

Gas & Diesel compatible.

Anti-corrosion additives.

API 'SL' and JASO rated with wet
clutch compatibility for other machines.

MAINTENANCE

®

Premium Hydro oil

Part No. 109-9828

Commercial quality for tough, high­heat conditions.

Designed specifically for zero-turn
mower hydraulic systems.

Superior shear resistance under
heavy loads.

EXMARK

Available from your local Exmark dealer. Find your closest dealer at exmark.com

MI D-MOUNT RIDING ACCESSORIES AND OPTIONS

SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS

WALK-BEHIND ACCESSORIES AND OPTIONS

GRASS CATCHER

MICRO-MULCH SYSTEM

TURF STRIPER

STANDON

CUSTOM RIDE SEAT SUSPENSION SYSTEM

FULL SUSPENSION SEAT

DECK LIFT ASSIST KIT

HITCH KIT

LIGHT KIT

12

V POWER PORT

MICRO-MULCH SYSTEM

OPERATOR CONTROLLED DISCHARGE

ROLL OVER PROTECTION SYSTEM (ROPS)

SUN SHADE

TRASH CONTAINER

TURF STRIPER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

OU T-FRONT RI DIN G ACCESS ORI ES AND OPTIONS

CUSTOM RIDE SEAT SUSPENSION SYSTEM

DUAL-TAIL WHEEL

FLOOR PAN EXTENDER

HITCH KIT

LIGHT KIT

MICRO-MULCH SYSTEM

ROLL OVER PROTECTION SYSTEM (ROPS)

SNOW BLADE

SNOWBLOWER

SUN SHADE

TRASH CONTAINER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

WEATHER CAB

PlaceModelNo.andSerialNo.

LabelHere(IncludedintheLiterature

Pack)orFillinBelow

DatePurchased

EngineModelNo.andSpec.No.

ModelNo.EngineSerialNo.(E/No)

SerialNo.

©2011ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
AllRightsReserved

PartNo.4500-877Rev .A
[phone]
Fax[phone]
PrintedintheUSA.

www.exmark.com