Exmark Lazer Z HP User Manual

For Serial Nos.

440,000 & Higher

Part No. 103-6281 Rev. A

POTENTIAL HAZARD ♦ This product is a piece of power equipment.

WHAT CAN HAPPEN ♦ Failure to follow safe operating pr actices can result in serious

operator injury or even death.

HOW TO AVOID THE HAZARD ♦ Keep all shields, guards and safety devices (especially the grass

discharge system) in place and in proper working condition.

♦ Stop engine and wait for all moving parts to stop. Remove spark

plug wire(s) or remove key before adjust ing, servicing, or performing maint enance.

♦ If mower deck or blower becomes clogg ed, st op engine and wait

for all moving parts to stop. Remove spark plug wire(s) or remove key before cleaning blockage.

♦ Keep hands, feet and clothing away from power driven parts. ♦ Keep off mower unless seat platf orm is provided. ♦ Keep others off mower.

WARNING

Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured pr eviously. Exmark , or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and t he st atements and descriptions contained in this publication.

EXMARK PARTS PLUS® PROGRAM

EFFECTIVE DATE: September 1, 1995 Program

If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!!

How the Program Works

1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus

shipment of six (6) line items or less.

2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor

3. If distributor does not have the part(s) in stock to satisfy

bills dealer for part and freight charges where applicable.

Exmark Parts Plus p.m., central time, with an Exmark Parts Plus

order, he contacts Exmark by 3:00

order of six

(6) line items or less.

4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.

5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in

6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program?

A. Under any circumstance the customer does not pay.

accordance to the program.

B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plus

dealer pays for the part and freight.

order to his Exmark distributor by 1:00 p.m., the

2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus®

order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.

3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,

Exmark pays for the part and freight.

4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.

The following restrictions apply -- The Exmark Parts Plus® Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus

Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.

Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.

Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

iii

OPERATOR'S MANUAL

This manual contains assembly, operating, maintenance, adjustment and safety instructions for your Exmark Ultra Vac Q DS.

BEFORE OPERATING YOUR ULTRA VAC QDS, CAREFULLY READ AND UNDERSTAND THIS MANUAL AND THE OPERATOR’S MANUAL FOR YOUR MOWER IN THEIR ENTIRETY.

By following the operating, maintenance and safety instructions, you will prolong the lif e of your Ultra Vac QDS, maintain its maximum efficiency and promote safe operation.

If additional information is needed, or should you require trained mechanic ser vice, cont act your authorized Exmark equipment dealer or dist r ibut or .

All Exmark equipment dealers and dist r ibut or s ar e kept informed of t he latest methods of servicing and are equipped to provide prompt and ef ficient service in the field or at their ser vice stations. They carry ample stock of ser vice part s or can secure them promptly for you from t he factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

TABLE OF CONTENTS

Description

Page

1. Safety

1.1 Safety Alert Symbol.............................................................................. 1

1.2 Training ................................................................................................ 1

1.3 Preparation........................................................................................... 1

1.4 Operation...........................................................................................2-3

1.5 Safety Signs......................................................................................3-4

2. Specifications

2.1 Model Numbers and Required Accessories.......................................... 4

2.2 Dimensions........................................................................................... 4

2.3 Bagging System ................................................................................4-5

3. Assembly Instructions

3.1 Assembly Diagram.............................................................................5-6

3.2 Install Drive Kit................................................................................... 6-8

3.3 Install Weight Assembly........................................................................8

3.4 Install Hopper Assembly....................................................................8-9

3.5 Assemble Tubes................................................................................... 9

3.6 Install Blower Assembly ................................................................... 9-10

3.7 Adjustments................................................................................... 10-11

4. Operation

4.1 Pre-Start............................................................................................. 11

4.2 Mowing.......................................................................................... 11-12

4.3 Bagger Removal for Side Discharge................................................... 12

4.4 Transporting..................................................................................12-14

5. Maintenance

5.1 Periodic Maintenance ....................................................................14-15

5.2 Adjustments........................................................................................ 15

6. Tips and Troubleshooting

. Warranty................................................................................................

.......................................................................... 16

1. SAFETY

1.1 SAFETY ALERT SYMBOL

This SAFETY ALERT SYMBOL is used both in this m anual and on t he m achine to identify important safety messages which must be followed to avoid accidents. This symbol means:

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

CAUTION: Black lettering / Yellow backgr ound. Indicates a potentially hazardous

1.2 TRAINING

1.2.1 Regard the Exmark Ultra Vac Q DS as a piece of power equipment and teach

1.2.2 Before operating your Ultra Vac QDS, carefully read and understand this manual

1.2.3 Do not allow operation of this machine by untrained personnel. Never allow

1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in

The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION.

DANGER: White lettering / Red background. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injur y.

WARNING: Black lettering / Or ange background. Indicates a potent ially hazardous situation which, if not avoided, COULD result in deat h or ser ious inj ury.

situation which, if not avoided, MAY result in minor or moderate injury.

this regard to all who operate this unit.

and the operator’s manual for your m ower in their entirety. Familiarize yourself with the controls and the proper use of the equipment. If the operat or(s) or mechanic(s) can not read English, it is the owner’s responsibility to explain this material to them.

children, teenagers, or people unfamiliar with these instructions to use the mower. Local regulations may restrict the age of the operator.

mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.

1.3 PREPARATION

1.3.1 Evaluate the terrain to determine what accessories and attachment s ar e needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark.

1.3.2 The use of personal protective equipment , such as (but not limited to) protect ion for the eyes, ears, feet , and head is r ecom m ended.

CAUTION

POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85

dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Exposure to sound levels of 85 dBA or above for

extended periods of time can cause hearing loss. HOW TO AVOID THE HAZARD ♦ Wear hearing protection when operating this machine.

1.3.3 While mowing, always wear substantial f oot wear and long t r ousers. Do not operate equipment when barefoot or when wearing open sandals.

1.3.4 Thoroughly inspect the area where the equipment is t o be used and r emove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operat or or bystander s.

1.4 OPERATION

Although hazard control and accident prevention are partially dependent upon the

design and configuration of the equipment, t hese factors are also dependent upon the awareness, concern, prudence, and proper training of t he personnel i nvol ved in the operation, transport, maintenance, and st orage of t he equi pment . It is essential that all Operator Safety Mechanisms be connect ed and i n operat i ng condi t ion prior to use for mowing. Refer to the Operator’s Manual for the mower for additional hazard control and accident prevention information.

POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to

be thrown in operator’s or bystander’s direction. Also,

contact with blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious

injury or kill you or bystanders. HOW TO AVOID THE HAZARD ♦ Never operate mower unless discharge deflector, or

entire grass collection system, or mulch kit is installed.

POTENTIAL HAZARD

♦ There are rotating blades in the blower and under the

mower deck.

WHAT CAN HAPPEN

♦ Blade contact can cause serious operator or bystander

injury or even death.

HOW TO AVOID THE HAZARD

♦ Do NOT reach into Blower unless Rotation Indicator

has Stopped. Disengage PTO, stop engine, remove key, WAIT FOR MOVING PARTS TO STOP

♦

Never operate mower unless discharge deflector, entire grass collection system, or mulch kit is installed.

WARNING

DANGER

1.4.1 Use EXTREME caution when mowing and/or turning on slopes as loss of traction and/or tip-over could occur. The operator is r esponsible for safe operation on slopes.

DANGER

POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause

sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditches, steep banks,

or water can cause rollovers, which may result in

serious injury, death or drowning. HOW TO AVOID THE HAZARD

♦ Do not mow slopes when grass is wet. ♦ Do not mow near drop-offs or near water. ♦ Do not mow slopes greater than 15 degrees. ♦ Reduce speed and use extreme caution on slopes. ♦ Avoid sudden turns or rapid speed changes.

• Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water. This area can be dangerous, see Figure 1.

FIGURE 1

SAFE ZONE FOR MOWING

• Progressively greater care is needed as the slope increases.

• Always avoid sudden starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly off the slope.

• Avoid sudden starts when mowing uphill. Mower may tip backwards.

• Be aware that loss of traction may occur going downhill. Weight transfer to

the front wheels may cause drive wheels to slip and cause loss of braking and steering.

• Watch for ditches, holes, rocks, dips, and r ises t hat change the operating angle, as rough terrain could overtur n the machine.

• Remove or mark obstacles such as rocks, t r ee lim bs, et c. from the mowing area. Tall grass can hide obstacles.

• The operating characteristics of the machine will change with the Ultra Vac QDS installed. The stability and traction of the machine will change as the Ultra Vac QDS hopper fills with grass clipping s. Use pr ogressively greater care on slopes as the hopper fills.

• Always install and remove the Ultra Vac QDS, including counterweights, as instructed. Failure to do so will cause a reduction in stability or tr act ion. Do not operate the mower with only a portion of the Ultra Vac Q DS inst alled.

1.5 SAFETY SIGNS

1.5.1 Keep all safety signs legible. Remove all gr ease, dir t and debris from safet y signs and instructional labels.

1.5.2 Safety signs must be replaced if they are missing or illegible.

1.5.3 When new components are installed, be sure that current safety signs are affixed to the replaced components.

1.5.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or fr om Exmar k Mfg. Co. Inc.

1.5.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.

1.5.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark Ultra Vac QDS.

+ 16 hidden pages