Exmark LAZER Z 103-0656 Parts Manual

EXMARK PARTS PLUS
EFFECTIVE DATE: September 1, 1995
Program
How the Program Works
1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus
2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable.

shipment of six (6) line items or less.

PROGRAM
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus p.m., central time, with an Exmark Parts Plus

order, he contacts Exmark by 3:00

order of six (6) line items or less.
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable.
5. The customer pays for the part and freight
if it is shipped under the Exmark Parts Plus

and if it arrives in accordance to
the program.
6. Who pays for the part and freight
if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to:

1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus

order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight.
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
The following restrictions apply -- The Exmark Parts Plus

Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus or less. Exclusions from the Exmark Parts Plus

orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items

Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
1
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Decal Group...................................................................27-28
Electrical Diagram..........................................................34-38
Electrical Group..............................................................29-33
Engine Deck Group........................................................18-24
Front Frame Group...........................................................9-10
Fuel Group.....................................................................12-14
Hydraulics Group............................................................25-26
Main Frame Group..............................................................11
Motion Control Levers.........................................................17
Park Brake Group ..........................................................15-16
Parts Plus Program...............................................................1
52” Deck Group..................................................................3-4
60” Deck Group..................................................................5-6
72” Deck Group..................................................................7-8
2
52” DECK GROUP
Ref. No.
Part No. Description Req'd.
1 103-0332-01 Deck wldmt, 52".......................1 48 1-803022 Setscrew,5/16-18x5/8sqhdcp ....2
103-0675 Deck wldmt, 52" w/decals........ 1 49 1-807264 Key, 1/4 sq x 2 5/8.....................1
2 3256-24 Washer, 3/8 SAE..................... 3 50 1-633012 Jackshaft, deck drive.................1
3 1-323533 Spacer, shv/brg....................... 3 51 103-1140 Cutter housing complete............3
1-323533 Spacer, shv/brg....................... 4 52 323-20 Screw, 3/8-16 x 3 1/4.................1
4 1-513208 Washer, disc spring................. 3 53 1-633014-01 Bracket, jackshaft ......................1
1-513208 Washer, disc spring................. 4 54 3230-1 Bolt, 5/16-18 x 3/4 Carr.............6
5 1-303334 Washer, 5/16 disc spring......... 1 55 1-513013 Housing, flange..........................4
6 32128-20 Nut, 5/16-18 whizloc................ 14 56 1-513012 Bearing w/lock collar & ss..........2
7 1-602913-01 Baffle wldmt, discharge ........... 1 57 1-633573 Guard, Brg bottom .....................3
8 322-2 Screw, 5/16-18 x 5/8................ 5 1-633573 Guard, Brg bottom .....................4
9 1-603299 Roller, antiscalp....................... 6 58 3231-22 Bolt, 3/8-16 x 1 carr....................4
103290-357 Nut, 3/8-16 whizlock................ 12 59 103-1072-01 Strut wldmt, deck.......................2
3290-357 Nut, 3/8-16 whizlock ................ 8 60 1-634619 Housing w/ring, spacer, & brg....3
11 1-373034 Washer, pivot .......................... 8 61 1-633029 Spherical rod end.......................2
12 1-603602 Bushing, roller ......................... 6 62 1-803050 Setscrew, 5/16-18 x .75sqhd .....1
1398-5975 Washer, 3/8 disc spring........... 10 63 327-11 Screw, 5/8-11 x 5.......................2
98-5975 Washer, 3/8 disc spring ........... 14 64 3253-8 Lockwasher, 5/8 reg.spring........2
14 98-5961 Screw, 3/8-16 x 4 gr 8 ............ 6 65 302-19 Zerk, 1/4-28 straight...................4
15 103-0345-01 Chute, discharge 52”............... 1 66 1-632199-01 Pin wldmt, deck strut..................2
16 322-5 Screw, 5/16-18 x 1................... 3 67 3219-6 Nut, 5/8-18 hex..........................5
17 3296-29 Nut, 5/16-18 nyloc ................... 4 3219-6 Nut, 5/8-18 hex ..........................6
18 1-633357-01 Shield, belt 52” ........................ 2 68 3257-32 Key, # 61 Woodruff....................3
19 1-323385 Knob, belt shield...................... 6 69 1-633701 Sheave, blade drive...................3
20 1-322110 Belt guide wldmt ...................... 1 70 1-513016 Bearing ......................................6
21 103-0862 Screw, 5/8-11x2 3/4 gr 8 ......... 3 1-513016 Bearing ......................................8
22 323-11 Screw, 3/8-16 x 2 1/4............... 2 71 1-323532 Housing ,bearing ........................3
23 1-303537 Stud, belt shield....................... 2 72 1-323528 Spacer, bearing .........................3
24 3256-3 Washer 5/16 std flat ................ 4 1-323528 Spacer, bearing .........................4
25 1-323417 Washer, rubber........................ 2 73 323-7 Screw, Hex cap 3/8x1 1/4……...18
26 1-633151 Spring, extension..................... 1 74 32120-8 Snap Ring..................................3
27 1-632119-03 Arm wldmt, deck idler.............. 1 32120-8 Snap Ring..................................4
28 1-513034 Bearing, pivot........................... 2 75 103-0584 Spindle.......................................3
29 1-634244 Arm wldmt/brg sub-assy.......... 1 76 1-633482 Blade, notched air foil. ...............3
30 1-603044 Bushing, idler pivot .................. 1 1-613251 Blade, solid air foil......................3
31 302-40 Zerk, 1/4-20 90°....................... 1 1-633485 Blade, low lift..............................3
32 3256-4 Washer, 3/8 std flat ................. 3
33 3296-39 Nut, 3/8-16 nylock.................... 20 103-1578 Blade, bahia...............................3
34 323-13 Screw, 3/8-16 x 2 3/4............... 1 77 1-634546 Jackshaft S/A.............................1
35 1-633109 Idler pulley 6.00 dia flat ........... 2 78 103-1081 Strut wldmt S/A..........................2
36 3234-11 Bolt, 3/8-16 x 1 whizlock.......... 1 103-1106 Strut wldmt S/A ..........................2
37 1-633456 Bushing, Idler .......................... 2 79 1-643393 Jackshaft....................................1
38 3217-11 Nut, 5/8-11 hex........................ 2 80 103-0135 Sheave, Jackshaft .....................1
39 32128-37 Nut, 7/16-14 whizlock .............. 16 103-0185 Sheave, Jackshaft .....................1
40 1-603805 Idler pulley 5.06 O.D V ............ 1 81 103-0280 Housing, Jackshaft ....................1
41 1-633366 Belt, blade drive 52” Deck....... 1 82 103-0698 Jackshaft S/A.............................1
42 1-633447 Chain....................................... 4 103-0699 Jackshaft S/A.............................1
43 1-800811 Screw, 7/16-14 x 1-1/2............ 8 83 103-0678 Complete deck asy (LZ25KC524) 1
44 322-3 Screw, 5/16-18 x 3/4 ........................... 2 103-0679 Complete deck asy (LZ23LKA524)1
451-403087 Sheave, blade drive 6.75 OD .. 1 84 323-6 Screw, 3/8-16 x 1 ......................4
461-633010 Pulley, split sheave 6.30 OD ... 1 85 103-1192 Asm,Jackshaft housing w/brgs…1
47 30-1710 Setscrew, 5/16-18 x 1sqhdcp.. 1 86 103-0865 Washer,disc spring....................3
Qty.
Ref. No.
Part No. Description Req'd.
1-633484 Blade, mulching.........................3
Qty.
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Ω Use antiseize on bore of sheaves and bearings. ∗ Cutter housing complete includes sheave, washer, and nut. Exmark red touch up spray paint - P/N 1-850337 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524
Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081=15.31”;PN 103-1106=15.00”
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units.
A component used with Jackshaft Type B on LZ25KC524 units.
A component used with Jackshaft Type B on LZ23LKA524 units
3
52” DECK GROUP
4
60” DECK GROUP
Ref. No.
4✫❖ 1-513208 Washer, disc Spring............... 3 54✫❖ 3230-1 Bolt, 5/16-18 x 3/4 Carr...........6
10 3290-357 Nut, 3/8-16 whizlock............... 6 61 1-633029 Spherical rod end.....................2
45★✫ 1-303498 Sheave, 6.13 OD..................... 1 103-0681 Complete Deck Assy
46★✫ 1-633010 Pulley, split 6.30 OD………….. 1 84 322-6 Screw. 5/16-18 x 1 ¼...............1
47 ✫❖ 30-1710 Setscrew, 5/16-18 x 1sqhdcp.. 1 86 103-1192 Asm,Jackshaft housing w/brgs 1
48 ✫❖ 1-803022 Setscrew,5/16-18x5/8sqhdcp . 2 87 103-0865 Washer,disc spring..................3
49✫❖ 1-807264 Key, 1/4 sq x 2 5/8 .................. 1
Use antiseize on bore of sheaves and bearings. Exmark red touch up spray paint - P/ N 1-850337 Cutter housing complete includes sheave, washer, & nut. Use Pro-lock Nut Type (P/N 1-840022) on setscrews. Requires installation of Micro-Mulch accessory for proper mulching. Mulc h k it P/N MK604 Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081 = 15.31”; PN 103-1106 =
15.00”
Part No. Description Req'd.
1 103-0422-01 Deck wldmt, 60....................... 1 50✫❖ 1-633012 Jackshaft, deck drive...............1
103-0676 Deck wldmt, 60 w/decals........ 1 51 3217-11 Nut, 5/8-11 hex ........................2
2 1-634619 Housing w/ring, spacer, brg.... 3 52 323-20 Screw, 3/8-16 x 3 ¼.................1
3 3256-24 Washer, 3/8 SAE.................... 3 53✫❖ 1-633014-01 Bracket, jackshaft.....................1
1-513208 Washer, disc Spring............... 4 55
5 1-303334 Washer, 5/16 disc spring ....... 1 56✫❖ 1-513012 Bearing w/lock collar & ss........2
6 32128-20 Nut, 5/16-18 whizlock............. 2 57 103-1140 Cutter housing complete..........3
32128-20 Nut, 5/16-18 whizlock............. 14 58✫❖ 3231-22 Bolt, 3/8-16 x 1 carr .................4
✫❖
7 1-602913-01 Baffle wldmt, discharge.......... 1 59 103-1072-01 Strut wldmt, deck.....................2
8 322-2 Screw, 5/16-18 x 5/8 .............. 5 60✫❖ 1-323533 Spacer shv/brg.........................3
9 1-603299 Roller, antiscalp...................... 6 1-323533 Spacer shv/brg.........................4
3290-357 Nut, 3/8-16 whizlock............... 10 62 ✫❖ 1-803050 Setscrew, 5/16 x 3/4sqhdcp.....1
✫❖
11 1-373034 Washer, pivot......................... 8 63 327-11 Screw, 5/8-11 x 5.....................2
12 1-603602 Bushing, roller ........................ 6 64 3253-8 Lockwasher, 5/8 reg.spring......2
13 98-5975 Washer, 3/8 disc spring ......... 10 65 302-19 Zerk, 1/4-28 straight.................4
14 98-5961 Screw, 3/8-16 x 4 gr 8 .......... 6 66 1-632199-01 Pin wldmt, deck strut ................2
15 1-632939-01 Chute, discharge 60”.............. 1 67✫❖ 3219-6 Nut, 5/8-18 hex........................5
16 322-5 Screw, 5/16-18 x 1 ................. 2 3219-6 Nut, 5/8-18 hex........................6
17 3296-29 Nut, 5/16-18 nylock ................ 4 68 3257-32 Key, # 61 Woodruff..................3
18 1-633084-01 Shield, belt 60” ....................... 2 69 1-633701 Sheave, Blade drive.................3
19 1-323385 Knob, belt shield..................... 6
20 1-322110 Belt guide wldmt..................... 1
21 103-0862 Screw, 5/8-11 x 2 ¾ gr 8 ........ 3 71 1-323532 Housing, bearing......................3
22 323-11 Screw, 3/8-16 x 2 1/4 ............. 2 72✫❖ 1-323528 Spacer, bearing .......................3
23 1-303537 Stud, belt shield...................... 2 1-323528 Spacer, bearing .......................4
24 3256-3 Washer 5/16 std flat............... 6 73✫❖ 1-633573 Guard, brg bottom....................3
25 1-323417 Washer, rubber ...................... 2 1-633573 Guard, brg bottom....................4
26 1-633151 Spring, extension.................... 1 74✫❖ 32120-8 Snap Ring................................3
27 1-632119-03 Arm wldmt, deck idler............. 1 32120-8 Snap Ring................................4
28 1-513034 Bearing, pivot ......................... 2 75 103-0584 Spindle.....................................3
29 1-634244 Arm wldmt/brg sub-assy......... 1 76 1-633483 Blade, notched air foil ..............3
30 1-603044 Bushing, idler pivot................. 1 1-613250 Blade, solid air foil....................3
31 302-40 Zerk, 1/4-20 90°. .................... 1 1-613111 Blade, low lift............................3
32 3256-4 Washer, 3/8 std flat................ 3
33 3296-39 Nut, 3/8-16 nylock .................. 20 103-1580 Blade, bahia.............................3
34 323-13 Screw, 3/8-16 x 2 3/4 ............. 1 77✫❖ 1-634546 Jackshaft S/A...........................1
35 1-633109 Idler pulley 6.00 dia flat .......... 2 78103-1081 Strut wldmt S/A .......................2
36 3234-11 Bolt, 3/8-16 x 1 whizlock......... 1
37 1-633456 Bushing, Idler ......................... 2 79 103-0280 Housing, Jackshaft .................1
38 323-8 Screw, 3/8-16 x 1 ½ ............... 18 80 103-0136 Sheave, Jackshaft Double.......1
39 32128-37 Nut, 7/16-14 whizlock............. 16 103-0137 Sheave, Jackshaft Double ......1
40 1-603805 Idler pulley 5.06 O.D. V .......... 1 81✫❖ 1-643393 Jackshaft .................................1
41 1-633127 Belt, blade drive 60” deck....... 1 82 103-0700 Jackshaft Assy.........................1
42 1-633447 Chain...................................... 4 103-0701 Jackshaft Assy.........................1
43 1-800811 Screw, 7/16-14 x 1 ½.............. 8 83 103-0680 Complete Deck Assy
44 322-3 Screw, 5/16-18 x ¾ ................ 2 (Air-cooled except 26HP Koh EFi ) 1
1-643292 Pulley, split 6.71 OD................ 1 (23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) 1
★❖
1-643292 Pulley, split 6.71 OD................ 1 85 323-6 Screw. 3/8-16 x 1.....................4
★❖
Qty.
Ref. No.
70★✫❖
Part No. Description Req'd.
✫❖ 1-513013 Housing, flange........................4
1-513016 Bearing ....................................6
1-513016 Bearing ....................................8
1-613112 Blade, mulching.......................3
103-1106 Strut wldmt S/A .......................2
Qty.
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI.
A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled. A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page. A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled.
5
60” DECK GROUP
6
72” DECK GROUP
Ref. No.
Part No. Description Req'd.
1 1-643052 Belt, Blade drive 72”............. 1 45 1-323417 Washer, rubber ..................... 2
2 1-323385 Knob, belt shield................... 6 46 3256-3 Washer 5/16 std flat.............. 4
3 1-643076-01 Shield, belt 72” RH................ 1 47 1-303537 Stud, belt shield..................... 2
* 1-643075-01 Shield, belt 72” LH................ 1 48 103-0588-01Deck weldment, 72”............... 1
4 3234-11 Bolt, 3/8-16 x 1 whizlock....... 1 1-644149 Deck weldment, 72” w/decals 1
5 3256-24 Washer, 3/8 SAE.................. 3 499 1-513016 Bearing.................................. 6
6 1-633109 Idler pulley 6.00 dia flat......... 2 1-513016 Bearing.................................. 8
7 1-633151 Spring, extension.................. 1 50 1-323532 Housing, bearing................... 3
8 3290-357 Nut, 3/8-16 whizlock............. 13 511-323528 Spacer, bearing..................... 3
9 1-633456 Bushing, Idler........................ 2 1-323528 Spacer, bearing..................... 4
10 3256-4 Washer, 3/8 std flat .............. 3 5232120-8 Snap Ring ............................. 3
11 1-373034 Washer, pivot ....................... 8 32120-8 Snap Ring ............................. 4
12 3296-39 Nut, 3/8-16 nyloc .................. 20 531-323533 Spacer shv/brg...................... 3
13 1-513034 Bearing, pivot........................ 2 1-323533 Spacer shv/brg...................... 4
14 1-632119-03 Arm wldmt, deck idler........... 1 541-633573 Guard, brg bottom ................. 3
15 1-603044 Bushing, idler pivot ............... 1 1-633573 Guard, brg bottom................. 4
16 323-20 Screw, 3/8-16 x 3 1/4............ 1 55 103-0584 Spindle .................................. 3
173219-6 Nut, 5/8-18 hex ..................... 5 56 3257-32 Key, # 61 Woodruff............... 3
3219-6 Nut, 5/8-18 hex..................... 6 57 1-643006 Blade, notched air foil............ 3
181-513208 Washer, disc spring.............. 3 1-643097 Blade, mulching..................... 3
1-513208 Washer, disc spring.............. 4 1-643428 Blade, low lift......................... 3
199 1-643269 Sheave, Blade drive. ............ 3 1-643429 Blade, solid air foil................. 3
20 1-643292 Pulley, split 6.71 ................... 2 103-1581 Blade, bahia .......................... 3
21 1-303334 Washer, 5/16 disc spring...... 1 58 103-0862 Screw, 5/8-11 x 1 gr 8........... 3
221-633012 Jackshaft, deck drive............ 1 59 323-11 Screw, 3/8-16 x 2 1/4 ............ 2
231-807264 Key, 1/4 sq x 2 5/8................ 1 60 323-13 Screw, 3/8-16 x 2 3/4 ............ 1
24 1-322110 Belt guide wldmt ................... 1 61 1-602913-01Baffle wldmt, discharge......... 1
25 1-634244 Arm wldmt/brg sub-assy ....... 1 62 322-2 Screw, 5/16-18 x 5/8 ............. 5
26 1-803022 Setscrew,5/16-18x5/8shcp .. 4 63 98-5961 Screw, 3/8-16 x 4 gr8............ 6
2732128-20 Nut, 5/16-18 whizlock........... 15 64 1-603602 Bushing, roller ....................... 6
28 3231-22 Bolt, 3/8-16 x 1 carr .............. 4 65 1-603299 Roller, anti-scalp ................... 6
293230-1 Bolt, 5/16-18 x 3/4 Carr. ....... 6 66 322-5 Screw, 5/16-18 x 1 ................ 5
301-633014-01 Bracket, jackshaft ................. 1 67 1-642071-01Chute, discharge 72”............. 1
311-513013 Housing, flange..................... 4 68 329-29 Nut, 5/16-18 nyloc ................. 4
321-513012 Bearing w/lock collar & ss..... 2 69 302-40 Zerk, 1/4-20 90°. ................... 1
3398-5975 Washer, 3/8 disc spring........ 10 70 1-603805 Idler pulley 5.06 O.D. V......... 1
98-5975 Washer, 3/8 disc spring........ 14 71 1-634619 Housing w/ring, spacer, brg .. 3
34 32128-37 Nut, 7/16-14 whizlock ........... 16 72 1-644092 Cutter housing complete ....... 3
35 1-800811 Screw, 7/16-14 x 1-1/2 ......... 8 73 103-1082 Strut wldmt S/A ..................... 2
36 1-633447 Chain .................................... 4 74 1-634546 Jackshaft S/A........................ 1
37 3217-11 Nut, 5/8-11 hex..................... 2 75 103-0701 Jackshaf t Assy ...................... 1
38 3253-8 Lockwasher, 5/8 reg.spring .. 2 76 1-643393 Jackshaft............................... 1
39 1-633029 Spherical rod end ................. 2 77 103-0137 Sheave, double ..................... 1
40 327-11 Screw, 5/8-11 x 5.................. 2 78 103-0280 Housing, Jackshaft................ 1
41 103-1073-01 Strut wldmt, deck .................. 2 79 103-0683 Complete deck assembly...... 1
42 1-632199-01 Pin wldmt, deck strut ............ 2 80 323-6 Screw, .3/8-16 x 1 ................. 4
43 302-19 Zerk, 1/4-28 straight ............. 4 81 103-1192 Asm,Jackshaft housing w/brgs 1
44 323-8 Screw, 3/8-16 x 1 ½ ..............18
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724.
9 Use antiseize on bore of sheaves and bearings.
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Exmark red touch up spray paint - P/N 1-850337 Cutter housing complete includes sheave, washer, and nut.
Qty.
Ref. No.
Part No. Description Req'd.
82 103-0865 Washer,disc spring ............... 3
Qty.
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: A component used with Jackshaft Type A.
A component used with Jackshaft Type B.
7
72” DECK GROUP
8
FRONT FRAME GROUP
Ref. No.
Part No. Description Req'd.
Qty.
Ref.
No.
Qty.
Part No. Description Req'd.
1 1-632518-01 Frame wldmt, front 52”.......1 29 3217-11 Nut, 5/8-11 regular............. 8
1-632513-01 Frame wldmt, front 60”....... 1
1-642046-01 Frame wldmt, front 72”....... 1
2
302-19 Zerk, 1/4-28 straight........... 5
3
103-1490-01 Floorpan ............................ 1 1-643015 Spring, deck support (72”).. 2
4
1-633553 Pad, anti skid...................... 3
5
1-634312 Lever w/grip....................... 1
1-632324-03 Lever wldmt, lift ................. 1
6
1-633295 Grip, lift lever...................... 1
7
103-1500-03 Arm wldmt, deck lift............ 1 36
8
1-633325 Spring, compression .......... 1 37 1-642111-01 Caster wldmt........................ 2
9
3256-24 Washer, 3/8 SAE flat.......... 1 38 3296-51 Nut, 3/4-10 nylock................ 2
10
3296-39 Nut, nylock 3/8-16 .............. 5 39 1-633508 Washer, spring disk............. 6
11
32151-103 E-ring.................................. 5
12
1-633068 Arm, deck lift ...................... 2
13
3272-10 Cotter pin, 1/8 x 3/4............ 2
14
1-808284 Clevis pin, 3/8 x 1............... 2
15
1-633889-01 Plate, deck lift..................... 1
16
1-632899-01 Plate wldmt, deck lift .......... 1
17
1-633082 Bushing, lift lever................ 1 46 1-633585 Bearing cone........................ 4
18
1-633080 Bushing, lift lever................ 1
19 323-13 Screw, 3/8-16 x 2 3/4 ......... 1 48
20
1-633097 Hitch pin w/lanyard............. 1 1-523009 Tire, 13x6.5-6 4 ply ............. 2
21
1-806005 Hairpin cotter (serv only).... 1 103-0071 Wheel .................................. 2
22
323-9 Screw, 3/8-16 x 1 3/4 ......... 2 1-633584 Bearing cup.......................... 4
23
98-5975 Washer, 3/8 disc spring......12 49
24 3290-357 Nut, whizlock 3/8-16 ..........15
25
323-6 Screw, 3/8-16 x 1 ............... 3
26
323-7 Screw, 3/8-16X1 1/4...........12 52
27
3256-29 Washer, 7/8 SAE flat.......... 4
28
1-633096 Rod, deck lift....................... 2
30
1-633441 Swivel, deck mount...............4
31
3256-7 Washer, 5/8 std flat ........... 4
32
1-633064 Spring,
deck support (52” &60”)2
33 3218-6 Jam nut, 5/8-11.................. 4
34 1-543513 Cap, grease........................ 2
35 1-543509 Bearing cone, tapered roller 4
1-543508 Bearing cup, tapered roller. 4
1-543511 Seal, grease........................ 2
40
325-24 Screw
41
1-811010 Plug ..................................... 2
42
103-0069 Caster wheel assy ............... 2
43
3296-45 Nut, 1/2-13 nylock
44
1-633959 Spacer, front caster ............. 2
45
103-0063 Seal, bearing........................ 4
47
1-633581 Spacer, bearing.. ................. 4
, ½-13x9 .....................2
(light thin).. 2
103-0065 Wheel & tire assy ................ 2
32128-20 Nut, whizlock 5/16-18……… 2
50
1-543161 Pad, pedal............................ 2
51
103-0147-01 Lever wldmt, deck lift........... 1
1-643220 Strap.................................... 1
53
322-7 Screw, 5/16-18x1 1/2 ........... 2
Exmark red touch up spray paint - P/N 850337
Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models
PN 103-0149.
9
FRONT FRAME GROUP
10
MAIN FRAME GROUP
Ref. No.
Part No. Description Req'd.
1 1-643255 Track, seat (4” adjustable)... 1 23 32128-20 Nut, whizlock 5/16-18 ........... 4
2 103-0287 Seat (All units except 26hp Koh) 1 24 1-513762 Clip, loom (.50) ..................... 1
3 1-543401 Spacer, seat track................ 2 25 1-303335 Plastic tie (lrg)....................... 1
4 322-3 Screw, 5/16-18 x 3/4............ 6 26 1-513592 Ball, (red) throttle cable ........ 1
5 103-0290 Cushion, seat....................... 1 27 321-6 Screw, 1/4-20 x 1.0............... 1
6 103-0289 Cushion, backrest................ 1 28 32128-33 Nut, whizlock 1/4-20 ............. 1
7 103-0292 Cushion, armrest (RH)......... 1 29 1-513658 Bumper................................. 2
8 103-0291 Cushion armrest (LH).......... 1 30 3256-23 Washer, 5/16 SAE flat.......... 8
9 1-633696 Cable, throttle....................... 1 31 1-633859 Seat Frame........................... 1
10 1-603336 Cable, choke........................ 1 32 323-6 Screw, 3/8-16 x 1.................. 2
11 1-642324-03 Frame, engine deck ............. 1 33 1-633964-03 Stop, Park Brake .................. 1
12 1-633970 Wheel/tire assy. (60” & 72”). 2 341-633872-03 Stop/Spacer
1-633993 Tire, 24x12-12 4 ply (60” & 72”) 2 (26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) 2
1-633992 Wheel (60” & 72”) ................ 2 35 103-0284 Tab, Armrest Adjustment...... 2
1-653010 Wheel/tire assy. (52”)........... 2 36 322-7 Screw, 5/16-18 x 1 1/2.......... 2
1-653160 Tire, 23x9.5-12 4 ply (52”).... 2 37 1-633349 Spring, Compression............ 2
1-653158 Wheel (52”).......................... 2 381-633821 Seat, Suspension (26hp Koh ) 1
13 1-633965-03 Front, Console ..................... 1 1-631845 Kit, Pan w/seat & back ......... 1
14 1-632187-03 Frame, seat mount............... 1 1-631844 Kit, Armrest Assy.................. 1
15 242-50 Nut, wheel 1/2-20 ................ 8 1-631843 Kit, Boot, upper&lower wire .. 1
16 1-633293 Rod, seat hold-up................. 1 1-631842 Kit, ArmrestPad w/hardwre... 1
17 322-5 Screw, 5/16-18 x 1............... 1 1-631846 Kit, Damper w/hardware....... 1
18 323-39 Screw, 3/8-16 x 5................. 2 1-631847 Kit, Rollers, bumpers&hrdwre 1
19 3296-2 Nut, nyloc #10-24................. 2 1-631848 Kit, Spring,Cable & hardware 1
20 3296-29 Nut, nyloc 5/16-18................ 3 1-631849 Kit, Knob,Shaft & hardware.. 1
21 3296-39 Nut, nyloc 3/8-16.................. 2 1-643281 Switch, Seat ......................... 1
22 1-807513 Screw, #10-24 x 1/2............. 2 39 3290-357 Nut, whizlock 3/8-16 ............. 1
Not Illustrated The suspension seat i s standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ. The stop/spacer is install ed with the slotted holes to the rear on 26HP Kohl er uni ts and the slotted holes to the front on Kawasaki
liquid-cooled units. NOTE: If a Suspension Seat is ins talled on a Kawasaki liquid-cooled unit the stop/spacer must be t urned around and re-installed with the slott ed hol es to the rear. Exmark black touch up s pray pai nt - gloss black
Qty.
Ref. No.
11
Qty.
Part No. Description Req'd.
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