LAZER Z® MODELS
For Serial Nos.
850,000 & Higher
Lazer Z (LZZ Units)
Part No. 4500-561 Rev. F
-1-
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Brake Handle Assembly ................................................ 22
Caster Wheel Assembly ........................................... 15-16
Controls Group .............................................................. 19
Cutter Housing Assembly .............................................. 12
Decal Group .................................................................. 36
Deck Group ................................................................ 3-10
Deck Support Group ...................................................... 17
Deck Idler Assembly ...................................................... 11
Electrical Diagram ......................................................... 37
Electrical Group ............................................................. 35
Electrical Logic Schematic ............................................. 38
Engine Group ........................................................... 27-31
Fuel Tank Group ............................................................ 25
Fuel Tank Assembly ...................................................... 26
Height of Cut Assembly ................................................. 18
Hydraulic Group ....................................................... 32-33
Mainframe Group ........................................................... 13
Motion Control Group ................................................... 20
Park Brake Group ......................................................... 21
Pump Idler Assembly ..................................................... 34
ROPS Assembly ............................................................ 14
Seat Group .................................................................... 23
Seat W/Tracks Assembly ............................................... 24
-2-
Item Part No. Description Qty.
48” DECK GROUP
Item Part No. Description Qty.
1 109-9008 Asm, Deck W/Decals 486 .....................1
2 98-5975 Washer, Spring Di sc 3/8 .. .....................2
3 103-3037 Bushing, Splined ..................................3
4 116-0133 Extension-Spring ..................................4
5 109-9851 Axle, Anti-Scalp Roller ..........................5
6 103-6401 Blade-Notched ...................................... 3
O
103-6386 Blade, Low Lift ....... ............. ............. ..... 3
103-6381 Blade, Solid ........ ............. ............. ........ 3
103-6396 Blade, Extreme .................. ............. . ..... 3
7 103-8415 Roller, Anti-Scalp ....... ......................... .. 3
8 103-9522 Spacer, Splined Stepped .......... ............ 3
9 103-9523 Spacer, Splined ......... ............. ............. . 3
10 1-613098 Pulley-Idler ........................................... 1
11 1-633109 Idler-Flat ............................................... 1
12 116-1443 Sheave, Blade Drive 5.90 ......... . ........... 3
13 109-2872 Spacer-Pulley ....................................... 2
14 109-2883 Asm, Deck I dl er ......................... ........... 1
15 109-9220 Screw, SEMS 1/2-20 x 2.19 .......... ........ 3
16 109-6658 Nut, Nyloc 3/8-16 Flg ..... ............. ..........31
17 109-6917 Asm, Spindle Hous i ng ............. ............. 3
103-6391 Blade, Mulching ..... ............. ............. ..... 3
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory f or proper mulching. Mulch kit P/N MK486.
Q A ppl y Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) bet ween the s pi ndl es and bearings. DO NOT
use a copper or nickel based anti -seize.
17:1 103-9504 Guard, Bottom ...................................... 1
17:2 103-9539 Asm, Cutter Housing ............................ 1
17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1
17:4Q 109-6881 Spindle, Double Spline ......................... 1
18 109-6935 Cover-Belt, RH ..................................... 1
19 109-6936 Cover-Belt, LH ...................................... 1
20 109-6982 Wireform-Cover .................................... 2
21 109-7033 Nut, Flange 5/8-18 Centerlock .............. 3
22 109-7188 Asm, Discharge Chute ......................... 1
22:1 109-2738 Chute, Discharge ................................. 1
22:2 109-8675-01 Bracket, Discharge Chute .................... 1
22:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
23 109-8070 Belt, V-B X 175.75 ................................ 1
24 109-9010-01 Baffle, Discharge .................................. 1
25 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 3
26 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 ................. 2
28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 2
29 109-2098 Kit, Antiscalp ........................................ 3
30 109-9643 Asm, Deck Complete ........................... 1
-3-
48” DECK W/DECALS ASSEMBLY – 109-9008
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Discharge Warning .....................1
3 1-403005 Decal, Danger ........................................2
4 1-633922 Decal, Anti-Scalp ...................................1
5 98-5954 Decal, Danger ........................................2
6 109-3148 Decal, Bolt Torque .................................1
7 109-9361 Decal, Belt Routing ................................1
8 109-9437 Decal, Ultracut 48 ..................................1
-4-
52” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9149 Asm, Deck W/ Decals 526 .................... 1
2 98-5975 Washer, Spring Di sc 3/8 .. ..................... 3
3 103-3037 Bushing, Splined .................................. 3
4 116-0133 Extension-Spring .................................. 1
5 109-9851 Axle, Anti-Scalp Roller . . ........................ 3
6 103-6402 Blade-Notched ...................................... 3
O
103-6387 Blade, Low Lift ....... ............. ............. ..... 3
103-6382 Blade, Solid ........ ............. ............. ........ 3
103-6397 Blade, Extreme .................. ............. . ..... 3
7 103-8415 Roller, Anti-Scalp ....... ......................... .. 3
8 103-9522 Spacer, Splined Stepped .......... ............ 3
9 103-9523 Spacer, Splined ......... ............. ............. . 3
10 1-613098 Pulley-Idler ........................................... 1
11 1-633109 Idler, Flat .............................................. 1
12 109-2872 Spacer-Pulley ....................................... 2
13 109-2883 Asm, Deck I dl er ......................... ........... 1
14 109-4994 Belt, V-B X 186.00" .......... . ............. ....... 1
15 109-9220 Screw, SEMS 1/2-20 x 2.19 .......... ........ 3
16 109-6658 Nut, Nyloc 3/8-16 Flg ..... ............. ..........31
17 109-6917 Asm, Spindle Hous i ng ............. ............. 3
103-6392 Blade, Mulching ..... ............. ............. ..... 3
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory f or proper mulching. Mulch kit P/N MK526.
Q A ppl y Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) bet ween the s pi ndl es and bearings. DO NOT
use a copper or nickel based anti -seize.
17:1 103-9504 Guard, Bottom ...................................... 1
17:2 103-9539 Asm, Cutter Housing ............................ 1
17:3 109-0916 Nut, Spindle 7/8-14 .............................. 1
17:4Q 109-6881 Spindle, Double Spline ......................... 1
18 109-6935 Cover-Belt, RH ..................................... 1
19 109-6936 Cover-Belt, LH ...................................... 1
20 109-6982 Wireform-Cover .................................... 2
21 109-7033 Nut, Flange 5/8-18 Centerlock .............. 3
22 109-7188 Asm, Discharge Chute ......................... 1
22:1 109-2738 Chute, Discharge ................................. 1
22:2 109-8675-01 Bracket, Discharge Chute .................... 1
22:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
22:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
23 109-9915-01 Baffle, Discharge 52/60 ........................ 1
24 116-0185 Sheave, Blade Drive ............................. 3
25 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 3
26 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
27 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 ................. 2
28 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 2
29 109-2098 Kit, Antiscalp ........................................ 3
30 109-9645 Asm, Deck Complete ........................... 1
-5-
52” DECK W/DECALS ASSEMBLY – 109-9149
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warni ng, Di scharge .................... 1
3 1-403005 Decal, Danger ........................................ 2
4 1-633922 Decal, Antiscal p ....... . ......................... .... 1
5 98-5954 Decal , Cover, Missing ............................ 2
6 109-3148 Decal, Bolt Torque ................................. 1
7 109-9361 Decal, Belt Routing ................................ 1
8 109-9438 Decal, Ultracut 52 Series 6 .................... 1
-6-
60” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9148 Asm, Deck W/ Decals 606 .................... 1
2 98-5975 Washer, Spring Di sc 3/8 .. ..................... 4
3 103-3037 Bushing, Splined .................................. 3
4 116-0133 Extension-Spring .................................. 1
5 109-9851 Axle, Anti-Scalp Roller . . ........................ 4
6 103-6403 Blade, Notched 20.5 (.94 Hole)............. 3
O
103-6388 Blade, Low Lift ....... ............. ............. ..... 3
103-6383 Blade, Solid ........ ............. . ............. ....... 3
103-6398 Blade, Extreme .................. ............. . ..... 3
7 103-8415 Roller, Anti-Scalp ....... ......................... .. 4
8 103-9522 Spacer, Splined Stepped .......... ............ 3
9 103-9523 Spacer, Splined ......... ............. ............. . 3
10 1-633109 Idler-Flat ............................................... 1
11 109-2872 Spacer-Pulley ....................................... 1
12 109-2883 Asm, Deck I dl er ......................... ........... 1
13 109-9220 Screw, SEMS 1/2-20 x 2.19 .......... ........ 3
14 109-6658 Nut, Nyloc 3/8-16 Flg ..... ............. ..........32
15 109-6917 Asm, Spindle Hous i ng ............. ............. 3
15:1 103-9504 Guard, Bottom ...................................... 1
15:2 103-9539 Asm, Cutter Housing ............................ 1
15:3 109-0916 Nut, Spindle 7/8-14 .................. ............. 1
103-6393 B lade, Mulching .......... ............. . ............ 3
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory f or proper mulching. Mulch kit P/N MK606.
Q A ppl y Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) bet ween the s pi ndl es and bearings. DO NOT
use a copper or nickel based anti -seize.
15:4Q 109-6881 Spindle, Double Spline ......................... 1
16 116-0094 Cover-Belt, RH ..................................... 1
17 109-6938 Cover-Belt, LH ...................................... 1
18 109-6982 Wireform-Cover .................................... 2
19 109-7033 Nut, Flange 5/8-18 Centerlock .............. 3
20 109-7188 Asm, Discharge Chute ......................... 1
20:1 109-2738 Chute, Discharge ................................. 1
20:2 109-8675-01 Bracket, Discharge Chute .................... 1
20:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
20:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
21 109-8073 Belt, V-5V-198.75 ................................. 1
22 109-9915-01 Baffle, Discharge 52/60 ........................ 1
23 109-8590 Pulley-Idler ........................................... 1
24 109-9416 Spacer-Idler ......................................... 1
25 109-9511 Sheave, Blade Drive 7.25 ..................... 3
26 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4
27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 ................. 2
29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1
30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 1
31 109-2098 Kit, Antiscalp ........................................ 4
32 109-9647 Asm, Deck Complete 606 .................... 1
-7-
60” DECK W/DECALS ASSEMBLY – 109-9148
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warni ng, Di scharge .................... 1
3 1-403005 Decal, Danger ........................................ 2
4 1-633922 Decal, Antiscal p ....... . ......................... .... 1
5 98-5954 Decal , Cover, Missing ............................ 2
6 109-3148 Decal, Bolt Torque ................................. 1
7 109-9361 Decal, Belt Routing ................................ 1
8 109-9439 Decal, Ultracut 60 Series 6 .................... 1
-8-
72” DECK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9133 Asm, Deck W/ Decals 726 .................... 1
2 98-5975 Washer, Spring Disc 3/8 ..... ............. ..... 4
3 103-3037 Bushing, Splined .................................. 3
4 116-0133 Spring, Extension ................................. 1
5 109-9851 Axle, Anti-Scalp Roll er ......................... . 4
6 103-6404 Blade, Notched .... . ............. ............. ...... 3
103-6394 Blade, Mulching ................. ............. ...... 3
O
103-6389 Blade, Low Lift ................... ............. ...... 3
103-6384 Blade, Solid .................... ............. ......... 3
103-6399 Blade, Extreme ..... . ............. ............. ..... 3
7 103-8415 Roller, Anti-Scal p .................................. 4
8 103-9522 Spacer, Splined Stepped ......... ............. 3
9 103-9523 Spacer, Splined .................... ............. ... 3
10 109-2180 Sheave, Blade Drive 9.00 ................. .... 3
11 1-633109 Idler, Flat .............................................. 1
12 109-2872 Spacer, Pulley ......... ............................. 1
13 109-2883 Asm, Deck Idler ............................. ....... 1
14 109-9220 Screw, SEMS Hex 1/2-20 x 2.18........... 3
15 109-6658 Nut, Nyloc 3/8-16 Flg .......... . ............. ....32
16 109-6917 Asm, Spindle Housing ................. . ........ 3
16:1 103-9504 Guard, Bottom ...................................... 1
16:2 103-9539 Asm, Cutter Hous i ng ........ ............. ....... 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory f or proper mulching. Mulch kit P/N MK726
Q A ppl y Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) bet ween the s pi ndl es and bearings. DO NOT
use a copper or nickel based anti -seize.
16:3 109-0916 Nut, Spindle 7/8-14 .............................. 1
16:4Q 109-6881 Spindle, Double Spline ......................... 1
17 116-0094 Cover, Belt RH 60-72 ........................... 1
18 109-6938 Cover, Belt LH 60-72 ............................ 1
19 109-6982 Wireform, Cover ................................... 2
20 109-7033 Nut, Flange 5/8-18 Centerlock .............. 3
21 109-7188 Asm, Discharge Chute ......................... 1
21:1 109-2738 Chute, Discharge ................................. 1
21:2 109-8675-01 Bracket, Discharge Chute .................... 1
21:3 3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
21:4 109-6658 Nut, Nyloc 3/8-16 Flg............................ 3
22 109-8590 Pulley, Idler 8 In Flanged ...................... 1
23 109-9023 Belt, V-5V X 219.00”............................. 1
24 109-9695-01 Baffle, Discharge 726 ........................... 1
25 109-9416 Wld, Spacer Idler ................................. 1
26 3211-46 Screw, HH 3/8-24 x 2 Gr8 .................... 4
27 3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
28 3231-28 Bolt, Carriage 3/8-16 x 1 1/4 ................. 2
29 3231-42 Bolt, Carriage 3/8-16 x 3....................... 1
30 3231-44 Bolt, Carriage 3/8-16 x 2 1/2 ................. 1
31 109-2098 Kit, Antiscalp ........................................ 3
32 109-9649 Asm, Deck Complete 726 .................... 1
-9-
72” DECK W/DECALS ASSEMBLY – 109-9133
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303508 Decal, Warni ng, Di scharge .................... 1
3 1-403005 Decal, Danger ........................................ 2
4 1-633922 Decal, Antiscal p ....... . ......................... .... 1
5 98-5954 Decal , Cover, Missing ............................ 2
6 109-3148 Decal, Bolt Torque ................................. 1
7 109-9361 Decal, Belt Routing ................................ 1
8 109-9440 Decal, Ultracut 72 Series 6 .................... 1
-10-
DECK IDLER ASSEMBLY – 109-2883
Item Part No. Description Qty.
Item Part No. Description Qty.
1 43-0940 Spacer-Hub, Blower ...............................1
2 103-2916 Guard, Top.............................................1
3 103-3504 Bearing, Spherical..................................2
4 103-3505 Seal, Double Lip ...... . ............. ............. ...1
5 103-3506 Seal, Single Lip ................. . ............. .......1
6 103-8743 Pulley, Idler 5”Flanged ...........................1
7 106-7159 O-Ring ...................................................2
9 109-7399 Pin, Spring Anchor ................................. 1
10 109-6658 Nut, Nyloc 3/8-16 Flg .............................2
11 109-7409 Screw, Shoulder 3/8-16 x 5 ....................1
12 323-8 Screw, HH 3/8-16 x 1 1/2 .......................1
13 32120-10 Ring, Retaining ......................................2
14 302-19 Zerk, 1/4-28 Str...................................... 1
-11-
CUTTER HOUSING ASSEMBLY – 103-9539
Item Part No. Description Qty.
Item Part No. Description Qty.
1 92-5581 Ring-Retaining ....................................... 1
2 109-2064 Asm, Bearing W/O-Rings .. ............. ........ 2
3 103-5895 O-Ring ................................................... 4
4 103-9506 Spacer, Bearing ..................................... 1
5 109-0764 Asm, Housing W/Studs ......................... 1
-12-
.
Item Part No. Description Qty.
MAINFRAME GROUP
Item Part No. Description Qty.
1 116-2124 Frame, Main 48/52 W/Decal s ................. 1
116-2126 Frame, Main 60 W/Decals ................. ..... 1
116-2128 Frame, Main 72 W/Decals ................. ..... 1
1:2 107-2112 Decal, Warning ....................................... 1
1:3 103-2076 Decal, Caution Hot Surface ..................... 2
1:4 116-0205 Decal, Belt Drive ..................................... 2
1:5 117-2718 Decal, Spark Arrester .............................. 1
2 109-8863-03 Plate, Rear Guard ................................... 1
3 116-0024-01 Floorpan ................................................. 1
4 1-513658 Bumper ................................................... 2
5 116-0230 Asm, ROPS Service ............................... 1
6 1-811010 Plug ........................................................ 2
7V Asm, Caster Wheel (60” & 72”) ............... 2
Asm, Caster Wheel (48” & 52”) ............... 2
9 116-0180 Bumper, Rear LH W/Dec al ..................... 1
9:2 103-2076 Decal, Caution Hot Surface ..................... 1
10 116-0057-03 Bumper, Rear RH ................................... 1
11 104-8301 Nut, Nyloc 3/8-16 Flg ......... ............. ........11
12 3231-22 Bolt, Carriage 3/8-16 x 1 .............. ........... 7
13 3231-21 Bolt, Carriage 3/8-16 x 3/4 ......... ............. 4
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up s pray pai nt – gloss black.
V See pages 15 & 16.
14 116-0579
14:2 109-7232 Decal, Motion Control ............................. 1
14:3 109-7929 Decal, Park Brake ................................... 1
15 116-0580 Asm, Motion Control Cover W/Dec al LH 1
15:2 109-7232 Decal, Motion Control ............................. 1
16 116-0043-03 Guard, Muffler ......................................... 1
17 103-3113 Decal, Lazer Model ................................. 1
18 32144-10 Screw, HWH 1/4-20 x .62 ....................... 4
19 116-0170 Asm, Guard, Hydro W/Decal .................. 1
19:2 116-0157 Decal, Hydro Oil ..................................... 1
20 116-0171 Asm, Guard, Hydro W/Decal .................. 1
20:2 116-0157 Decal, Hydro Oil ..................................... 1
21 109-9709 Guard, Hydro Rear
LH Trim (38HP Kohler) ........................... 1
109-9057 Guard, Hydro Rear LH ............................ 1
22 109-9058 Guard, Hydro Rear RH ........................... 1
32 103-2883 Decal, Exmark Logo ............................... 1
44 116-1654 Decal, Fuel Fill ........................................ 1
48 116-2362 Deflector, Air Flow .................................. 1
49 1-803035 Rivet ....................................................... 2
-13-
Asm, Mot i o n Co n trol Cover W/Decal RH ...
1
ROPS ASSEMBLY – 116-0230
Item Part No. Description Qty.
Item Part No. Description Qty.
3 109-6653 Spacer ................................................... 2
4 116-0019 Asm, Rops Upper W/Decal .................... 1
4:2 107-2102 Decal, Warning, Folding Rops ......... ...... 1
5 109-5337 Bumper, Rops ........................................ 2
6 116-0104 Asm, Spring Pi n ......... ............. ............. .. 2
7 99-5107 Nut, Lock 1/2-13 .................................... 6
8 3233-10 Bolt, Carriage 1/2-13 x 3 1/2 .................. 2
9 325-17 Screw, HH 1/2-13 x 4 ............................. 4
10 109-9505 Washer, Spring Disc 1/2 ........................ 4
11 109-9233 Bumper, Rubber Push-In ....................... 1
12 116-0090 Decal, Caution Fuel Vent ....................... 1
13 116-0960 Spacer ................................................... 2
-14-
CASTER WHEEL ASSEMBLY – 48” & 52”
Item Part No. Description Qty.
Item Part No. Description Qty.
1 1-543509 Cone, Bearing Tapered Roller ............ 2
2 1-543511 Seal, Grease ...................... ............. ... 1
3 116-1092-01 Wld, Cas ter Fork ..................... ........... 1
4 1-633508 Washer, Spring Disc ........................... 3
5 109-9126 Asm, Wheel And Tire W/Axle
(semi-pneumatic) ................................ 1
5:1 103-2768 Guard, Seal ............. ............. ............. . 2
5:2:1 1-633585 Bearing, Cone Tapered Roller ............ 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
.
5:2:2 103-0063 Seal, Double Lip ................................. 2
5:2:3V 103-3051 Spacer, Nut ........................................ 2
5:2:4 103-3155 Axle, Caster ....................................... 1
5:3 325-42 Screw, HH 1/2-13 x 8 ......................... 1
5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1
6 103-4882 Cap-Grease........................................ 1
7 3296-51 Nut, Nyloc 3/4-10 ............................... 1
-15-
CASTER WHEEL ASSEMBLY – 60” & 72”
Item Part No. Description Qty.
Item Part No. Description Qty.
1 1-543509 Cone, Bearing Tapered Roller ............ 2
2 1-543511 Seal, Grease ...................... ............. ... 1
3 1-633508 Washer, Spring Disc ........................... 3
4 103-1474-01 Fork-Caster ........................................ 1
5 109-9127 Asm, Wheel And Tire W/Axle
(semi-pneumatic) ................................ 1
5:1 103-2768 Guard, Seal ............. ............. ............. . 2
5:2:1 1-633585 Bearing, Cone Tapered Roller ............ 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
-16-
5:2:2 103-0063 Seal, Double Lip ................................. 2
5:2:3V 103-3051 Spacer, Nut ........................................ 2
5:2:4 103-5156 Axle, Caster ....................................... 1
5:3 325-39 Screw, HH 1/2-13 x 9 1/2 ................... 1
5:4 3296-23 Nut, Nyloc 1/2-13 ............................... 1
6 103-4882 Cap-Grease........................................ 1
7 3296-51 Nut, Nyloc 3/4-10 ............................... 1
DECK SUPPORT GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 86-1990 Washer .................................................. 6
2 99-5107 Nut, Lock 1/2-13 ..... ............. ............. .....12
3 104-8301 Nut, Nyloc 3/8-16 Flg ............. ............. ...12
4 109-5013 Panhard Rod Asm ..... . ............. ............. . 1
4:2 109-5009 Bushing-Suspension, Rubber................. 2
4:3 109-5010 Spacer ................................................... 2
5 109-7173 Bearing-Cross, Rear Shaft ................ ..... 2
6 116-1919-01 Wld, Foot Lever ........ ............. ............. . .. 1
7 109-7438 Asm, HOC ........ ............. ........................ 1
8 116-1771-03 Wld, Deck Lift-Front .... ............. ............. . 1
9 116-0818-03 Support-Bearing, Cross S haft Rear ... . .... 2
10 109-7952 Deck Strut Asm ................... ................... 2
10:2 109-5009 Bushing-Suspension, Rubber.... ............. 2
10:3 109-5010 Spacer ................................................... 2
12 116-0797-03 Link-Lift, Deck ........................................ 1
13 116-2645-03 Wld, Deck Lift Rear ......................... ....... 1
14 109-8757 Pin-Hoc .................................................. 1
16 109-9409 Support-Cross Shaft, Bearing Front ....... 2
17 109-9410 Bearing-Shaft Front, Cross ................... . 2
18 109-9840 Screw, Hex Flange 3/8-16 x .80 . ............ 4
19 325-12 Screw, HH 1/2-13 x 3 ..... ............. ........... 2
20 325-17 Screw, HH 1/2-13 x 4 ..... ............. ........... 1
21 3231-2 Bolt, Carriage 3/8-16 x 1 ........................ 2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
22 3231-4 Bolt, Carriage 3/8-16 x 1 1/2 .................. 2
23 3231-5 Bolt, Carriage 3/8-16 x 1 3/4 .................. 4
24 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 .................. 3
27 3296-23 Nut, Nyloc 1/2-13 ................................... 1
30 116-1700 Bolt, Carriage 1/2-13 x 2 1/2 spl neck .... 4
31 116-0559 Bolt, HH 1/2-13 x 4 tap .......................... 1
32 116-2022 Screw, Hex Flange 1/2-13 x 1.90 ........... 2
34 116-0827-01 Weight, Toe Board................................. 1
35 321-8 Screw, HH 1/4-20 x 1 1/4 ....................... 4
36 3256-22 Washer, 1/4 SAE ................................... 4
37 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 4
38 92-7674 Bolt-Shoulder ......................................... 1
39 116-0000 Extension Spring Asm (60” & 72”).......... 1
116-0886 Extension Spring Asm (48” & 52”).......... 1
40 109-9065 Screw, HH 7/16-14 x 2 ........................... 1
41 32128-37 Nut, Whizlock 7/16-14 ........................... 2
42 3256-28 Washer, 3/4 SAE ................................... 2
43 116-2695 Spacer ................................................... 1
44 109-8007 Link Adjuster, Deck Lift .......................... 4
45 109-7840 Adjuster, Deck Lift ................................. 4
46 109-8353 Trunnion ................................................ 4
47 3218-5 Nut, Jam 1/2-13 ..................................... 4
-17-
HEIGHT OF CUT ASSEMBLY – 109-7438
Item Part No. Description Qty.
Item Part No. Description Qty.
1 62-1330 Bolt-Shoulder ......................................... 1
2 109-7130 Grommet................................................ 1
3 104-8301 Nut, Nyloc 3/8-16 Flg ......................... .... 1
4 109-7124 Spring, Extension ....... ............. ............. .. 1
5 109-7128 Rod, Transport Lock .................... .......... 1
6 116-0118 Pawl, Transfer Lock ............................... 1
7 109-7335 Asm, Hoc Plate W/ Decal ....................... 1
7:2 116-0752 Decal, Cut Of Height .............................. 1
8 109-8250 Grip, Lever ............................................. 1
-18-
CONTROLS GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-8484 Console, Panel W/Dec al
(38HP Kohler and all Kawasaki) ............. 1
116-2845 Console, Panel W/Dec al (E FI) .... ........... 1
116-1845 Console, Panel W/Dec al
(All Kohlers except 38HP Kohler & EFI) . 1
1:2 109-8483 Decal, Control Panel (All except EFI) ..... 1
116-2844 Decal, Control Panel (EFI) ..................... 1
1:3 109-7330 Decal, Fuse ........................................... 1
2 109-4601 Asm, Choke Cable (34HP Kawasaki) ..... 1
109-8165 Asm, Choke Cable
(All Kohler except EFI) ........................... 1
109-8167 Asm, Choke Cable
(24HP & 29HP Kawasaki) ...................... 1
3 109-4602 Asm, Throttle Cable (34HP Kawasak i ) ... 1
116-0969 Asm, Throttle Cable (Kohler) .................. 1
116-1972 Asm, Throttle Cable
(all Kawasaki except 34HP Kawasaki) ... 1
4 1-807513 Bolt, Carriage #10-24 x 1/2
(All except EFI) ...................................... 4
1-807513 Bolt, Carriage #10-24 x 1/2 (EFI) ........... 2
5 3296-2 Nut, Nyloc #10-24 (All except EFI) ......... 4
3296-2 Nut, Nyloc #10-24 (EFI) ......................... 2
7 32105-15 Screw, Machine 1/4-20 x 3/4.................. 4
8 109-9341 Console, RH Narrow Asm ...................... 1
8:1 104-7201 Nut, Nyloc 1/4-20 Flg ............................. 2
8:3 109-9345 Screw, HWH #10-14 x 3/4 TF ................ 3
8:4 32105-15 Screw .................................................... 2
8:5 107069 Clip ........................................................ 4
9 109-9342 Console.LH Narrow Asm ....................... 1
9:2 109-9345 Screw, HWH #10-14 x 3/4 TF ................ 4
10 105-1853 Clamp, Hose
(All units except 34HP Kawasaki & EFI) 1
105-1853 Clamp, Hose (34HP Kawasaki) ............. 2
11 116-1875 Plug, Plastic........................................... 1
-19-
MOTION CONTROL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-0880 Asm, Mot Ctrl/Bushi ng RH .............. ....... 1
1:2 109-8054 Bushing, Flanged ................................... 4
2 116-0881 Asm, Mot Ctrl/Bushi ng LH ...................... 1
2:2 109-8054 Bushing, Flanged ................................... 4
3V 116-0648 Screw, HH 5/16-18 x 1 W/Patch ......... ... 2
4 109-4581 Arm, Pump Control ........... . .................... 2
5V 9080046 Screw, HH 1/4-20 x 7/8 .......................... 2
6 1-303435 Washer, Spring Disc 1/4 ... ............. ........ 2
7 116-0027 Damper, Motion Control .. ............. .......... 2
8 104-8300 Nut, Nyloc 5/16-18 Flg .......................... . 8
9 3230-2 Bolt, Carriage 5/16-18 x 1 ............. ......... 2
11 109-5891 Hub, Threaded ............. . ............. ............ 2
12 325-12 Screw, HH 1/2-13 x 3 ..................... ........ 2
16 116-0039 Lever, Motion Control RH .... ................... 1
17 116-0040 Lever, Motion Control LH ......... .............. 1
19 109-6589 Asm, Steering Handle RH ................. ..... 1
19:1 109-5668 Grip, Control Lever ........... ............. ......... 1
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).
20 109-6590 Asm, Steering Handle LH ...................... 1
20:1 109-5668 Grip, Control Lever ................................ 1
21 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 4
22 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4
23 109-5575 Spring, Leaf Rtn ..................................... 2
24 109-8106 Asm, Pump Linkage Front (60” & 72”) ... 2
109-8107 Asm, Pump Linkage Rear (48” & 52”) .... 2
24:2 3219-2 Nut, Hex 5/16-24.................................... 2
24:3 1-323245 Spring, Compression ............................. 2
24:4 1-633152 Balljoint .................................................. 1
24:5 1-543017 Balljoint .................................................. 1
25 109-9505 Washer, Spring Disc 1/2 ........................ 4
26 3256-6 Washer .................................................. 2
27 32128-56 Nut, Hex 1/2-13 Flange .......................... 2
29 3256-23 Washer .................................................. 2
30 3218-5 Nut, Jam 1/2-13 ..................................... 2
31 115-1794 Screw, Hex Flange 5/16-18 x 1 1/2 ........ 2
-20-
PARK BRAKE GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-1878 Brake Handle Asm . . ............. ............. .....1
2 3230-2 Bolt , Carriage 5/16-18 x 1 ......................2
3 104-8300 Nut, Nyloc 5/16-18 Flg ........... ............. ...2
4 60-1730 Pin-Clevis ..............................................2
5 3272-1 Pin, Cot ter 1/16 x 1/2 . ......................... ...2
6 116-1746 Asm, Wheel Hub And Studs ..................2
6:2 116-1696 Stud-Wheel ............................................4
7 109-3050 Asm, Wheel & Tire (48”) ................. . ......2
109-3247 Asm, Wheel & Tire (52”) ................. . ......2
109-3248 Asm, Wheel & Tire (60”) ................. . ......2
109-3158 Asm, Wheel & Tire (72”) ................. . ......2
7:1 109-3645 Wheel (48”) ............................................1
109-2875 Wheel (52”) ............................................1
109-2871 Wheel (60”) ............................................1
109-3156 Wheel (72”) ............................................1
7:2 103-2771 Tire (48” & 52”) ... ............. ......................1
103-2744 Tire (60” & 72”) ......... ............. . ............. . .1
8 242-50 Nut, Lug 1/2-20 .................. ............. .......8
-21-
9 109-2889 Caliper-Brake .........................................2
10 109-0958 Plate, Brake Mount ................................ 2
11 92-5727 Screw, HH 3/8-16 x 1 1/4 patch lock ..... . 4
12 112-8379 Swivel ....................................................2
13 104-7201 Nut, Nyloc 1/4-20 Flg .............................2
14 116-0165 Decal-Hub, Wheel ................................. 2
15 1-809036 Nut, S l otted 1-20 ....................................2
17 3296-13 Nut, Nyloc 1/4-28 ...................................2
18 116-2643 Decal, Hub, Wheel................................. 2
19 115-3584 Cable ..................................................... 1
20 115-3585 Cable ..................................................... 1
22 116-1399 Locknut, Wheel Motor ............................2
23 1-806800 Pin, Cotter 9/64 x 1 1/2 .......................... 2
24 3256-24 Washer, 3/8 SAE ................................... 4
25 116-0940 Tie-Cable ...............................................1
26 3219-1 Nut, Hex 1/4-28 .....................................2
27 3257-42 Key, Woodruff ........................................2
BRAKE HANDLE ASSEMBLY – 116-1878
Item Part No. Description Qty.
Item Part No. Description Qty.
1 99-5107 Nut, Lock 1/2-13 ....................................1
2 117-0380 Spacer ...................................................1
3 115-3580 Arm-Brake, LH .......................................1
4 117-0376 Spring-Torsion, RH ................................1
5 115-3574 Plate-Latch ............................................1
6 104-7201 Nut, Nyloc 1/4-20 Flg ......................... ....1
7 116-1876-03 Brake Handle Asm .............. ............. ......1
8 114-1207 Washer-Special .....................................1
9 114-8187 Spring-Compression ..............................1
Exmark black touch up s pray pai nt – gloss black.
10 115-3581 Rod-Release, Brake ..............................1
11 115-3592 Grip .......................................................1
12 112-8387 Bolt, HH Shoulder 1/4-20 x 1.64 ............1
13 117-0375 Spring-Torsion, LH.................................1
14 115-3579 Arm-Brake, RH ......................................1
15 117-0379 Bolt, Shoulder 1/2-13 x 5.57 ..................1
16 3256-26 Washer, 1/2 SAE ................................... 1
17 115-2750 Knob ......................................................1
-22-
SEAT GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-0036 Asm, Seat W/Tracks .............................. 1
3 109-9034 Seat Isolator ....... ............. ............. ......... 4
4 116-2323 Mount, Seat W/Decals .................. ......... 1
4:2 109-7069 Decal, Console ........... ............. .............. 1
4:3 116-0211 Decal, Service Lz ..... ............ . ............ . .... 1
6 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 11
8 104-8300 Nut, Nyloc 5/16-18 Flg .......................... .18
9 104-8301 Nut, Nyloc 3/8-16 Flg ............... ............. . 4
10 9266934 Screw, HWH 5/16 x 1/2 TF .................... 2
Exmark black touch up s pray pai nt – gloss black
13 116-0181-03 Plate, Seat Support .............................. 1
14 116-0179-03 Plate, Seat Base ................................... 1
15 109-9881-03 Plate, Seat Latch .................................. 1
16 3230-4 Bolt, Carriage 5/16-18 x 1 1/2 ................ 1
17 107-3017 Spring-Compression .............................. 1
18 116-1297 Screw-Shoulder ..................................... 2
20 116-0070 Rod, Prop .............................................. 1
21 103-2883 Decal, Exmark Logo .............................. 1
24 3256-23 Washer, 5/16 SAE ................................. 1
-23-
SEAT W/TRACKS ASSEMBLY – 116-0036
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-9801 Set, Seat Track ............... . ............. . ........ 1
2 109-9812 Set, Arm Rest Pads ........................ ....... 1
3 109-9815 Kit, Arm Rest Set ................................... 1
4 116-0751 Kit, Seat Belt (short buc kle) .............. ..... 1
5 109-9807 Cover, Cushion .......... ............................ 1
6 109-9817 Cover, Back ........................................... 1
7 82-2190 Switch, Occupancy ................................ 1
8 116-2793 Screw, Shoulder 3/8-16 x 1.80 ............... 1
9 116-2794 Knob, Adjuster ....................................... 1
-24-
FUEL TANK GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1O 109-9357 Fuel Tank Asm ................................ ...... 1
116-2131 Asm, Fuel Tank Low Perm 1
2 32128-33 Nut, Whizlock 1/ 4-20 .............................. 2
3 109-2365 Bumper-Rubber (W/St ud) ...................... 2
4 109-9450 Tube-Vent, Fuel Drain ............ ............. . .. 1
5 109-9491 Fuel Manifold Vent Asm ......................... 1
6 105-1853 Clamp-Hose ........................................... 1
7 116-1702 Asm, Vent Hose ....... ............. ............. .... 1
8 116-1442 Canister, Carbon 1200cc ....................... 1
9Q 108-6344 Hose-Fuel .............................................. 1
116-2231 Hose, 3/16 Formed ...................... .......... 1
W
Exmark black touch up s pray pai nt – gloss black
O Non-California Units
California Units
Q Calif orni a Uni ts with Kohler Engines
W California Units with Kawasaki Engines
10Q 115-7868 Valve-Check, Vacuum ........................... 1
116-2232 Valve, Vacuum Control .......................... 1
W
11Q 116-2394 Hose, Fuel ............................................. 1
116-2619 Hose, Fuel ............................................. 1
W
12 116-1433-03 Wld, Canister Mount .............................. 1
13 116-2228 Clamp, T-Bolt ........................................ 1
14 32144-70 Screw, HWH 5/16-18 x 3/4 TF ............... 2
15 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1
16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1
17 1-303335 Tie, Cable 7 15/16 ................................. 2
18 116-2233 Hose, 3/16 Formed ................................ 1
19 1-303335 Tie, Plastic ............................................. 1
-25-
FUEL TANK ASSEMBLY – 109-9357 & 116-2131
Item Part No. Description Qty.
Item Part No. Description Qty.
2 46-6560 Bushing .................................................. 4
3 116-2459 Kit, Fuel Line With Grommet .................. 1
4 9107944 Screw-Pan ............................................. 5
5 3253-17 Washer, Lock 3/16 ....... ............. ............. 5
6 116-0003 Sender-Fuel Level .................................. 1
6:1 109-9620 Gasket-Sender, Fuel .............................. 1
7 109-9619 Cap-Fuel (109-9357 – Non-CA Units) .... 1
116-1704 Cap-Ratcheting Fuel
(116-2131 – CA Units) ........... ................ 1
8 116-2460 Kit, Vent Line With Grommet RH ........... 1
9 116-2461 Kit, Vent Line With Grommet LH............ 1
10 116-2462 Kit, Vent Line With Grommet Rear ........ 1
11 1-603770 Valve, Fuel ............................................ 1
12 2412-98 Clamp, Hose .......................................... 2
13 109-0650 Hose-Fuel .............................................. 1
14 1-303335 Tie, Cable 7 15/16 (Large) ..................... 1
-26-
Item Part No. Description Qty.
ENGINE GROUP – 23-29HP KOHLER
Item Part No. Description Qty.
2 109-9905 Sheave ................................................. 1
3 116-1620 Kit, Clutch CMS 200 .............. ............... 1
4 109-6919 Washer-Clutch ..................................... 1
5 1-603610 Washer, Spring Di sc 7/16 ..................... 2
6V 109-9762 Screw, HH 7/16-20 x 2 W/Loctite .......... 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 ....... ................ 1
9O 116-2360 Bracket, Muffler Kohler .................... ..... 1
10O 116-1713 Muffler .................................................. 1
11 32144-102 Screw, HWH 3/8-16 X 1 1/2 Taptite ...... 4
12 98-5975 Washer, Spring Di sc 3/8 .. ..................... 4
116-3704 B rac ket, Muffler Kohler EFI .................. 1
116-2038 Muffler .................................................. 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
Us e Teflon Pipe Sealant or equivalent on threads.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
O All units except 29HP EFI
29HP EFI Only
14 116-0013 Oil Drain Hose Asm .............................. 1
14:1 109-1012 Plug ...................................................... 1
15 3234-5 Screw, HH FLG 5/16-18 x 3/4............... 3
16 1-807259 Key, Machine 1/4 x 1/4 x 1 ................... 1
17 104-8301 Nut, Nyloc 3/8-16 Flg............................ 2
18 116-2612-01 Anchor-Clutch ...................................... 1
19 94-2413 U-Nut ................................................... 3
22 109-0286 Hose, Fuel Line 35" .............................. 1
23 2412-98 Clamp, Hose ........................................ 2
24 105-1853 Clamp, Hose ........................................ 1
27 1-303435 Washer, Spring Disc 1/4 ...................... 1
28 33113-020 Screw, HH M6-1 x 12mm ..................... 1
-27-
ENGINE GROUP – 24HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 1-303334 Washer, Spri ng Di sc 5/16 .......... ............1
3 109-6919 Washer, Clutch ......................................1
4 1-603610 Washer, Spri ng Di sc 7/16 .......... ............2
5 1-807259 Key, Machine 1/4 x 1/4 x 1 ..... . ...............1
6 104-8301 Nut, Nyloc 3/8-16 Flg ......................... ....1
7 116-1715 Muffler ....................................................1
8 109-9905 Sheave, W/Hub......................................1
9 109-4490 Asm, Hose Oil Drai n W/Plug ......... .........1
9:2 109-1012 Plug .......................................................1
10 116-1620 Clutch, CMS-200 W/Spot Brake. ............1
11 116-1435 Bracket, Muffler ......................................1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutc h bol t .
13 116-2612-01 Anchor, Clutch ....................................... 1
14 323-7 Screw, HH 3/8-16 x 1 1/4 .......................4
15 33114-020 Screw, HH M8-1.25 x 20mm .................. 1
16V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
17 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1
19 94-2413 U-Nut 5/16-18 ........................................ 2
20 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2
23 2412-98 Clamp, Hose ......................................... 2
24 105-1853 Clamp-Hose, Hydro ............................... 1
26 109-0296 Hose, Fuel 15” ....................................... 1
27 98-5975 Washer .................................................. 4
-28-
ENGINE GROUP – 29HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave .................................................. 1
3 116-1620 Kit, Clutch CMS200.... . ........................... 1
4 109-6919 Washer-Clutch ....................................... 1
5 1-603610 Washer, Spring Disc 7/16 .............. ........ 2
6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 .................... .... 1
10 33114-020 Screw, HH M8-1.25 x 20mm .................. 3
11 109-4490 Oil Drain Hose Asm ............................ ... 1
11:2 109-1012 Plug ....................................................... 1
12 98-5975 Washer, Spring Disc 3/8 ........................ 4
13 1-807259 Key, Machine 1/4 x 1/4 x 1 ............ ......... 1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutc h bol t .
14 116-2612-01 Anchor-Clutch ........................................ 1
15 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4
16 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1
24 1-303334 Washer, Spring Disc 5/16 ...................... 3
25 94-2413 U-Nut ..................................................... 2
26 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2
28 116-1712 Muffler, 27-31Ka .................................... 1
30 116-0203 Bracket-Muffler ...................................... 1
31 109-0296 Hose, Fuel Line 15" ............................... 1
32 2412-98 Clamp, Hose .......................................... 2
33 105-1853 Clamp-Hose .......................................... 1
-29-
ENGINE GROUP – 34HP KAWASAKI
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave .................................................. 1
3 116-1621 Clutch Kit ............................................... 1
4 109-6919 Washer-Clutch ....................................... 1
5 1-603610 Washer, Spri ng Di sc 7/16 .......... ............ 2
6V 109-9761 Screw, HH 7/16-20 x 1 1/2 W/Locti te . .... 1
7 3231-22 Bolt, Carriage 3/8-16 x 1 .......... .............. 1
10 116-1587 Bracket-Muffler ...................................... 1
11 33114-020 Screw, HH M8-1.25 x 20mm .................. 2
12 109-4490 Oil Drain Hose Asm ............... ............. ... 1
12:2 109-1012 Plug ....................................................... 1
13 98-5975 Washer, Spring Disc 3/8 .... ............. ....... 4
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutc h bol t .
14 1-807259 Key, Machine 1/4 x 1/4 x 1 ..................... 1
15 116-2612-01 Anchor-Clutch ........................................ 1
16 323-7 Screw, HH 3/8-16 x 1 1/4 ....................... 4
17 104-8301 Nut, Nyloc 3/8-16 Flg ............................. 1
18 1-303334 Washer, Spring Disc 5/16 ...................... 2
19 3234-5 Screw, HH FLG 5/16-18 x 3/4 ................ 2
20 94-2413 U-Nut ..................................................... 2
22 109-0296 Hose, Fuel Line 15" ............................... 1
23 2412-98 Clamp, Hose .......................................... 2
25 116-1707 Muffler ................................................... 1
-30-
ENGINE GROUP – 38HP KOHLER
Item Part No. Description Qty.
Item Part No. Description Qty.
2 109-9905 Sheave .................................................. 1
3 116-1621 Clutch Kit ............................................... 1
4 109-6919 Washer-Clutch ....................................... 1
5 1-603610 Washer, Spri ng Di sc 7/16 .......... ............ 2
6V 109-9762 Screw, HH 7/16-20 x 2 W/Loctit e ........... 1
7 3231-42 Bolt, Carriage 3/8-16 x 3 .......... ..............1
8 1-303334 Washer, Spri ng Di sc 5/16 .......... ............4
9 116-0013 Asm, Oil Drain Hos e ........ . .....................1
9:1 109-1012 Plug .......................................................1
10 33114-025 Screw, HH M8-1.25 x 25mm ..................4
11 1-807259 Key, Mac hi ne 1/4 x 1/4 x 1 . ....................1
12 116-3317-01 Link, Cl utch Anchor (Red) ..... .................1
13 109-6658 Nut, Nyl oc 3/8-16 Flg ......... ............. . ......2
14 109-9218 Bracket, Muffler ......................................1
17 3234-5 Screw, HH FLG 5/16-18 x 3/4 ............... .2
18 94-2413 U-Nut (5/16-18) ......................................2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
Use Teflon Pipe Sealant or equivalent on threads.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bol t.
19 103-1390 Ftg, Bushing .......................................... 1
21 109-0305 Hose, Fuel Line 13 3/4" ......................... 1
22 2412-98 Clamp, Hose ..........................................2
23 105-1853 Clamp-Hose ( Hydro) .............................2
24 110-3986 Screw, HH M6-1 x 20mm .......................2
26 109-9880 Muffler ................................................... 1
27 116-3331-01 Belt-Guide .............................................1
28 116-3318 Spacer ................................................... 1
29 116-3319 Spacer ................................................... 1
30 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 1
31 323-8 Screw, HH 3/8-16 x 1 1/2 .......................1
32 322-4 Screw, HH 5/16-18 x 7/8 ........................1
33 93-5108 Grommet-Rubber ................................... 2
34 3231-22 Bolt, Carriage 3/8-16 x 1 ........................ 1
35 2412-147 Clamp .................................................... 1
-31-
HYDRAULIC GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-1255 Asm, Pump Idler ....................................1
2 109-6658 Nut, Nyloc 3/8-16 Flg ......................... ....1
3 116-1322 Hydro, LH 12CC W/Check
(48” or 52” Deck) ....................................1
116-1382 Hydro, LH 16CC W/Shock
(30HP & Higher – 60” or 72” Deck) ........1
116-1326 Hydro, LH 16CC W/Shock
(29HP & Lower – 60” Deck) ...................1
4 109-3388 Belt, V ....................................................1
5 116-0133 Spring, Extension ...................................1
6 109-9375 Cradle, Machined Hydro ....... ............. ....1
7 116-1502 Bolt, Carriage Shoulder 3/8-16 x 3 1/2 ...1
Not shown
Q Kit contains: (1) V-Belt, (4) Exmark Premium Hydro Oi l 32 oz bottles, and (2) Hydro filters
8 3233-34 Bolt, Carriage 1/2-13 x 2 1/2 .................. 6
9 99-5107 Nut, Lock 1/2-13 .................................... 6
10 325-8 Screw, HH 1/2-13 x 1 1/4 .......................4
11 116-1323 Hydro, RH 12CC W/Check
(48” or 52” Deck) ...................................1
116-1383 Hydro, RH 16CC W/Shock
(30HP & Higher – 60” or 72” Deck) ........1
116-1327 Hydro, RH 16CC W/Shock
(29HP & Lower – 60” Deck) ...................1
12 109-9828 Oil, Exmark Premium Hydro (32 oz) ...... 4
13 116-1218 Oil, Exmark Premium Hydro (1 gal) ....... 1
116-3270 Kit, Hydro Service ..................................1
Q
-32-
.
.
.
.
HYDRAULIC GROUP (cont.)
Item Part No. Description Qty.
Item Part No. Description Qty.
1 116-1758 Brack et, Anc hor Cable .......................... 1
2 116-0233 Kit, Fan Hydro ....................................... 1
3 116-0234 Kit, Pulley Hydro .................................... 1
4 116-0235 Handle, Bypass Valve Hydro ................. 1
5 116-0236 Dipstick, Hydro W/Gasket ..................... 1
6 116-0237 Gasket, Dipstick Hydro .......................... 1
7 116-1367 Kit, Swash Block Hydro ......................... 1
8 116-1368 Kit, Pum p Seal Hydro ............................ 1
9 116-1369 Kit, Motor Seal Hydro ............................ 1
10 116-1370 Kit, Tube Seal Hydro ............................. 1
11 116-1371 Kit, Output Shaft Seal Hydro .................1
116-1372 Cup, Nose Hydro Wet ........................... 1
12W
O 116-2992 Cup, Nose Hydro Dry ............................ 1
13Q 116-1630 Asm, Check Valve ................................. 1
Q For 12CC W/Check Hydros – 48” & 52” Only
W For Units with hydro S/N bel ow LH: 092570032 RH: 092570042
O For Units with hydro S/N LH:092570032 RH: 092570042 & higher
14Q 116-1631 Check Plug W/O-Ring ............................1
15 3257-42 Key, Woodruff 5/16 x 1 ..........................1
17 116-0164 Filter, Hydro ...........................................1
18WQ 116-2984 Motor, Wheel LH Wet 240cc ..................1
116-2985 Motor, Wheel RH Wet 240cc ................
WQ
116-2986 Motor, Wheel LH W et 280cc .................
W
116-2987 Motor, Wheel RH Wet 280cc ................
W
OQ 116-2988 Motor, Wheel LH Dry 240cc ...................1
OQ 116-2989 Motor, Wheel RH Dry 240cc ..................1
O 116-2990 Motor, Wheel LH Dry 280cc ...................1
O 116-2991 Motor, Wheel RH Dry 280cc ..................1
116-3287 Housing, LH ..........................................
19
116-3288 Housing, RH ..........................................1
-33-
1
1
1
1
PUMP IDLER ASSEMBLY – 116-1255
Item Part No. Description Qty.
Item Part No. Description Qty.
2 43-0940 Spacer-Hub, Blower ............................... 1
3 103-3504 Bearing, Spherical... ......................... ...... 2
4 103-3505 Seal, Double Lip ...... . ............. ............. ... 1
5 103-3506 Seal, Single Lip ................. . ............. ....... 1
6 109-6658 Nut, Nyloc 3/8-16 Flg ......................... .... 1
7 106-7159 O-Ring ................................................... 2
8 323-8 Screw, HH 3/8-16 x 1 1/2 ....................... 1
9 32120-10 Ring, Retaining ...................................... 2
10 302-19 Zerk, 1/4-28 Str...................................... 1
11 109-8076 Pulley, Idler 5" X 1" Nylon ...................... 1
12 109-7399 Pin, Spring Anchor ................................. 1
-34-
ELECTRICAL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
2V 115-2796 Harness, Wire, Main ..................... ......... 1
2:1 103-3895 Diode, TV S ..................... . ............. . ........ 1
2:2 218-578 Fuse, 10 Amp ............... ......................... 1
2:3 109355 Fus e, 15 Amp .................... . ............. . ..... 1
2:4 109102 Fus e, 25 Amp .................... . ............. . ..... 2
2:5 116-0053 Cap, Pl ug ............. ......................... ......... 1
3 116-1356 Asm, Fuel/Hour Meter ... . ............. ........... 1
4 103-2106 Key, Exmark Logo.... .............................. 1
1-603511 Key, Ignition ........................................... 1
5 110-6765 Switch, Single Pole No ........ ................... 2
6 116-0042-03 Strap, Tie Down, Battery ....................... . 1
7 1-633651 Bolt, Holddown ....................................... 2
8 1-543792 Wingnut, Nyloc 1/4-20............................ 2
9 1-643275 Relay, 12VDC 40 Amp .. . ............ ............ 1
10 114-1218 Cable, B a t tery, Negative ........................ 1
11 3234-5 Screw, HH FLG 5/16-18 x 3/4 ............... . 2
Exmark black touch up s pray paint - gloss black.
V Use dielectric grease on al l wiring harnes s connectors.
12 104-8300 Nut, Nyloc 5/16-18 Flg ........................... 2
13 1-303287 Tie, Cabl e 5 1/ 2 (Small) (Air Cooled) ..... 3
1-303287 Tie, Cable 5 1/2 (Small) (EFI) ................ 2
14 82-2190 Switch .................................................... 1
15 117-2221 Switch, Ignition ...................................... 1
16 116-0124 Switch, PTO, 10A .................................. 1
17 104-2065 Screw, HWH #10-24 x 3/8 ..................... 1
18 115-3864 Cable, Battery, Positive ......................... 1
19 3256-24 Washer, 3/8 SAE ................................... 1
22 1-303335 Tie, Cable 7 15/16 (Large) ..................... 1
26 1-643267 Indicator, LED ........................................ 1
27V 116-3062 Harness, Wire (EFI) ............................... 1
28 105-1853 Clamp .................................................... 1
29 1-303287 Tie, Plastic ............................................. 2
31 109-2407 Insulator, Solenoid ................................. 1
32 1-543393 Insulator, Battery ................................... 1
-35-
DECAL GROUP
Item Part No. Description Qty.
Item Part No. Description Qty.
1 109-7069 Decal, Console ......................................1
2 107-2102 Decal, ROPS Folding .............................1
3 1-403005 Decal, Danger ........................................2
4 116-0090 Decal, Caution Fuel Vent .............. .........1
5 109-7232 Decal, Motion Control ................. ...........2
6 107-2112 Decal, Warning Slope ................ ............1
7 1-303508 Decal, Discharge Warning .....................1
8 116-0205 Decal, Belt Drive ................ . ...................2
9 98-5954 Decal, Danger ........................................2
10 103-2076 Decal, Hot Surface ............ .....................3
11 109-7929 Decal, Park Brake ................................ .. 1
12 116-0752 Decal, Cut of Height ........... ....................1
13 109-8483 Decal, Control Panel
(All units except 29HP EFI) ....................1
14 116-2844 Decal, Control Panel (29HP EFI) ...........1
15 116-0211 Decal, Service Aid ......... ........................1
.
16 1-633922 Decal, Anti-Scalp ...................................1
17 109-9361 Decal, Belt Routing ................................ 1
18 116-0157 Decal, Hydro Oil ....................................1
19 116-0165 Decal, Wheel Hub.................................. 2
20 116-2643 Decal, Wheel Hub.................................. 2
21 109-7330 Decal, Fuse ...........................................1
22 117-2718 Decal, Spark Arrester ............................ 1
23 116-1654 Decal, Fuel Fill .......................................1
24 109-3148 Decal, Bolt Torque ................................. 1
25 109-9437 Decal, UltraCut 48 Series 6 ...................1
26 109-9438 Decal, UltraCut 52 Series 6 ...................1
27 103-2883 Decal, Exmark Logo ..............................2
28 109-9439 Decal, UltraCut 60 Series 6 ...................1
29 109-9440 Decal, UltraCut 72 Series 6 ...................1
30 103-3113 Decal, Lazer ..........................................1
-36-
ELECTRICAL DIAGRAM – ALL UNITS EXCEPT 29HP KOHLER EFI
-37-
ELECTRICAL DIAGRAM – 29HP KOHLER EFI
-38-
ELECTRICAL LOGIC SCHEMATIC – ALL UNITS EXCEPT 29HP KOHLER EFI
-39-
ELECTRICAL LOGIC SCHEMATIC –29HP KOHLER EFI
-40-
SERVICE RECORD
Date
Description of Work Done Service Done By
-41-
-42-
© 2010 Exmark Mfg. Co., Inc. Part No. 4500-561 Rev. F
Industrial Park Box 808 (402) 223-6300
Beatrice, NE 68310 Fax (402) 223-5489
All Rights Reserved Printed In USA.
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