Exmark Lazer HP User Manual
gher
For Serial Nos.
440,000 & Hi
Part No. 103-5505 Rev. A
WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating practices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards, and safety devices (especially the grass
discharge system) in place and in proper working condition.
♦ Stop engine and wait for all moving parts to stop. Remove spark
plug wire(s) or remove key before adjusting, servicing, or
performing maintenance.
♦ If mower deck becomes clogged, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or remove key
before cleaning blockage.
♦ Keep hands, feet, and clothing away from power driven parts.
♦ Keep off mower unless seat platform is provided.
♦ Keep others off mower.
WARNING
POTENTIAL HAZARD
♦ Gasoline is harmful or fatal if swallowed. Long-term exposure to
vapors has caused cancer in laboratory animals.
WHAT CAN HAPPEN
♦ Failure to use caution may cause serious injury or illness.
HOW TO AVOID THE HAZARD
♦ Avoid prolonged breathing of vapors.
♦ Keep face away from nozzle and gas tank/container opening.
♦ Keep away from eyes and skin.
♦ Never siphon by mouth.
IMPORTANT
When the mower is used or operated on any California forest, brush or grass covered land, a working
spark arrester must be attached to the muffler. If not, the operator is violating state law, Section 4442
Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer.
This spark ignition system complies with Canadian ICES-002
Ce système d’allumage par ètincelle de vèhicule est conforme à la norme NMB-002 du Canada
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S.
Environmental Protection Agency (EPA) and the California Emission Control Regulation of
emission systems, maintenance and warranty.
Keep this engine Owner’s Manual with your unit. Should this engine Owner’s Manual become
damaged or illegible, replace immediately. Replacements may be ordered through the engine
manufacturer.
Exmark reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously.
Exmark, or its distributors and dealers, accept no responsibility for variations which may be
evident in the actual specifications of its products and the statements and descriptions contained
in this publication.
i
EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or
the part will be FREE* Guaranteed!!
How the Program Works
1. If dealer does not have part in stock for a "down" unit at
2. Distributor ships part(s) to dealer or customer, as
3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus
4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
5. The customer pays for the part
6. Who pays for the part
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus
shipment of six (6) line items or less.
requested by dealer, same day, overnight UPS
Distributor bills dealer for part and freight charges where
applicable.
order, he contacts Exmark by 3:00 p.m.,
central time, with an Exmark Parts Plus
order of six (6) line items or less.
distributor, same day, overnight UPS, Exmark bills the distributor for parts and shipping charges, where applicable.
and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance
to the program.
and freight if it fails to arrive overnight in accordance to the program?
1. The dealer not submitting the Exmark Parts Plus
order to his Exmark distributor by 1:00 p.m., the dealer
pays for the part and freight.
order
to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
Exmark pays for the part and freight.
pays for the part.
The following restrictions apply
-- The Exmark Parts Plus Program is available only through participating Exmark
Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available
only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental
United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air
charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus
Program are:
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.
ii
CONGRATULATIONS on the purchase of your Exmark Mower. This product has
been carefully designed and manufactured to give you a maximum amount of
dependability and years of trouble-free operation.
OPERATOR'S MANUAL
This manual contains assembly, operating, maintenance, adjustment, and safety
instructions for your Exmark mower.
BEFORE OPERATING YOUR MOWER,
CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance, and safety instructions, you will prolong
the life of your mower, maintain its maximum efficiency, and promote safe operation.
If additional information is needed, or should you require trained mechanic
service, contact your authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest
methods of servicing and are equipped to provide prompt and efficient service in the
field or at their service stations. They carry ample stock of service parts or can
secure them promptly for you from the factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory,
however, attention is required on your part if you are to obtain the fullest measure of
satisfaction and performance.
iii
TABLE OF CONTENTS
1. SAFETY PAGE
1.1 Safety Alert Symbol .........................................................................................1
1.2 Training............................................................................................................ 1
1.3 Preparation ...................................................................................................1-3
1.4 Operation......................................................................................................4-7
1.5 Maintenance & Storage ................................................................................7-8
1.6 Safety Signs ...............................................................................................9-11
2. SPECIFICATIONS
2.1 Model Numbers ............................................................................................. 12
2.2 Engine ...........................................................................................................12
2.3 Fuel System................................................................................................... 12
2.4 Electrical System ...........................................................................................12
2.5 Cooling System..............................................................................................12
2.6 Operator Controls ..........................................................................................12
2.7 Seat ............................................................................................................... 13
2.8 Hydrostatic Ground Drive System .................................................................13
2.9 Tires & Wheels .............................................................................................. 13
2.10 Cutting Deck .............................................................................................13-14
2.11 Dimensions.................................................................................................... 14
2.12 Torque Requirements ...................................................................................14
3. ASSEMBLY INSTRUCTIONS
3.1 Uncrate Mower ..............................................................................................15
3.2 Install Rollover Protection System (Roll Bar) ...........................................15-17
3.3 Service Battery .........................................................................................17-18
3.4 Install Drive Wheels....................................................................................... 18
3.5 Check Tire Pressure...................................................................................... 18
3.6 Install Motion Control Levers ....................................................................18-19
3.7 Position Discharge Chute ..............................................................................19
3.8 Service Engine .............................................................................................. 19
3.9 Service Engine Coolant ............................................................................19-20
3.10 Service Hydraulic Oil ..................................................................................... 20
4. OPERATION INSTRUCTIONS
4.1 Controls ....................................................................................................20-23
4.2 Pre-Start ........................................................................................................ 23
4.3 Operating Instructions ..............................................................................23-24
4.4 Transporting .............................................................................................24-26
5. MAINTENANCE & ADJUSTMENTS
5.1 Periodic Maintenance ...............................................................................26-37
5.2 Adjustments..............................................................................................37-44
6. WASTE DISPOSAL
6.1 Motor Oil Disposal ......................................................................................... 45
6.2 Engine Coolant Disposal ............................................................................... 45
6.3 Mercury Switch Disposal ............................................................................... 45
6.4 Battery Disposal ............................................................................................46
7. TROUBLE SHOOTING .............................................................................46-47
8. ELECTRICAL DIAGRAMS.................................................................................... 48
9. HYDRAULIC DIAGRAM........................................................................................ 49
10. WARRANTY .......................................................................................................... 50
iv
1. SAFETY
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL is used both in this manual and on the machine to
identify important safety messages which must be followed to avoid accidents. This
symbol means:
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: White lettering / Red background. Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious injury.
WARNING: Black lettering / Orange background. Indicates a potentially hazardous
situation which, if not avoided, COULD result in death or serious injury.
CAUTION: Black lettering / Yellow background. Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor or moderate injury.
1.2 TRAINING
1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard
to all who operate this unit.
1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the
proper use of the equipment. If the operator(s) or mechanic(s) can not read
English, it is the owner’s responsibility to explain this material to them.
1.2.3 Do not allow operation of this machine by untrained personnel. Never allow
children, teenagers, or people unfamiliar with these instructions to use the
mower. Local regulations may restrict the age of the operator.
1.2.4 Avoid mowing while people, especially children, or pets, are nearby. Keep in
mind that the operator or user is responsible for accidents or hazards occurring
to other people or their property.
1.3 PREPARATION
1.3.1 Evaluate the terrain to determine what accessories and attachments are needed
to properly and safely perform the job. Only use accessories and attachments
approved by Exmark.
1.3.2 The use of personal protective equipment, such as (but not limited to) protection
for the eyes, ears, feet, and head is recommended.
CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in excess of 85
dBA at the operator’s ear when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or above for
extended periods of time can cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating this machine.
1.3.3 While mowing, always wear substantial footwear and long trousers. Do not
operate equipment when barefoot or when wearing open sandals.
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1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operator or bystanders.
WARNING
POTENTIAL HAZARD
♦ Engine exhaust contains carbon monoxide, which is
an odorless deadly poison.
WHAT CAN HAPPEN
♦ Carbon monoxide can kill you.
HOW TO AVOID THE HAZARD
♦ Do not run engine indoors or in a small confined area
where dangerous carbon monoxide fumes can collect.
DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A fire or explosion from gasoline can burn you, others,
and cause property damage.
HOW TO AVOID THE HAZARD
♦ DO NOT smoke while refueling, and stay away from an
open flame or where gasoline fumes may be ignited by
spark.
♦ Refuel only outdoors.
♦ Store gasoline in an approved container and keep it
out of the reach of children.
♦ Add fuel before starting the engine. Never remove the
cap of the fuel tank or add fuel when engine is running
or when the engine is hot.
♦ Never fill the fuel tank so that the gasoline level rises
above a level that is 1/2” below the bottom of the filler
neck to allow for gasoline expansion and prevent fuel
spillage.
♦ If fuel is spilled, DO NOT attempt to start the engine.
Move away from the area of the spill and avoid
creating any source of ignition until fuel vapors have
dissipated.
♦ Do not operate without entire exhaust system in place
and in proper working condition.
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DANGER
POTENTIAL HAZARD
♦ In certain conditions gasoline is extremely flammable
and highly explosive.
WHAT CAN HAPPEN
♦ A static charge can ignite gasoline vapors. A fire or
explosion from gasoline can burn you, others, and
cause property damage.
HOW TO AVOID THE HAZARD
♦ Purchase and store gasoline only in an approved
container.
♦ Always place gasoline containers on the ground away
from your vehicle before filling.
♦ Do not fill gasoline containers inside a vehicle or on a
truck or trailer bed because interior carpets or plastic
truck bed liners may insulate the container and slow
the loss of any static charge.
♦ When practical, remove gas-powered equipment from
the truck or trailer and refuel the equipment with its
wheels on the ground.
♦ If this is not possible, then refuel such equipment on a
truck or trailer from a portable container, rather than
from a gasoline dispenser nozzle.
♦ If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
WARNING
POTENTIAL HAZARD
♦ Gasoline vapor can collect inside enclosed trailers and
may be ignited by electrical sparks or hot
engine/exhaust components.
WHAT CAN HAPPEN
♦ Explosion and fire may occur, resulting in property
damage, personal injury, and/or death.
HOW TO AVOID THE HAZARD
♦ Provide adequate ventilation of any enclosed trailer to
prevent build up of gasoline vapors, especially at floor
level.
♦ Refuel only outdoors, never inside an enclosed trailer.
♦ Be sure all fuel tanks and gasoline storage containers
have proper caps installed to prevent spillage and
minimize vapor escaping into the trailer.
♦ Do not place any equipment that is leaking gasoline in
an enclosed trailer.
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1.4 OPERATION
Although hazard control and accident prevention are partially dependent upon the
design and configuration of the equipment, these factors are also dependent upon
the awareness, concern, prudence, and proper training of the personnel involved in
the operation, transport, maintenance, and storage of the equipment. It is essential
that all Operator Safety Mechanisms be connected and in operating condition prior
to use for mowing.
WARNING
POTENTIAL HAZARD
♦ Operating engine parts, especially the muffler, become
extremely hot.
WHAT CAN HAPPEN
♦ Severe burns can occur on contact.
♦ Debris, such as leaves, grass, brush, etc. can catch fire.
HOW TO AVOID THE HAZARD
♦ Allow engine parts, especially the muffler, to cool before
touching.
♦ Remove accumulated debris from muffler and engine area.
♦ Install and maintain in working order a spark arrester before
using equipment on forest-covered, grass-covered, or
brush-covered unimproved land.
WARNING
POTENTIAL HAZARD
♦ Hands, feet, hair, clothing, or accessories can become
entangled in rotating parts.
WHAT CAN HAPPEN
♦ Contact with rotating parts can cause traumatic amputation
or severe lacerations.
HOW TO AVOID THE HAZARD
♦ Do not operate the machine without guards, shields, and
safety devices in place and working.
♦ Keep hands, feet, hair, jewelry, or clothing away from
rotating parts.
1.4.1 Give complete, undivided attention to the job at hand.
1.4.2 Mow only in daylight or good artificial light, keeping away from holes and hidden
hazards. NEVER carry passengers.
DO NOT operate the mower when children or others are in the area.
1.4.3 When feasible, avoid operating the equipment in wet grass.
1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of traction
and/or tip-over could occur. The operator is responsible for safe operation on
slopes.
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DANGER
POTENTIAL HAZARD
♦ Mowing on wet grass or steep slopes can cause sliding and
loss of control.
WHAT CAN HAPPEN
♦ Wheels dropping over edges, ditches, steep banks, or
water can cause rollovers, which may result in serious
injury, death or drowning.
HOW TO AVOID THE HAZARD
♦ Do not mow slopes when grass is wet.
♦ Do not mow near drop-offs or near water.
♦ Do not mow slopes greater than 15 degrees.
♦ Reduce speed and use extreme caution on slopes.
♦ Avoid sudden turns or rapid speed changes.
• See inside the back cover to determine the approximate slope angle of the
area to be mowed.
• Use a walk behind mower and\or a hand trimmer near drop-offs, ditches, steep
banks or water. This area can be dangerous, see Figure 1.
Figure 1
SAFE ZONE FOR MOWING
• Progressively greater care is needed as the slope increases.
• Always avoid sudden starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly off the slope.
• Avoid sudden starts when mowing uphill. Mower may tip backwards.
• Be aware that loss of traction may occur going downhill. Weight transfer to
the front wheels may cause drive wheels to slip and cause loss of braking
and steering.
• Watch for ditches, holes, rocks, dips, and rises that change the operating
angle, as rough terrain could overturn the machine.
• Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing
area. Tall grass can hide obstacles.
• Use extreme care with grass catchers or attachments. These can change the
stability of the machine and cause loss of control.
• Follow the manufacturer’s recommendations for wheel weights or
counterweights to improve stability.
1.4.5 A Rollover Protection System (roll bar) is installed on the unit.
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WARNING
POTENTIAL HAZARD
♦ There is no rollover protection when the roll bar is down.
WHAT CAN HAPPEN
♦ Wheels dropping over edges, ditches, steep banks, or
water can cause rollovers, which may result in serious
injury, death or drowning.
HOW TO AVOID THE HAZARD
♦ Keep the roll bar in the raised and locked position and use
seat belt.
♦ Lower the roll bar only when absolutely necessary.
♦ Do not wear seat belt when the roll bar is down.
♦ Drive slowly and carefully.
♦ Raise the roll bar as soon as clearance permits.
• Be certain that the seat belt can be released quickly if the machine is driven or
rolls into ponds of water.
• Check carefully for overhead clearances (i.e. branches, doorways, and
electrical wires) before driving under any objects and do not contact them.
1.4.6 Use EXTREME caution when backing up. LOOK BEHIND YOU!
1.4.7 Stop the blades when crossing surfaces other than grass and when transporting
the mower to and from the area to be mowed.
1.4.8 Never operate the mower with damaged guards, shields, or covers. Always have
safety shields, guards, switches, and other devices in place and in proper
working condition.
1.4.9 DO NOT change the engine governor settings or overspeed the engine. Operating
an engine at excessive speed may increase the hazard of personal injury.
1.4.10 Disengage PTO before starting engine.
1.4.11 Start
1.4.12 Keep hands, feet, and clothing away from rotating parts while the mower is being
1.4.13 Stop engine, wait for all moving parts to stop, and remove key:
Stop the engine and wait for all moving parts to stop:
1.4.14 Before stopping the engine, place the throttle control midway between the “slow”
1.4.15 The fuel system is provided with a shut-off valve. Shut off the fuel:
1.4.16 This mower was designed for one operator only. Keep all others away from
the engine carefully with feet well away from the blades.
operated.
• Before checking, cleaning or working on the mower.
• After striking a foreign object (inspect the mower for damage and make
repairs before restarting and operating the mower).
• Before clearing blockages.
• Whenever you leave the mower.
• Before refueling.
• Before dumping the grass catcher.
and “fast” positions. Allow the engine to run a minimum of 15 seconds; then stop
the engine.
• When the machine will not be used for a few days.
• During transport to and from the job.
• When parked inside a building.
mower during operation.
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1.4.17 Do Not mow with the discharge deflector raised, removed or altered unless there
is a grass collection system or mulch kit in place and working properly.
1.4.18 Be aware of the mower discharge and direct discharge away from others.
1.4.19 Do Not operate mower under the influence of alcohol or drugs.
1.4.20 Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
1.4.21 If jump starting is required:
a) connect the positive (+) power cable from the positive post on the booster
battery to the positive terminal post on the starter solenoid switch (this post
has the positive battery cable attached to it).
b) connect the negative or ground cable (-) from the negative post on the
booster battery to the engine block as far away from the battery as possible.
c) disconnect battery cables in the reverse order after starting.
1.5 MAINTENANCE AND STORAGE
1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations
precisely as stated in the engine manual.
1.5.2 Disconnect the battery cable from the negative battery post when the unit will be
allowed to sit for more than 30 days without use.
1.5.3 Allowing batteries to stand for an extended period of time without recharging
them will result in reduced performance and service life. To preserve optimum
battery performance and life, recharge batteries in storage when the open
circuit voltage drops to 12.4 volts.
Note: To prevent damage due to freezing, battery should be fully charged
before putting away for winter storage.
1.5.4 Keep engine, engine area, and pump drive belt compartment free from
accumulation of grass, leaves, excessive grease or oil, and other debris which
can accumulate in these areas. These materials can become combustible and
may result in a fire.
1.5.5 Store fuel in a container specifically designed for this purpose in a cool, dry place.
1.5.6 Keep the mower and fuel container in locked storage to prevent children from
playing or tampering with them.
1.5.7 Gasoline powered equipment or fuel containers should not be stored in a basement
or any enclosed area where open pilot lights or heat appliances are present.
1.5.8 Maximum mowing results and safety can only be achieved if the mower is
properly maintained and operated correctly.
1.5.9 Check all bolts frequently to maintain proper tightness.
1.5.10 Keep all guards, shields, and all safety devices in place and in safe working condition.
1.5.11 Frequently check for worn or deteriorating components that could create a hazard.
1.5.12 All replacement parts must be the same as or equivalent to the parts supplied as
original equipment.
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WARNING
POTENTIAL HAZARD
♦ Hydraulic fluid escaping under pressure can penetrate
skin and cause injury.
WHAT CAN HAPPEN
♦ Fluid accidentally injected into the skin must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
HOW TO AVOID THE HAZARD
♦ Make sure all hydraulic fluid hoses and lines are in
good condition an all hydraulic connections and fittings
are tight before applying pressure to hydraulic system.
♦ Keep body and hands away from pinhole leaks or
nozzles that eject high pressure hydraulic fluid.
♦ Use cardboard or paper, not your hands, to find
hydraulic leaks.
♦ Safely relieve all pressure in the hydraulic system, by
placing the motion control levers in neutral and
shutting off the engine, before performing any work on
the hydraulic system.
For Kawasaki Liquid-Cooled units:
WARNING
POTENTIAL HAZARD
♦ Engine coolant is hot and pressurized.
♦ Radiator and surrounding parts are hot.
WHAT CAN HAPPEN
♦ Spray or steam from hot, pressurized liquid in the
engine cooling system and touching a hot radiator may
cause severe burns.
HOW TO AVOID THE HAZARD
♦ Allow the engine to cool completely before removing
the radiator cap or servicing any component of the
cooling system.
CAUTION
POTENTIAL HAZARD
♦ Engine coolant is toxic.
WHAT CAN HAPPEN
♦ Swallowing coolant can cause poisoning.
HOW TO AVOID THE HAZARD
♦ Do not swallow
♦ Keep out of reach of children and pets.
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1.6 SAFETY SIGNS
1.6.1 Keep all safety signs legible. Remove all grease, dirt and debris from safety
signs and instructional labels.
1.6.2 Safety signs must be replaced if they are missing or illegible.
1.6.3 When new components are installed, be sure that current safety signs are affixed
to the replaced components.
1.6.4 New safety signs may be obtained from your authorized Exmark equipment
dealer or distributor or from Exmark Mfg. Co. Inc.
1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.
1.6.6 Familiarize yourself with the following safety signs and instruction labels. They
are critical to the safe operation of your Exmark commercial mower.
PART NO. 103-3794
LOCATION: LH Side of Console
PART NO. 107-2112
LOCATION: Top Center of Floorpan
PART NO. 107-2102
LOCATION: Inside Surface of
Upper Roll bar
PART NO. 103-4474
LOCATION: Top Front of RH Fuel Tank
PART NO. 103-3979
LOCATION: RH Side of Console
PART NO. 103-4930
LOCATION: Right of Choke
PART NO. 103-1798
LOCATION: Right of Throttle
Control on RH
Fuel Tank
PART NO. 98-5954
LOCATION: Under Mower Deck
Control on RH
Fuel Tank
Belt Shield(s)
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PART NO. 1-643401
LOCATION: On Tilt Switch
PART NO. 1-513748
LOCATIONS: Bottom Side
of Floorpan
PART NO. 1-403005
LOCATION: Left and Right Corners
of Mower Deck
PART NO. 1-643222
LOCATION: Left of Center on Mower
Deck, Under Floor
PART NO. 103-4973
LOCATION: Top of console
Pan
PART NO. 1-513742
LOCATION: Top of Mower Deck Belt
Shields, Left and Right
PART NO. 103-1077
LOCATION: LH Side on Top Front of
Mower Deck
Sides
PART NO. 103-3270
LOCATION: Rear RH Side of
Radiator Mount
Plate
PART NO. 103-2076
LOCATION: Top of Radiator Trim
Plate LH & RH Sides
PART NO. 1-643253
LOCATION: LH and RH Sides of Radiator Mount
PART NO. 103-0262
LOCATION: RH Front of
Plate
- 10 -
Console
PART NO. 1-633313
LOCATION: RH Side on Top
Front of Mower Deck
PART NO. 103-0368
LOCATION: Rubber Heat Shield Flap behind
Seat
PART NO. 1-523552
LOCATION: Top of Hydraulic
Reservoir, Under
Seat
the
PART NO. 103-0223
LOCATION: LH Side on Top
of Radiator
PART NO. 1-643339
LOCATION: Top of Right Engine Baffle
PART NO. 1-323540
LOCATION: Left Rear Corner Top
of Mower Deck
PART NO. 1-633922
LOCATION: Front Center on Top
of Mower Deck
PART NO. 1-633706
LOCATION: LH Side of Cutting
Height Adjustment Plate
PART NO. 1-303508
LOCATION: RH Side on Top
Rear of Mower Deck
PART NO. 1-633462
LOCATION: Rubber Heat Shield
Flap behind Seat
PART NO. 103-1027
LOCATION: RH Radiator
Side Plate
For Units with S/N 465,000 and Higher
PART NO. 103-6319
LOCATION: Bottom Side of Floor Pan
For Units with S/N 464,999 and Lower
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PART NO. 1-633702
LOCATION: Bottom Side of Floor Pan
2. SPECIFICATIONS
2.1 MODEL NUMBER:
2.2 ENGINE:
2.2.1 Engine Specifications: See your Engine Owner’s Manual
2.2.2 RPM: Full Speed: 3750 RPM (No Load) Idle: 2200 RPM
2.3 FUEL SYSTEM
2.3.1 Capacity: 13.5 gal. (51 L.)
2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher
2.3.3 Fuel Filter: In-line 40 Micron Kawasaki P/N 49019-1055
2.3.4 Fuel Shut-Off Valve: 1/4 turn increments (left tank, “OFF”, right tank)
2.3.5 Fuel gauge in left hand fuel tank.
2.4.1 Charging System: 3 Phase Flywheel Alternator
2.4.2 Charging Capacity: 10 amps minimum
(30 amps charging less 15-20 amps for electric fan)
2.4.3 Battery Type: BCI Group U1
2.4.4 Battery Voltage: 12 Volt
2.4.5 Polarity: Negative Ground
2.4.7 Safety Interlock System:
PTO must be disengaged, brake engaged, and motion control levers out
Operator must be in seat when PTO is engaged, brake is disengaged, or
Engine will stop if either the left, the right, or both levers are moved from neutral
Serial Nos. 440,000 and Higher: LZ27LKA604; LZ27LKA724
2.4 ELECTRICAL SYSTEM
2.4.6 Fuses: One 20 amp and two 30 amp blade type
(neutral lock) to start engine. (It is not necessary for the operator to be in the
seat to start the engine.)
motion control levers are moved in or engine will stop.
lock position while brake is engaged.
2.4.8 Tilt Switch: Shuts off the engine when the unit is tilted more than 60° from horizontal.
2.5 COOLING SYSTEM
2.5.1 Fan: Electric with continuous operation with engine running.
2.5.2 Coolant Liquid: 50/50 mix of DexCool© extended life antifreeze and water.
2.5.3 Coolant Capacity: 4 quarts
2.6 OPERATOR CONTROLS
2.6.1 Steering and Motion Control:
Separate levers, on each side of the console, control speed and direction of
travel of the respective drive wheels.
Steering is controlled by varying the position of the levers relative to each other.
Moving motion control levers outward
NOTE: Motion control levers are adjustable to two heights.
2.6.2 PTO Engagement Switch
mower blades.
2.6.3 Parking Brake Lever
2.6.4 Deck Height Adjustment Lever
2.6.5 Deck Lift Assist Lever:
: Engages electric clutch (to drive belt) which engages
: Engages parking brake.
: Sets cutting height to desired position.
Foot pedal that assists in raising the deck.
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(in slots) locks the drive system in neutral.
2.7 SEAT
2.7.1 Type: Standard seat with high back, foam padded (internal suspension) and
armrests.
Optional seat accessories:
• Custom ride suspension system to enhance Standard Seat
• Deluxe suspension seat with high back, low profile foam-in-place cushion
(dampened, adjustable spring suspension) and armrests.
2.7.2 Mounting: Hinged to tilt up for access to hydraulic pumps, battery and other
components. Held in tilted position with prop rod. Adjustable fore and aft seat track.
2.7.3 Armrests: Standard seat: foam padded flip-up armrests with height adjustment.
Optional suspension seat: molded adjustable flip-up
armrests.
2.7.4 Seat Safety Switch: Incorporated into the Safety Interlock System. Time delay
seat switch eliminates rough ground cut-outs.
2.8 HYDROSTATIC GROUND DRIVE SYSTEM
2.8.1 Hydrostatic Pumps: Two Hydro Gear BDP-10A variable displacement piston pumps.
2.8.2 Wheel Motors: Two Parker/Ross with 1 1/4” tapered shafts.
2.8.3 Hydraulic Oil Type: Synthetic Mobil 1 15W-50.
2.8.4 Hydraulic Oil Capacity: 2.1 qt.(2.0 L.)
2.8.5 Hydraulic Filter: Replaceable cartridge type.
P/N 1-513211: 10 microns, 18 psi bypass (Summer use above 32° F (0°C))
P/N 1-523541: 40 microns, 18 psi bypass (Winter use below 32° F (0°C))
2.8.6 Speeds: 0-9.8 mph (15.8 km/hr) forward.
0-6.3 mph (10.1 km/hr) reverse.
2.8.7 Drive wheel release valves allow machine to be moved when engine is not running.
2.9 TIRES
Pneumatic (Air-Filled)
Quantity 2 2 2
Tread “Multi- Trac C/S” Smooth Smooth
Size 24 x 12.00-12 13 x 6.50-6 13 x 6.50-6
Ply Rating 4 4
Pressure 13 psi (90 kPa) 13 psi (90 kPa)
Drive Front Caster
Pneumatic (Air-Filled) Semi-Pneumatic
2.10 CUTTING DECK
2.10.1 Cutting Width: 60 in. (152.4 cm)
72 in. (182.9 cm)
2.10.2 Discharge: Side
2.10.3 Blade Size: (3 ea.) w/60” Deck 20.5 in. (52.1 cm)
w/72” Deck 24.5 in. (62.2 cm)
2.10.4 Blade Spindles: Solid steel spindles with1” I.D. bearings.
2.10.5 Deck Drive: Electric clutch mounted on horizontal engine shaft. “B” Section belt
(with self-tensioning idler) from electric clutch to transfer shaft mounted on deck.
Blades are driven by one “B” Section belt (w/self-tensioning idler) from transfer
shaft on deck to blade spindles.
2.10.6 Deck: Full floating deck is attached to out-front support frame. Six anti-scalp
rollers provide maximum turf protection. Deck design allows for bagging, mulching
or side discharge.
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