Exmark HP 565, HP 505, HP 465 User Manual

Download

LAZER Z® HP

465, 505, 565 MODELS

For Serial Nos. 720,000 & Higher

Part No. 4500-252 Rev. B

-1-

READ OPERATOR’S MANUAL BEFORE

OPERATING OR SERVICING EXMARK EQUIPMENT.

TABLE OF CONTENTS

Description Page

Decal Group .............................................................21-22

Deck Group ..................................................................3-5

Electrical Diagram(s) ................................................23-24

Electrical Group ........................................................19-20

Electrical Logic Schematic(s)....................................25-26

Engine Group ...........................................................17-18

Front Frame Group.......................................................7-8

Fuel Group.....................................................................11

Hydraulic Group .......................................................15-16

Main Frame Group......................................................9-10

Motion Control Group ...................................................12

Park Brake Group ....................................................13-14

Spindle Assembly ............................................................6

-2-

DECK GROUP

Item Part No. Description Qty.

1 1-303537 Stud, Belt Shield .................................... 2

2 1-323385 Knob ......................................................2

3 1-323417 Washer, Belt Shield ............................... 2

4 99-8912 Idler, Flat Pulley ..................................... 1

5 1-413088 Spacer ................................................... 1

6 109-0977 Idler, Flat................................................1

7 1-613098 Sheave, Idler 46” & 50” ..........................1

1-633109 Sheave, Idler 56”.................................... 1

8 1-633456 Bushing, Idler .........................................2

9 109-5997 Spacer ................................................... 1

10 98-5975 Washer, Spring Disk 3/8 ........................ 5

11 103-2916 Guard, Top............................................. 1

12 103-3330 Spring .................................................... 1

13 103-3504 Bearing, Spherical.................................. 2

14 103-3505 Seal, Double Lip..................................... 1

15 103-3506 Seal, Single Lip......................................1

16 103-5668 Plate, Guide Belt....................................1

17 109-6279 Kit, Idler Arm W /Bearings ......................1

18 103-8103-01 Latch, Belt Shield................................... 2

19 109-2154 Asm, Deck W /Decals 46” ....................... 1

109-2155 Asm, Deck W /Decals 50” ....................... 1

109-2156 Asm, Deck W /Decals 56” ....................... 1

20 105-7699 Strip-Seal, 3".......................................... 4

21 106-7159 O-Ring ................................................... 2

22 109-2523 Belt 46” ..................................................1

109-0206 Belt 50” .................................................. 1

109-0096 Belt 56” .................................................. 1

23 109-2157 Asm, Shield W/Decals 46” LH ............... 1

109-2158 Asm, Shield W/Decals 50” LH ............... 1

109-2159 Asm, Shield W/Decals 56” LH ............... 1

24 109-2160 Asm, Shield W/Decals 46” RH............... 1

109-2161 Asm, Shield W/Decals 50” RH............... 1

109-2162 Asm, Shield W/Decals 56” RH............... 1

25 302-40 Zerk, 90° 1/4-28..................................... 1

26 323-11 Screw, HH 3/8-16 x 2 1/4....................... 2

27 323-23 Screw, HH 3/8-16 x 4-1/2....................... 1

28 323-6 Screw, HH 3/8-16 x 1............................. 1

29 3230-18 Bolt, Carriage 5/16-18 x 5/8 ................... 9

30 3230-22 Bolt, Carriage 5/16-18 x 1...................... 2

31 3256-23 Washer, 5/16 SAE ................................. 2

32 3256-24 Washer, 3/8 SAE ...................................2

33 3256-3 Washer, 5/16 Std................................... 4

34 3256-4 Washer, 3/8 Std..................................... 2

35 3290-357 Nut, Whizlock 3/8-16 ............................. 3

36 3296-29 Nut, Nyloc 5/16-18................................. 2

37 3296-39 Nut, Nyloc 3/8-16................................... 1

38 32120-10 Ring, Retaining...................................... 2

39 32128-20 Nut, Whizlock 5/16-18 ........................... 11

40V 109-2169 Asm, Deck Complete 46”....................... 1

109-2170 Asm, Deck Complete 50”....................... 1

109-2171 Asm, Deck Complete 56”....................... 1

41 323-9 Screw, HH 3/8-16 x 1 3/4....................... 1

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

V Complete deck assembly includes all items from pages 3 – 6.

 Kit also includes items #10 & #37.

-3-

DECK GROUP

- 4 -

DECK GROUP (cont.)

Item Part No.

1 1-632199-01 Wld, Pin Deck Strut................................ 2

2 1-633029 Balljoint .................................................. 2

3 1-633447 Chain, Deck Lift ..................................... 4

4 1-800344 Screw, HH 5/8-11 x 6 ............................. 2

5 109-6658 Nut, Nyloc 3/8-16 Flg ............................. 3

109-6658 Nut, Nyloc 3/8-16 Flg ............................. 6

6 98-5975 Washer, Spring Disk 3/8 46” & 50”......... 5

98-5975 Washer, Spring Disk 3/8 56” .................. 8

7 103-1081 Asm, Strut.............................................. 2

8 103-1898 Screw, HH 7/16-20 x 1-5/8 Sp................ 8

9 103-5364 Axle, Anti-Scalp Roller 46” & 50” ............3

103-5364 Axle, Anti-Scalp Roller 56” ..................... 6

10 103-8415 Roller, Anti-Scalp 46” & 50”.................... 3

103-8415 Roller, Anti-Scalp 56” ............................. 6

11 103-9792 Asm, Chain Deck ...................................2

12 109-0540-01 Wld, Baffle Front Adj LH 46” .................. 1

109-0501-01 Wld, Baffle Front Adj LH 50” .................. 1

109-0695-01 Wld, Baffle Front Adj LH 56” .................. 1

13 109-0541-01 Wld, Baffle Front Adj RH 46”.................. 1

109-0502-01 Wld, Baffle Front Adj RH 50”.................. 1

109-0698-01 Wld, Baffle Front Adj RH 56”.................. 1

14 109-0503-01 Wld, Dogleg 46” ..................................... 1

109-0444-01 Wld, Dogleg 50” ..................................... 1

109-0707-01 Wld, Dogleg 56” ..................................... 1

15 109-2738 Chute, Discharge LHP ........................... 1

16 109-0938-01 Hinge, Grass Discharge .........................1

17 109-1181 Wld, Deck Strut-Std ............................... 2

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).

Description

Qty.

Item Part No.

18 302-19 Fitting, Grease ....................................... 4

19 322-3 Screw, HH 5/16-18 X 3/4 ....................... 2

20 322-5 Screw, HH 5/16-18 X 1 .......................... 2

21 3211-46 Screw, HH 3/8-24 X 2 Gr8 46” & 50”...... 3

3211-46 Screw, HH 3/8-24 X 2 Gr8 56” ............... 6

22 3217-11 Nut, Hex 5/8-11..................................... 2

23 3219-6 Nut, Hex 5/8-18...................................... 2

24 3231-22 Bolt, Carriage 3/8-16 X 1 .......................8

25 3253-8 Washer, Lock 5/8 .................................. 2

26 3230-22 Bolt, Carriage 5/16-18 x 1...................... 3

27 3256-24 Washer, 3/8 SAE ...................................6

28 3256-82 Washer.................................................. 3

29 3290-357 Nut, Whizlock 3/8-16 ............................. 2

30 3296-29 Nut, Nyloc 5/16-18................................. 7

31 3296-39 Nut, Nyloc.............................................. 6

32 32128-37 Nut, Whizlock 7/16-14 ........................... 16

33 109-2098 Kit, Antiscalp 46” & 50” ..........................3

109-2098 Kit, Anitscalp 56”.................................... 6

34 109-2148 Asm, Discharge Chute........................... 1

35 103-9817 Asm, Chain Deck................................... 2

36 109-5529-01 Baffle, Scroll 46” & 50”........................... 1

109-5530-01 Baffle, Scroll 56” .................................... 1

37 3230-23 Bolt, Carriage 5/16-18 x 3/4, 46” & 50” 2

3230-23 Bolt, Carriage 5/16-18 x 3/4, 56”............ 3

38 104-8300 Nut, Nyloc 5/16-18 Flg 46” & 50”........... 2

104-8300 Nut, Nyloc 5/16-18 Flg 56”.................... 3

Description

- 5 -

Qty.

SPINDLE ASSEMBLY

Item Part No.

1 109-2102 Asm, Cutter Housing Complete.............. 3

2 3296-39 Nut, Nyloc 3/8-16 ................................... 18

3 92-5581 Retaining Ring, Internal.......................... 3

4 103-3037 Bushing, Splined .................................... 3

5 109-2064 Asm, Bearing W/O-Rings....................... 6

6 103-5895 O-Ring ................................................... 12

7 109-7033 Nut, Flange 5/8-18 Centerlock ............... 3

8 103-9504 Guard, Bottom .......................................3

9 103-9506 Spacer, Bearing ..................................... 3

10 103-9522 Spacer, Splined Stepped ....................... 3

11 103-9523 Spacer, Splined ..................................... 3

12 103-9539 Asm, Cutter Housing..............................3

13O 103-9540 Spindle, Double Spline........................... 3

14 103-9541 Asm, Spindle Housing............................3

15 109-0764 Asm, Housing W/Studs .......................... 3

16 109-2798 Sheave, Blade Drive 46” ........................3

109-1023 Sheave, Blade Drive 50” ........................3

109-0914 Sheave, Blade Drive 56” ........................3

17 109-1058 Nut, Spindle 7/8-14 ................................3

18 109-5958 Screw, Hex Flange 1/2-20...................... 3

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Q Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK465 (46”), MK505 (50”), and

MK565 (56”).

O Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the spindles and

bearings. DO NOT use a copper or nickel based antisieze.

Description

Qty.

Item Part No.

19 103-8251 Blade, High Lift Notched 46" .................. 3

103-8296 Blade, Low Lift 46"................................. 3

103-8370 Blade, Medium Lift 46"........................... 3

103-8250 Blade, High Lift Solid 46" ....................... 3

103-8420 Blade, High Lift Ls Solid 46" .................. 3

103-8288 Blade, Mulch 46".................................... 3

103-9605 Blade, High Lift Notched 50".................. 3

103-9598 Blade, Low Lift 50"................................. 3

103-9600 Blade, Medium Lift 50"........................... 3

103-9599 Blade, High Lift Solid 50" ....................... 3

103-9601 Blade, High Lift Ls 50" ...........................3

103-9602 Blade, High Lift Ls Solid 50" .................. 3

109-5876 Blade, Mulch 50".................................... 3

103-9606 Blade, High Lift Notched 56” .................. 3

103-9603 Blade, Low Lift 56"................................. 3

103-9607 Blade, Medium Lift 56"........................... 3

103-9604 Blade, High Lift Solid 56" ....................... 3

103-9608 Blade, High Lift Ls 56" ...........................3

103-9609 Blade, High Lift Ls Solid 56" .................. 3

109-5877 Blade, Mulch 56".................................... 3

Description

Qty.

- 6 -

FRONT FRAME GROUP

Item Part No.

1 103-2081 Asm, Lever W/Grip (103-2078-03) .........1

2 1-633295 Grip, Lift Lever ....................................... 1

3 106-6598-03 Arm Wldmt, Deck Lift .............................1

4 1-633325 Spring, Compression ............................. 1

5 3256-24 Washer, 3/8 SAE ...................................1

6 3296-39 Nut, Nyloc 3/8-16 ..................................5

7 1-633068 Arm, Deck Lift ........................................ 2

8 103-1987 Asm, Deck Lift Spring ............................ 2

9 323-8 Screw, 3/8-16 x 1 1/2 ............................. 1

10 1-811010 Plug ....................................................... 2

11 1-653230-01 Plate, Deck Lift.......................................1

12 323-13 Screw, 3/8-16 x 2 3/4 ............................. 1

13 1-633082 Bushing, Lift Lever .................................1

14 109-1901 Plate Wldmt, Deck Lift W/Decal ............. 1

15 3290-357 Nut, Whizlock 3/8-16..............................15

16X 1-633097 Hitch Pin W/Lanyard .............................. 1

17 323-6 Screw, 3/8-16 x 1 ................................... 13

18 1-413088 Bushing, Lift Lever .................................1

196 109-2151 Asm, Front Frame (46”) ......................... 1

109-2152 Asm, Front Frame (50”) ........................1

109-2153 Asm, Front Frame (56”) .........................1

20 32151-103 E-Ring....................................................7

21 3256-29 Washer, 7/8 SAE Flat ............................6

22 1-652013-01 Shaft Wld, Deck Lift LH..........................1

23* 109-7615-01 Wld, Foot Deck Lift RH .......................... 1

24 302-19 Zerk, 1/4-28 Straight .............................. 5

25 3217-11 Nut, 5/8-11 Regular................................ 8

26 1-633441 Swivel, Deck Mount ............................... 4

27 3218-6 Jam Nut, 5/8-11 ..................................... 4

28 1-805517 Washer, 5/8 Std Flat .............................. 2

29 1-653011 Rod, Deck Lift ........................................ 2

30 1-653009 Spring, Deck Support............................. 2

Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Exmark black touch up spray paint – gloss black.

+ Use Pro-Lock, Nut Type (P/N 1-840022, .5 ml tube) on spacer nut. 6 Includes these items: #19 - #24, #35, #40, #41, #45, #57 - #59.

* Deck lift assist kit P/N 109-5201 (includes items #20, #21, & #23).

X Includes hitch pin plus hairpin, item #51.

▬ Standard on all models except LHP19KA465 S/N 739053 & Higher

► Standard on LHP19KA465 S/N 739053 & Higher

Description

Qty.

Item Part No.

31 103-3155 Axle, Caster ...........................................2

32+ 103-3051 Spacer, Nut ........................................... 4

33 103-0063 Seal, Bearing......................................... 4

34 1-633585 Bearing Cone......................................... 4

35 3274-18 Screw, Socket Head 5/16-18 x 1 1/4...... 2

36 103-2768 Guard, Seal ........................................... 4

37 325-36 Screw, 1/2-13 x 7 ½............................... 2

38 1-632511-01 Caster Wldmt......................................... 2

39 3296-45 Nut, Nyloc 1/2-13 (Light Thin) ................ 2

40 1-543511 Seal, Grease.......................................... 2

41 3218-2 Nut, Jam 5/16 ........................................2

103-3785 Asm, Caster W heel (Semi-pneumatic)... 2

42▬

103-5189 Asm, Caster Wheel (Pneumatic) ........... 2

►

1-633002 Tire, 13 x 5.0-6 4 Ply Pneumatic............ 2

43 1-633508 Washer, Spring Disk ............................. 6

44 3296-51 Nut, Nyloc 3/4-10................................... 2

45 103-4882 Cap, Grease .......................................... 2

46 109-2149 Asm, Floorpan Liftout (103-8426-01)

47 103-1918 Bushing ................................................. 2

48 3230-1 Bolt, Carriage 5/16-18 x 3/4 ................... 4

49 32128-20 Nut, Whizlock 5/16-18 ........................... 4

50 323-29 Screw, Cap 3/8-16 x 1.38 ......................2

51 1-806005 Hairpin, Cotter .......................................1

52 1-543509 Bearing Cone, Tapered Roller ............... 4

53 98-5975 Washer, 3/8 Disc Spring ........................ 12

54 3256-27 Washer, 5/8 SAE Flat ............................ 2

55 109-2150 Asm, Floorpan Front (103-9866-01)

56 323-9 Screw, HH 3/8-16 x 1 3/4....................... 1

57 103-1982 Bushing, Spring ..................................... 4

58 1-543508 Bearing Cup, Tapered Roller ................. 4

Description

W/Decal................................................. 1

Qty.

- 7 -

FRONT FRAME GROUP

- 8 -

MAINFRAME GROUP

Item Part No. Description

1O 103-3524 Seat, Complete W/Armrests..................... 1

2 1-643255 Track, Seat (4” Adjust.) ............................ 1

103-8386 Spring, Seat Rail ...................................... 1

3 1-543401 Spacer, Seat Track................................... 2

4 103-0292 Cushion, Armrest (RH) ............................. 1

)

103-0291 Cushion, Armrest (LH) .............................. 1

5 103-3520 Cushion, Backrest .................................... 1

103-2769 Wheel/Tire Assy (46” MultiTrac C/S) ........ 2

6▬

103-2770 Wheel/Tire Assy(50”&56” MultiTrac C/S) ..2

1-653010 Wheel/Tire Assy (46” TurfMaster).............2

►

1-653158 Wheel (46” Deck) ..................................... 2

1-653161 Wheel (50” & 56”) ..................................... 2

103-2771 Tire, 24 x 9.5-12 4 Ply (MultiTrac C/S) ...... 2

1-653160 Tire, 23 x 9.5-12-4 Ply (TurfMaster) .......... 2

7 103-5961 Catch, Seat Latch ..................................... 1

8 323-39 Screw, 3/8-16 x 5......................................2

9 32128-20 Nut, W hizlock 5/16-18 .............................. 16

10 3296-29 Nut, Nyloc 5/16-18.................................... 3

11 103-1731 Rod, Seat Hold Up ...................................1

12 322-5 Screw, 5/16-18 x 1....................................3

13 109-3970 Asm, Mainframe(109-3967-03)

14 32128-33 Nut, Nyloc 1/4-20......................................2

15 242-50 Nut, Wheel 1/2-20 .................................... 8

16 3296-39 Nut, Nyloc 3/8-16...................................... 3

17 109-2164 Asm, Console(103-9843-03)

18 109-2165 Panel, Instrument (103-7939-03)

193 FRPSL Kit, Rops LHP...........................................1

20 322-3 Screw, 5/16 –18 x 3/4............................... 3

W/Decals.................................................. 1

Exmark black touch up spray paint – gloss black.

) Not Illustrated.  Includes ROPS fold pin plus hairpin item #40. 3 Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting

hardware, fold pivot and locking hardware, seat frame assembly item #24, catch item #7, and seat belt assembly item #35.

O Includes armrests and seat back decal. Does not include seat belt or tracks. ▬ Standard on all models except LHP19KA465 S/N 739053 & Higher ► Standard on LHP19KA465 S/N 739053 & Higher

Qty.

Item Part No. Description

21 103-3521 Cushion, Seat ......................................... 1

22 3256-23 Washer, Flat 5/16 SAE ............................ 2

23 103-4553 Asm, Rops Fold Pin .................................2

24 110-5850 Asm, Seat Frame ..................................... 1

25 3296-73 Nut, Nyloc 1/4-20 (black).......................... 2

26 103-7935-03 Bracket, Instrument Panel ........................1

27 322-4 Screw, HH 5/16-18 x 7/8 ..........................2

28 1-513658 Bumper .................................................... 2

29 109-2365 Bumper, Rubber....................................... 4

30 1-633859 Seat Frame .............................................. 1

31 322-2 Screw, 5/16-18 x 5/8 ................................ 6

32 1-633396 Clip, Loom................................................ 1

33 3256-3 Washer, Flat Std 5/16 .............................. 4

34 103-8383 Bolt, Seat Cushion ................................... 11

35 110-0883 Asm, Seat Belt ......................................... 1

36 3296-7 Nut, Nyloc 7/16-20 ................................... 2

37 3231-22 Bolt, Carriage 3/8-16x1 ............................ 2

38 325-13 Screw, HH 1/2-13 x 3 1/4 .........................2

39 32128-23 Nut, Hex Flange Side Lock 1/2-13............ 2

40 107-3155 Cotter, Hair Pin Double Loop.................... 2

41 3212-4 Screw, HH 7/16-10 x 1 ............................. 2

42 323-6 Screw, HH 3/8-16 x 1 ............................... 8

43 3290-357 Nut, Whizlock 3/8-16 ................................ 8

44 98-5975 Washer, Spring Disk 3/8 .......................... 8

45 103-4434 Grip.......................................................... 1

46 110-5808 Latch, Seat............................................... 1

47 107-0075 Bushing.................................................... 1

48 110-5831 Spring ...................................................... 1

49 323-20 Screw, 3/8-16 x 3 1/4 ...............................1

50 3256-24 Washer, 3/8 SAE Flat .............................. 1

Qty.

- 9 -

MAINFRAME GROUP

- 10 -

FUEL GROUP

Item Part No.

1 1-303077 Clamp, Fuel Line.................................... 12

Kohler Kawasaki

3 109-2225 Hose, Fuel Line 20 1/2”.......................... 2

4 109-0275 Hose, Fuel Line 32”................................1

5 1-603770 Valve, Fuel.............................................1

6 109-0346 Cap, Fuel Tank ...................................... 2

7W 103-2605 Fitting, Fuel Bulkhead W/Strainer .......... 2

103-2784 O-Ring ................................................... 2

8 1-543296 Grommet, Fuel Line ............................... 2

9 322-3 Screw, 5/16-18 x 3/4 .............................. 5

10 1-805005 Washer, Lock 5/16................................. 4

11 3256-23 Washer, 5/16 SAE .................................8

12 3296-47 Nut, Nyloc 5/16-18 ................................. 4

13 1-633349 Spring, Fuel Tank................................... 4

14* 1-633023 Stud, Fuel Tank ..................................... 4

15+ 103-4898 Asm, Tank Fuel (LH)..............................1

Description

Part No. 2405010 Fuel Filter ..................1

Part No. 49019-7001 Fuel Filter ............. 1

Qty.

Item Part No.

16+ 109-0686 Asm, Tank Fuel (RH)............................. 1

17 109-4509 Asm, Control Panel W/Decals ............... 1

18 109-3987 Control, Throttle (Red)........................... 1

19 109-4211 Control, Choke (Black) (Kohler) ............. 1

109-4210 Control, Choke (Black) (Kawasaki) ........ 1

20 1-303335 Plastic Tie (Large) ................................. 1

21 99-5005 Fitting, Barbed Tee................................ 1

22 103-6563 Kit, Fuel Gage ....................................... 1

23 109-0660 Hose, Fuel Line 3 1/2” ........................... 1

24Q 109-2661 Screw, PPH #10-24 x 1/2 ...................... 4

25 109-0304 Hose, Fuel Line 2 1/2” ........................... 2

26 1-807513 Bolt, Carriage #10-24 x 1/2.................... 4

27 3296-2 Nut, Nyloc #10-24.................................. 4

28 1-633396 Clip, Loom 5/8 ....................................... 1

29 32128-20 Nut, Whizlock 5/16-18 ........................... 1

30 99-5000 Valve, Fuel Check ................................. 2

Description

Qty.

* Use Pro-Lock, Retaining Type (P/N 1-840023, .5ml tube) on stud threads going into tank.

) Refer to Engine Owner’s manual. (Fuel filter Must be 15 Micron or smaller).

+ Includes tank, cap, fitting, and studs. LH tank also includes fuel gauge. W Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on fuel fitting.

Q Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand.

- 11 -

MOTION CONTROL GROUP

Item Part No.

1 103-3458 Handle 103-3327-03 W/Grip (RH) .......... 1

103-3457 Handle 103-3326-03 W/Grip (LH)........... 1

2 103-3456 Grip, Motion Cntrl Handle....................... 2

3 323-6 Screw, 3/8-16 x 1 ................................... 4

4 98-5975 Washer, Disc Spring 3/8 ........................ 4

5 103-0407 Arm, Control Shaft ................................. 2

6 323-9 Screw, 3/8-16 x 1 3/4 ............................. 6

7 103-4773 Bracket, Motion Cntrl (RH) ..................... 1

8 3296-39 Nut, Nyloc 3/8-16 ................................... 6

9 323-4 Screw, 3/8-16 x 3/4 ................................ 8

10 32128-20 Nut, Whizlock 5/16-18............................ 6

11X 1-803022 Setscrew, 5/16 x 5/8 ..............................2

12 103-3717 Arm, Pump Control ................................ 2

13 3256-3 Washer, 5/16 Std ................................... 4

14 1-633152 Ball Joint (LH) ........................................2

15 322-6 Screw, 5/16-18 x 1 1/4 ...........................4

16 1-603737 Bolt, (Neutral Return) ............................. 2

17 1-603807 Spring, (Neutral Return) ......................... 2

18 109-3769 Bushing, Nylon (Reverse Ind.) ..............2

19 1-804524 Nut, 5/16-24 (LH) ...................................3

20 103-3066 Link, Pump Control ................................ 2

21 3290-357 Nut, Whizlock 3/8-16..............................8

Description

Qty.

Item Part No.

22 103-4101 Pin, Damper Anchor ..............................2

23 3256-23 Washer, 5/16 SAE ................................. 4

24 32120-35 E-Ring ...................................................2

25 109-2339 Damper.................................................. 2

26 1-403180 Screw, 5/16-18x1 1/4 Special ................2

27 1-633102 Bearing, Flanged ...................................4

28 103-4774 Bracket, Motion Control(LH) ..................1

29 3256-2 Washer, 1/4 ........................................... 2

30 3219-2 Nut, 5/16-24........................................... 10

31 109-3908 Tab, Adjustment .................................... 2

32 1-303105 Yoke...................................................... 2

33 1-808280 Pin, Clevis 5/16 x 1................................ 2

34 3272-5 Pin, Cotter 3/32 x 1/2............................. 2

35 1-543017 Ball Joint (RH) .......................................2

36 1-323245 Spring, Compression ............................. 2

37 103-3060 Knob, Tracking ......................................1

38 103-4326 Asm, Tracking ....................................... 1

39 103-4327 Asm, Tracking ....................................... 1

40 3217-6 Nut, Hex 5/16-18.................................... 2

41 3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck. 2

42 3296-29 Nut, Nyloc 5/16-18................................. 6

Description

Qty.

Exmark black touch up spray paint – gloss black.

6 Not Illustrated.

X Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews.

- 12 -

PARK BRAKE GROUP

Item Part No.

1 1-652073-03 Crank W ldmt, Brake...............................1

2 3272-10 Pin, Cotter 1/8 x 3/4 ............................... 2

3 1-633131 Yoke ......................................................4

4 1-808285 Pin, Clevis 3/8 x 1 1/8 ............................ 2

5 3219-3 Nut, 3/8-24 ............................................. 8

6 103-0356 Rod, Brake.............................................2

7 1-653068 Spacer (Long) 46” & 50” Deck ............... 4

1-653380 Spacer (Long) 56” Deck ........................ 4

8 3257-42 Woodruff Key, 5/16 x 1 .......................... 2

9 325-12 Screw, HH 1/2-13 x 3, 46” & 50”............. 8

325-17 Screw, HH 1/2-13 x 4, 56” ......................8

10 103-9761 Band, Brake ........................................... 2

11 103-0590 Hub & Drum W/Studs, Plated ................2

1-633926 Stud, Wheel ...........................................8

12 1-809036 Nut, Slotted 1.00-20 ...............................2

13 1-806800 Pin, Cotter 9/64 x 1 1/2 .......................... 2

14 103-0374 Retainer, Brake Band............................. 2

15 103-0384 Spacer ................................................... 6

16 322-9 Screw, 5/16-18 x 1 3/4 ...........................6

17 32151-48 Ring, Retaining ...................................... 1

Description

Qty.

Item Part No.

18 1-633144 Pin, Trunion ........................................... 2

19 3256-4 Washer, 3/8 Std..................................... 4

20 1-633454 Spring, Brake Rod ................................. 2

21 323-4 Screw, 3/8-16 x 3/4................................ 9

22 103-4630 Asm, Lever (1-653074-03) W/Grip ......... 1

23 1-633268 Grip, Brake Lever................................... 1

24 1-653069 Spacer(Short) 46”& 50” Deck................. 4

1-653381 Spacer(Short) 56” Deck ......................... 4

25 109-5618 Nut, Square Special 1/2-13.................... 8

26 103-2399 Pin, Spring Clevis .................................. 2

27 1-633102 Bearing, Flange ..................................... 4

28 3290-357 Nut, Whizlock 3/8-16 ............................. 8

29 103-3116 Shaft Wldmt, Brake ...............................1

30 1-653061 Linkage, Brake Handle .......................... 1

31 1481 Zerk, Grease.......................................... 2

32 98-5975 Washer, Disc Spring 3/8 ........................ 1

33 1-523157 Washer, Spacer..................................... 2

34 103-0352-03 Bracket, Brake 46” & 50” ....................... 2

103-0353-03 Bracket, Brake 56”................................. 2

Description

Qty.

Exmark black touch up spray paint – gloss black.

6 Not Illustrated.

- 13 -

PARK BRAKE GROUP

- 14 -

HYDRAULIC GROUP

Item Part No.

1 103-1947 Asm, Reservoir W / Decal ....................... 1

2 103-7615 Asm, Cap W/Gasket .............................. 1

3 103-1949 Gasket, Reservoir Cap ........................... 1

4 321-6 Screw, 1/4-20 x 1.0 ................................ 2

5 3256-22 Washer, Flat SAE 1/4 ...........................2

6 103-3071-03 Wld, Reservoir Stand ............................. 1

7 103-1801 Adapter, Straight ................................... 1

1-603921 Boss O-Ring .......................................... 1

8 103-1912 Adapter, Straight ................................... 1

1-603921 Boss O-Ring .......................................... 1

9 103-1716 Clamp, Hose (17/32) ............................. 3

10 103-1988 Clamp, Hose (11/16) ............................. 3

11 103-3077 Asm, Supply Hose ................................ 1

12 103-2889 Asm, Filter Head .................................... 1

103-1912 Adapter, Straight .................................... 2

1-603921 O-Ring ................................................... 1

13 321-3 Screw, 1/4-20 x 5/8 ................................ 2

14 322-5 Screw, 5/16-18 x 1 ................................ 2

15 1-805004 Lockwasher............................................ 2

16 109-4180 Element, Oil Filter ................................. 1

1-523541 Element, Oil Filter (Winter) .................... 1

17 103-2930 Asm, Charge Hose ................................ 1

18 103-2357 Asm, Case Drain Hose ......................... 1

19 1-653187 Hose, RH Rear 46” & 50” ...................... 1

1-653437 Hose, RH Rear 56” ................................ 1

20 109-2524 Hose, RH Front 46” & 50” ..................... 1

109-2525 Hose, RH Front 56” ................................ 1

21 1-633605 Elbow, 90° (RH Wheel Motor) ...............2

1-603919 Boss O-Ring ......................................... 1

1-603992 Flare O-Ring ......................................... 1

22 1-523328 Motor, Wheel ......................................... 2

103-6995 Kit, Output Shaft & Seals ....................... 1

103-6994 Kit, Seal ................................................. 1

23 103-1799 Elbow, 90° .............................................2

1-603921 Boss O-Ring ......................................... 1

24 1-807272 Key 5 x 5 x 25mm .................................2

25 103-1802 Elbow, 90° .............................................2

1-603921 Boss O-Ring .......................................... 1

Exmark black touch up spray paint – gloss black.

W Use only for operation below 32°F (0°C). * Use Pro-Lock, Nut Type (P/N 1-840022).

Description

Qty.

Item Part No.

26 3256-24 Washer, 3/8 SAE Flat ........................... 1

27 103-3504 Bearing, Spherical .................................2

28 1-603991 Adapter, Straight (LH Wheel Motor)....... 2

1-603919 Boss O-Ring ......................................... 1

1-603992 Flare O-Ring ......................................... 1

29 3290-357 Nut, Whizlock 3/8-16 ............................ 6

30 323-7 Screw, 3/8-16 x 1 1/4 ............................ 4

31 103-1940 Adapter, Straight Long .......................... 4

1-603920 Boss O-Ring ......................................... 1

1-603992 Flare O-Ring ......................................... 1

32* 1-803050 Setscrew, .312-18 x .75 ........................ 4

33 1-653156 Sheave, Pump Drive ............................ 2

34 103-4480 Spring, Extension .................................. 1

35 3296-39 Nut, Nyloc 3/8-16 .................................. 1

36 98-5975 Washer, Disc Spring ............................. 1

37 103-3505 Seal, Double, Lip ................................... 1

38 103-5677 Spacer ................................................... 1

39 109-4311 Arm, Idler W/ Bearings ......................... 1

40 3234-11 Screw, 3/8-16 x 1 Whizlock.................... 1

41 302-40 Zerk, 90° 1/4-28..................................... 1

42 323-9 Screw, 3/8-16 x 1 3/4............................. 1

43 98-5961 Screw, 3/8-16 x 4 Gr 8........................... 1

44 3256-4 Washer, 3/8 Std Flat ............................. 1

45 106-7159 O-ring .................................................... 2

46 32128-20 Nut, 5/16-18 Whizlock ........................... 2

47 109-4077 Pulley, Idler ........................................... 1

48 109-4608 Hose, LH 46” & 50” ............................... 2

109-4609 Hose, LH 56” ........................................2

49 103-4761 Belt, Pump Drive.................................... 1

50 103-1942 Pump, Hydro ......................................... 2

103-2664 Kit, Input Shaft 10A ............................... 1

94-6922 Kit, Thrust Bearing 10A ......................... 1

103-2666 Kit, Cylinder Block 10A .........................1

105-6184 Kit, Overhaul Seal ................................. 1

103-2741 Kit, Shock Valve 10a/10l ....................... 1

51 103-3506 Seal, Single Lip...................................... 1

52 32120-10 Ring, Retaining...................................... 2

Description

Qty.

- 15 -

HYDRAULIC GROUP

- 16 -

Item Part No.

1 103-3078-03 Strap, Engine Guard .............................. 2

2 32128-20 Nut, Whizlock 5/16-18............................ 20

3 322-3 Screw, 5/16-18x3/4 ................................2

4 33114-025 Screw, HH M8-1.25 x 20 (KAW)............. 1

3212-10 Screw, HH 7/16-20 x 2 1/2 (KOH) .......... 1

5 1-653313 Gasket, (23 HP KAW)............................ 2

1-653290 Gasket, (19 HP KAW)............................ 2

6 103-3426 Muffler, Kit (KOH)................................... 1

7 1-805005 Washer, Lock 5/16 Heavy (KOH) ........... 1

8 3256-3 Washer, 5/16 Std Flat ............................2

9 3296-29 Nut, Nyloc 5/16-18 (KAW)......................4

32128-20 Nut, Whizlock 5/16-18 (KOH).................4

10 322-10 Screw, HH 5/16-18 x 2 ........................... 4

11 103-3218-03 Wld, Tailpipe Guard ............................... 1

12 109-0876 Asm, Oil Drain W/Plug (KOH) ................1

13 109-8385-03 Anchor, Clutch (KOH) ............................ 1

109-7070-03 Anchor, Clutch (KAW)............................ 1

14 103-3219-03 Guard, Rear LHP ................................... 1

15 1-805004 Washer, Lock 1/4 Hvy (KOH).................4

1-805004 Washer, Lock 1/4 Hvy (KAW) ................ 3

16 32128-33 Nut, Flange 1/4-20 (KOH) ...................... 6

32128-33 Nut, Flange 1/4-20 (KAW)...................... 4

17 3229-10 Screw, Carr 1/4-20 x 1/2 (KOH) .............6

3229-10 Screw, Carr 1/4-20 x 1/2 (KAW) .............4

18 103-3288-03 Guard, Muffler RH (56”) ......................... 1

19 103-3287-03 Guard, Muffler LH (56”) .......................... 1

20 1-807259 Key ........................................................1

21 103-9891 Spacer, Crankshaft (27 KOH) ................1

103-2308 Spacer, Crankshaft (KAW & 23 KOH) .... 1

22 33113-020 Screw, HH M6-1 x 20mm (KOH) ............ 2

23 33013-00 Nut, Hex M6-1 (KOH)............................. 2

24 1-603610 Washer, Disc Spring 7/16 ...................... 2

Description

ENGINE GROUP

Qty.

Item Part No.

25X 3212-12 Screw, 7/16-20 x 3 (KAW) ..................... 1

26 1-303335 Plastic Tie (Large) ................................. 1

27 1-303334 Washer, Spring Disc.............................. 4

28 3256-23 Washer, 5/16 SAE Flat(46”&50”) ........... 4

3256-23 Washer, 5/16 SAE Flat (56”) ................. 12

29 103-2740-03 Shield, Heat........................................... 1

30 33113-016 Screw, HH M6-1 x 16mm (KAW) ........... 2

31 33113-025 Screw, HH M6-1 x 25mm (KAW) ........... 1

32 107-8421-03 Counterweight, 60# (56”) ...................... 1

33 322-7 Screw, Cap HH 5/16-18x1 1/2 (56”)....... 8

34

35 109-1012 Plug....................................................... 1

36 103-3427 Muffler, Kit 23HP (KAW)........................ 1

103-4483 Muffler, Kit 19HP (KAW)........................ 1

37 103-2993-03 Bracket, Muffler LH (23 HP KAW) ......... 1

38 103-2994-03 Bracket, Muffler RH (23 HP KAW)......... 1

39 1-653291 Gasket, (KOH)....................................... 2

40 103-3094-03 Deflector, Air LH (KOH)......................... 1

41 103-3095-03 Deflector, Air RH (KOH) ........................ 1

42 103-2987-03 Bracket, Muffler LH (KOH)..................... 1

43 103-2988-03 Bracket, Muffler RH (KOH) .................... 1

44 109-9276 Clutch, W/Pigtail (KAW & 23 KOH) ....... 1

109-9275 Clutch, W/Pigtail (27 KOH) .................... 1

103-3012 Kit, Brake Pole Module.......................... 1

45 103-3913 Sheave, Pump Drive (KAW) .................. 1

103-9772 Sheave, Pump Drive (KOH)................... 1

46 322-5 Screw, HH 5/16-18 x 1 (46 & 50)........... 17

322-5 Screw, HH 5/16-18 x 1 (56) ................... 9

Exmark black touch up spray paint – gloss black.

X Use a Teflon Pipe Sealant or equivalent on threads.

X Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.

Kohler Replacement Parts List

(Refer to Engine Owner’s Manual)

Description

Air Filter Element – Outer............. 2508301-S

Air Filter Element – Inner.............. 2508304-S

Oil Filter........................................ 12 050 01

Kohler P/N

Description

3212-10 Screw, 7/16-20 x 2 1/2 (KOH)................ 1

109-4490 Asm, Hose Oil Drain W/Plug (KAW)...... 1

109-3476-03 Bracket, Muffler LH (19 HP KAW) ......... 1

109-3477-03 Bracket, Muffler RH (19 HP KAW)........ 1

Kawasaki Replacement Parts List

(Refer to Engine Owner’s Manual)

Description

23 HP Air Filter Element Kit (Inner & Outer)........... 11010-7004

19 HP Air Filter Element ........................................ 11013-7028

Kawasaki P/N

Qty.

- 17 -

ENGINE GROUP

- 18 -

KAWASAKI ELECTRICAL GROUP

Item Part No.

1 1-543792 Wingnut, Nyloc 1/4-20............................ 2

2 107-9277-03 Strap, Battery Holdown .......................... 1

3 1-633651 Bolt, Battery Holdown............................. 2

4 103-0705 Cable, Ground (-) ................................... 1

5 109-2407 Insulator, Battery.................................... 1

6 321-4 Screw, 1/4-20 x 3/4 ................................ 5

7 3256-2 Washer, 1/4 Flat ...................................2

8 32128-33 Nut, 1/4-20 Whizlock ............................. 6

9 3296-29 Nut, Nyloc 5/16-18 ................................. 1

10 109-7621 Cable, Battery (+)................................... 1

11 1-800282 Screw, 5/16-18 x 7 ................................. 1

12 1-523415 Spring, Seat Switch................................ 1

13 3290-500 Screw, #10-24 x 5/8 ............................... 10

14 1-652072-03 Bracket Wldmt, Seat Switch................... 1

15 322-3 Screw, 5/16-18 x 3/4 .............................. 2

16 32128-20 Nut, Whizlock 5/16-18............................ 4

17 1-653036 Washer .................................................. 1

18 1-513152 Switch, Seat........................................... 1

19 1-633181 Plate ......................................................4

20 1-816001 Fuse-20 Amp .........................................2

21X 103-9260 Harness, Wiring .................................... 1

22 1-303287 Plastic Tie, Small ................................... 2

Exmark black touch up spray paint – gloss black.  Use dielectric grease on all wiring harness connectors.

Description

Qty.

Item Part No.

23 1-543393 Insulator, Solenoid (+)............................ 3

24 1-643275 Relay, 12 V............................................ 2

25 109-7620 Cable, Starter (+)................................... 1

26 1-513075 Switch, 12V Solenoid............................. 1

27 1-543286 Grommet ............................................... 2

28 1-633396 Clip, Loom 5/8 .......................................1

29 1-513051 Switch, Drive Lever N.O......................... 2

30 1-303335 Plastic Tie, Large .................................. 4

31 1-513374 Meter, Engine Hours.............................. 1

32 1-633111 Switch, Brake N.O./N.C. ........................1

33 103-5218 Module, Seat Delay ...............................1

34 109-4736 Asm, Switch W/Nut................................ 1

35 103-2106 Key, Exmark Logo ................................. 1

1-603511 Key, Ignition........................................... 1

36 103-5221 Switch, Blade......................................... 1

37 3296-2 Nut, Nyloc #10-20.................................. 4

38 1-803075 Screw-head, Truss [#10-24X.75]............ 2

39 103-5685 Asm, Seat Switch Actuator .................... 1

40 103-0498 Nut, Ignition ........................................... 1

41 103-1193 Clip, Loom Half ...................................... 1

42 3217-6 Nut, Hex 5/16-18.................................... 1

43 109-9274 Harness, Clutch ..................................... 1

Description

Qty.

- 19 -

KOHLER ELECTRICAL GROUP

Item Part No.

1 1-543792 Wingnut, Nyloc 1/4-20............................ 2

2 107-9277-03 Strap, Battery Holdown .......................... 1

3 1-633651 Bolt, Battery Holdown............................. 2

4 103-0705 Cable, Ground (-) ................................... 1

5 109-2407 Insulator, Battery.................................... 1

6 321-4 Screw, 1/4-20 x 3/4 ................................ 3

7 3256-2 Washer, 1/4 Flat ...................................2

8 32128-33 Nut, 1/4-20 Whizlock ............................. 3

9 3296-29 Nut, Nyloc 5/16-18 ................................. 1

10 109-7630 Cable, Battery (+)................................... 1