Page 1
CD42CD/CD48CD
For Serial Nos.
790,000 & Higher
Part No. 4500-371 Rev. A
Page 2
2
Page 3
READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description Page
Decal Group....................................................................9
Deck Group..................................................................4-5
Front Frame Group ......................................................6-7
Gearbox Components.....................................................8
3
Page 4
DECK GROUP
Item Part No.
1 1-403005 Danger, Decal........................................2
2 1-413425 Spacer, Deck Support............................4
3 1-513690 Clip, Deck Holdup Rod................ .......... .1
4 109-2365 Bumper..................................................2
5 1-613204 Balljoint..................................................2
6 1-803075 Screw, Truss Head #10-24 x 3/4............8
7 1-806003 Hairpin, Cotter........................................2
8 30-8770 Washer..................................................2
9 67-7490 Key, Machine 1/4 x 1/4 x 1 1/2.......... .....1
10 68-8340 Decal, Blade Bolt Torque .. . .......... ..........2
11 92-5816 Bolt, Blade 1/2-20 x 2 1/4............... ........2
12 98-5954 Decal, Danger........................................2
13 99-0283 Bolt, Shear 1/4-20 x 7/8 ........... .......... ....4
14 1-808280 Pin, Clevis 5/16 x 1 ... .......... ...................2
15 103-9487 Asm, Discharge Tube ................. .......... .1
16 109-0321 Asm, Front Deck Hei ght Adj.... .......... .....2
17 109-2228-03 Guard, Plenum.......................................1
18 103-3700 Roller, Deck...........................................2
19 109-0322 Asm, Rear Deck Height Adj. (42”)..........2
109-0323 Asm, Rear Deck Height Adj. (48”)..........2
20 103-9485 Asm, Drive Shaft W/Decal .................... .1
103-9327 Asm, Cross "U" Joint ............. .......... ......2
103-9328 Yoke, Keyed ..........................................1
103-9329 Yoke, Quick Disconnect... .......... .......... ..1
21 103-4230 Spacer, Roller........................................2
22 103-4974 Hinge.....................................................1
23 103-5868-01 Wld, Spring Mount .................................1
24 103-5979 Guard, PTO ...........................................1
25 103-6183-03 Bracket, PTO Guard ........... ...................1
26 103-6230 Decal, Cutting Height Adj ustment ..........2
27 103-6290-03 Plate, Drive Line Cover .... . ................... ..1
28 103-7353 Hairpin, Cut Height.................................4
29 103-7705 Driver, Blade..........................................2
30 103-7994 Balljoint..................................................1
31 103-8307 Latch, Deck............................................1
32Q 103-8363 Asm, Deck Latch....................................1
33 103-8425 Decal, Driveline......................................1
34 103-8496 Nut, Jam 7/8-9 .. . ................... .......... .......2
35 103-8610 Stand-Off, 1/2 Hex ... . .......... .......... . ........2
36 103-8841 Spring....................................................1
37 321-2 Screw, HH 1/4-20 x 1/2.................... ......2
38 322-3 Screw, HH 5/16-18 x 3/4........................3
39 322-5 Screw, HH 5/16-18 x 1..................... ......5
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrew, item #45.
O Deck assembly includes anti skid pad, item #66.
P Gearbox cover assembly includes anti skid pad, item #62.
Q Deck latch assembly includes nyloc nut, item #52.
Rear deck height adj. assembly includes (1) whizlock nut. Item #48.
* Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil.
Description
Qty.
Item Part No.
40 323-11 Screw, HH 3/8-16 x 2 1/4 (42”)..............2
323-8 Screw, HH 3/8-16 x 1 1/2 (48”) ..............2
41 323-7 Screw, HH 3/8-16 x 1 1/4.......................4
42 323-9 Screw, HH 3/8-16 x 1 3/4.......................1
43 325-14 Screw, HH 1/2-13 x 3 1/2.......................2
44 3219-3 Nut, Hex 3/8-24......................................3
45V 3247-2 Setscrew, 3/8-16 x 3/8...........................1
46 3256-14 Washer, #10 Std. ...................................9
47 3290-134 Screw, HH Machine 10-24 x 5/8.............1
48 3290-357 Nut, Whizlock 3/8-16 ............................. 6
49 3296-2 Nut, Nyloc #10-24..................................8
50 3296-29 Nut, Nyloc 5/16-18.................................5
51 3296-39 Nut, Nyloc 3/8-16...................................1
52 3296-6 Nut, Nyloc 3/8-24 ...................................1
53 1-303334 Washer, Spring Disk 5/16......................4
54 32128-49 Nut, Whizlock 1/2-13 ............................. 2
55 114439 Rivet...................................................... 5
56 103-9024 Decal, Commercial (42")........................1
1-403131 Decal, Comm erc ial (48")........................1
57 106-5620 Spacer (42") .......................................... 2
106-5597 Spacer (48") .......................................... 2
58* 103-3460 Gearbox,(42") Std..................................1
103-3387 Gearbox,48 Std......................................1
*
59O 109-4373 Asm, Deck W/Decals (42")....................1
109-4372 Asm, Deck W/ Decals (48") .................... 1
O
60 103-4209 Blade, LH (42") Black ............................1
103-4207 Blade, LH (48") Black ............................1
61 103-4210 Blade, RH (42") Red.............................. 1
103-4208 Blade, RH (48") Red..............................1
62P 103-9497 Asm, Gearbox Cover W/Decal (42") ......1
103-9496 Asm, Gearbox Cover W/Decal (48") .. ....1
P
63 109-4053-01 Wld, Baffle Discharge LH.......................1
64 109-4054-01 Wld, Baffle Discharge RH...................... 1
65 103-8626 Pad, Anti Skid (42") ...............................1
103-8629 Pad, Anti Skid (48") ...............................1
66 103-8667 Pad, Anti Skid (42") ...............................1
103-8630 Pad, Anti Skid (48") ...............................1
67 3296-42 Nut, Nyloc 1/4-20...................................4
68 3256-23 Washer, 5/16 SAE.................................3
69 1-807533 Bolt, Carriage #10-24 x 5/8....................3
70 3296-12 Nut, Nyloc #10-24 Thin.......................... 3
71 32148-7 Insert, Threaded 5/16-18 .......................6
Description
Qty.
4
Page 5
DECK GROUP
5
Page 6
FRONT FRAME GROUP
Item Part No.
1 1-303334 Washer, Spring Di sk 5/16 ..... .................2
2 1-513810 Bushing, Flanged...................................4
3 1-543508 Cup, Bearing Tapered Roller .. .......... . ....4
4 1-543509 Cone, Bearing Tapered Roller.......... . .....4
5 1-543511 Seal, Grease..........................................2
6 1-633508 Washer, Spring Disk ..............................6
7 1-811010 Plug .......................................................2
8Q 103-3729-01 Wld, Deck Pivot (RH)........ .....................1
9Q 103-3732-01 Wld, Deck Pivot (LH) .............................1
10 103-3772 Plug, Spring Adjuster .............................2
11 103-3773 Shaft, Spring Adjustment .......................2
12 109-2094 Spacer, Front Caster......... . .......... ..........2
13 103-4118 Wld, Deck Lock (LH)........ .......... ............1
14 103-4119 Wld, Deck Lock (RH) .............................1
15 103-9482 Asm, Deck Lift Handle W/Decal......... ....1
16 103-4284 Wld, Spring Tensioner ...........................2
17 103-4285 Mount, Deck Lift Spring...... .......... ..........2
18 103-4588 Bearing, Roller Straight..........................2
19 103-4882 Cap, Grease ..........................................2
20 103-7353 Pin, Cut Height.......................................2
21 103-7436 Bushing, Deck Support .................... ......2
22 1-808519 E-Ring....................................................2
23 103-7865 Wld, Spring Tube...................................2
24 103-7971 Cover, Deck Spring.... ................... .........2
25 103-8504 Decal, Navigator Model..........................1
26 103-8667 Pad, Anti Skid (42”)..... . .......... .......... ......1
103-8630 Pad, A nti Skid (48”)......... .......... . .......... ..1
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V Includes frame weldment plus items #7, #13, #14, #19, #21, #25, #37, #38, and Decals.
Q Include zerk, item #30.
O Includes (2) nyloc nuts, item #38.
Description
Qty.
Item Part No.
27 103-8797 Decal, Folding Deck...............................2
28 103-8798 Decal, Danger........................................1
29 103-8799 Decal, Spring.........................................2
30 302-19 Zerk, 1/4-28 Str...................................... 4
31 302-61 Zerk, 45° 1/4-28.....................................4
32 322-4 Screw, HH 5/16-18 x 7/8........................2
33 325-19 Screw, HH 1/2-13 x 5.............................2
34 3218-3 Nut, Jam 3/8-16.....................................2
35 3243-5 Setscrew, SQH 3/8-16 x 1 ..................... 2
36 3256-28 Washer, 3/4 SAE................................... 2
37 3296-29 Nut, Nyloc 5/16-18.................................2
38 3296-39 Nut, Nyloc 3/8-16...................................4
39 3296-45 Nut, Nyloc 1/2-13...................................2
40 3296-51 Nut, Nyloc 3/4-10...................................2
41 32120-33 Ring, Retaining......................................2
42 32121-3 Rollpin 3/16 x 3/4...................................2
43 614672 Screw, Shoulder 3/8-16 x 1.295............. 2
44 109-1933-01 Wld, Fork & Spindle............................... 2
45 103-4324 Asm, Wheel & Tire 8x3.00-4 Sp.............2
46V 103-9481 Asm, Front Frame W/Decals (42").........1
103-9480 Asm, Front Frame W /Decals (48").........1
V
47 103-4281 Spring, Extension...................................2
48 103-9495 Asm, Caster W heel W/Axle................... 2
49O 103-4280 Asm, Spring Lift Assist (48”) .................. 2
109-1979 Asm, Spring Lift As sist (42”).................. 2
50 109-1978 Spacer (42” Only) .................................. 2
Description
Qty.
6
Page 7
FRONT FRAME GROUP
7
Page 8
GEARBOX COMPONENTS FOR 103-3460 & 103-3387
Item Part No.
1 109-0188 Asm, Input Pi ni on 42”.......... .......... .........1
109-0189 Asm, Input Pinion 48”... .......... .......... ......1
2V 109-0190 Center Housing W/ P l ugs............... .........1
3V 109-0191 End Housing W/ P l ugs & Race .. .......... ...2
4O 109-0192 Output S haft, Gear & Brgs (42” LH) . .....1
109-0193 Output Shaft, Gear & Brgs (48” LH) ......1
O
5O 109-0194 Output S haft, Gear & Brgs (42” RH)......1
109-0195 Output Shaft, Gear & Brgs (48” RH)......1
O
6R 109-0196 Output Cap W/Race...............................2
7VR 109-0197 Asm, Connector Tube 42” Short.............1
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Fill gearbox sections to drain/fill plug with Mobil SHC (synthetic) 75w-90 gear lube oil
V Includes o-rings, item #11
O Includes (1) output seal assembly, item #9
Apply bead of Mobil HTS grease (P/N 103-5217 1.5 oz packet) between seal, item #10 and v-ring, item #13.
S Does not include screw, item #14.
Description
Qty.
Item Part No.
109-0198 Asm, Connector Tube 48” Short ............ 1
V
8VR 109-0199 Asm, Connec tor Tube 42” Long............. 1
109-0200 Asm, Connector Tube 48” Long.............1
V
9 109-0201 Kit, Output Seal.....................................2
10 109-0202 Seal, Input............................................. 1
11 109-0203 O-ring....................................................7
12 109-0204 Washer, Cupped....................................1
13 109-0205 V-ring.....................................................1
14 93-3987 Screw, HH 3/8-24 x 1 1/4 Gr8................28
Description
Qty.
8
Page 9
DECAL GROUP
Item Part No.
1 1-403005 Decal, Danger........................................2
2 68-8340 Decal, Torque........................................2
3 98-5954 Decal, Cover Missing .... . ................... .....2
4 103-6230 Decal, Cutting Height Adj...... .......... .......2
5 103-8425 Decal, Driveline......................................1
6 103-8504 Decal, Navigator ....................................1
Description
Qty.
Item Part No.
7 103-8797 Decal, Folding Deck .............................. 2
8 103-8798 Decal, Danger ....................................... 1
9 103-8799 Decal, Spring......................................... 2
10 103-9024 Decal, Commercial 42 ........................... 1
11 1-403131 Decal, Commercial 48 ........................... 1
103-9467 Decal Kit
Description
Qty.
9
Page 10
NOTES
10
Page 11
SERVICE RECORD
Date Description of Work Done Service Done By
11
Page 12
© 2009 Exmark Mfg. Co., Inc. Part No. 4500-371 Rev. A
Industrial Park Box 808 (402) 223-6300
Beatrice, NE 68310 Fax (402) 223-5489
All Rights Reserved Printed In USA.
Loading...