Exide Technologies V19CIL5200ULS User Manual



SALES – SERVICE - RECYCLING

TOLL FREE

1-888-563-6300 in the USA

1-800-268-2698 in Canada

V19CIL5200ULS 2006-11

GNB Industrial Power

A Division of Exide Technologies

U.S.A.- Tel: 888.563.6300 Canada - Tel: 800.268.2698

www.exide.com

SCR200 SERIES

INDUSTRIAL BATTERY CHARGERS

INSTALLATION & OPERATING

INSTRUCTIONS

A Division of Exide Technologies

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

TABLE OF CONTENTS

TITLE Page

1. Important Operating Instructions 2

2. Introduction 3

3. Receiving Instructions 3

4. Location and Installation of Charger 3

5. Stacking 3-4

6. AC Electrical Supply 5-9

6.1 Branch Circuit Protection 5

6.2 AC Voltage Connections 9

6.3 Ground Connection 9

7. DC Output 10

8. Fault and Display Codes 10

9. Options 10

9.1 JIC Switch 10

9.2 Momentary Remote and Stop Operation 10

10. SCR200 Standard Charger Operation 11

11. Charger Functional Description 12

11.1 LED Descriptions 12

11.2 Display 12

11.3 Pause Push Button 12

11.4 Smart Start Stage 12

11.5 Auto Balance 13

11.6 Equalize Stage 13

11.7 Equalize Pushbutton 13

11.8 Low Battery Override/Recovery 13

11.9 Delayed Start of Charge 14

11.10 Battery Cooldown Operation Stage 14

11.11 Refresh Charge 14

11.12 Charge Time 15

11.13 Incorrect Battery Limits 15

11.14 Charge Cycle Reset 15

11.15 AC Power Failure 15

12. Maintenance 15 Appendix A Fault Codes 16 Appendix B SCR200 Troubleshooting 17 Appendix C Single Phase Technical Data 18 Appendix D Three Phase Technical Data 19 Appendix E Circuit Diagrams 20-25 Appendix F Cabinet Dimensions 26

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

SCR200 SERIES INDUSTRIAL BATTERY CHARGERS

1. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

a) Before using the battery charger, read all the instructions in addition to the

CAUTION, WARNING, and DANGER markings on the charger, battery, and all the associated equipment.

b) Do not touch un-insulated parts of the DC output connector or the battery

terminals, as there is a possibility of electric shock.

c) Connect or disconnect the battery plug only when the charger output is off.

ALWAYS press the PAUSE pushbutton before unplugging the battery to prevent arcing or burning.

d) If the battery is unplugged during charging, the charger will indicate “F18”. To

restart the charger, plug in the next battery. Do not connect the next battery before you see indication “- - - -” or “F18”.

e) Only qualified personnel should operate or service this equipment.

f) De-energize all AC and DC power connections before servicing this unit. If injury

does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately.

g) The charger is NOT for outdoor use. Do not expose the charger to rain or snow.

h) This charger is factory set to charge lead-acid batteries only. The operating

environment should not contain any materials that may cause corrosion or contamination that would degrade the performance of a charger.

i) Do not operate this unit if it has received a sharp blow, been dropped or

otherwise damaged. Take it to a qualified GNB Industrial Power service center.

j) Do not disassemble the charger. Have the charger examined by a GNB Industrial

Power service representative or local qualified service facility. Incorrect reassembly of the charger may result in an explosion, electric shock or fire.

k) The charger profile is set at the factory for a charger DC cable length of 9 ft and a

battery DC cable length of 25 in. If DC cable lengths are adjusted, please contact your local GNB Industrial Power service representative.

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales %Service %Recycling 888.563.6300 in the USA 800.2682698 in Canada

2. INTRODUCTION

The GNB

SCR200 battery chargers are fan cooled, solid state, microprocessor

controlled, SCR regulated chargers designed to make battery charging simple. They are factory set to charge ELEMENT valve-regulated lead-acid batteries, but a GNB Industrial Power service representative may configure it to charge GNB

, Tubular-

, or Liberator

flooded lead-acid batteries. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Large easy to read LEDs, two button keypad and LED display report on the charger and battery status.

3. RECEIVING CHARGER

Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. Check the contents of the package against the delivery sl

ip before disposing of the shipping package. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. Before installi

ng, check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. The SCR200 chargers are delivered on skids for easy handling using a forklift truck.

4. LOCATION AND INSTALLATIO

N OF CHARGER

Proper installation is important in order to achieve good charger performance and long trouble free operation and to prevent damage to the charger and batteries. The charger should be located in a clean, cool, normal ambient room temperature (between +32

F/0oC and 104oF/40oC), dry and well-ventilated area. In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger.

5. STACKING

The following recommendations should be taken into consideration when stacking these units:

a) The base unit should be secured to the floor or a solid base using appropriate

bolts and with accordance to local building codes and regulations.

b) These units can be stacked to a maximum 3 high.

c) If a lift

ing sling is used, the sling should

be placed under the unit where the base

plate is located to avoid damage to the units.

Lifting Sequence is as follows: -

a) Secure the base unit to the floor or solid base. The bolts can be accessed and

secured from the underside of the unit at the front and rear or from inside the unit where the large holes are located directly above mounting holes (see appendix G

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

for mounting hole locations). When accessing the mounting holes from the inside, it is recommended you use a long handle hexagon key or screwdriver with the hexagon key inserted. This will allow you to go through the base plate to the bolts, which are located on the flange.

b) Remove the bolts from the top cover of the base unit, but do not discard these,

as they will be required to fix the two units together.

c) Use an appropriate lifting sling to lift the second unit on to the base unit, inch the

second unit over the base unit and align the holes before resting the second unit on top.

d) Secure the two units together using the bolts removed from the top cover of the

base unit. Use the access between the two units or inside the second unit using the tools as recommended above.

e) If stacking three high, use the above procedure for stacking the third unit.

WARNING: THESE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID

INJURY OR RISK OF ELECTRIC SHOCK.

WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A

FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS STONE, BRICK, CONCRETE OR METAL. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED.

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

6. AC ELECTRICAL SUPPLY

The charger must be connected to either a single phase or three phase, 60 Hertz (± 2%) AC power source. Three phase chargers cannot be powered with a single phase source.

The following transformer options are available:

TABLE 1 – TRANSFORMER OPTIONS

Single phase Three phase

120/208/240 VAC 60Hz* 208/240/480 VAC, 60Hz* 208/240/480 VAC, 60Hz* 240/480 VAC, 60Hz* 240/480 VAC, 60Hz* 480 VAC, 60Hz 600 VAC, 60Hz 600 VAC, 60Hz

*Only the AC input wire configuration for multi-input chargers can be changed

. Follow Figure 1 (page 6) for single-phase input with 120/208/240 VAC transformers, Figure 2 (page 7) for single-phase input with 208/240/480 transformers or Figure 3 (page 8) for three-phase input transformers.

Use the 208/240/480 diagram for the 240/480 transformers. The 208 tap will be eliminated from the charger as a selection.

A qualified electrical contractor should perform this adjustment.

6.1 BRANCH CIRCUIT PROTECTION

The charger comes with an internal supplementary protective device rated to accommodate the highest possible current and voltage for that model.

CAUTION: TO REDUCE THE RISK OF FIRE, USE ONLY ON CIRCUITS PROVIDED

WITH BRANCH CIRCUIT PROTECTION CONSISTENT WITH THE CURRENT INDICATED ON THE FRONT PANEL-RATING LABEL AND IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70.

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

FIGURE 1: 120/208/240 VAC, SINGLE PHASE INPUT

WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE

DAMAGE TO THE CHARGER AND BATTERY

NOTE: Live connection ‘L’ Must be connected to the breaker. The mains input are the

only user configurable connections. PCB connections must NOT

be altered

from factory setting.

120 VAC 60Hz CONFIGURATION (120/208/240VAC INPUT)

208 VAC 60Hz CONFIGURATION (120/208/240VAC INPUT)

240VAC 60Hz CONFIGURATION (120/208/240VAC INPUT)

120

208NN

PCB

Mains Input

240

(Brown)

(Black)

(Blue)

120

208NLLN

PCB

Mains Input

240

(Blue)

(Black)

(Brown)

120

208NLLN

PCB

Mains Input

240

(Black)

(Brown)

(Black)

(Blue)

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

FIGURE 2: 208/240/480 VAC, SINGLE PHASE INPUT

WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE

DAMAGE TO THE CHARGER AND BATTERY

NOTE: Live connection ‘L’ Must be connected to the breaker. The mains input are the

only user configurable connections. PCB connections must NOT

be altered

from factory setting.

208 VAC 60Hz CONFIGURATION (208/240/480V INPUT)

240 VAC 60Hz CONFIGURATION (208/240/480V INPUT)

480 VAC 60Hz CONFIGURATION (208/240/480V INPUT)

LL0

208

240

PCB

Mains Input

480

(Brown)

(Black)

(Blue)

208

240NLLN

PCB

Mains Input

480

(Blue)

(Black)

(Brown)

208

240

NLL

PCB

Mains Input

480

(Black)

(Brown)

(Black)

(Blue)

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

Sales •• Service •• Recycling 888.563.6300 in the USA 800.2682698 in Canada

FIGURE 3: 208/240/480 VAC, THREE-PHASE INPUT

WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE

DAMAGE TO THE CHARGER AND BATTERY

NOTE: PCB connections must NOT

be altered from factory setting.

208VAC 60 Hz CONFIGURATION (208/240/480V INPUT)

240VAC 60 Hz CONFIGURATION (208/240/480V INPUT)

480VAC 60 Hz CONFIGURATION (208/240/480V INPUT)

208

240

L3LN

PCB

Mains Input

480

208

240

480

(Blue)

(Brown)

(Black)

208

240L2L3

PCB

Mains Input

480

208

240

480

(Blue)

(Brown)

(Black)

208

240

L2L3L

PCB

Mains Input

480

208

240

480

(Blue)

(Brown)

(Black)

Sales • Service • Recycling 888.563.6300 in the USA 800.268.2698 in Canada

+ 19 hidden pages