この度は、EXEDY RACING CLUTCH をご購入いただきまして誠にありがとうございま
す。
ご使用前に必ずこの取扱説明書をよくお読み下さい。
Thank you very much for your purchase of EXEDY RACING CLUTCH.
Be sure to read this installation manual prior to use.
Please keep this manual carefully while the product is in use.
Break in and quenching are required for this product, since semi carbon, featu ring
highly excellent wear resistance, is hard to be provided with a good contact, an d
its performance cannot be fully ut il iz ed unless the surface of the counterp art is
coated with a film.
☆ 慣らし及び焼入れ方法
Break in procedure
①
Normal city driving for minimum 300 km, approximately 500 times “normal”
② ①の慣らし終了後、
After the break in described above in “Step 1” is complete, perform several
取付け直後など摩擦面当たりが十分でない状態で全開走行を行うとすべりが発生
する可能性があります。
Immediately after installing the clutch, the contact friction face is not efficient. If
you accelerate with full throttle before break in, slippage may occur.
The friction coefficient of s em i c arb on is low at low temperatures, such as normal
city driving - however, the coefficient is ve ry hig h at hi gh tem p erat ures , such as
drag or road racing. Thus, if driving style is su dde nl y inc r e as e d duri ng c ity driving,
or on the first lap of a road course, slippage may occur. Warm up the clutch before
a sports driving!
PROPER WARM UP PROCEDURE FOR CARBON CLUTCH SPORT DRIVING
Exedy recommends three, five-second “slips” of the clutch, within 30 seconds to
obtain maximum torque holding capacity. This should be done before hard drivi ng
to ensure slippage does not occur.
2000r/min
安
(慣らしは発進時に行われます。シフトアップ時や高速道路の走行では慣
らしが進みません)
2000 rpm take offs is the goal. Break in is on ly s uf ficient under city driving
with frequent engagement/disengage m ent of the clutch - “highway” drive do
not count 1:1 for break-in distance.
その際は安全で広い場所で行ってください。
(4-5) aggressive launches of the car at approx im a tel y 5000 rpm. Perform
this step in a safe and controlled environm ent, such as a race track or drag
strip.
As this product is heavy, handle care fully when removing it from the box.
プルタイプの場合、ダイヤフラムの内周部を絶対に持たないで下さい。
(カラーやCリングが変形し
As for the pull type, NEVER hold the inner diam eter of the diaphragm.
(Otherwise, the color or C-ring may be deformed, leading to release of the
bearing.)
直置きはしないで下さい。
(錆発生の原因になります。)
Do not place the product on the floor directly as this may cause rust to appear on
the product.
精密部品ですので運搬時、投げ積みや落下など手荒な取り扱いをしないで下さ
い。
Do not throw or drop the product as it is a precision part.
If a failure such as abnormal noise, vi bration, odor or disengagement problem
occurs during driving, stop the vehicle immediately and have a licensed garage
inspect the vehicle.
DO NOT loosen the bolt No. 12
before delivery.
If it is loosened by mistake, apply a sc rew lock agent (strong) to it, and tighten it
with the specified torque 65 Nm to 75 Nm {6.6 to 7.6 kgm}
As for the vehicle model that the pilo t be arin g is requ ire d for th e flywheel, prepare the new and genuine
parts, and install them.
(Refer to the list in page 8-9.)
3.
フライホイール(F/W)の取付け
Installation of flywheel (F/W)
1)
日産車、トヨタ車、スバル車、三菱車
構成図⑦の
さい。
F/W
の取付けは一覧表にて指定のクランクボルト(FW取付けボルト)を必ず御使用下
Nissan, Toyota, Subaru, and Mitsubishi vehicles
At the time of installation of the flywheel No. 7
, be sure to use the crank bolt (flywheel mounting
Note 1. As for the Toyota 1JZ and 2JZ, tightening below must be carried out after the crank bolts are
tightened with the tightening torque shown in the table above. (See the drawing below.)
1)
クランクボルトの頭部にペイントマークを付ける。
Paint the bolt-head with a color paint for marking.
2)
ペイントマークを目安にして、各クランクボルトを対角順に90°締付ける。
Tighten the crank bolt a further 90 degree relative the paint mark.
3)
ペイントマークが全て右側にあることを確認する。
Check the paint mark located on th e ri ght side.
2)
マツダ車
P7
構成図⑦の
定します。
F/W
に純正部品のカウンターウェイト(8ページ参照)を付属の専用ボルトにて固
Mazda vehicle
Fix the Mazda genuine counterweight (see page 8) to the flywheel No. 7
with the supplied special
bolts.
☆ クランクボルトは、対角順に数回に分けて、均等に締め付け、最後に規定トルクに合わせて、
本締めを行って下さい。
規定トルク54〜
F/W
その後
い。
をエキセントリックシャフトにカーメーカー発行の整備書に従って取付けて下さ
74 Nm {5.5〜7.5 kgm}
Tighten the crank bolts diagonally not at a time, but for several times with equal f orce. Finally,
tighten up it with the specified torque.
Specified torque: From 54 to 74 Nm {from 5.5 to 7.5 kgm}
Then, install the flywheel to the Ecc e ntric shaft in accordance with the maint ena nc e man ua l
issued by the vehicle manufacturer.
«Assembly order» Assemble the parts in accordance with the structural drawing in page 7.
Driven plate C → Center plate → Center hub → Driven plate B → Center plate → Driven plate A →
M320 - 11 -
Page 12
Pressure plate → Pivot ring → Clutch cover Assy
At the time of assembly, be sure to match t he painted blue marks
of the [1], [2], [3] and [7].
Driven plate (carbon) is the same on the both sides .
!
!
!
5. エンジン側パイロットに、芯出しバーをセットしP7構成図⑤のセンターハブ
!
6. ボルト締め付け後、レバーの高さが均等にそろっているか確認して下さい。
Confirm that lever height is equal afte r tigh tening. If it is not equal, then restart from item 3.
T/M
7.
注意
CAUTION
注意
CAUTION
注意
CAUTION
P7
構成図①のクラッチカバー
芯出しバーには純正のメインドライブシャフトの使用を推奨します。
Set up the center bar to the pilot at engine sid e, and center the center hub No. 5
cover Assy No. 1.
The genuine main drive shaft is recommended for this process.
注意
CAUTION
P7
Specified torque of bolt No. 8
ボ ルトの締め付けが不均一な場合(一気にしめた場合)切れ不良やジャダー発生の原因に
Unequal bolt tightening will ca us e dis en ga gem ent problems and judder/shudder.
もし、不均一な場合、再度「項目3」よりやり直して下さい。
を再組付けします。
レリーズベアリングは純正の新品に交換し、各摺動部には純正指定のグリースを適量塗布して下さ
センターハブには方向がありますので、向きを間違えないよう十分注意して下さ
い。
EXEDY』
『
上記識別文字が、カバー側から見える方向に組み込む。
Be careful of the direction/location of th e c enter hub.
"EXEDY"
It should be assembled in such t he di rec tion that the identification ma rk above can
be seen from the cover side.
合マークが合っていないと回転バランスが崩れ異音、振動が発生し、また出力低
下の原因にもなります。
If the marking is not met, it will cause unbalance, noise and vibration problems.
After installing of this kit, the pedal po sition (engagement or disengagement point) may change.
Adjust the pedal according to the maintenance manual issued by the vehicle manufa cturer.
Use the clutch sleeve whose sle eve len gth allows the same inclination of the release fork as that in
the case the genuine clutch (new one) is inst alled, appropriate for each vehicle.
30502-14601
M320 - 13 -
Page 14
【日産車】
クラッチ品番
Clutch model
[Nissan vehicle]
NM01
NM02
NM03 R32 (RB26DETT) 14〜16 mm
NM06 Z32 (VG30DETT) 22〜24 mm
NM07 Z33 (VQ35DE)
適応車種
Applicable vehicle model
S14 (SR20DET)
S15 (SR20DET)
推奨スリーブ長
Recommended
sleeve length
24〜26 mm
純正装着品
Genuine parts
* 車輌によって個体差が有りますので現車での確認をお願い
します。
Since all the vehicles are indi vid ual, check the clutches
Bearing
and release bearings with installed to th em ac tually.
日産純正部品番号(クラッチスリーブ)
Nissan genuine parts number (clutch sleeve)
The GDB Impreza is equipped with the orifice mechanism in order to prevent an abrupt clutch
engagement.
Since this orifice mechanism may ca us e prem ature wear of carbon or a slip, disable it by
implementing the steps shown below. (See page 15.)
1)
クラッチオペレーティングシリンダー横のオリフィス本体を取り外す。
Remove the orifice on the side of the clutch opera ting cylinder.
After installation, drive carefu lly and gently. (See page 2.)
If the clutch is used in a condition where the friction surface is not cont ac ting fully
with the mating surface, it will cause slip, burning, judder/shudder or short life.
It is recommended to re-adjust the stroke af te r t he break in period. Due to the
nature of the multiple disc clutc h, hal f en gag ed clutch operation will also be
affected after break in period but this is a norm al s ymp to m .
3.
使用状況によっては、発進時に若干の鳴きやジャダーが出る場合がありますが特に異常ではありま
せん。
In the early stage, it is not abno rm a l if subtle noise or chattering oc c urs depending on the operating
Do not change any release control function of the vehicle except fo r the specified
positions.
(The clutch is used under normal con dit ion.)
Especially, DO NOT remove the spring in the c lutch operator. Otherwise, the
preload working on the release bearing will be lost , le ading to release of the
bearing during usage (for the pull type).
This clutch system is specially designed for racing purposes, therefore pedal
effort is slightly heavier and start operation is more difficult than standa rd m anu al
clutch products.
Avoid using if you are not completely confident with your driving technique and
physical strength.
The life of a multiple disc clutch may be adversely affected by driving technique
and driving conditions.
Especially, the friction material is worn prematurely in a racing which
necessitates frequent abrupt start ope ration (for example, drag race). Check it
frequently.
Record the new release fork position and confirm its variation. Facing wear amount can then be
foreseeable. Preventative maintenance before the discs are worn out is a key factor to maintain
steady performance.
Due to the nature of the multiple disc clu tc h, if the clutch is used in the half
engaged position for extended periods of time, the clutch set will generate high
temperatures. This high heat c reates expansion or deformation whic h c aus es
disengagement problems temporarily or permanently.
Stop driving and allow the clutch to coo l down.
The bolts have to be tightened at the speci f i ed torqu e.
The mating surfaces should be cleaned , wiped with a clean towel to remove
any foreign waste. They may affect the pe rform a nc e of the clutch.
The bolts are the very important parts. Use eit her ge nuine parts or the bolts
included as auxiliary parts in the box.
Do not reuse the old bolts after un-tighte ni ng.
M320 - 18 -
Page 19
お問い合わせ先
For further information
(株)エクセディ スポーツ
BC
EXEDY Corporation Sports BC
572-0822
〒
大阪府寝屋川市木田元宮
1-1-1
1-1-1 Kidamotomiya, Neyagawa-shi, Osaka 572-0822 , J ap an