Excell Precision XR2750 User Manual

Operation Manual
for model XR2750
Part No. A12338 Rev. 0 5/18/05
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before operating.
Pressure Washer
Table of Contents
Consumer Saftey Information .................2
Carton Contents.......................................6
Assembly Instructions ..........................6-7
Operating Instructions........................8-12
Maintenance...........................................13
Storage ...................................................14
Trouble Shooting Guide ...................15-16
Warranty..................................................18
Español .............................................19-38
Record All Information and attach sales receipt here for future reference:
Purchase Date:__________________________
Serial #: ________________________________
Do Not return this product to the retailer!
Questions? 1-800-888-2468
Learn more about your pressure washer,
get answers to frequently asked questions,
and register on line at
www.excellpressurewasher.com
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IMPORTANT SAFETY INSTRUCTIONS
Do not operate this unit until you have read and understand this Operators Manual and the Engine Owners Manual for Safety,
Operation, and Maintenance Instructions.
RISK OF EXPLOSION OR FIRE
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Spilled gasoline and it’s vapors can be­come ignited from cigarette sparks, electrical arcing, exhaust gases, and hot engine components such as the muffler.
• Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in filling tank to avoid spilling fuel. Move pressure washer away from fueling area before starting engine.
• Heat will expand fuel in the tank which could result in spillage and possible fire explosion.
• Keep maximum fuel level ½" below top of tank to allow for expansion.
• Operating the pressure washer in an ex­plosive environment could result in a fire.
• Operate and fuel equipment in well ventilated areas free from obstructions. Equip areas with fire extinguisher suitable for gasoline fires.
READ AND SAVE THESE INSTRUCTIONS
This product may not be equipped with a spark arresting muffler. If
the product is not equipped and will be used around flammable ma­terials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrester, as defined in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest Service land and may also be legally required under other statutes and ordi­nances.
Engine exhaust contains chemicals known, in certain quantities, to
cause cancer, birth defects or other reproductive harm.
CONSUMER SAFETY INFORMATION
SAFETY GUIDELINES - DEFINITIONS
Indicates an imminently hazardous situation
which, if not avoided, will result in death
or serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
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• Materials placed against or near the pres­sure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials.
• Never operate pressure washer in an area containing dry brush or weeds.
• Muffler exhaust heat can damage painted surfaces, melt any material sensitive to heat (such as siding, plastic, rubber, or vinyl), and damage live plants.
• Always keep pressure washer a minimum of four feet away from surfaces (such as houses, automobiles, or live plants) that could be dam­aged from muffler exhaust heat.
• Improperly stored fuel could lead to acci­dental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.
• Store fuel in an OSHA approved container, in a secure location away from work area.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flam­mable solvent with this product could re­sult in serious injury or death.
• Do not spray flammable liquids.
• Breathing exhaust fumes will cause serious injury or death!
• Operate pressure washer in a well ventilated area. Avoid enclosed areas such as garages, basements, etc.
• Never operate unit in a location occupied by humans or animals.
• Some cleaning fluids contain substances which could cause injury to skin, eyes, or lungs.
• Use only cleaning fluids specifically recom­mended for high pressure washers. Follow manufacturers recommendations. Do not use chlorine bleach or any other corrosive compound.
RISK TO BREATHING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF EXPLOSION OR FIRE (continued)
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Do not use acids, gasoline, kerosene, or any other flammable materials in this product. Use only household detergents, cleaners and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact with sprayed materials.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of flam­mable solvent with this product could re­sult in serious injury or death.
RISK OF
CHEMICAL
BURN
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Over inflation of tires could result in serious injury and property damage.
• Use a tire pressure gauge to check the tires pressure before each use and while inflating tires ; see the tire sidewall for the correct tire pressure. NOTE: Air tanks, compressors, and similar equipment used to inflate tires can fill small tires similar to these very rapidly. Add air in small increments and frequently use the tire gauge to prevent over inflation.
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• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at all times. They may not be able to recognize the hazards of this product.
• Spray directed at electrical outlets or switches, or objects connected to an electrical circuit, could result in a fatal electrical shock.
• Unplug any electrically operated product before attempting to clean it. Direct spray away from electric outlets and switches.
RISK OF
ELECTRICAL SHOCK
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
RISK OF HOT
SURFACES
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
• If pressure washer is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks. If pressure washer is not equipped with a fuel shut-off valve, drain the fuel from tank before transporting. Only transport fuel in an OSHA approved container. Always place pressure washer on a protective mat when transporting to protect against dam­age to vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination.
RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
• Never place hands in front of nozzle.
• Direct spray away from self and others.
• Make sure hose and fittings are tightened and in good condition. Never hold onto the hose or fittings during operation.
• Do not allow hose to contact muffler.
• Never attach or remove wand or hose fittings while system is pressurized.
RISK TO FLUID INJECTION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Injuries can result if system pressure is not reduced before attempting maintenance or disassembly.
• To relieve system pressure, shut off engine, turn off water supply, and pull gun trigger until water stops flowing.
• Use only hoses and accessories rated for pressure higher than your pressure washer's PSI.
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• Reactive force of spray will cause gun/wand to move, and could cause the operator to slip or fall, or misdirect the spray. Improper control of gun/wand can result in injuries to self and others.
• Do not overreach or stand on an unstable support. Grip gun/wand firmly with both hands. Expect the gun to kick when trig­gered.
If proper starting procedure is not
followed, engine can kickback causing serious hand and arm injury.
• If engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord slowly until resistance is felt. Then pull cord rapidly to avoid kickback and prevent hand or arm injury.
• The spray gun/wand is a powerful clean­ing tool that could look like a toy to a child.
• Keep children away from the pressure washer at all times.
RISK OF UNSAFE OPERATION
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
• Do not use chlorine bleach or any other corrosive compound.
• Become familiar with the operation and con­trols of the pressure washer.
• Keep operating area clear of all persons, pets, and obstacles.
• Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
• Never defeat the safety features of this product.
• Do not operate machine with missing, broken, or unauthorized parts.
• Never leave wand unattended while unit is running.
RISK OF INJURY FROM SPRAY
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
• High velocity fluid spray can cause objects to break, propelling particles at high speed.
• Light or unsecured objects can become hazardous projectiles.
• Always wear ANSI approved Z87 safety glasses.Wear protective clothing to protect against accidental spraying.
• Never point wand at, or spray people or animals.
• Always secure trigger lock when wand is not in service to prevent accidental operation.
• Never permanently secure trigger in pull back (open) position.
Chemical
Hose
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"Water Vroom"
Surface Cleaning Guide
English/ Spanish
Operation
Manual
ASSEMBLY INSTRUCTIONS
4. Attach high
pressure hose to gun. Tighten securely.
1. Place the nozzle holder onto the
panel (located on the handle assembly) and push each nozzle holder into place.
2. Remove five colored quick connect
nozzles from plastic bag and insert them into correct grommet on the nozzle holder. NOTE: Nozzles are color coded to match colored nozzles on panel.
3. Place handle assembly onto frame,
depress the snap buttons, and slide the handle assembly onto the frame until snap buttons snap into place.
CARTON CONTENTS
Bagged Parts
Nozzle
Cleaning
Tool
Engine Frame
and Wheel
Assembly
High Pressure
Hose
Spray Gun
Quick Connect Spray Wand
Engine
Manual
Handle
Quick
Connect
Nozzles
Nozzle Holder
5. To Assemble "Water Vroom"
surface cleaning guide. NOTE: If not using the "Water Vroom" surface cleaning guide proceed to step 6. a. Loosen knob
(a) and rotate "J" hook (b) down and out of the way.
b.Slide spray
wand (c) through opening in surface cleaning guide.
IMPORTANT: Make sure nozzle is removed before assembling surface cleaning guide.
c. Adjust spray wand to desired
height needed for job to be performed.
a
b
c
d.Snap spray
wand (c) into place on surface cleaning guide.
e. Rotate "J"
hook over spray wand and tighten knob securely.
f. See To Use
Spray Wand paragraph in the Operation section of this manual to choose and assemble the correct nozzle for the job to be performed.
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NOTE: The high pressure pump was filled with oil at the factory. The oil in the high pressure pump was designed to last the life of the pump. If there is a problem with the pump contact an Authorized Service Center.
6. Connect wand to gun. Tighten
securely.
a
b
c
7. Use a tire pressure gauge to check
the tires pressure before each use and while inflating tires ; see the tire sidewall for the correct tire pressure. NOTE: Air tanks, compressors, and similar equipment used to inflate tires can fill small tires similar to these very rapidly. Add air in small increments and frequently use the tire gauge to prevent over inflation.
Risk of Bursting.
Over inflation of tires could result in serious injury and property damage.
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Quick Connect Spray Wand
Surface Cleaning Guide
OPERATING INSTRUCTIONS
Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
Engine
High Pressure Hose
Spray Gun
Chemical Hose
High Pressure Pump
BASIC ELEMENTS OF A PRESSURE WASHER
High Pressure Pump: Increases the
pressure of the water supply. Engine: Drives the high pressure
pump. High Pressure Hose: Carries the
pressurized water from the pump to the gun and spray wand.
Spray Gun: Connects with spray wand to control water flow rate, direction, and pressure.
Quick Connect Spray Wand: Allows the user to quickly change out high­pressure nozzles. See How To Use Spray Wand instructions in this section.
Chemical Hose: Feeds cleaning agents into the pump to mix with the water. See How To Apply Chemicals/Cleaning Solvents instructions in this section.
"Water Vroom" surface cleaning guide: Allows the operator to maintain
a consistent distance when cleaning most any flat surface.
BASIC ELEMENTS OF AN ENGINE
Refer to the engine manual for location and operation of engine controls.
Choke Control: Opens and closes carburetor choke valve
Engine Switch: Enables and disables ignition system.
Starter Grip: Pulling starter grip operates recoil starter to crank engine.
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PRESSURE WASHER OPERATING FEATURES
PRESSURE ADJUSTMENTS
The pressure setting is preset at the factory to achieve optimum pressure and cleaning. If you need to lower the pressure, it can be accomplished by these methods.
1. Back away from the surface to be cleaned. The further away you
are, the less the pressure will be on the surface to be cleaned.
2. Change to the 40º (white) nozzle - this nozzle delivers a less
powerful stream of water and a wider spray pattern.
DO NOT attempt to
increase pump pressure. A higher pressure setting than the factory set pressure may damage pump.
3. Adjust the
pressure regulator on the pump. Tu rn
the pressure regulator knob counterclockwise to lower pressure. Refer to the illustrations to identify your pressure regulator. Once you have finished using your pressure washer, return the pres­sure regulator to its original position by turning it clockwise.
DO NOT try to turn
pressure regulator knob past the built-in stop or damage to pump will result.
PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The unit
of measure for water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the flow rate of water.
CU: Cleaning Units. GPM multiplied by PSI. GPM x PSI = CU
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are 20 PSI and 5 gallons per minute.
Bypass Mode: Allows water to re-circulate within pump when the gun trigger is not pulled.
Allowing the unit to
run for more than two minutes without the gun trigger pulled could cause overheating and damage to the pump.
Thermal Relief Valve:
When the temperature inside the pump rises too high the valve will open and release a gush of water in an effort to lower the temperature inside the pump. The valve will then close.
Chemical Injection System: Mixes cleaners or cleaning solvents with the water to improve cleaning effectiveness.
Thermal Relief Valve
Pressure Regulator Knob
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Nozzle Color Red Yellow Green White Black
Spray Pattern
15º 25º 40º low pressure
Uses
powerful pinpoint for very intense cleaning
intense cleaning of small areas
intense cleaning of larger areas
covers wide areas of cleaning
applies cleaning solutions
Surfaces *
Metal or concrete DO NOT use on wood
metal, concrete, or wood
metal, concrete, or wood
metal, concrete, wood, or vinyl
metal, concrete, wood, or vinyl
* The high pressure spray from your pressure washer is capable of
causing damage to surfaces such as wood, glass, automobile paint, auto striping and trim, and delicate objects such as flowers and shrubs. Before spraying, check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray.
TO USE SPRAY WAND
The nozzles for the spray wand are stored in nozzle holder on the panel assembly. Colors on the panel identify nozzle location and spray pattern. See chart to choose the correct nozzle for the job to be performed.
Changing Nozzles on Spray Wand
DO NOT attempt to
change nozzles while pressure washer is running. Turn engine off before changing nozzles.
1. Pull quick connect coupler back
and insert nozzle.
2. Release quick connect coupler
and twist nozzle to make sure it is secure in coupler.
Risk Of Injury.
Ensure nozzle is completely inserted in QC socket, and QC snap ring is fully engaged (forward) before squeezing gun trigger.
Risk of injection or
injury to person. Do not direct discharge stream toward persons, unprotected skin, eyes, or any pets or animals. Serious injury can occur.
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HOW TO APPLY CHEMICALS AND CLEANING SOLVENTS
Applying chemicals or cleaning solvents is a low pressure operation. NOTE: Use only soaps and chemicals designed for pressure washer use. Do
not use bleach. To Apply chemicals:
1. Press chemical hose onto barbed
fitting located near high pressure hose connection of pump as shown.
2. Place other end of chemical hose with filter on it into container holding chemical/cleaning solution. NOTE: For every 7 gallons of water pumped 1 gallon of chemical/cleaning solution will be used.
Barb Fitting
3. Install low pressure (black) nozzle
into quick connect fitting of spray wand, see How To Use Spray Wand paragraph in this section.
4. After use of chemicals, place
chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly. If chemicals remain in the pump it could be damaged. Pumps damaged due to chemicals will not be covered under warranty.
NOTE: Chemicals and soaps will not siphon when spray wand is in the high pressure setting.
READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT
When using the high pressure setting, DO NOT allow the
high pressure spray to come in contact with unprotected skin,
eyes, or with any pets or animals. Serious injury can occur. Your washer operates at fluid pressures and velocities high enough to penetrate
human and animal flesh, which could result in amputation or other serious injury. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a
physician immediately!
NEVER fill fuel tank when engine is running or hot. Do not
smoke when filling fuel tank.
NEVER fill fuel tank completely. Fill tank to 1/2" below bottom of filler neck to provide space for fuel expansion. Wipe any fuel spillage from engine and equipment before starting engine.
NEVER run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
NEVER pull water supply hose to move pressure washer. This could damage hose and/or pump inlet.
DO NOT use hot water, use cold water only. NEVER turn water supply off while pressure washer engine is running or
damage to pump will result. DO NOT stop spraying water for more than two minutes at a time. Pump
operates in bypass mode when spray gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged.
If you do not understand these precautions, please call 1-800-888-2468 to speak to a service representative for further instructions.
STARTING
Prior to starting, refer to your engine manual for proper starting procedures.
1. In a well ventilated outdoor area
add fresh, high quality, unleaded gasoline with a pump octane rating of 86 or higher. Do not overfill. Wipe up spilled fuel before starting the engine. Refer to Engine Owners Manual for correct procedure.
2. Check engine oil level. See
Engine Owners Manual for correct procedure.
3. Verify the filter screen is in
water inlet of pump. NOTE: Cone side faces out.
4. Connect water source to pump inlet.
NOTE: Water source must provide a minimum of 5 gallons per minute at 20 PSI.
5. Connect high pressure hose to pump outlet.
6. If applying a chemical or cleaning solution, see How To
Apply Chemicals/Cleaning Solvents instructions in this section.
7. To reduce operator fatigue while maintaining a consistent distance from the cleaning surface
assemble the 'Water Vroom" cleaning surface guide. See
Assembly section for assembly instructions.
8. Turn water source on. NOTE:
Failure to do so could cause damage to the pump.
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9. Start engine. See Engine Owners
Manual for correct procedure. NOTE: When engine rope is pulled, pressure starts building in the gun. If the engine does not start after two pulls, pull the gun trigger to relieve this pressure.
10. Depress trigger on gun to start water flow. NOTE: Stand on a stable surface and grip gun/spray
wand firmly with both hands. Expect the gun to kick when triggered.
NOTE: If using the "Water Vroom" surface cleaning guide, quickly and effortlessly guide it across the flat surface being cleaned.
11. Release trigger to stop water flow.
12. Adjust spray for the task being
performed by changing quick connect nozzle. See How To Use Spray Wand instructions in this section.
SHUTTING DOWN
1. After each use, if you have applied
chemicals, place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly. NOTE: Failure to do so could cause damage to the pump.
2. Turn engine off. See Engine Owner’s Manual. NOTE: NEVER turn the water off with the engine running.
3. Turn water source off.
4. Pull trigger on spray gun to
relieve any water pressure in hose or spray gun.
5. See Storage section in this manual for proper storage procedures.
Water Source
High Pressure Hose
Filter Screen
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4. Remove the high-pressure nozzle
from the spray wand. Remove any obstructions with the nozzle cleaning tool provided and backflush with clean water.
5. Direct water supply into spray
wand to backflush loosened particles for 30 seconds.
6. Reassemble the nozzle to the
wand.
7. Reconnect spray wand to gun and
turn on water supply.
8. Start pressure washer and place
spray wand into high pressure setting to test.
HOW TO CLEAN THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary.
1. Remove filter by
grasping end and removing it from water inlet of pump as shown.
2. Clean filter by flushing it with
water on both sides.
3. Re-insert filter into water inlet of pump. NOTE: Cone side faces out.
NOTE: Do not operate pressure washer without filter properly installed.
Filter Screen
MAINTENANCE
When performing
maintenance, you may be exposed to hot surfaces, water pressure, or moving parts that can cause serious injury or death!
Before performing any maintenance or repair, disconnect spark plug wire, let engine cool and release all water pressure. The engine contains flammable fuel. DO NOT smoke or work near open flames while performing maintenance.
To ensure efficient operation and longer life of your pressure washer, a routine maintenance schedule should be prepared and followed. If the pressure washer is used in unusual conditions, such as high-temperatures or dusty conditions, more frequent maintenance checks will be required.
ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for any and all maintenance. NOTE: The frame is equipped with an oil drain hole to help make changing the engine oil easier.
PUMP
The oil in the high pressure pump was designed to last the life of the pump. If there is a problem with the pump contact an Authorized Service Center.
NOZZLE CLEANING
If the nozzle becomes clogged with foreign materials, such as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure will pulsate. Clean the nozzle immediately using the nozzle kit supplied and the following instructions:
1. Shut off the pressure washer and
turn off the water supply.
2. Pull trigger on gun handle to
relieve any water pressure.
3. Disconnect the spray wand from
the gun.
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ENGINE
Consult the Engine Owners Manual for the manufacturer's recommendations for storage.
PUMP
The manufacturer recommends using a pump protector/winterizer, such as EXA80, when storing the unit for more than 30 days and/or when freezing temperatures are expected. If a pump protector/winterizer is not available, *RV antifreeze needs to be run through the pump as outlined in the steps below. NOTE: Using a pump protector/winterizer or *RV antifreeze is to provide proper lubrication to the internal seals of the pump regardless of temperature or environment.
1. Obtain a funnel, six ounces of
*RV antifreeze, and 16 - 36 inches of garden hose with a male hose connector attached to one end.
Use only RV
antifreeze. Any other antifreeze is corrosive and can damage pump.
2. Disconnect spark plug wire.
3. Connect length of garden hose
to water inlet of pump.
4. Add *RV antifreeze to hose as
shown.
5. Pull engine starter rope slowly several times until antifreeze
comes out of high pressure hose connection of pump.
6. Remove garden hose from water inlet of pump.
7. Reconnect spark plug wire.
*Windshield washer fluid may also be used
PRESSURE WASHER
1. Drain all water from high pressure hose, coil it, and store it in cradle of the pressure washer handle.
2. Drain all water from spray gun and wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger. Store in gun holder.
3. Store chemical hose so it is protected from damage.
4. If space is needed, remove handles and replace as shown.
STORAGE
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TROUBLE SHOOTING GUIDE
PROBLEM
Engine will not start (see Engine Manual for further engine troubleshooting)
No or low pressure (initial use)
CAUSE
CORRECTION
No fuel.
Add Fuel.
Pressure builds up after two pulls on the recoil starter or after initial use.
Squeeze gun trigger to relieve pressure.
Spark plug wire not attached.
Attach spark plug wire.
Engine ON/OFF switch in OFF position
Place engine ON/OFF switch in on position.
Choke lever in the "Choke" position on a "hot" engine or an engine that has been exposed to thermal heat for a long period of time.
Move choke to the "No Choke" position.
Spray wand not in high pressure. See How to Use Spray Wand
instructions in the Operation Section.
Low water supply.
Water supply must be at least 5 GPM @ 20 PSI.
Leak at high pressure hose fitting.
Repair leak. Apply sealant tape if necessary.
Nozzle obstructed.
See Nozzle Cleaning instructions in the Maintenance section.
Water filter screen clogged. Remove and clean filter.
Defective E-Z start valve.
Check with Authorized Warranty Service Center (AWSC.)
Air in hose.
Turn off the engine, then the water source. Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose. When there is a steady stream of water present, turn water source off. Re-connect water source to pump inlet and turn on water source. Squeeze trigger to re­move remaining air
Choke lever in the "Choke" position. Move choke to the "No Choke"
position.
High pressure hose is too long.
Use high pressure hose under 100 feet.
Choke lever in the "No Choke" position.
Move choke to the "Choke" position.
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Water leaking at pump
Water leaking at gun/spray wand connection
No or low pressure (after period of normal use)
PROBLEM
CAUSE
CORRECTION
Spray wand not in low pressure.
See How to Use Spray Wand paragraph in the Operation Section.
Chemical screen not in cleaning solution.
Clean filter.
Chemical too thick.
Dilute chemical. Chemical should be the same consistency as water.
Pressure hose is too long
Lengthen water supply hose instead of high pressure hose.
Chemical build up in chemical injector.
Have parts cleaned or replaced by AWSC.
Worn seal or packing
Have replaced by AWSC.
Worn or obstructed valves.
Have replaced by AWSC.
Worn unloader piston.
Have replaced by AWSC.
Worn E-Z start valve.
Check and replace.
Loose hose connection.
Loose connections.
Tighten.
Piston packings worn.
Have replaced by AWSC.
Worn or broken o-rings.
Have replaced by AWSC.
Pump head or tubes damaged from freezing.
Have replaced by AWSC.
Will not draw chemicals
Make sure end of chemical hose is fully submerged into cleaning solution.
Chemical filter clogged.
Worn or broken o-ring.
Tighten.
Have replaced by AWSC.
Oil leaking at pump
Oil seals worn. Have replaced by AWSC
Loose drain plug.
Worn drain plug o-ring
Worn fill plug o-ring.
Pump overfilled.
Incorrect oil used.
Vent plug is clogged.
Tighten.
Check and replace. Check and replace.
Check for correct amount.
Drain and fill with correct amount and type of oil.
Clean vent plug; blow air through it to remove any blockage. If prob­lem persists, replace plug.
Nozzle obstructed.
See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure.
Pump Pulsates
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NOTES
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WARRANTY
DeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e., income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators.
DeVilbiss Air Power Company will repair or replace, at DeVilbiss' option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of DeVilbiss Air Power Company with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
• To process a warranty claim on this product, DO NOT return it to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center call 1-800-888-2468, 24 hours a day, 7 days a week or visit our web site at www.devap.com.
• Retain original cash register sales receipt as proof of purchase for warranty work.
• Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s).
• Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
• Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest Authorized Warranty Service Center that provides on-site service calls for service call arrangements.
• If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact DeVilbiss Air Power Company.
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse*, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owners Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by DeVilbiss Air Power Company, or unauthorized repair or alterations.
* An air compressor that pumps air more than 50% during a one hour period is considered misuse
because the air compressor is undersized for the required air demand.
• Repair and transportation costs of merchandise determined not to be defective.
• Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
• Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use, including but not limited to sanding disks or pads, saw and shear blades, grinding stones, springs, chisels, nozzles, o-rings, air jets, washers and similar accessories.
• Merchandise sold by DeVilbiss Air Power Company which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
213 Industrial Drive • Jackson, TN 38301-9615
Telephone: 1-800-888-2468
FAX: 1-800-888-9036
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