Excell PWZ0163100.02, PWZ0163100.01 Operation Manual
Record all information and attach sales receipt
here for future reference:
Purchase Date:__________________________
Serial #: ________________________________
Questions? 1-888-895-4549
Learn more about your pressure washer and
get answers to frequently asked questions.
PRESSURE WASHER
OPERATION MANUAL
for model PWZ0163100.02
TABLE OF CONTENTS
Safety Guidelines/Denitions .....................................2
Consumer Safety Information ....................................2
Important Safety Instructions ................................ 2-5
Specications ............................................................6
Carton Contents ........................................................6
Assembly Instructions ........................................... 6-7
Operating Instructions ......................................... 8-11
Maintenance ............................................................12
IMPORTANT: Please make certain that the person who is to use this equipment carefully reads and
understands these instructions before operating.
Storage ....................................................................13
Repairs ....................................................................13
Troubleshooting Guide ............................................14
Parts List & Exploded View ................................ 15-18
Warranty ..................................................................19
Français ............................................................. 20-38
Español .............................................................. 39-57
Part No. E106534 // Rev. 212/28/2012 PRINTED IN CHINA
SAFETY GUIDELINES - DEFINITIONS
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This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
DANGER
Indicates an imminently hazardous situation which, if not
avoided , WILL result in DEATH OR SERIOUS INJURY.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, COULD result in DEATH OR SERIOUS INJURY.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, MAY result in MINOR OR MODERATE INJURY.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, MAY result
in PROPERTY DAMAGE.
CONSUMER SAFETY INFORMATION
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WARNING
will be used around ammable materials, or on land covered with materials such as agricultural crops, forest, brush,
grass, or other similar items, then an approved spark arrester must be installed and is legally required by the state of
California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of California Public Resources Code, unless the engine is equipped with a spark arrester, as dened in section 4442, and maintained in effective working order. Spark arresters are also required on some U.S. Forest Service land and may also be legally required
under other statutes and ordinances.
WARNING
This product contains chemicals known to the State of California to cause cancer, birth defects and/or reproductive
harm.
This product may not be equipped with a spark arresting mufer. If the product is not equipped and
CALIFORNIA PROPOSITION 65 WARNING
IMPORTANT SAFETY INFORMATION
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WARNING
Owners Manual for Safety, Operation, and Maintenance Instructions.
DANGER
• Spilled gasoline and it’s vapors can become ignited from cigarette sparks, electrical arcing, exhaust gases and hot engine
components such as the mufer.
• Heat will expand fuel in the tank, which could result in spillage
and possible re explosion.
• Operating the pressure washer in an explosive environment
could result in a re.
Copyright © 2013 MAT Industries, LLC 2 - ENG
Do not operate this unit until you have read and understand this Operators Manual and the Engine
READ AND SAVE THESE INSTRUCTIONS
RISK OF EXPLOSION FOR FIRE
WHAT CAN HAPPEN HOW TO PREVENT IT
•
Shut off engine and allow it to cool before adding fuel to the tank.
• Use care in lling tank to avoid spilling fuel. Move pressure
washer away from fueling area before starting engine.
• Fill tank to ½˝ (12.7 mm) below bottom of ller neck to provide
space for fuel expansion.
• Operate and fuel equipment in well-ventilated areas free from
obstructions. Equip areas with re extinguisher suitable for gasoline res.
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IMPORTANT SAFETY INFORMATION (CONT.)
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DANGER
RISK OF EXPLOSION FOR FIRE (CONT.)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Materials placed against or near the pressure washer can
interfere with its proper ventilation features causing overheating
and possible ignition of the materials.
• Mufer exhaust heat can damage painted surfaces, melt any
material sensitive to heat (such as siding, plastic, rubber, vinyl,
or the pressure hose, itself), and damage live plants.
• Improperly stored fuel could lead to accidental ignition. Fuel
improperly secured could get into the hands of children or other
unqualied persons.
• Use of acids, toxic or corrosive chemicals, poisons, insecticides, or any kind of ammable solvent with this product could
result in serious injury or death.
DANGER
RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPEN HOW TO PREVENT IT
• Breathing exhaust fumes will cause serious injury or death!
Engine exhaust contains carbon monoxide, an odorless and
deadly gas.
• Some cleaning uids contain substances which could cause
injury to skin, eyes or lungs.
• Never operate pressure washer in an area containing dry brush
or weeds.
• Always keep pressure washer a minimum of 4´ (1.2m) away
from surfaces (such as houses, automobiles or live plants) that
could be damaged form mufer exhaust heat.
• Store fuel in an OSHA-approved container, in a secure location
away from work area.
• Do not spray ammable liquids.
• Operate pressure washer in a well-ventilated area. Avoid en-
closed areas such as garages, basements, etc.
• Never operate unit in a location occupied by humans or animals.
• Use only cleaning uids specically recommended for high-pres-
sure washers. Follow manufacturers recommendations. Do not
use chlorine bleach or any other corrosive compound.
DANGER
RISK OF FLUID INJECTION AND LACERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Your pressure washer operates at uid pressures and velocities high enough to penetrate human and animal esh, which
could result in amputation or other serious injury. Leaks caused
by loose ttings or worn or damaged hoses can result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE
CUT! See a physician immediately!
• Injuries can result if system pressure is not reduced before at-
tempting maintenance or disassembly.
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• Inspect the high-pressure hose regularly. Replace the hose
regularly. Replace the hose immediately if it is damaged, worn,
has melted from contacting the engine, or shows any signs of
cracking, bubbles, pinholes, or other leakage. Never grasp a highpressure hose that is leaking or damaged.
• Never touch, grasp or attempt to cover a pinhole or similar water leak on the high-pressure hose. The stream of water IS under
high pressure and WILL penetrate skin.
• Never place hands in front of nozzle.
• Direct spray away from self and others.
•
Make sure hose and ttings are tightened and in good condition.
Never hold onto the hose or ttings during operation.
• Do not allow hose to contact mufer.
• Never attach or remove wand or hose ttings while system is
pressurized.
• To relieve system pressure, shut off engine, turn off water supply
and pull gun trigger until water stops owing.
•Use only hoses and accessories rated for pressure higher than
your pressure washer’s PSI.
3 - ENG
Copyright © 2013 MAT Industries, LLC
IMPORTANT SAFETY INFORMATION (CONT.)
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DANGER
RISK OF INJURY FROM SPRAY
WHAT CAN HAPPEN HOW TO PREVENT IT
• High-velocity uid spray can cause objects to break, propelling
particles at high speed.
• Light or unsecured objects can become hazardous projectiles.
DANGER
RISK OF FLUID INJECTION AND LACERATION
WHAT CAN HAPPEN HOW TO PREVENT IT
• Unsafe operation of your pressure washer could lead to serious injury or death to you or others.
• If proper starting procedure is not followed, engine can kickback causing serious hand and arm injury.
• The spray gun/wand is a powerful cleaning tool that could look
like a toy to a child.
• Reactive force of spray will cause gun/wand to kickback, and
could cause the operator to slip or fall or misdirect the spray.
Improper control of gun/wand can result in injuries to self and
others.
• Always wear ANSI-approved z87.1 safety glasses. Wear protective clothing to protect against accidental spraying.
• Never point wand at or spray people or animals.
• Always secure trigger lock when wand is not in service to pre-
vent accidental operation.
• Never permanently secure trigger in pull-back (open) position.
• Do not use chlorine bleach or any other corrosive compound.
• Become familiar with the operation and controls of the pressure
washer.
• Keep operating area clear of all persons, pets and obstacles.
• Do not operate the product when fatigued or under the inuence
of alcohol or drugs. Stay alert at all times.
• Never defect the safety features of this product.
• Do not operate machine with missing, broken or unauthorized
parts.
• Never leave wand unattached while unit is running.
• If engine does not start after two pulls, squeeze trigger of gun to
relieve pump pressure. Pull starter cord slowly until resistance is
felt. Then pull cord rapidly to avoid kickback and prevent hand or
arm injury.
• Keep children away from the pressure washer at all times.
• Do not overreach or stand on an unstable support.
• Do not use pressure washer while standing on a ladder.
• Grip gun/wand rmly with both hands. Expect the gun to kick-
back when triggered.
DANGER
RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING
OR STORING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Fuel or oil leak or spill could result in re or breathing hazard.
Serious injury or death can result. Fuel or oil leaks will damage
carpet, paint or other surfaces in vehicles or trailers.
Copyright © 2013 MAT Industries, LLC 4 - ENG
• If pressure washer is equipped with a fuel shut-off valve, turn
the valve to OFF position before transporting to avoid fuel leaks. If
pressure washer is not equipped with a fuel shut-off valve, drain
the fuel from tank before transporting. Only transport fuel in an
OSHA- approved container. Always place pressure washer on a
protective mat when transporting to protect against damage to
vehicle from leaks. Remove pressure washer from vehicle immediately upon arrival at your destination.
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IMPORTANT SAFETY INFORMATION (CONT.)
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WARNING
RISK OF BURSTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Over ination of tires could result in serious injury and property
damage.
WARNING
RISK OF HOT SURFACES
WHAT CAN HAPPEN HOW TO PREVENT IT
• Contact with hot surfaces, such as engines exhaust components, could result in serious burn.
WARNING
RISK OF CHEMICAL BURN
• Use a tire pressure gauge to check the tires pressure before
each use and while inating tires; see the tire sidewall for the cor-
rect tire pressure.
NOTE: Air tanks, compressors and similar equipment used to
inate tires can ll small tires similar to these very rapidly. Adjust
pressure regular on air supply to no more than the rating of the
tire pressure. Add air in small increments and frequently use the
tire gauge to prevent over ination.
• During operation, touch only the control surfaces of the pressure washer. Keep children away from the pressure washer at
all times. They may not be able to recognize the hazards of this
product.
WHAT CAN HAPPEN HOW TO PREVENT IT
• Use of acids, toxic or corrosive chemical, poisons, insecticides, or any kind of ammable solvent with this product could
result in serious injury or death.
WARNING
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN HOW TO PREVENT IT
• Spray directed at electrical outlets or switches, or objects
connected to an electrical circuit, could result in a fatal electric
shock.
WARNING
RISK OF INJURY FROM LIFTING
WHAT CAN HAPPEN HOW TO PREVENT IT
• Serious injury can result from attempting to lift too heavy an
object.
•Do not use acids, gasoline, kerosene, or any other ammable
materials in this product. Use only household detergents, cleaners
and degreasers recommended for use in pressure washers.
• Wear protective clothing to protect eyes and skin from contact
with spraying materials.
• Unplug any electrically operated product before attempting to
clean it. Direct spray away from electric outlets and switches.
•The pressure washer is too heavy to be lifted by one person.
Obtain assistance from others before lifting.
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Copyright © 2013 MAT Industries, LLC
SPECIFICATIONS
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MODEL ............................................ PWZ0163100.02
PSI MAX ..............................................................3100
OPERATING PSI ................................................2854
CARTON CONTENTS
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Operation-
Manual
Gun Holder
Engine
Manual
Engine Frame Assembly
Cleaning Tool
GPM MAX ..............................................................2.8
OPERATING GPM .................................................2.5
Frame Foot Hex Wrench
Bagged Parts
Wrench
Spray Gun
Frame Panel
High Pressure Hose
Spray Wand
ASSEMBLY INSTRUCTIONS
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1. Locate and remove all loose parts from the carton. (Fig. 1)
2. Cut four corners of the carton from top to bottom and lay panels at. (Fig. 2)
Axle
FIG. 1
3. Remove parts from beneath unit.
Copyright © 2013 MAT Industries, LLC 6 - ENG
FIG. 2
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ASSEMBLY INSTRUCTIONS (CONT.)
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4. Locate axle and slide axle through holes in frame.
Secure one wheel to each end of axle with supplied M8
nuts. Ensure that small plastic washer is placed
between frame and wheel. Tighten nuts with provided
wrench.
5. Remove M6 bolts from upper handle and attach panel
to upper handle with M6 bolts. Tighten with Allen
wrench provided.
6. Remove screws from lower frame assembly and
attach wand holder to frame assembly with these
supplied screws.
7. Roll unit off of carton and discard carton.
8. Connect high-pressure hose to pump inlet and tighten
securely. (Fig. 4)
9. Connect wand to gun and tighten securely. (Fig. 5)
FIG. 4
10. Attach high-pressure hose to gun. Tighten securely.
(Fig. 6)
FIG. 5
FIG. 6
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Copyright © 2013 MAT Industries, LLC
OPERATING INSTRUCTIONS
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Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference.
BASIC ELEMENTS OF A
Quick Connect Nozzles
stored in this panel
PRESSURE WASHER
High Pressure Pump: Increases the pressure of
the water supply.
Engine: Drives the high-pressure pump.
High-Pressure
Hose
Chemical
Hose
Engine
Spray Gun
High Pressure Hose: Carries the pressurized water
from the pump to the run and spray wand.
Spray Gun: Connects with spray wand to control
water ow rate, direction, and pressure.
Chemical Hose: Feeds cleaning agents into the
pump to mix with the water. See How To Apply
Chemicals/Cleaning Solvents instructions in this section.
Quick Connect Nozzles: Allow the user to quickly
and easily change the degree of spray to t the job
at hand.
BASIC ELEMENTS OF AN ENGINE
Refer to the engine manual for location and operation of
engine controls.
Choke Control: Opens and closes carburetor choke
valve.
Starter Grip: Pulling starter grip operates recoil starter to
crank engine.
Engine Switch: Enables and disables ignition system
PRESSURE WASHER TERMINOLOGY
PSI: Pounds per Square Inch. The unit of measure for water pressure. Also used for air pressure, hydraulic pressure, etc.
GPM: Gallons Per Minute. The unit of measure for the ow rate of water.
CU: Cleaning Units. GPM multiplied by PSI. GPM x PSI = CU
CAUTION
ing and damage to the pump.
Chemical Injection System: Mixes cleaners or cleaning solvents with the water to improve cleaning effectiveness.
Water Supply: All pressure washers must have a source of water. The minimum requirements for a water supply are
20 PSI and 5 gallons per minute.
Copyright © 2013 MAT Industries, LLC 8 - ENG
Allowing the unit to run for more than two minutes without the gun trigger pulled could cause overheat-
E106534
OPERATING INSTRUCTIONS (CONT.)
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PRESSURE WASHER OPERATING FEATURES PRESSURE
ADJUSTMENTS
The pressure setting is present at the factory to achieve optimum pressure and cleaning. If you need a lower pressure,
it can be accomplished by these methods.
1. Back away from the surface to be cleaned. The further away you are, the less the pressure will be on the surface to
be cleaned.
2. Change to the 40° nozzle – this nozzle delivers a less powerful stream of water and a wider spray pattern.
CAUTION
DO NOT attempt to increase pump pressure. A higher pressure setting than the factory set pressure
may damage pump.
TO USE SPRAY WAND
The nozzles for the spray wand are stored on the top storage panel. See chart to choose the correct nozzle for the
job to be performed.
CHANGING NOZZLES ON SPRAY WAND
DANGER
direct discharge stream toward persons, unprotected skin,
eyes or any pets or animals. Serious injury will occur.
WARNING
attempt to change nozzles while pressure washer is running. Turn engine off before changing nozzles.
1. Pull back the quick connect collar on the spray wand
and hold it in place.
2.
Insert the desired quick connect nozzle and hold in place.
3. Slide the quick connect collar forward until it locks into
place.
4. Check that the quick connect nozzle is securely locked
into the spray wand.
RISK OF FLUID INJECTION. Do NOT
RISK OF FLUID INJECTION. Do NOT
FIG. 7
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0° 15° 25° 40° Soap
Spray
Pattern
Uses
Surfaces*
CAUTION
*
damage to surfaces such as wood, glass, automotive paint, auto striping and trim, and delicate
objects such as owers and shrubs. Before spraying, check the item to be cleaned to assure
yourself that it is strong enough to resist damage from the force of the spray.
Powerful
pinpoint for
very intensive
cleaning
Metal or concrete
DO NOT use
on wood
The high pressure spray from your pressure washer is capable of causing
Intense cleaning of small
areas
Metal, concrete, or wood
Intense cleaning of medium
areas
Metal, concrete, or wood
9 - ENG
Intense cleaning of larger
areas
Metal, concrete, or wood
Copyright © 2013 MAT Industries, LLC
Applies cleaning solutions
Metal, concrete, or vinyl
OPERATING INSTRUCTIONS (CONT.)
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HOW TO APPLY CHEMICALS
AND CLEANING SOLVENTS
Applying chemicals or cleaning solvents is a low pressure
operation.
NOTE: Use only soaps and chemicals designed for pressure washer use. DO NOT USE BLEACH.
To Apply Chemicals:
1. Make sure the chemical hose is
pressed onto the barbed tting located
near high-pressure hose. (Fig. 8)
2.
The other end of the chemical hose
should be inserted into the chemical
solution bottle.
NOTE: For every 7 gallons of water pumped 1 gallon of
chemical/cleaning solution will be used.
3. Fill chemical tank with appropriate cleaning solution.
4. Select the appropriate cleaning solution for the job.
NOTE: Chemicals and soaps will not siphon when us-
(Fig. 9)
Barbed
Fitting
FIG.8
ing any quick connect nozzle other than the black soap
nozzle.
FIG. 9
WARNING
engine instruction manual before starting pressure washer.
DANGER
allow the high-pressure spray to come in contact with unprotected skin, eyes, or with any pets or animals. Serious
injury will occur.
• Your washer operates at uid pressures and velocities high enough to penetrate human and animal esh, which
could result in amputation or other serious injury. Leaks caused by loose ttings or worn or damaged hoses can
result in injection injuries. DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT! See a physician immediately!
WARNING
Do not smoke when lling fuel tank.
• NEVER ll fuel tank completely. Fill tank to 1/2” below bottom of ller neck to provide space for fuel expansion.
Wipe any fuel spillage from engine and equipment before starting engine.
• NEVER run engine in doors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
• DO NOT let hoses come in contact with very hot engine mufer during or immediately after use of your pressure
washer. Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty.
CAUTION
could damage hose and/or pump inlet.
• DO NOT use hot water, use cold water only.
• NEVER turn water supply off while pressure washer engine is running or damage to
pump will result.
• DO NOT stop spraying water for more than two minutes at a time. Pump operates in bypass mode when spray
gun trigger is not pressed. If pump is left in bypass mode for more than two minutes internal components of the
pump can be damaged.
To reduce the risk of injury, read the pressure washer instruction manual and the
RISK OF FLUID INJECTION AND LACERATION. When using the high-pressure setting, DO NOT
RISK OF FIRE, ASPHYXIATION AND BURN. NEVER ll fuel tank when engine is running or hot.
RISK OF PROPERTY DAMAGE. NEVER pull water supply hose to move pressure washer. This
If you do not understand these precautions, please call 1-888-895-4549 to speak to a service representative for
further instructions
Copyright © 2013 MAT Industries, LLC 10 - ENG
E106534
OPERATING INSTRUCTIONS (CONT.)
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STARTING
Prior to starting, refer to your engine manual for
proper starting procedure.
1. In a well ventilated outdoor area add fresh, high
quality, unleaded gasoline with a pump octane rating
of 86 or higher. Do not overll. Wipe up spilled fuel
before starting the engine. Refer to Engine Owners
Manual for correct procedure.
2. Check engine oil level. See Engine Owners Manual
for correct procedure.
3. Connect the water hose to the water source. Turn
the water source on to remove all air from the hose.
When a steady stream of water is present, turn the
water source off.
4. Verify the lter screen is in water
inlet of pump. (Fig. 10)
NOTE: Cone side faces out.
5. Connect water source to pump inlet. NOTE: Water
source must provide a minimum of 5 gallons per minute
at 20 PSI. (Fig. 11)
Filter Screen
FIG. 10
High-Pressure
Hose Hook-up
8. Insert the quick connect nozzle for the task being
performed. See How To Use Wand instructions in this
section.
9. Turn water source on.
CAUTION
to do so could cause damage to the pump.
10. Remove all air from the pump and high pressure
hose by depressing trigger until a steady stream of
water is present.
11. Start engine. See Engine Owners Manual for correct
procedure.
WARNING
engine does not start after two pulls, squeeze trigger of gun to relieve pump pressure. Pull starter cord
slowly until resistance is felt. Then pull cord rapidly
to avoid kickback and prevent hand or arm injury.
12. Depress trigger on gun to start water ow.
WARNING
Stand on a stable surface and grip gun/spray wand
rmly with both hands. Expect the gun to kick when
triggered.
13. Release trigger to stop water ow.
RISK OF PROPERTY DAMAGE. Failure
RISK OF UNSAFE OPERATION. If
RISK OF UNSAFE OPERATION.
Water Source
FIG. 11
WARNING
tamination always protect against back ow when
connected to a potable water system.
6. Connect high pressure hose to pump outlet.
7. If applying a chemical or cleaning solution, see
How To Apply Chemicals/Cleaning Solvents instructions
in this section.
To reduce the possibility of con-
FIG. 12
DANGER
ways engage the trigger lock when gun is not in use. Failure to do so could cause accidental spraying.
RISK OF INJURY FROM SPRAY. Al-
SHUTTING DOWN
CAUTION
to do so could cause damage to the pump.
1. Turn engine off. See Engine Owner’s Manual.
CAUTION
turn the water off with the engine running.
2. Turn water source off.
3. Pull trigger on spray gun to relieve any water
pressure in hose or spray gun.
4. See Storage section in this manual for proper storage
procedures.
RISK OF PROPERTY DAMAGE. Failure
RISK OF PROPERTY DAMAGE. NEVER
E106534
Trigger Lock Engaged
11 - ENG
Copyright © 2013 MAT Industries, LLC
MAINTENANCE
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WARNING
forming maintenance, you may be exposed to hot
surfaces, water pressure or moving parts that can
cause serious injury or death.
WARNING
disconnect, spark plug wire, let the engine cool and
release all water pressure before performing any
maintenance or repair. The engine contains ammable fuel. Do not smoke or work near open ames
while performing maintenance.
To ensure efcient operation and longer life of your pressure washer, a routine maintenance schedule should be
prepared and followed. If the pressure washer is used in
unusual conditions, such as high-temperatures or dusty
conditions, more frequent maintenance checks will be
required.
RISK OF BURN HAZARD. When per-
RISK OF FIRE HAZARD. Always
ENGINE
Consult the Engine Owners Manual for the manufacturer’s
recommendations for any and all maintenance. NOTE:
The frame is equipped with an oil drain hole to help make
changing the engine oil easier.
HOW TO CLEAN THE WATER
INLET FILTER
This screen lter should be checked periodically and
cleaned if necessary.
1. Remove lter by grasping end and
removing it from water inlet of pump
as shown. (Fig. 13)
2. Clean lter by ushing it with water on both sides.
3. Re-insert lter into water inlet of pump. NOTE: Cone
side faces out.
NOTE:
installed.
Do not operate pressure washer without lter properly
Filter Screen
FIG. 13
PUMP
The pump is not equipped with a dipstick or side glass
window. Check oil leaks from the pump. Pump oil is
shipped in the pump from factory.
NOZZLE CLEANING
If the nozzle becomes clogged with foreign materials, such
as dirt, excessive pressure may develop. If the nozzle becomes partially clogged or restricted, the pump pressure
will pulsate. Clean the nozzle immediately using the nozzle
kit supplied and the following instructions:
1.
Shut off the pressure washer and turn off the water supply.
2. Pull trigger on gun handle to relieve any water pressure.
3. Remove quick connect nozzle from the spray wand.
4. Remove any obstructions from the quick connect
nozzle with the nozzle cleaning tool provided and ush
with clean water.
5. Re-attach the quick connect nozzle to the spray wand
and turn on the water supply.
6. Start pressure washer and test.
Copyright © 2013 MAT Industries, LLC 12 - ENG
E106534
STORAGE
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ENGINE
Consult the Engine Owners Manual for the manufacturer’s
recommendations for storage.
PUMP
The manufacturer recommends using a pump protector/
winterizer when storing the unit for more than 30 days and/
or when freezing temperatures are expected. If a pump
protector/winterizer is not available, RV antifreeze or wind-
shield washer uid needs to be run through the pump as
outlined in the steps below.
NOTE: Using a pump protector/ winterizer, RV antifreeze
or windshield washer uid is to provide proper lubrication
to the internal seals of the pump regardless of temperature or environment.
1. Obtain a funnel, 6 oz. of RV antifreeze or windshield
washer uid, and 16–36” of garden hose with a male
hose connector attached to one end.
CAUTION
RV antifreeze. Any other antifreeze is corrosive and
can damage pump.
2. Disconnect spark plug wire.
RISK OF PROPERTY DAMAGE. Use only
4. Add RV antifreeze or windshield washer uid to hose.
5. Pull engine starter rope slowly several times until
antifreeze/ washer uid comes out of high-pressure
hose connection of pump.
6. Remove garden hose from water inlet of pump.
7. Reconnect spark plug wire.
3.
Connect length of garden hose to water inlet of pump.
REPAIRS
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To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by an Authorized Warranty Service Center. Always use identical replacement parts. For the location of the nearest Authorized Warranty Service Center call 1-888-895-4549.
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TROUBLESHOOTING GUIDE
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Problem Cause Correction
Engine will not start (see Engine Manual for further engine
troubleshooting)
No or low pressure (initial use) 1. High pressure nozzle is not installed.
Will not draw chemicals 1. Low pressure soap nozzle not installed.
No or low pressure (after period
of normal use)
Water leaking at gun/spray
wand connection
Water leaking at pump 1. Loose connections.
Pump Pulsates 1. Nozzle obstructed. 1. See Nozzle Cleaning paragraph in the Mainte-
AWSC= Authorized Warranty Service Center
1. No fuel
2. Pressure builds up after two pulls on the
recoil starter or after initial use.
3. Choke lever in the “No Choke” position.
4. Spark plug wire not attached.
5. Engine ON/OFF switch in OFF position.
6. Choke lever in the “Choke” position on
a “hot” engine or an engine that has been
exposed to thermal heat for a long period of
time.
2. Low water supply.
3. Leak at high pressure hose tting.
4. Nozzle obstructed.
5. Water lter screen clogged.
6. Air in hose.
7. Choke lever in the “Choke” position.
8. High pressure hose is too long.
2. Chemical lter clogged.
3. Chemical screen not in cleaning solution.
4. Chemical too thick.
5. Pressure hose too long.
6. Chemical build up in chemical injector.
1. Worn seal or packing.
2. Worn or obstructed valves.
3. Warn unloaded piston.
1. Worn or broken O-ring.
2. Loose hose connection.
2. Piston packing worn.
3. Worn or broken O-rings.
4.
Pump head or tubes damaged from freezing.
1. Add fuel.
2. Squeeze gun trigger to relieve pressure.
3. Move choke to the “Choke” position.
4. Attach spark plug wire.
5. Place engine ON/OFF switch in ON position.
6. Move choke to the “No Choke” position.
1. See How to Use Spray Wand instructions in the
Operation Section.
2. Water supply must be at least 5 GPM @ 20 PSI.
3. Repair leak. Apply sealant tape if necessary.
4. See Nozzle Cleaning instructions in the Maintenance section.
5. Remove and clean lter.
6. Turn off the engine, then the water source.
Disconnect the water source from the pump inlet
and turn the water source on to remove all air
from hose. When there is a steady stream of water
present, turn water source off. Re-connect water
source to pump inlet and turn on water source.
Squeeze trigger to remove remaining water.
7. Move choke to the “No Choke” position.
8. Use high pressure hose under 100 feet.
1. See How to Use Spray Wand paragraph in the
Operation Section.
2. Clean lter.
3. Make sure end of chemical hose is fully submerged into cleaning solution.
4. Dilute chemical. Chemical should be in the
same consistency as water.
5. Lengthen water supply hose instead of high
pressure hose.
6. Have parts cleaned or replaced by AWSC.
1. Have replaced by AWSC.
2. Have replaced by AWSC.
3. Have replaced by AWSC.
1. Check and replace.
2. Tighten.
1. Tighten.
2. Have replaced by AWSC.
3. Have replaced by AWSC.
4. Have replaced by AWSC.
nance section for the correct procedure.
Copyright © 2013 MAT Industries, LLC 14 - ENG
E106534
PARTS LIST & EXPLODED VIEW
PRESSURE WASHER ITEM #E106527
ITEM #KIT #PART
NO.
1 E104421 1 Assembly, Engine 212cc Rato,
2 E104755 1 Assembly, Pump, Brass Head,
3 E104815 1 Assembly, Chemical Hose 18 2 Washer, Large, 8mm
4 4 Bolt, Socket Head Cap M8 X 1.25
5 4 Washer, Lock 8 mm 20 E104975 1 Holder, Wand
6 4 Washer, Flat 8mm X 19mm 21 E104851 1 Axle, Frame
7 4 Screw, Hex Head M8 X 1.25 X
8 E104817 1 Nozzles, 3.5 Qc, 5 Pack With
9 E104850 1 Frame, Panel, Handle 24 E100240 2 Isolator, Foot (Dia. 60mm X
10 4 Screw, Hex Socket Button Head
11 4 Washer, Lock 6mm 26 E104849 1 Frame, Panel, Lower
12 2 Washer, Flat 6mm X 12mm 27 2 Screw, Phil Head Pan Head M5 X
13 E104853 1 Frame, Tube, Upper Handle 28 2 Nut, M5 X 0.8 Nyloc
QTY DESCRIPTION
R210
AXB28
X 30mm
35mm
Soap Nozzle
Cap 6mm X 1.0 X 25mm
ITEM #KIT #PART
NO.
16 E104102 1 Assembly, Wand & Quick Con-
17 E104846 2 Wheel, 10"
19 8 Nut, M8 X 1.25 Nyloc
22 2 Bolt, Hex Flange Head M8 X 1.25
23 E104967 1 Assembly, Pull Pin With Spring
25 2 Screw, Hex Flange Head M6 X
QTY DESCRIPTION
nect, 15.125"
X 45mm (Yellow Zn)
And Knob
28mm Tall)
1.0 X 20mm (Yellow Zn)
0.8 X 35mm (Yellow Zn)
14 E104816 1 Assembly, Hose, 1/4", 25 Ft, 20
MPA Rating
15 E104822 1 Gun, Pressure Washer, Ergonom-
ic With Color Touch Points
Note: Any part number eld without a number listed is not available.
Descriptions are provided for reference only.
29 1 Assembly, Frame,
PWZ0163100.02
E106534
15 - ENG
Copyright © 2013 MAT Industries, LLC
PARTS LIST & EXPLODED VIEW
PRESSURE WASHER ITEM # E106527
Copyright © 2013 MAT Industries, LLC 16 - ENG
E106534
PARTS LIST & EXPLODED VIEW
PRESSURE WASHER ITEM #E104755 - PUMP
Unloader
Kit A
Water Seals
Kit D
Repair Kits
Valves
Kit B
Oil Seals
Kit E
Pistons
Kit C
O-Rings
Kit F
E106534
17 - ENG
Copyright © 2013 MAT Industries, LLC
PUMP
PARTS LIST
REF PART NO. DESCRIPTION QTY
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
E104755
A
B
C
D
E
F
1
2
3
4
5
6
7
8
9
Head Bolt M8 x 45 10.9
Pump
Unloader Kit
Valves Kit
Pistons Kit
Water Seals Kit
Oil Seals Kit
O-Rings Kit
Seal
Housing
O-Ring (18 x 2.4)
Breather
Bearing
Hollow Shaft
Bearing
Circlip
Ring
Spring
Piston
O-Ring (73 x 2.65)
Housing
Bolt M8 x 25 8.8
Seal
O-Ring (22.4 x 1.8)
Bushing
Bushing
Seal (13 x 20 x 5)
Valve
O-Ring (4.5 x 1.8)
Filter
Suction fitting
Suction fitting 3/4”
O-Ring (14 x 1.8)
Pump Head
O-Ring (12 x 2)
Plug
O-Ring (14 x 2)
Thermal Relief Valve
Nut M6
Nut
Spring
Plate Spring
O-Ring (12.42 x 1.78)
Unloader
Housing
Bolt M5 x 30 10.9
O-Ring (4 x 2)
Plug
O-Ring (7.65 x 1.78)
Spring
Ball
O-Ring (3.68 x 1.78)
Hose Nipple
O-Ring (4 x 2.65)
Jet
Spring
O-Ring (9 x 1.8)
Detergent Injector
O-Ring (10 x 1.8)
Outlet Fitting
Clip
Hose
1
1
1
1
1
1
1
3
3
3
3
1
1
3
3
3
3
3
3
6
1
1
1
1
2
1
3
1
2
4
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Copyright © 2013 MAT Industries, LLC 18 - ENG
E106534
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