Ex-Cell ETS1 Instruction Manual
High Speed Sander
Instruction manual
for model ETS1
IMPORTANT
Please make certain that the person who is to use this equipment
carefully reads and understands these instructions before starting
operations.
Part No. D22738 Rev. 0 4/25/01
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D22738
SAFETY GUIDELINES - DEFINITIONS
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury
.
Indicates a potentially
hazardous situation
which, if not avoided, could
result in
death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may
result in
minor or moderate injury
.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in pr
operty damage.
SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we
use the symbols below. Please read the manual and pay attention to these sections.
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this information, we use the symbols below. Please read the manual and pay attention to
these sections.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known (to the State of California) to
cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
l
lead from lead-based paints
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crystalline silica from bricks and cement and other masonry products
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arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using
such tools.
When using air tools, basic safety precautions should always be followed to reduce the risk of of
personal injury.
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D22738
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS
INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.WHEN USING AIR TOOLS, BASIC
SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF
PERSONAL INJURY.
SA
VE!
IMPORTANT SAFETY INSTRUCTIONS
SA
VE!
HAZARD
WHAT COULD HAPPEN HOW TO PREVENT IT
RISK OF EYE OR HEAD
INJURY
• Air powered equipment and
power tools are capable of
propelling materials such as
metal chips, saw dust, and
other debris at high speed,
which could result in serious
eye injury.
• Compressed air can be hazardous. The air stream can
cause injury to soft tissue areas
such as eyes, ears, etc.
Particles or objects propelled
by the stream can cause injury.
• Tool attachments can be come
loose or break and fly apart
propelling particles at the
operator and others in the work
area.
• Always wear ANSI approved
Z87.1 safety glasses with side
shields.
• Never leave operating tool
unattended. Disconnect air
hose when tool is not in use.
• For additional protection use
an approved face shield in
addition to safety glasses.
RISK OF FIRE OR
EXPLOSION
• Abrasive tools such as sanders
and grinders, rotating tools
such as drills, and impact tools
such as wrenches, hammers,
and reciprocating saws are
capable of generating sparks
which could result in ignition of
flammable materials.
• Exceeding the maximum pressure rating of tools or
accessories could cause an
explosion resulting in serious
injury.
• Make sure that any attachments are securely assembled.
• Never operate tools near
flammable substances such
as gasoline, naptha, cleaning
solvents, etc.
• Work in a clean, well ventilated
area free of combustible
materials.
• Never use oxygen, carbon
dioxide or other bottled gases
as a power source for air tools.
• Use compressed air regulated
to a maximum pressure at or
below the rated pressure of
any attachments.
RISK OF LOSS OF
HEARING
• Long term exposure to noise
produced from the operation
of air tools can lead to
permanent hearing loss.
• Always wear ANSI S3.19
hearing protection.
RISK TO BREATHING
INHALATION HAZARD
• Abrasive tools, such as
grinders, sanders, and cut-off
tools generate dust and
abrasive materials which can
be harmful to human lungs and
respiratory system.
• Some materials such as
adhesives and tar, contain
chemicals whose vapors
could cause serious injury with
prolonged exposure.
• Always wear MSHA/NIOSH
approved, properly fitting face
mask or respirator when using
such tools.
• Always work in a clean, dry,
well ventilated area.
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D22738
HAZARD
WHAT COULD HAPPEN HOW TO PREVENT IT
RISK OF INJURY
• Tools left unattended, or with
the air hose attached can be
activated by unauthorized
persons leading to their injury
or injury to others.
• Power tools can throw
materials throughout the work
area.
• Power tools can become
activated by accident during
maintenance or tool changes.
• Power tools can cause the
workpiece to move upon
contact leading to injury.
• Loss of control of the tool can
lead to injury to self or others.
• Poor quality, improper, or
damaged tools such as grinding
wheels, chisels, sockets, drills,
etc., can fly apart during
operation, propelling particles
throughout the work area
causing serious injury.
• Remove air hose when tool is
not in use and store tool in
secure location away from
reach of children.
• Use only parts, fasteners, and
accessories recommended by
the manufacturer.
• Keep work area clean and free
of clutter. Keep children and
others away from work area
during operation of the tool.
• Keep work area well lit.
• Remove air hose to lubricate
or add grinding attachments,
sanding discs, drills, etc. to the
tool.
• Never carry the tool by the
hose.
• Avoid unintentional starting.
Don't carry hooked-up tool
with finger on trigger.
• Repair servicing should be
done only by an authorized
service representative.
• Use clamps or other devices
to prevent movement.
• Never operate tool while under
the influence of drugs or
alcohol.
• Don't overreach. Keep proper
footing and balance at all
times.
• Keep handles dry, clean, and
free from oil and grease.
• Stay alert. Watch what you are
doing. Use common sense. Do
not operate tool when you are
tired.
• Always use tool attachments
rated for the speed of the
power tool.
• Never use tools which have
been dropped, impacted or
damaged by use.
• Use only impact grade sockets on an impact wrench.
• Do not apply excessive force
to the tool – let the tool
perform the work.
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D22738
Free Speed (No Load) 10,000 RPM
Maximum Working Pressure 90 PSI
Pad Diameter 6”
Air Inlet 1/4" NPT
Recommended Hose Size 3/8" I.D.
SPECIFICATIONS
HAZARD
WHAT COULD HAPPEN HOW TO PREVENT IT
RISK OF
ENTANGLEMENT
• Tools which contain moving
elements, or drive other
moving tools, such as grinding
wheels, sockets, sanding
discs, etc. can become entangled in hair, clothing, jewelry
and other loose objects,
resulting in severe injury.
• Never wear loose fitting
clothes, or apparel which
contains loose straps or ties,
etc. which could become
entangled in moving parts of
the tool.
• Remove any jewelry, watches,
identifications, bracelets,
necklaces, etc. which might
become caught by the tool.
• Keep hands away from moving
parts. Tie up or cover long hair.
• Always wear proper fitting
clothing and other safety
equipment when using this
tool.
RISK OF
CUT OR BURNS
• Tools which cut, shear, drill,
punch, chisel, etc. are capable
of causing serious injury.
• Keep the working part of the
tool away from hands and
body.
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D22738
Operation
Before each use:
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Drain water from air
compressor tank and condensation from air lines. See
air compressor’s operators
manual.
Disconnect the tool from
the air supply before
lubricating or changing
sandpaper disc.
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Lubricate tool, see “Maintenance” section in this manual.
IMPORTANT: The tool MUST be in the lock position to install sandpaper
pad.
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Rotate drive cylinder lock (A) until the ribbed edges connect with the drive
cylinder (B) and stops.
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Hold drive cylinder (B) and install sandpaper pad (C), tighten securely.
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Place desired sandpaper onto sandpaper pad. NOTE: Use approved selfadhesive type sandpaper.
IMPORTANT: The tool MUST be in the unlocked position for orbital action.
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Rotate drive cylinder lock (A) into unlock position.
ASSEMBLY
OPERATION
Air Inlet
Trigger
Accessories Required
IMPORTANT: Line pressure or hose inside diameter should be increased to
compensate for unusually long air hoses (over 25 feet). Minimum hose diameter
should be 3/8” I.D. and fittings should have 1/4” NPT thread.
Sandpaper
Pad
B
C
B
A
A
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D22738
MAINTENANCE
Lubrication
Air tools require lubrication throughout the life of the tool. The air motor and
bearing uses compressed air to power the tool. Because moisture in
compressed air will rust the air motor, you must lubricate the motor daily. An
inline oiler is recommended.
To lubricate the air motor manually:
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Disconnect the tool from the air supply holding it so the air
inlet faces up.
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Depress the trigger and place one to two drops of air tool
oil in the air inlet Depressing the trigger helps circulate oil
in the motor. NOTE: Use SAE #10 weight oil if air tool oil is
not available.
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Connect the tool to an air source, cover the exhaust end
with a towel and run for a few seconds.
Any excess oil in the motor is immediately
expelled from the exhaust port. Always direct
exhaust port away from people or objects.
Failure to lubricate the tool at the air inlet will
void your warranty.
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Set speed between “HI” and “LO” to the desired
variable speed.
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Connect tool to air hose of recommended size.
NOTE: The use of a quick connect set makes
connecting easier.
IMPORTANT: The use of air filters and air line
lubricators is recommended.
To use:
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Turn air compressor on and allow air tank to fill.
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Set the air compressor’s regulator to 90 PSI. This tool operates at a
maximum 90 PSI pressure.
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Depress trigger to operate tool.
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Release trigger to stop tool.
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Always disconnect air supply when changing sandpaper pads.
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When job is complete, turn the air compressor off and store as described
in the air compressor operator manual.
Tips
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Begin sanding with an abrasive grit sandpaper course enough to remove
the high spots. Progress to a finer grit sandpaper until the desired finish is
obtained.
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Never change from course grit sandpaper to a very fine grit sandpaper,
always progress to the finer grit.
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D22738
LIMITED WARRANTY
All merchandise manufactured by DeVilbiss Air Power Company Manufacturing is warranted to be free
of defects in workmanship and material which occur during the first year from the date of purchase by
the original purchaser (initial user). Products covered under this warranty include: air compressors, *air
tools, accessories, service parts, pressure washers, and generators used in consumer applications
(i.e., personal residential household usage only).
Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in
commercial applications (income producing) are covered by a 90 day warranty.
DeVilbiss Air Power Manufacturing will repair or replace, at DeVilbiss’ option, products or components
which have failed within the warranty period. Repair or replacement, and service calls on 60 and 80
gallon air compressors, will be handled by Authorized Warranty Service Centers and will be scheduled
and serviced according to the normal work flow and business hours at the service center location,
and depending on the availability of replacement parts.
All decisions of DeVilbiss Air Power Company Manufacturing with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
o
To process a warranty claim on this product, DO NOT return it to the retailer. The product must be
evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call 1-800-888-2468, Ext. 2, 24 hours a day, 7 days a week or visit our
web site @ devap.com.
o
Retain original cash register sales receipt as proof of purchase for warranty work.
o
Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
o
Deliver or ship the product to the nearest DeVilbiss Air Power Manufacturing Authorized
Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
o
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation.
Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for
service call arrangement.
o
If the purchaser does not receive satisfactory results from the Authorized Warranty Service
Center, the purchaser should contact DeVilbiss Air Power Company Manufacturing.
THIS WARRANTY DOES NOT COVER:
o
Merchandise sold as reconditioned, floor models and/or display models. Any damaged or
incomplete equipment sold "as is".
o
Merchandise used as "rental" equipment.
o
Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use
of improper chemicals, negligence, accident, improper and/or unauthorized repair or alterations
including failure to operate the product in accordance with the instructions provided in the
Owners Manual (s) supplied with the product.
*Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are
warranted for a period of 45 days from the date of purchase.
o
An air compressor that pumps air more than 50% during a one hour period is considered misuse
because the air compressor is undersized for the required air demand. Maximum compressor
pumping time per hour is 30 minutes.
o
Merchandise sold by DeVilbiss Air Power Manufacturing which has been manufactured by and
identified as the product of another company. The product manufacturer's warranty will apply.
o
Repair and transportation costs of merchandise determined not to be defective.
o
Cost associated with assembly, required oil, adjustments or other installation and start-up cost.
o
Any incidental, indirect or consequential loss, damage, or expense that may result from ANY
defect, failure or malfunction of the product. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to
you.
o
Implied warranties, including those of merchantability and fitness for a particular PURPOSE, are
limited to one year from the date of original purchase. Some states do not allow limitations on
how long an implied warranty lasts, so the above limitations may not apply to you.
213 Industrial Drive • Jackson, TN 38301-9615
Telephone: 1-800-888-2468 , Ext. 2
FAX: 1-800-888-9036
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