Ex-Cell ES4 Instruction Manual
Air Brush
Instruction manual
for model ES4
IMPORTANT
Please make certain that the person who is to use this equipment
carefully reads and understands these instructions before starting
operations.
Part No. D28273 Rev. 1 9/08/04
2- ENG
D28273
• SAVE THESE INSTRUCTIONS •
IMPROPER OPERATION OR MAINTENANCE OF THIS
PRODUCT COULD RESULT IN SERIOUS INJURY AND
PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT.
The Following Hazards Can Occur During The Normal Use Of This Product:
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
When paints or materials are
sprayed, they are broken into
very small particles and mixed
with air. This will cause certain
paints and materials to become
extremely flammable and could
result in serious injury or death.
Never spray near open flames
or pilot lights in stoves or
heaters.
Never smoke while spraying.
Provide ample ventilation when
spraying indoors.
RISK OF
EXPLOSION OR
FIRE -
FLAMMABLE
MATERIALS
SAFETY GUIDELINES - DEFINITIONS
Indicates an
imminently hazardous
situation which, if not avoided, will
result in death or serious injury
.
Indicates a potentially
hazardous situation
which, if not avoided, could
result in
death or serious injury.
Indicates a potentially
hazardous situation
which, if not avoided, may
result in
minor or moderate injury.
Used without the
safety alert symbol
indicates a potentially hazardous
situation which, if not avoided, may
result in pr
operty damage.
SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we
use the symbols below. Please read the manual and pay attention to these sections.
This manual contains information that is important for you to know and understand. This information
relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you
recognize this information, we use the symbols below. Please read the manual and pay attention to
these sections.
IMPORTANT SAFETY INSTRUCTIONS
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D28273
RISK OF
EXPLOSION -
INCOMPATIBLE
MATERIALS
HAZARD
WHAT CAN HAPPEN
HOW TO PREVENT IT
SPECIFICATIONS
Air Inlet 1/4” NPS
Maximum Air Pressure 50 psi
Recommended Operating Air Pressure Range 15-50 psi
Air consumption @ 20 psi 1 scfm
Jar Capacity 1.25 oz. (37cc)
The solvents 1,1,1-Trichloroethane
and Methylene Chloride can
chemically react with the aluminum used in most spray equipment, and this air brush, to
produce an explosion hazard and
could result in serious injury or
death.
Read the label or data sheet for
the material you intend to spray.
1. Never use any type of
spray coating material
containing these solvents.
2. Never use these solvents
for equipment cleaning or
flushing.
3. If in doubt as to whether a
material is compatible,
contact your material
supplier.
Some paints, coatings and
solvents may cause lung damage,
and burns if inhaled or allowed to
come into contact with skin or
eyes.
Use a NIOSH approved mask
or respirator and protective
clothing designed for use with
your specific application and
spray materials. Some masks
provide only limited protection
against toxic materials and
harmful paint solvent. Consult
with a Safety Expert or Industrial Hygienist if uncertain about
your equipment or materials.
RISK TO
BREATHING
RISK FROM
FLYING OBJECTS
Certain parts are under pressure
whenever the air brush is connected to a pressurized air line. These
parts may be propelled if the air
brush is disassembled.
Compressed air may propel dirt,
metal shavings, etc. and possibly
cause an injury.
Prolonged exposure to air spray
can result in permanent damage
to hearing.
Disconnect the air brush from
the air line, or completely depressurize the air line whenever
the air brush is to be
disassembled.
Never point any nozzle or
sprayer toward a person or part
of the body.
Always wear ANSI 278.1 safety
approved goggles or glasses
when spraying.
Always wear hearing protection
when operating spray equipment.
1. Attach hose to air supply.
To attach to air compressor use the adapter.
To attach to C0
2
Tank use the aerosol propellant can adapter.
2. Attach hose air to brush body.
3. Air should be regulated between 15-50 PSI. Normal operating pressure is 20
psi.
DO NOT exceed 50 psi.
This air brush is ideal for brushing t-shirts, models, auto designs, and general
craft applications.
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D28273
Hose
Before disassembly or removal of any part of air brush
or attached components, shut off compressor, release
pressure by depressing trigger, and disconnect power source. NEVER
assume system pressure is zero!
TO AVOID CREATING AN EXPLOSIVE ATMOSPHERE,
WORK ONLY IN WELL-VENTILATED AREAS.
USE OF A FACE MASK IS RECOMMENDED TO PREVENT INHALATION OF TOXIC MATERIAL.
Pressure may vary according to viscosity of material
used. Maximum working pressure of air brush is 50 psi.
DO NOT EXCEED PRESSURE LIMIT OF AIR BRUSH!
Prior to daily operation, make certain that all
connections and fittings are secure. Check hose and all
connections for a weak or worn condition that could render system
unsafe. All replacement components such as hose or fittings must have
a working pressure equal to or greater than system pressure.
GENERAL INFORMATION
OPERATION
Aerosol Propellant
Can Adapter
Air
Brush
Body
Stem
Wrench
Extra Jar
Adapter
Regulator Tip
Trigger
5- ENG
D28273
Spraying Tips
1. Use less air pressure when working close.
2. Working close to a surface produces a fine spray, increasing the distance
will widen the spray.
3. To adjust the paint sprayed turn the regulator down for less paint and up for
more paint.
Always exercise extreme care when using any solvent
or thinner. Never clean air brush near fire, flame, or any
source of heat or sparks. Properly dispose of used cleaning materials.
DO NOT soak entire air brush in solvent or thinner for a
long period of time as this will destroy lubricants and
possibly make motion uneven. NEVER use lye or caustic alkaline solution for cleaning. Such solutions will attack aluminum alloy parts of air
brush.
It is important the air brush be cleaned daily or after each use.
Cleaning
NOTE: Clean air brush immediately after use. Paint and other materials dry
quickly in the small passages.
1. Turn off air supply to air brush.
2. Remove jar and air hose from air brush
body .
3. Using the wrench, loosen the brass
stem and lock nut . Remove regulator
assembly (brass stem, lock nut, and tip).
4. Soak brass stem, lock nut, and tip in a
solvent until all paint is removed.
NOTE: Always comply with local codes
when disposing of solvents.
5. To replace, insert regulator tip into hole
under nozzle. Holding the regulator tip
and lock nut in place, insert regulator
stem fully into air brush body and
tighten lock nut. NOTE: Tighten lock nut
by hand and secure by tightening brass stem with wrench.
MAINTENANCE
IMPORTANT: The use of a pressure gauge and air filter is recommended.
4. Insert stem of jar into hole at bottom of air brush body. Twist and push the
stem firmly in place.
5. Depress spray gun trigger fully to spray material.
NEVER point air brush at self or any other person. Accidental discharge of material may result in serious injury.
Brass
Stem
Lock
Nut
Tip
6- ENG
D28273
LIMITED WARRANTY
All merchandise manufactured by DAPC is warranted to be free of defects in workmanship and
material which occur during the first year from the date of purchase by the original purchaser (initial
user). Products covered under this warranty include: air compressors, *air tools, accessories, service
parts, pressure washers, and generators used in consumer applications (i.e., personal residential
household usage only).
Air compressors, *air tools, accessories, service parts, pressure washers, and generators used in
commercial applications (income producing) are covered by a 90 day warranty.
DAPC will repair or replace, at DAPC’s option, products or components which have failed within the
warranty period. Repair or replacement, and service calls on 60 and 80 gallon air compressors, will be
handled by Authorized Warranty Service Centers and will be scheduled and serviced according to the
normal work flow and business hours at the service center location, and depending on the availability
of replacement parts.
All decisions of DAPC with regard to this policy shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
To process a warranty claim on this product, DO NOT return it to the retailer. The product must be
evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call 1-800-888-2468, Ext. 2, 24 hours a day, 7 days a week or visit our
web site at www.devap.com.
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the Owners
Manual(s).
Deliver or ship the product to the nearest DAPC Authorized Warranty Service Center. Freight
costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks only will be inspected at the site of installation.
Contact the nearest Authorized Warranty Service Center, that provides on-site service calls, for
service call arrangement.
If the purchaser does not receive satisfactory results from the Authorized Warranty Service
Center, the purchaser should contact DAPC.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, floor models and/or display models. Any damaged or
incomplete equipment sold "as is".
Merchandise used as "rental" equipment.
Merchandise that has become inoperative because of ordinary wear, misuse, freeze damage, use
of improper chemicals, negligence, accident, improper and/or unauthorized repair or alterations
including failure to operate the product in accordance with the instructions provided in the
Owners Manual (s) supplied with the product.
*Air Tools: O-Rings and driver blades are considered ordinary wear parts, therefore, they are
warranted for a period of 45 days from the date of purchase.
An air compressor that pumps air more than 50% during a one hour period is considered misuse
because the air compressor is undersized for the required air demand. Maximum compressor
pumping time per hour is 30 minutes.
Merchandise sold by DAPC which has been manufactured by and identified as the product of
another company. The product manufacturer's warranty will apply.
Repair and transportation costs of merchandise determined not to be defective.
Cost associated with assembly, required oil, adjustments or other installation and start-up cost.
Any incidental, indirect or consequential loss, damage, or expense that may result from ANY
defect, failure or malfunction of the product. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to
you.
Implied warranties, including those of merchantability and fitness for a particular PURPOSE, are
limited to one year from the date of original purchase. Some states do not allow limitations on
how long an implied warranty lasts, so the above limitations may not apply to you.
DAPC
213 Industrial Drive • Jackson, TN 38301-9615
Telephone: 1-800-888-2468 , Ext. 2
FAX: 1-800-888-9036
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