Excel 2-Bag Catcher 42, 2-Bag Catcher 52"", Two Bag Catcher Operator's Manual
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
To the New Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warranty Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Parts and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safe Operation and Service Precautions . . . . . . . . . . . . . . . . . . 2-1
Safety and Instruction Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Assembly Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Vacuum Pickup and Collection. . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Unloading the Catcher Bags . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Transporting Mower With Catcher . . . . . . . . . . . . . . . . . . . . . . . 4-2
Converting To Side Discharge Mode . . . . . . . . . . . . . . . . . . . . . 4-2
Maintenance & Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Two Bag Catcher Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
119649 toc-1 REV A
REV A toc-2 119649
GENERAL INFORMATION
To the New Owner
The purpose of this manual is to assist owners and operators
in maintaining and operating the Excel Two Bag Catcher. Please
read it carefully; information and instructions furnished can help
you achieve years of dependable performance.
Using This Manual
General operation, adjustment and maintenance guidance is
outlined for both the experienced and novice Excel user.
Operating conditions vary considerably and cannot all be
addressed individually. Through experience, however, operators
should find no difficulty in developing good operating skills
suitable to most conditions.
Directions used in this manual, for example RIGHT or LEFT,
refer to directions when in operator position and facing forward,
unless otherwise stated.
Photographs and illustrations used were current at the time of
printing, but subsequent production changes may cause your
machine to vary slightly in detail. Excel reserves the right to
redesign and change the machine as deemed necessary, without
notification. If a change has been made to your machine which
is not reflected in this operator’s manual, or the parts manual,
see your Excel Dealer for current information and parts.
Warranty Registration
Your Excel Dealer must register the unit on-line within ten
(10) days following date of purchase to validate your warranty
protection. As the new equipment owner, you should confirm
that your Excel Dealer has registered your catcher with Excel
Industries, Inc.
IMPORTANT: Any unauthorized modification, alteration,
or use of non-approved attachments voids the warranty and
releases Excel Industries, Inc. from any liability arising from
subsequent use of this equipment. Do not use or operate any
attachment not approved by Excel Industries, Inc.
Parts and Service
Use original Excel replacement parts only. These parts are
available through your local Excel Dealer. To obtain prompt,
efficient service, always provide the following information
when ordering parts:
1. Correct part description.
2. Correct part number.
3. Correct model number.
4. Correct serial number.
All warranty repair and service must be handled through an
authorized Excel Dealer. Arrangements should be made through
your local service center.
119649 1-1 REV A
REV A 1-2 119649
SAFETY PRECAUTIONS
This safety alert symbol is used to call attention to a message
intended to provide a reasonable degree of PERSONAL
SAFETY for operators and other persons during the normal
operation and servicing of this equipment.
DANGER
– denotes immediate hazards which WILL result in
severe personal injury or death.
WARNING
– denotes a hazard or unsafe practice which COULD
result in severe personal injury or death.
This manual uses two other words to highlight information.
IMPORTANT calls attention to special mechanical information
and NOTE emphasizes general information worthy of special
attention.
All operators and mechanics should read this manual, and be
instructed about safe operating and maintenance procedures.
Improper use or maintenance by the operator or owner can
result in injury. To reduce the potential for injury, comply with
these safety instructions and always pay attention to the safety
alert symbol “”, which means DANGER or WARNING “personal safety instructions.” Failure to comply with the
instructions may result in personal injury or death.
Incorrect usage of this attachment may result in severe
injury. Personnel operating and maintaining it should be
trained in the proper use and should read the manuals
completely and thoroughly before attempting to set-up,
operate, adjust, or service this mower.
Safe Operation and Service Precautions
All operator’s should be familiar with the mower’s opera-
tor’s manual, particularly the operational and safety
instructions contained in this manual.
Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
Always stop on level ground, disengage deck clutch,
place steering control lever in the park brake position,
stop engine and remove ignition key before leaving operator’s seat for any reason including emptying the catcher
bags or unclogging the chute.
Always be aware of any obstructions, especially small
children, when backing or unloading the bags.
Always keep safety shields and covers in place, except
for servicing.
Never work on mower deck when the engine is running.
Never operate machine with the catcher lid in the raised
position except for unloading.
Never attempt high speed maneuvering in crowded or
congested areas.
Only use the weights, furnished with the catcher, when
using the catcher on this mower. Never operate the
mower with the catcher mounted and the weights not
installed. Make sure the weights are properly installed
and secured.
Always be aware that the catcher hangs off the rear of the
mower, thereby increasing the length of the mower. Use
caution when backing up or turning when the catcher is
mounted to the mower.
When the catcher is used, any rapid movement of the
control levers in either direction could result in a reaction
of the mower that can cause serious injury.
Always operate with complete catcher system, mulching
system or side discharge chute in place and in the lowest
position.
Never operate the mower with the catcher system
installed without the bags being properly installed and
the catcher lid in the lowered position.
Always keep clear of the mower blades and attachments
during their operation.
Turn off blades when not mowing.
Stop the engine before removing the grass catcher or
unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be
sure the blades have stopped before cleaning. Use a stick
to clear a plugged discharge area. Never use your hand!
Clean flammable material from machine. Prevent
fires by keeping engine compartment, exhaust area,
battery, fuel line, fuel tank and operator’s station
clean of accumulated trash, grass clippings, and other
debris. Always clean up spilled fuel and oil.
Grass collection system components are subject to wear,
damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recommended parts when necessary.
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back towards the operator. Always disengage the blades and wait for them to stop before
crossing gravel drives, walks or roads.
Safety and Instruction Decals
The decals are designed to give the operator brief information
needed in the daily operation and service of the mower. These
decals are not intended to be used in place of this manual but
instead are to be used as an extension of this manual. These
119649 2-1 REV A
decals should not be removed or obliterated. Replace these
decals if they become unreadable.
• It is the owner’s responsibility to make certain that the
operators and mechanics read and understand this manual
and all decals before operating this mower.
• It is also the owner’s responsibility to make certain that
the operators and mechanics are qualified and physically
able individuals, properly trained in the operation of this
equipment.
• All operators and mechanics must become familiar with
the safe operation of the equipment, operator controls
and decals.
• Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of
the operator.
• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or
property.
• The owner should also ensure that the operators/mechanics know that they are responsible for their own safety as
well as the safety of other persons within the vicinity.
Remember, the operator is responsible for accidents or
hazards occurring to other people or their property.
Refer to the mower’s operator’s manual for illustrations
showing the various safety decals that are located on the mower.
A brief explanation, for those requiring one, is shown to help the
operator understand the meanings of these decals.
• Read Operator’s Manual and Safety Warning Decals before
attempting to operate this machine.
WARNING
Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These
decals should not be removed or obliterated. Replace
them if they become non-readable.
WARNING:Thrown objects!
• Never operate the mower deck with side
deflector damaged, altered, removed or
in raised position, except when the
entire grass catcher attachment or
mulching system is being used.
Part Number 604221
• Under normal usage this bag material is subject to deteriora-
tion and wear, and should therefore be frequently checked for
bag replacement.
DANGER:
Rotating blades, pulleys & belts
• Keep shields and covers in
place while machine is in oper-
604221
ation
• Keep hands, feet and clothing
away from rotating pulleys and
belts.
REV A 2-2 119649
ASSEMBLY INSTRUCTION
These instructions apply to the assembly of the Excel Two
Bag Catcher to an Excel 42” or 52" mower.
It is intended that these units be installed by trained Excel
service personnel. If additional assistance is required, contact
the Excel Customer Service Department.
Directions given in these instructions, for example left and
right, refer to direction while seated on the mower.
Before proceeding, read thru the following instructions to
familiarize yourself, while at the same time identify and
inventory kit parts supplied.
Unpack and inspect all parts. Notify carrier of any shipping
damages immediately.
Required Tools
The following is a list of the tools required to assemble the
catcher to the mower.
• Tape measure
• One 3/8” combination wrench or socket
• One 1/2” combination wrench or socket
• Two 9/16” combination wrench or socket
• Torque wrench (with 48 ft.-lb. range) with a 5/8” hex
socket
Parts List
PART NO. DESCRIPTION QTY.
N/A 2 BAG LID 1
N/A CATCHER CHUTE 1
N/A 1.6 BUSHEL BAG 2
603848 BLADE, 17.86"-CAT-F-CW (52” DECK) 1
793935 BLADE, 20.50"-CAT-F-CW (42” DECK) 1
117394 CATCHER FRAME 1
604387 UPPER CHUTE 1
604375 WEIGHT 2
604301 TIE ROD 2
117303 LS SUPPORT GUSSET 1
117304 RS SUPPORT GUSSET 1
117307 WEIGHT SUPPORT 1
117309 WEIGHT HOLD DOWN 1
117690 RS LEG MOUNT 1
117691 LS LEG MOUNT 1
792002 KNOB 5/16-18 X 3/4" 1
029629 CAP SCREW (CS) .375-16 X .75 HX FLK 8
016899 NUT .375-16 HX FLK ZNYC 8
086660 NUT .375-16 HX ZY NL 2
037887 CARRIAGE BOLT .312-18 X 1.00 2
768523 FLAT WASHER .343 X .687 X .051/.080H 2
058776 NUT .312-18 HX ZY NL 2
023036 HAIR PIN .148 X 2.69 ZN 2
604887 CE .375 x 3.00 WITH BALE 2
604806 PLASTIC CAP - TANK 1
000331 WIRE TIE 2
NOTE: Refer to the Parts Manual section (starting on page 7-
1) of this manual for more detailed parts information.
Assembly
NOTE: Refer to illustrated parts listings when assembling the
unit.
WARNING
Allow engine and muffler to cool before assembling the
catcher to the mower.
119649 3-1 REV A
WARNING
WARNING
Never work under the machine or attachment unless it is
safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands.
The jack stands should not allow the machine to move
when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropriate
jack stands, with a minimum weight rating of 2000
pounds to block the unit up. Use in pairs only. Follow the
instructions supplied with the vehicle stands.
1. Park the mower on a flat surface. Always place the deck
clutch switch in the disengaged position, place the
steering control levers in the park brake position, shut off
the ignition switch and remove the key from the switch.
Disconnect the negative battery cable.
2. Raise the front of the mower and deck up until the blades
can be accessed easily. Place the mower on jack stands
and do not allow the mower to move. Chock the rear
wheels.
WARNING
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves and use extra caution when servicing them.
3. Remove the right side blade and replace it with the new
blade. The catcher is provided with one blade for a 42"
(two blade) mower and one blade for a 52" (three blade)
mower. Use the appropriate blade as indicated by the
label on the blade and discard the other blade. Figure 3-1
Torque blade bolt to 48 ft.-lbs. (65 N-m).
IMPORTANT: Only use a torque wrench when tightening and torquing the blade bolts.
NOTE: Retain the original blade as it will be re-used
when the mower is converted back to the side discharge
Failure to correctly torque the bolt may result in the loss
of the blade which can cause serious injury.
Blade
Existing
hardware
Torque to
48 ft.-lbs.
Figure 3-1
4. Remove the jack stands and lower the mower.
5. Attach the LS and RS leg mounts to the front of the
mower frame. Do not tighten the hardware at this time.
Figure 3-2
6. Attach the weight support to the LS and RS leg mounts.
Figure 3-2
7. Tighten the LS and RS leg mount hardware. Figure 3-2
8. Place the weights in the weight support and slide them
outward to allow the weight hold down to slide into place
between the two weights. Secure the weights in place
with the weight hold down using the hand knob to clamp
the weight hold down in place. Figure 3-2 & Figure 3-3
REV A 3-2 119649
9.
Weight hold down
Weights
Nut .375-16 HXFLK
RH Leg mount
Weight hold down
Cap screw
.375-16 x .75
LH Leg mount
Flat washer .343”
Nut .312-18 NL
Weight support
Knob
Carriage bolt
.312-18 x 1.00
Figure 3-2
LH Leg mount
RH Leg mount
Figure 3-3
10. Remove the tie rods from the catcher frame. The tie rods
are embedded with the catcher frame for shipping
purposes only.
11. Attach the catcher frame to the rear of the mower. Do not
tighten the mounting bolts at this time. Figure 3-4
Weight
Knob
Weight support
NOTE: Some mower models have a taller rear engine
guard. If a catcher is being attached to one of these models, it will be necessary to remove the engine guard. Fig-
ure 3-5
119649 3-3 REV A
Catcher frame
Cap Screw .375-16 x .75
Nut .375-16 HXFLK
Nut .375-16
HXFLK
Hair pin
Mower
frame
Tie rod
Nut .375-16 NYLK
View A
Keyhole
Fender
support
bracket
Support
gusset LH
Support
gusset LH
Refer to
View A
Support
gusset RH
Figure 3-4
Tall engine
guard
Figure 3-5
12. Raise the seat platform.
13. Unbolt the mower’s fenders from the mower frame.
There are four bolts per fender that will need to be
removed. Figure 3-6
This allows the fenders to be moved to provide access to
the mower frame. It is not necessary to remove the
fenders from the mower.
Cap Screw .375-16 x .75
NOTE: It will be necessary to unscrew the fuel cap from
the fuel tank fill neck and slide the plastic cap over the fill
neck opening. The plastic cap will slide over the fuel
cap’s tether line. This will allow the left fender to move
enough to allow access to the hole in the mower frame.
Figure 3-7
NOTE: It is not necessary to remove the control panel
from the right fender. There should be sufficient access to
the frame with the fender loose.
WARNING
When performing this step heed the warnings listed
below:
• Do not smoke while the fuel cap is not properly
secured to the fuel tank fill neck. Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use extreme care when handling gasoline which is
extremely flammable and vapors are explosive. A
fire or explosion from fuel can burn you and others
and can damage property.
• Do not remove the fuel cap with engine running
or while engine is hot. Clean up any fuel spills.
• If fuel is spilled on clothing, change clothing immediately.
REV A 3-4 119649
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