Excalibur Water Systems 2.0” High Capacity Premium Flow Series, WS2H, WS3 Installation And Operation Manual

EXCALIBUR WATER SYSTEMS

2.0” HIGH CAPACITY SUPER FLOW SERIES
DUPLEX WATER SOFTENER

Installation and Operations Manual

Units M-O, Barrie ON L4N 8W8

142 Commerce Park Drive,

www.excaliburwater.com

2.0” High Capacity Premium Flow Series Water Softener:

Premium flow water softener AC adapter for European use.

1. Water softener 220 - 240 VAC 50Hz input 24.0 VAC 750 MA output.

2. Water softener cable should be one unshielded pair of 22 AWG, UV Resistant UL2464
compliant wire.

3. Water softener connector details:

A) Terminate end with one Molex white housing.

P/N CLN 09-50-8043 and four Molex pins.
P/N CLN 08-50-0108

B) Water softener Pin 1 = 24.0 VAC

Water softener Pin 2 = Jumper to Pin 3
Water softener Pin 3 = Jumper to Pin 2
Water softener Pin 4 = 24.0 VAC Black

11

Water Softener Custom Meter Wiring:

1. Water softener terminate end with a Molex series 2695 housing, Pin 22-01-3037 and (3)

Molex series 41572 (or 40445) Pins, Pin 08-65-0805 (or 97-00-44).

2. Water auxiliary meter must be able to operate on 5VDC.

Water softener Pin 1 = + 5VDC
Water softener Pin 2 (centre) = SIGNAL
Water softener Pin 3 = GROUND

3) Water softener acceptable pulse input is .1 - 999 pulse/gallon, or .4 - 519 pulses/litre.

12

Water Softener Optional System Board:

Water softener system board required for relay output and separate source inlet.

1) Water softener relay outlets 1 and 2 are normally open SPST dry contacts.

2) Water softener maximum power through water softener relays to be

a) 1A, 30VDC
b) 1A, 30VAC

3) Water softener separate souce inlet dreives require connection to a P/N 3063 or P/N 3063

BSPT motorized alternating valve (MAV)

13

Water Softener Motorized Drive Operation:

Viewing the water softener piston rod through the clear water softener clear dome is
a visual indicator of the water softener drives current position. On the water softener
motorized bypass drive, viewing the rod indicates that the water softener is in service.
Viewing the water softener rod as shown on the water softener MAV indicates that the
water softener common port is currently connected to the water softener “B” port. If
the water softener rod is not visible the water softener is offline in the case of a bypass,
or connected to the water softener “A” port of a MAV. This water softener drive logic is
reversible to meet specific plumbing applications by reversing the polarity of the water
softener drive motor wiring harness as shown below.

14

Water Softener Reversing Motorized Drive Direction:

Water softener motorized bypass and water softener MAV drives are factory wired with the
white wire on the right when viewing the water softener wiring harness as shown, reversing
the water softener wires reverses the logic of the drive. The water softener wires can be
removed from the housing by holding down the water softener locking tab in the small
window while applying light pressure to the wire, being careful not to disengage the wire
from its crimped on connector. The water softener wires can then be reinserted, being sure
the water softener locking tab re-engages in the window.

15

Water Softener Wiring Diagram Examples
2 Water Softener System:

Water softener dual system with optional system optional system board for water softener
relays outputs and separate source inlet.

16

Water softener 3 and 4 unit systems with no optional system boards (4 water softener
shown)

17

18

Water softener 3 and 4 unit systems with optional systems boards for water softener relay
outputs and separate inlet (4 water softeners shown)

19

Water Softener Programming Screen Quick Reference:

1. Water softener individual screen descriptions are detailed on the following pages.

2. Some water softener screens have been omitted for clarity.

110

111