Exakt SP-180 Original Instructions Manual

EXAKT SP-180

1 – 5 Original Instructions

6 – 10 Übersetzte Anweisungen
10 – 15 Des Instructions Traduites

EXAKT Precision Tools Ltd.
Midmill Business Park
Tumulus Way
Kintore, AB51 0TG
United Kingdom

Designation: SP is an Exakt Sander
Planer

Tel: + 44 (0) 1467 633 800
0800 180 7063 (D)
0800 916 696 (F)
800 930 019 (I)
Fax: + 44 (0) 1467 633 900

E-mail: [e-mail]
Web: www.exakt.eu

Patents Apply
Registered Design
® Registered Trade Mark
Made in PRC

94-0309_03

1  Precision Tools Ltd. 2010

English

WARNING! Never use the power tool for any purpose

other than that shown in the instruction manual.

WARNING! Keep well clear of all moving parts once

plugged in!

Safety Warnings – Instructions for

Putting Into Use

Setting up the Planer / Sander for Use

After unpacking check that there are no parts missing or
damaged. If there are, contact supplier and do not operate.

Information on Power Supply

This equipment should be connected to a normal domestic
socket outlet with a voltage rating between 210 and 250 V and
a current rating of between 13 and 16A.

Illustrated Description of Functions

1. Indicator pointer

17. Rear base plate

2. Planer depth scale

18. Front base plate

3. Depth knob

19. Fence guide

4. Sander depth scale

20. Sanding drum

5. Dust extraction duct

21. End cap removal key

6. Vacuum adapter

22. Sanding drum assembly

7. Variable hose coupling

23. Drum locking nut

8. Main handle

24. Planer drum assembly

9. Power flex

25. Planing blade cartridge

10. Start switch

26. Blade setting gauge

11. Main body

27. Drum removal tool

12. End cap screw (1 of 2)

13. End cap

14. End cap screw (2 of 2)

15. Fence guide hole

16. Fence guide clamp

28. Worktop stand

29. Shaft lock spanner

30. Locking nut spanner

31. Blade setting Allen key

32. Sanding tube

2  Precision Tools Ltd. 2010

Safety Warnings – Operating

Instructions

The Planer / Sander is designed to be used either as a
conventional hand held powered planer, or as a hand held
powered drum sander. These instructions give details on how
to set the tool for both functions.

As with all power tools this tool is powered by electricity, has
exposed rotating parts, makes noise and creates dust. To
ensure personal safety and the safety of others it is essential
that the user reads and fully understands these instructions
and then considers and assesses the dangers carefully before
use. If the user does not fully understand how to use the tool,
or does not feel confident, they should seek instruction from a
suitably trained professional before use.

WARNING ! Wait for the cutter to stop before setting

the tool down. An exposed cuttermay engage the surface
leading to possible loss of control and serious injury. Use the
workstand provided.

Setting the Sanding Cutting Depth

The sanding depth can be set to anywhere up to a maximum
indicated setting (approx. 0.5mm). When using the tool as a
sander it is not recommended to set the depth greater than the
maximum indication on the top of the sander depth scale. For
a high quality finish using less effort, make several shallow
passes. Use a lower cutting depth when working with harder
materials.

a) Identify the sanding depth scale (See Illustrated

Description of Functions)

b) Turn the depth adjuster knob fully anticlockwise until

the arrow lines up with indicator pointer

c) Turn the knob clockwise until the required depth is

achieved

WARNING! In sanding mode the drum will always

remain slightly proud of the base plate even when the arrow
indicates a minimum setting.

Changing Sanding tubes

Sanding tubes are supplied (depending on kit) with varying
grit finishes. These can be changed depending on the
amount of sanding to be carried out & level of surface finish
required. Tubes can be changed by following the
procedure.

a) Unplug the tool from the electricity supply.
b) Remove the end cap screws using the Torx key

provided

c) Pull end cap away from side of machine to expose

the tube

d) Using the small spanner to hold the shaft, place the C

spanner into the slots and release (Diagram A)

e) Remove the locking nut and tube assembly

f) Remove the drum end cap which should come away

from the assembly without resistance

g) Remove the drive end cap by pushing it through the

middle of the sanding tube. This part is held in-situ by
a rubber grip ring (Diagram B)

h) Replace with another tube and re-assemble

List of contents

 1 x Planing / Sander

 1 x Fence guide

 2 x Keys

 1 x Vacuum adapter

 1 x Removal tool

 1 x Dust bag

 Spare sanding tubes

(dependant on kit)

 1 x Blade setting gauge
 1 x Ear plugs

 1 x Instruction manual

 1 x Case
 2 x Spanners
 1 x Dust mask

3  Precision Tools Ltd. 2010

Changing Functions

To change functions from sanding to planing follow the
instructions below. The procedure is reversed to change from
sanding to planing.

a) Follow steps a) to f) of the previous section to remove

the sanding assembly

WARNING! Do not touch exposed blades on planing

drum!
b) Using the handling tool provided, remove the planing

drum from its holder in the case

c) Replace the sanding assembly with the planing drum

assembly ensuring that it is introduced onto the shaft
drive slot first and that it is properly seated onto the
drive shaft (Diagram C)

d) Replace the drum locking nut and tighten using the

spanner provided

e) Replace the end cap ensuring it is properly seated

and flush with the side casting. Tighten the Torx
screws using the key provided

Setting the Planing Cutting Depth

The planing depth can be set to anywhere up to a maximum of

2.0mm. For a high quality finish using less effort, make several
shallow passes. Use a lower cutting depth when working with
harder materials.

a) Identify the planing depth scale (See Illustrated

Description of Functions)

b) Turn the depth adjuster knob fully anticlockwise until

the start of the scale lines up with indicator pointer

c) Turn the knob clockwise until the required depth is

achieved

WARNING! Ensure that the planing drum blades have

been set up in accordance with the instructions issued
below before using the product.

Clamping

Ensure work piece is properly supported and cannot move.
Use clamps if required.

Dust Extraction

N.B. For health reasons always use with suitable dust
extraction. The dust bag is only recommended for light use,
and should not be allowed to overfill. A suitable dust extractor
or vacuum should be attached for heavy use.

Always take appropriate precautions to avoid breathing in
dust. A dust bag is provided to avoid excess mess, but may
not provide sufficient filtration to prevent breathing in fine dust.
A dust extractor or vacuum cleaner can be used instead of the
dust bag for improved dust extraction. A suitable dust mask
(such as the one provided) should always be worn in addition,
especially if sanding harmful materials such as MDF or Glass
fibre. Never plane or sand toxic materials such as
asbestos. If in doubt consult the manufacturer of the material
before sanding or planing.

Instructions for Use

a) Wear appropriate Personal Protective Equipment

(PPE) and ensure you are not wearing any loose
items of clothing or jewellery

b) Hold the tool securely with one hand on the main

handle and the other on the depth knob

c) Always hold the tool a minimum of 15 cm from your

body and plane or sand away from your body

d) Use the worktop stand to rest the tool on when not in

use

e) To start using the tool, either as a planer or sander,

first set to the required depth

f) Place the front plate flat on the work piece. The

planing/ sanding drum and the rear plate should
overhang the rear of the work piece

WARNING! Never start up the tool with the drum in

contact with the work piece!
g) Depress the start button, start lever, and allow the

tool to run up to speed

h) Applying light force push the tool forwards, until the

planing/ sanding drum clears the work piece. It is
important not to force the tool forward as this
seriously affects its lifespan.

i) Practice points a, b, c and d. before plugging in for

the first time

N.B. Better and often quicker results are achieved by
performing several shallow passes, rather than one deep
one. Harder materials require a slower feed speed and a
reduced cutting depth.

N.B. It is advisable to test a spare sample of the material
first. If you are not experienced in the use of this type of
tool, start with very shallow cuts.

4  Precision Tools Ltd. 2010

Functions

Planer: When used as a planer, this tool should only be used

for planing along the grain of wood. It is not suitable for
planing across the grain of wood or on different materials. The
surface to be planed should be checked to ensure it contains
no screws, nails or other metallic objects. Planing is generally
quicker than sanding.

Sander: When used as a sander this tool is suitable for
sanding woods, both along and across the grain, painted
surfaces, some plastics and composites. It is better to sand
materials that splinter or chip easily.

Various grit sanding tubes are available.

Safety Warnings – Maintenance and

Servicing

Cleaning

To ensure operator safety, quality of work, and the life of the
tool, it is important to ensure this tool is properly maintained
and cleaned.

a) Before using the tool inspect for damage including

damage to plug, cable, handles, main case, switch,
planer blades, and sanding drum. Sanding drums,
planer cartridges, and blades are the only serviceable
parts of this tool. If the tool is damaged it must not be
used until it has been repaired by EXAKT Precision
Tools Ltd. or its authorised agents

b) Ensure the tool is always kept clean and free from

excessive build up of planing / sanding waste. To
clean first unplug the tool, remove the end cap and
clean with a soft brush, such as a paint brush

c) If the planing/ sanding waste is ejected around the

working area, rather than through the dust nozzle, it is
likely that the dust bag is full, or the extract fan has
become blocked. To clear the fan, first unplug the tool
and then remove the end cap. Insert a long narrow
brush, such as an artist paint brush, all the way into
the fan to clean (Diagram D)

Changing and setting Planing blades

a) Remove the planing drum from the machine as

described in the Changing Functions section

b) (Refer to diagram E) Loosen the 3 bolts holding the

blade cartridge in place slightly using the spanner to
allow the blade to be slid out (it is not necessary to
remove the cartridge from the drum)

c) Reverse (blade is double sided) or replace the blade

back into the cartridge

WARNING! Use care in handling the blades as they

are very sharp!
d) Introduce the blade setting gauge into one end of the

drum, if required, to help set the blades to the correct
dimension

e) Use the adjustment screws to position the blade
f) Re-tighten the 3 cartridge bolts and remove the blade

setting gauge

g) Replace the drum back into the machine and

withdraw the removal tool

h) Replace and tighten the drum locking nut and end

cap respectively

5  Precision Tools Ltd. 2010

Servicing

EXAKT Precision Tools Ltd.

Tel: [phone]

Midmill Business Park

Fax: [phone]

Tumulus Way

Freephone numbers:

Kintore, Inverurie AB51 0TG

D: 0800 180 7063

Scotland, UK

F: 0800 916696

E-mail: [e-mail]

I: 800 930 019

User-replaceable parts

Consumable Items

Part No.

40 grit sanding tube
50 grit sanding tube
60 grit sanding tube

34-0322
34-0321
34-0352

Set of 2 planer blades

34-0323

Dust bag

34-0324

Spare Parts

Part No.

Set of 2 planer cartridges

34-0325

Drum locking nut

44-0168

Set of keys and spanners

34-0326

Fence guide

44-0044

Vacuum adapter
Variable hose coupling

44-0085
44-0213

Explanation of Symbols:

Conforms to
European
directives

Wear face mask,
eye protection and
ear protection

Double insulated
appliance

Discard at
recognised
collection point

Read instructions
before use

Product reg. No.
WEE/BH0080UV

Risk of electric
shock

Risk of injury
when instructions
are not followed

Specifications

Motor input power

1200W

Voltage

230v

Current

5.2A

Weight

4.4Kg

Sound pressure level under load
Uncertainty (k)

92.5dB(A)
3dB

Sound power level Lwa under Load
Uncertainty (k)

103.5dB(A)
3dB

Hand arm vibration value
Uncertainty (k)

5.5m/s2

1.5m/s2

The declared vibration total value has been measured in
accordance with a standard test method and may be used
for comparing one tool with another.
The declared vibration total value may also be used in a
preliminary assessment of exposure

WARNING! The vibration emission during actual use

of the power tool can differ from the declared total value
depending on the ways in which the tool is used.

WARNING! There is a need to identify safety

measures to protect the operator that are based on an
estimation of exposure in the actual conditions of use
(taking account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to trigger time)