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Operating instructions
welding torch
EN
TIG 17 GD
TIG 26 GD
TIG 150 GD
TIG 200 GD
099-011623-EW501 Observe additional system documents! 15.03.2016
General instructions
CAUTION
Read the operating instructions!
The operating instructions provide an introduction to the safe use of the products.
• Read the operating instructions for all system components!
• Observe accident prevention regulations!
• Observe all local regulations!
• Confirm with a signature where appropriate.
In the event of queries on installation, commissioning, operation or special conditions at the
installation site, or on usage, please contact your sales partner or our customer service
department on +49 2680 181-0.
A list of authorised sales partners can be found at www.ewm-group.com.
Liability relating to the operation of this equipment is restricted solely to the function of the
equipment. No other form of liability, regardless of type, shall be accepted. This exclusion of
liability shall be deemed accepted by the user on commissioning the equipment.
The manufacturer is unable to monitor whether or not these instructions or the conditions and
methods are observed during installation, operation, usage and maintenance of the equipment .
An incorrectly performed installation can result in material damage and injure persons as a
result. For this reason, we do not accept any responsibility or liability for losses, damages or
costs arising from incorrect installation, improper operation or incorrect usage and maintena nce
or any actions connected to this in any way.
© EWM AG · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany
The copyright to this document remains the property of the manufacturer.
Reprinting, including extracts, only permitted with written approval.
The content of this document has been prepared and reviewed with all reasonable care. The information
provided is subject to change, errors excepted.
1 Contents
1
Contents .................................................................................................................................................. 3
2 Safety instructions ................................................................................................................................. 4
2.1 Notes on the use of these operating instructions .......................................................................... 4
2.2 Explanation of icons ....................................................................................................................... 5
2.3 General .......................................................................................................................................... 6
2.4 Transport ........................................................................................................................................ 8
2.4.1 Scope of delivery ............................................................................................................ 8
2.4.2 Ambient conditions ......................................................................................................... 8
2.4.2.1 In operation ..................................................................................................... 8
2.4.2.2 Transport and storage ..................................................................................... 8
3 Intended use ........................................................................................................................................... 9
3.1 Documents which also apply .................................................................................................... ..... 9
3.1.1 Warranty ......................................................................................................................... 9
3.1.2 Declaration of Conformity ............................................................................................... 9
3.1.3 Service documents (spare parts) ................................................................................... 9
4 Machine description – quick overview .............................................................................................. 10
4.1 Machine variants .......................................................................................................................... 10
4.2 Connection variants ..................................................................................................................... 12
4.2.1 Decentral connection .................................................................................................... 12
4.2.2 Decentral connection - GDV ......................................................................................... 12
4.2.3 Euro central connection ................................................................................................ 12
4.2.4 Euro central connection - KOMBI ................................................................................. 12
5 Design and function ............................................................................................................................. 14
5.1 General ........................................................................................................................................ 14
5.2 Equipping the welding torch ......................................................................................................... 15
5.2.1 TIG 17, 26 ..................................................................................................................... 15
5.2.2 TIG 150, 200 ................................................................................................................. 16
5.3 General ........................................................................................................................................ 17
5.4 TIG torch ...................................................................................................................................... 17
5.5 TIG GDV welding torch ................................................................................................................ 18
5.6 TIG Up/Down torch ...................................................................................................................... 19
5.7 TIG Retox torch ............................................................................................................................ 20
6 Maintenance, care and disposal ......................................................................................................... 21
6.1 Maintenance work, intervals ........................................................................................................ 21
6.1.1 Daily maintenance tasks .............................................................................................. 21
6.1.2 Monthly maintenance tasks .......................................................................................... 21
6.2 Maintenance work ........................................................................................................................ 21
6.3 Disposing of equipment ............................................................................................................... 22
6.3.1 Manufacturer's declaration to the end user .................................................................. 22
6.4 Meeting the requirements of RoHS ............................................................................................. 22
7 Rectifying faults ................................................................................................................................... 23
7.1 Checklist for rectifying faults ........................................................................................................ 23
8 Technical data ...................................................................................................................................... 24
9 Replaceable parts ................................................................................................................................ 25
9.1 TIG 17 .......................................................................................................................................... 25
9.2 TIG 26 .......................................................................................................................................... 27
9.3 TIG 150 ........................................................................................................................................ 29
9.4 TIG 200 ........................................................................................................................................ 31
10Circuit diagram ..................................................................................................................................... 33
10.1 TIG welding torch ......................................................................................................................... 33
11Appendix A ........................................................................................................................................... 34
11.1 Overview of EWM branches ........................................................................................................ 34
Contents
Notes on the use of these operating instructions
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3
Safety instructions
Notes on the use of these operating instructions
2 Safety instructions
2.1 Notes on the use of these operating instructions
Working or operating procedures which must be closely observed to prevent imminent
serious and even fatal injuries.
• Safety notes include the "DANGER" keyword in the heading with a general warning symbol.
• The hazard is also highlighted using a symbol on the edge of the page.
Working or operating procedures which must be closely observed to prevent serio us
and even fatal injuries.
• Safety notes include the "WARNING" keyword in the heading with a general warning
symbol.
• The hazard is also highlighted using a symbol in the page margin.
Working or operating procedures which must be closely observed to prevent pos sible
minor personal injury.
• The safety information includes the "CAUTION" keyword in its heading with a general
warning symbol.
• The risk is explained using a symbol on the edge of the page.
CAUTION
Working and operating procedures which must be followed precisely to avoid damaging
or destroying the product.
• The safety information includes the "CAUTION" keyword in its heading without a general
warning symbol.
Special technical points which users must observe.
• The hazard is explained using a symbol at the edge of the page.
Instructions and lists detailing step-by-step actions for given situations can be recognised via bullet
points, e.g.:
• Insert the welding current lead socket into the relevant socket and lock.
DANGER
WARNING
CAUTION
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2.2 Explanation of icons
Symbol Description
Special technical points which users must observe.
Correct
Wrong
Press
Do not press
Press and keep pressed
Turn
Switch
0
0
ENTER
NAVIGATION
EXIT
Switch off machine
l
Switch on machine
l
enter the menu
Navigating in the menu
Exit the menu
Time display (example: wait 4s/press)
Safety instructions
Explanation of icons
Interruption in the menu display (other setting options possible)
Tool not required/do not use
Tool required/use
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Safety instructions
General
2.3 General
Electric shock!
Welding machines use high voltages which can result in potentially fatal electric shocks
and burns on contact. Even low voltages can cause you to get a shock and lead to
accidents.
• Do not touch any live parts in or on the machine!
• Connection cables and leads must be free of faults!
• Switching off alone is not sufficient!
• Place welding torch and stick electrode holder on an insulated surface!
• The unit should only be opened by specialist staff after the mains plug has been
unplugged!
• Only wear dry protective clothing!
• Wait for 4 minutes until the capacitors have discharged!
Electromagnetic fields!
The power source may cause electrical or electromagnetic fields to be produced which
could affect the correct functioning of electronic equipment such as IT or CNC devices,
telecommunication lines, power cables, signal lines and pacemakers.
• Observe the maintenance instructions > see 6 chapter!
• Unwind welding leads completely!
• Shield devices or equipment sensitive to radiation accordingly!
• The correct functioning of pacemakers may be affected (obtain advice from a doctor if
necessary).
Risk of accidents due to non-compliance with the safety instructions!
Non-compliance with the safety instructions can be fatal!
• Carefully read the safety instructions in this manual!
• Observe the accident prevention regulations and any regional regulations!
• Inform persons in the working area that they must comply with the regulations!
Validity of the document!
This document is valid only in combination with the operating instructions for the
product being used!
• Read and observe the operating instructions for all system components, especially the
safety instructions!
Fire hazard!
Flames may arise as a result of the high temperatures, stray sparks, glowing-hot parts
and hot slag produced during the welding process.
Stray welding currents can also result in flames forming!
• Check for fire hazards in the working area!
• Do not carry any easily flammable objects such as matches or lighters.
• Keep appropriate fire extinguishing equipment to hand in the working area!
• Thoroughly remove any residue of flammable substances from the workpiece before
starting welding.
• Only continue work on welded workpieces once they have cooled down.
Do not allow to come into contact with flammable material!
• Connect welding leads correctly!
DANGER
WARNING
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Safety instructions
WARNING
Risk of injury due to radiation or heat!
Arc radiation results in injury to skin and eyes.
Contact with hot workpieces and sparks results in burns.
• Use welding shield or welding helmet with the appropriate safety level (depending on the
application)!
• Wear dry protective clothing (e.g. welding shield, gloves, etc.) according to the relevant
regulations in the country in question!
• Protect persons not involved in the work against arc beams and the risk of glare using
safety curtains!
Hazards due to improper usage!
Hazards may arise for persons, animals and material objects if the equipment is not
used correctly. No liability is accepted for any damages arising from improper usage!
• The equipment must only be used in line with proper usage and by trained or expert staff!
• Do not modify or convert the equipment improperly!
CAUTION
Noise exposure!
Noise exceeding 70 dBA can cause permanent hearing damage!
• Wear suitable ear protection!
• Persons located within the working area must wear suitable ear protection!
CAUTION
Obligations of the operator!
The respective national directives and laws must be observed for operation of the
machine!
• National implementation of the framework directive (89/391/EWG), as well as the
associated individual directives.
• In particular, directive (89/655/EWG), on the minimum regulations for safety and health
protection when staff members use equipment during work.
• The regulations regarding work safety and accident prevention for the respective country.
• Setting up and operating the machine according to IEC 60974-9.
• Check at regular intervals that users are working in a safety-conscious way.
• Regular checks of the machine according to IEC 60974-4.
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
• Only use system components and options (power sources, welding torches, electrode
holders, remote controls, spare parts and replacement parts, etc.) from our rang e of
products!
• Only insert and lock accessory components into the relevant connection socket when the
machine is switched off.
Trained personnel!
Commissioning is reserved for persons who have the relevant expertise of working with
arc welding machines.
General
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Safety instructions
Transport
2.4 Transport
Damage due to supply lines not being disconnected!
During transport, supply lines which have not been disconnected (mains supply leads,
control leads, etc.) may cause hazards such as connected equipment tipping over and
injuring persons!
2.4.1 Scope of delivery
The delivery is checked and packaged carefully before dispatch, however it is not possible to exclude the
possibility of damage during transit.
Receiving inspection
• Check that the delivery is complete using the delivery note!
In the event of damage to the packaging
• Check the delivery for damage (visual inspection)!
In the event of complaints
If the delivery has been damaged during transport:
• Please contact the last haulier immediately!
• Keep the packaging (for possible checking by the haulier or for the return shipme nt).
Packaging for returns
If possible, please use the original packaging and the original packaging material. If you have any queries
on packaging and protection during transport, please contact your supplier.
2.4.2 Ambient conditions
2.4.2.1 In operation
2.4.2.2 Transport and storage
Temperature range of the ambient air:
• -10 °C to +40 °C
Relative air humidity:
• Up to 50% at 40 °C
• Up to 90% at 20 °C
Storage in an enclosed space, temperature range of the ambient air:
• -25 °C to +55 °C
Relative air humidity
• Up to 90% at 20 °C
• Disconnect supply lines!
CAUTION
Equipment damage due to dirt accumulation!
Unusually high quantities of dust, acid, corrosive gases or substances may damage the
equipment.
• Avoid high volumes of smoke, vapour, oil vapour and grinding dust!
• Avoid ambient air containing salt (sea air)!
CAUTION
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3 Intended use
Welding torch for TIG welding with arc welding machines.
3.1 Documents which also apply
3.1.1 Warranty
For more information refer to the "Warranty registration" brochure supplied and our information
regarding warranty, maintenance and testing at www.ewm-group.com!
3.1.2 Declaration of Conformity
This declaration shall become null and void in the event of unauthorised modifications, improperly
conducted repairs, non-observance of the deadlines for the repetition test and / or non-permitted
conversion work not specifically authorised by the manufacturer.
The original copy of the declaration of conformity is enclosed with the unit.
3.1.3 Service documents (spare parts)
Spare parts can be obtained from the relevant authorised dealer.
Hazards due to improper usage!
Hazards may arise for persons, animals and material objects if the equipment is not
used correctly. No liability is accepted for any damages arising from improper usage!
• The equipment must only be used in line with proper usage and by trained or expert staff!
• Do not modify or convert the equipment improperly!
The designated machine conforms to EC Directives and standards in terms of its design
and construction:
• EC Low Voltage Directive (2006/95/EC),
• EC EMC Directive (2004/108/EC),
Do not carry out any unauthorised repairs or modifications!
To avoid injury and equipment damage, the unit must only be repaired or modified by
specialist, skilled persons!
The warranty becomes null and void in the event of unauthorised interference.
• Appoint only skilled persons for repair work (trained service personnel)!
Intended use
Documents which also apply
WARNING
DANGER
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Machine description – quick overview
Machine variants
4 Machine description – quick overview
4.1 Machine variants
Version Functions Performance class
SR Silicone rubber
Standard torch for common welding tasks
GD Gas-cooled
With decentralised connector
HD Heavy-duty
Designed for heavy-duty use
GDV Rotary gas valve
To regulate the gas volume
GRIP GRIP grip
Ergonomic grip for secure handling
KOMBI Hose package
Euro torch connector with additional welding current lead for
polarity change
F Flexible torch neck
HFL Highly flexible hose package
U/D Up/down control
The welding performance (welding current) can be infinitely
increased/decreased during welding
RETOX RETOX control
U/D functions and additional display of the set welding current
or the selected JOB number
EZA Euro torch connector
TIG 17, TIG 26,
TIG 300
TIG 17, TIG 26, TIG 150,
TIG 200, TIG 300
TIG 300
TIG 17, TIG 26
TIG 17, TIG 26,
TIG 150, TIG 200
TIG 26
TIG 200, TIG 300
TIG 150, TIG 200
TIG 150, TIG 200
TIG 150, TIG 200
TIG 150, TIG 200
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Machine description – quick overview
The TIG torches are available in different model versions. The up/down and Retox versions add
extra operating elements to the torches.
Machine variants
3
3
1
1
2
4
4
2
TIG 17, TIG 26 TIG 150 U/D, TIG 200 U/D
3
1
3
1
2
TIG 150 Retox, TIG 200 Retox TIG 17 GDV, TIG 26 GDV
Item Symbol Description 0
Gas nozzle
1
2
3
4
5
Torch body
Back cap
Operating elements
Rotary gas valve
5
4
2
Figure 4-1
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Machine description – quick overview
Connection variants
4.2 Connection variants
4.2.1 Decentral connection
3
1
4.2.2 Decentral connection - GDV
4.2.3 Euro central connection
2
2
Figure 4-2
1
3
Figure 4-3
4
Figure 4-4
4.2.4 Euro central connection - KOMBI
4
5
12
Figure 4-5
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Machine description – quick overview
Item Symbol Description 0
1
Welding current connection
Decentral
2
3
Control lead cable plug
Shielding gas hose
Crown nut G ¼“
4
Euro central connection
Polarity selector plug, welding current cable
5
Internal welding current cable for central connection/welding torch.
• Connection socket for “-” welding current
Connection variants
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Design and function
General
5 Design and function
5.1 General
Observe documentation of other system components when connecting!
Risk of injury from electric shock!
Contact with live parts, e.g. welding current sockets, is potentially fatal!
• Follow safety instructions on the opening pages of the operating instructions.
• Commissioning may only be carried out by persons who have the relevant expertise of
working with arc welding machines!
• Connection and welding leads (e.g. electrode holder, welding torch, workpiece lead,
interfaces) may only be connected when the machine is switched off!
Risk of burns on the welding current connection!
If the welding current connections are not locked, connections and leads heat up and
can cause burns, if touched!
• Check the welding current connections every day and lock by turning in clockwise direction,
if necessary.
Risk from electrical current!
If welding is carried out alternately using different methods and if a welding torch and
an electrode holder remain connected to the machine, the open-circuit/welding voltage
is applied simultaneously on all cables.
• The torch and the electrode holder should therefore always be placed on an insulated
surface before starting work and during breaks.
Damage due to incorrect connection!
Accessory components and the power source itself can be damaged by incorrect
connection!
• Only insert and lock accessory components into the relevant connection socket when the
machine is switched off.
• Comprehensive descriptions can be found in the operating instructions for the relevant
accessory components.
• Accessory components are detected automatically after the power source is switched on.
Using protective dust caps!
Protective dust caps protect the connection sockets and therefore the machine against
dirt and damage.
• The protective dust cap must be fitted if there is no accessory component being operated
on that connection.
• The cap must be replaced if faulty or if lost!
WARNING
CAUTION
CAUTION
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5.2 Equipping the welding torch
5.2.1 TIG 17, 26
Equipping the torch using the example of the TIG 17 torch. Procedure is similar for other models
as appropriate.
Design and function
Equipping the welding torch
A
C
B
4
3
2
1
6
1
3
5
1
5
Item Symbol Description 0
Gas nozzle
1
2
3
4
5
6
Collet casing
Torch body
Collet
Electrode
Back cap
3
Figure 5-1
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Design and function
Equipping the welding torch
5.2.2 TIG 150, 200
A
3
1
B
1
4
2
5
C
6
5
Item Symbol Description 0
Torch body
1
2
3
4
5
6
Insulation
Collet
Electrode
Gas nozzle
Back cap
1
Figure 5-2
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5.3 General
TIG torches are connected to the power source via the hose package. The following components are
guided through the hose package:
• welding current lead
• shielding gas supply
• control cable
In TIG welding, the welding consumable is usually added manually in form of a stick. With fully automatic
machines, the welding consumable is usually added as a wire by a separate wire feeder.
5.4 TIG torch
Design and function
General
1
Figure 5-3
Item Symbol Description 0
Torch trigger
1
TIG torches are equipped with a torch trigger. This trigger is used to:
• switch the welding current on and off,
• reduce the current during welding to a secondary current by tapping it.
Swiftly tap the torch trigger to change the function.
The torch mode set determines the operating mode of the tapping function.
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Design and function
TIG GDV welding torch
5.5 TIG GDV welding torch
Item Symbol Description 0
Rotary gas valve
1
Close gas flow
Open gas flow
Figure 5-4
1
Screw the gas connection hose crown nut to the gas cylinder valve so that it is gas-proof.
Prior to every welding task the rotary valve has to be opened and, after welding, be closed again.
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5.6 TIG Up/Down torch
Item Symbol Description 0
1
Torch trigger
Welding current ON/OFF
Figure 5-5
Design and function
TIG Up/Down torch
1
2
2
TIG Up/Down torches are equipped with two torch triggers. These triggers are used to:
• switch the welding current on and off,
• reduce the current to a secondary current by tapping it,
• infinitely increase the welding current during welding (UP function) or
• infinitely decrease the welding current (DOWN function).
Swiftly tap the torch trigger to change the function.
The torch mode set determines the operating mode of the tapping function.
Torch trigger
Up/Down function
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Design and function
TIG Retox torch
5.7 TIG Retox torch
Item Symbol Description 0
1
2
Display
Torch trigger
Welding current ON/OFF
Figure 5-6
1
2
3
3
In addition to the display, Retox torches are equipped with two torch rocker switches. Which functions are
assigned to the individual operating elements depends on the welding machine used.
In most cases:
• the right-hand torch trigger is used to switch the welding current on and off and, by tapping it, to
reduce the current to a secondary current
• the left-hand torch trigger is used to infinitely decrease the welding current (Down function) or
increase it (Up function).
In addition, Retox torches can access JOBs supplied by the welding machine.
Depending on the function set at the welding machine, the Retox torch display shows
• the welding current set or
• the selected JOB number.
Swiftly tap the torch trigger to change the function.
The torch mode set determines the operating mode of the tapping function.
More detailed information can be found in the relevant operating instructions for the
power source.
Torch trigger
Up/Down function
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Maintenance, care and disposal
6 Maintenance, care and disposal
Electrical current!
The following work must always be carried out with the power source switched off.
6.1 Maintenance work, intervals
6.1.1 Daily maintenance tasks
• Check that all connections and wearing parts are hand-tight and tighten if necessary.
6.1.2 Monthly maintenance tasks
• Check and clean the welding torch. Deposits in the torch can cause short circuits and have a negative
impact on the welding result, ultimately causing damage to the torch.
• Check torch, hose package and power connections for exterior damage an d replace or have repaired
by specialist staff as necessary!
• Check that all screw and plug connections and replaceable parts are se cured correctly, tighten if
necessary.
6.2 Maintenance work
CAUTION
Electric current!
Repairs may only be carried out by authorised specialist staff!
• Do not remove the torch from the hose package!
• Never clamp the torch body in a vice or similar, as this can cause the torch to be irreparably
destroyed!
• If damage occurs to the torch or to the hose package which cannot be corrected as part of
the maintenance work, the entire torch must be returned to the manufacturer
CAUTION
Maintenance work, intervals
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Maintenance, care and disposal
Disposing of equipment
6.3 Disposing of equipment
Proper disposal!
The machine contains valuable raw materials, which should be recycled, and electronic
components, which must be disposed of.
• Do not dispose of in household waste!
• Observe the local regulations regarding disposal!
6.3.1 Manufacturer's declaration to the end user
• According to European provisions (guideline 2002/96/EG of the European Parliament and the Council
of January, 27th 2003), used electric and electronic equipment may no longer be placed in unsorted
municipal waste. It must be collected separately. The symbol depicting a waste container on wheels
indicates that the equipment must be collected separately.
This machine is to be placed for disposal or recycling in the waste separation systems provided for
this purpose.
• According to German law (law governing the distribution, taking back and environmentally correct
disposal of electric and electronic equipment (ElektroG) from 16.03.2005), use d machines are to be
placed in a collection system separate from unsorted municipal waste. The public waste management
utilities (communities) have created collection points at which used equipment from private
households can be disposed of free of charge.
• Information about giving back used equipment or about collections can be obtained from the
respective municipal administration office.
• EWM participates in an approved waste disposal and recycling system and is re gistered in the Used
Electrical Equipment Register (EAR) under number WEEE DE 57686922.
• In addition to this, returns are also possible throughout Europe via EWM sales partners.
6.4 Meeting the requirements of RoHS
We, EWM AG Mündersbach, hereby confirm that all products supplied by us which are affected by the
RoHS Directive, meet the requirements of the RoHS (Directive 2011/65/EU).
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7 Rectifying faults
All products are subject to rigorous production checks and final checks. If, despite this, something fails to
work at any time, please check the product using the following flowchart. If none of the fault rectification
procedures described leads to the correct functioning of the product, please inform your authorised
dealer.
7.1 Checklist for rectifying faults
The correct machine equipment for the material and process gas in use is a fundamental
requirement for perfect operation!
Legend Symbol Description
Welding torch overheated
Loose welding current connections
Tighten power connections on the torch and/or on the workpiece
Tighten contact tip correctly
Overload
Check and correct welding current setting
Use a more powerful welding torch
Functional error with the welding torch operating elements
Connection problems
Make control lead connections and check that they are fitted correctly.
Unstable arc
Material inclusions in the tungsten electrode due to contact with filler material or workpiece
Regrind or replace the tungsten electrode
Incompatible parameter settings
Check settings and correct if necessary
Metal vapour on the gas nozzle
Clean and change gas nozzle
Pore formation
Inadequate or missing gas shielding
Check shielding gas setting and replace shielding gas cylinder if necessary
Shield welding site with protective screens (draughts affect the welding result)
Unsuitable or worn welding torch equipment
Check size of gas nozzle and repl ace if necessary
Condensation (hydrogen) in the gas tube
Purge hose package with gas or replace
Fault/Cause
Remedy
Rectifying faults
Checklist for rectifying faults
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Technical data
Checklist for rectifying faults
8 Technical data
Performance specifications and guarantee only in connection with original spare and
replacement parts!
Type TIG 17 TIG 26 TIG 150 TIG 200
Electrode polarity with DC
Guide type
Voltage measurement
Max. arc ignition and
stabilisation voltage
Trigger switching voltage
Trigger switching current
Trigger switching power
Electrode types
Ambient temperature
Protection rating for the
machine connections
(EN 60529)
Shielding gas
Gas flow
Max. welding current at 35%
DC (DC/AC)
Hose package
Tungsten electrodes
Connection
Constructed to standard
Normally negative
Manually operated
113 V peak value
12 kV
0.02–42 V
0.01–100 mA
Max. 1 W (ohmic load)
Standard tungsten electrodes
-10 °C to +40 °C
IP3X IP2X IP3X IP3X
Shielding gas EN 439
10 to 20 l/min 4 to 12 l/min 10 to 20 l/min
140 A/100 A 180 A/130 A 150 A/105 A
with gas
nozzle, long
4 or 8 m
0.5–2.4 mm 0.5–4.0 mm 1.0–2.4 mm 1.6–3.2 mm
Euro torch connector/decentral connection
EN 60974-7
200 A/140 A
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9 Replaceable parts
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
• Only use system components and options (power sources, welding torches, electrode
holders, remote controls, spare parts and replacement parts, etc.) from our rang e of
products!
• Only insert and lock accessory components into the relevant connection socket when the
9.1 TIG 17
The welding torch shown is an example only. Depending on the type used, torches may vary.
machine is switched off.
1.1
Replaceable parts
TIG 17
CAUTION
6.1
6.2
Pcs per PU
Item No.
Item
1.2
2.1
1.3
1.4
2.2
1.6
1.7
2.3 3.2
3.1
Figure 9-1
Description
Size
Electrode Ø in
mm
4
Nozzle Ø in mm
5.1
5.2
Length in mm
Material
1.1 Gas nozzle 4 - 6.5 47 Ceramic 10 094-001316-00000
1.1 Gas nozzle 5 - 8 47 Ceramic 10 094-000926-00000
Gas nozzle
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
6 - 9.5 47 Ceramic 10 094-001317-00000
7 - 11 47 Ceramic 10 094-000927-00000
8 - 12.5 47 Ceramic 10 094-000929-00000
10 - 16 47 Ceramic 10 094-001318-00000
12 - 19.5 50 Ceramic 10 094-001319-00000
5 - 8 76 Ceramic 10 094-012691-00000
6 - 9.5 76 Ceramic 10 094-012692-00000
7 - 11 76 Ceramic 10 094-012693-00000
1.3 Gas nozzle for gas lens 4 - 6.5 42 Ceramic 10 094-001320-00000
1.3 Gas nozzle for gas lens 5 - 8 42 Ceramic 10 094-001321-00000
1.3 Gas nozzle for gas lens 6 - 9.5 42 Ceramic 10 094-001322-00000
1.3 Gas nozzle for gas lens 7 - 11 42 Ceramic 10 094-001195-00000
1.3 Gas nozzle for gas lens 8 - 12.5 42 Ceramic 10 094-001196-00000
1.3 Gas nozzle for gas lens 12 - 19.5 42 Ceramic 10 094-001323-00000
1.4 Gas nozzle for gas lens 5 - 8 76 Ceramic 10 094-011135-00000
099-011623-EW501
15.03.2016
25
Replaceable parts
TIG 17
Item
Description
1.4 Gas nozzle for gas lens 6 - 9.5 76 Ceramic 10 094-011136-00000
1.4 Gas nozzle for gas lens 7 - 11 76 Ceramic 10 094-012694-00000
1.6 Gas nozzle for gas lens,
JUMBO
1.6 Gas nozzle for gas lens,
JUMBO
1.6 Gas nozzle for gas lens,
JUMBO
1.6 Gas nozzle for gas lens,
JUMBO
1.7 Gas nozzle for gas lens,
JUMBO
2.1 Collet body - 1.6 - - Copper 10 094-000936-00000
2.1 Collet body - 2 - 2.4 - - Copper 10 094-000937-00000
2.1 Collet body - 3.2 - - Copper 10 094-000940-00000
2.1 Collet body - 4 - - Copper 10 094-001315-00000
2.2 Collet body with gas lens - 1.6 - - Brass 10 094-001325-00000
2.2 Collet body with gas lens - 2 - 2.4 - - Brass 10 094-001192-00000
2.2 Collet body with gas lens - 3.2 - - Brass 10 094-001193-00000
2.2 Collet body with gas lens - 4 - - Brass 10 094-001326-00000
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
3.1 Adapter XL - - - Teflon 10 094-001194-00000
3.2 Adapter, JUMBO XXL - - - Teflon 5 094-003138-00000
4 Insulator Standard - - - Teflon 10 094-001307-00000
5.1 Collet - 4 - 50 Copper 10 094-001312-00000
5.1 Collet - 1.6 - 50 Copper 10 094-000931-00000
5.1 Collet - 2.4 - 50 Copper 10 094-000932-00000
5.1 Collet - 3.2 - 50 Copper 10 094-000935-00000
5.2 Collet - 1.6 - 52 - 10 094-003402-00000
5.2 Collet - 2.4 - 52 - 10 094-003241-00000
5.2 Collet - 3.2 - 52 - 10 094-003242-00000
5.2 Collet - 4 - 52 - 10 094-008583-00000
6.1 Back cap Long - - - Plastic 10 094-001114-00000
6.2 Back cap Short - - - Plastic 10 094-001120-00000
Size
6 - 9.5 48 Ceramic 10 094-011642-00000
8 - 12.5 48 Ceramic 10 094-011643-00000
10 - 16 48 Ceramic 10 094-011644-00000
12 - 19.5 48 Ceramic 10 094-003136-00000
12 - 24 34 Ceramic 10 094-012686-00000
- 1.6 - - Brass 5 094-003137-00010
- 2.4 - - Brass 5 094-003137-00000
- 3.2 - - Brass 5 094-000000-00000
- 4 - - Brass 5 094-011641-00000
Electrode Ø in
mm
Nozzle Ø in mm
Length in mm
Material
Pcs per PU
Item No.
26
099-011623-EW501
15.03.2016
9.2 TIG 26
The welding torch shown is an example only. Depending on the type used, torches may vary.
1.1
Replaceable parts
TIG 26
6.1
6.2
Pcs per PU
Item No.
Item
1.2
2.1
1.3
1.4
2.2
1.6
1.7
2.3 3.2
3.1
Figure 9-2
Description
Size
Electrode Ø in
mm
4
Nozzle Ø in mm
5.1
5.2
Length in mm
Material
1.1 Gas nozzle 4 - 6.5 47 Ceramic 10 094-001316-00000
1.1 Gas nozzle 5 - 8 47 Ceramic 10 094-000926-00000
Gas nozzle
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
6 - 9.5 47 Ceramic 10 094-001317-00000
7 - 11 47 Ceramic 10 094-000927-00000
8 - 12.5 47 Ceramic 10 094-000929-00000
10 - 16 47 Ceramic 10 094-001318-00000
12 - 19.5 50 Ceramic 10 094-001319-00000
5 - 8 76 Ceramic 10 094-012691-00000
6 - 9.5 76 Ceramic 10 094-012692-00000
7 - 11 76 Ceramic 10 094-012693-00000
1.3 Gas nozzle for gas lens 4 - 6.5 42 Ceramic 10 094-001320-00000
1.3 Gas nozzle for gas lens 5 - 8 42 Ceramic 10 094-001321-00000
1.3 Gas nozzle for gas lens 6 - 9.5 42 Ceramic 10 094-001322-00000
1.3 Gas nozzle for gas lens 7 - 11 42 Ceramic 10 094-001195-00000
1.3 Gas nozzle for gas lens 8 - 12.5 42 Ceramic 10 094-001196-00000
1.3 Gas nozzle for gas lens 12 - 19.5 42 Ceramic 10 094-001323-00000
1.4 Gas nozzle for gas lens 5 - 8 76 Ceramic 10 094-011135-00000
1.4 Gas nozzle for gas lens 6 - 9.5 76 Ceramic 10 094-011136-00000
1.4 Gas nozzle for gas lens 7 - 11 76 Ceramic 10 094-012694-00000
1.6 Gas nozzle for gas lens,
6 - 9.5 48 Ceramic 10 094-011642-00000
JUMBO
1.6 Gas nozzle for gas lens,
8 - 12.5 48 Ceramic 10 094-011643-00000
JUMBO
1.6 Gas nozzle for gas lens,
10 - 16 48 Ceramic 10 094-011644-00000
JUMBO
1.6 Gas nozzle for gas lens,
12 - 19.5 48 Ceramic 10 094-003136-00000
JUMBO
099-011623-EW501
15.03.2016
27
Replaceable parts
TIG 26
Item
Description
1.7 Gas nozzle for gas lens,
JUMBO
2.1 Collet body - 0.5 - 1.2 - - Copper 10 094-001314-00000
2.1 Collet body - 1.6 - - Copper 10 094-000936-00000
2.1 Collet body - 2 - 2.4 - - Copper 10 094-000937-00000
2.1 Collet body - 3.2 - - Copper 10 094-000940-00000
2.1 Collet body - 4 - - Copper 10 094-001315-00000
2.2 Collet body with gas lens - 0.5 - 1.2 - - Brass 10 094-001324-00000
2.2 Collet body with gas lens - 1.6 - - Brass 10 094-001325-00000
2.2 Collet body with gas lens - 2 - 2.4 - - Brass 10 094-001192-00000
2.2 Collet body with gas lens - 3.2 - - Brass 10 094-001193-00000
2.2 Collet body with gas lens - 4 - - Brass 10 094-001326-00000
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
2.3 Collet body with gas lens,
JUMBO
3.1 Adapter XL - - - Teflon 10 094-001194-00000
3.2 Adapter, JUMBO XXL - - - Teflon 5 094-003138-00000
4 Insulator
5.1 Collet - 1.2 - 50 Copper 10 094-001310-00000
5.1 Collet - 2 - 50 Copper 10 094-001311-00000
5.1 Collet - 4 - 50 Copper 10 094-001312-00000
5.1 Collet - 0.5 - 50 Copper 10 094-001308-00000
5.1 Collet - 1 - 50 Copper 10 094-001309-00000
5.1 Collet - 1.6 - 50 Copper 10 094-000931-00000
5.1 Collet - 2.4 - 50 Copper 10 094-000932-00000
5.1 Collet - 3.2 - 50 Copper 10 094-000935-00000
5.2 Collet - 1.6 - 52 - 10 094-003402-00000
5.2 Collet - 2.4 - 52 - 10 094-003241-00000
5.2 Collet - 3.2 - 52 - 10 094-003242-00000
5.2 Collet - 4 - 52 - 10 094-008583-00000
6.1 Back cap
6.2 Back cap
Size
12 - 24 34 Ceramic 10 094-012686-00000
- 1.6 - - Brass 5 094-003137-00010
- 2.4 - - Brass 5 094-003137-00000
- 3.2 - - Brass 5 094-000000-00000
- 4 - - Brass 5 094-011641-00000
Standard
Long
Short
Electrode Ø in
mm
- - - Teflon 10 094-001307-00000
- - - Plastic 10 094-001114-00000
- - - Plastic 10 094-001120-00000
Nozzle Ø in mm
Length in mm
Material
Pcs per PU
Item No.
28
099-011623-EW501
15.03.2016
9.3 TIG 150
The welding torch shown is an example only. Depending on the type used, torches may vary.
Replaceable parts
TIG 150
1.1
6.1
6.2
Pcs per PU
Item No.
Item
1.2
1.3
1.4
2
1.5
3
4
Figure 9-3
Description
Size
Electrode Ø in
mm
5.5
4.1
5.7
Nozzle Ø in mm
Length in mm
Material
1.1 Gas nozzle 4 - 6.5 26 Ceramic 10 094-012672-00000
1.1 Gas nozzle 6 - 8 26 Ceramic 10 094-012405-00000
Gas nozzle
1.1
1.1
1.2
1.2
1.2
1.2
1.3
1.3
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
Gas nozzle
8 - 10 26 Ceramic 10 094-011756-00000
10 - 11.5 26 Ceramic 10 094-011980-00000
6 - 6.5 36 Ceramic 10 094-012673-00000
7 - 8 36 Ceramic 10 094-012674-00000
8 - 10 36 Ceramic 10 094-011982-00000
10 - 11.5 36 Ceramic 10 094-011757-00000
- - 6.5 60 Ceramic 10 094-015451-00000
- - 8 60 Ceramic 10 398-000191-00000
1.4 Gas nozzle, ball version - - 6.5 32 Ceramic 10 094-019610-00000
1.4 Gas nozzle, ball version - - 8 32 Ceramic 10 394-000156-00000
1.4 Gas nozzle, ball version - - 9.5 32 Ceramic 10 394-000155-00000
1.4 Gas nozzle, ball version - - 11 32 Ceramic 10 094-019609-00000
1.5 Gas nozzle for gas diffuser,
12 - 12.5 50 Ceramic 10 094-009663-00000
JUMBO
1.5 Gas nozzle for gas diffuser,
16 - 16 50 Ceramic 10 094-009664-00000
JUMBO
1.5 Gas nozzle for gas diffuser,
20 - 19.5 50 Ceramic 10 094-009665-00000
JUMBO
2 Gas diffuser, JUMBO - 1.6 - - Brass 1 094-009658-00000
2 Gas diffuser, JUMBO - 2.4 - - Brass 1 094-009659-00000
2 Gas diffuser, JUMBO - 3.2 - - Brass 1 094-009660-00000
3 Adapter ring, JUMB O XL - - - Brass 10 094-011758-00000
4 Insulator, JUMBO XL - - - Teflon 1 094-011760-00000
4.1 Insulator Standard - - - Teflon 10 094-011979-00000
5.5 Electrode holder - 1.6 - 35 Brass 5 094-012406-00000
099-011623-EW501
15.03.2016
29
Replaceable parts
TIG 150
Item
Description
5.5 Electrode holder - 2.4 - 35 Brass 5 094-011755-00000
5.5 Electrode holder - 3.2 - 35 Brass 5 094-012667-00000
5.7 Gas diffuser - 1.6 - 33 Brass 5 094-012669-00000
5.7 Gas diffuser - 2.4 - 33 Brass 5 094-011984-00000
5.7 Gas diffuser - 3.2 - 33 Brass 5 094-012671-00000
6.1 Back cap Short - - - Plastic 5 094-011752-00000
6.2 Back cap medium - - - Plastic 5 094-011753-00000
Size
Electrode Ø in
mm
Nozzle Ø in mm
Length in mm
Material
Pcs per PU
Item No.
30
099-011623-EW501
15.03.2016
9.4 TIG 200
The welding torch shown is an example only. Depending on the type used, torches may vary.
Replaceable parts
TIG 200
1.1
6.1
6.2
Pcs per PU
Item No.
Item
1.2
1.3
1.4
2
1.5
Description
4
Size
5.5
5.7
Figure 9-4
Electrode Ø in mmNozzle Ø in mm
4.1
Length in mm
Material
1.1 Gas nozzle 5 - 7.5 37 Ceramic 10 094-009646-00000
1.1 Gas nozzle 6 - 10 37 Ceramic 10 094-009647-00000
1.1 Gas nozzle 8 - 13 37 Ceramic 10 094-009648-00000
1.1 Gas nozzle 10 - 15 37 Ceramic 10 094-009649-00000
1.2 Gas nozzle 5 - 7.5 52 Ceramic 10 094-009650-00000
1.2 Gas nozzle 6 - 10 52 Ceramic 10 094-009651-00000
1.2 Gas nozzle 8 - 13 52 Ceramic 10 094-009653-00000
1.2 Gas nozzle 10 - 15 52 Ceramic 10 094-009654-00000
1.3 Gas nozzle, reinforced 8 - 13 38.4 Ceramic 10 094-011997-00000
1.3 Gas nozzle, reinforced 12 - 15 38.4 Ceramic 10 094-011998-00000
1.4 Gas nozzle for gas diffuser 4 - 10 26 Ceramic 10 094-009655-00000
1.4 Gas nozzle for gas diffuser 6 - 13 26 Ceramic 10 094-009656-00000
1.5 Gas nozzle for gas diffuser,
12 - 12.5 50 Ceramic 10 094-009663-00000
JUMBO
1.5 Gas nozzle for gas diffuser,
16 - 16 50 Ceramic 10 094-009664-00000
JUMBO
1.5 Gas nozzle for gas diffuser,
20 - 19.5 50 Ceramic 10 094-009665-00000
JUMBO
2 Gas diffuser, JUMBO - 1.6 - - Brass 1 094-009658-00000
2 Gas diffuser, JUMBO - 2.4 - - Brass 1 094-009659-00000
2 Gas diffuser, JUMBO - 3.2 - - Brass 1 094-009660-00000
2 Gas diffuser, JUMBO - 4 - - Brass 1 094-009661-00000
4 Insulator, JUMBO XL - - - Teflon 1 094-009657-00000
4.1 Insulator Standard - - - Teflon 10 094-011759-00000
5.5 Electrode holder - 1.6 - 56 Brass 5 094-009634-00000
5.5 Electrode holder - 2.4 - 56 Brass 5 094-009636-00000
5.5 Electrode holder - 3.2 - 56 Brass 5 094-009637-00000
099-011623-EW501
15.03.2016
31
Replaceable parts
TIG 200
Item
Description
5.5 Electrode holder - 4 - 56 Brass 5 094-009638-00000
5.7 Gas diffuser - 1.6 - 47 Brass 2 094-009640-00000
5.7 Gas diffuser - 2.4 - 47 Brass 2 094-009642-00000
5.7 Gas diffuser - 3.2 - 47 Brass 2 094-009643-00000
5.7 Gas diffuser - 4 - 47 Brass 2 094-009644-00000
6.1 Back cap Short - - - Plastic 5 094-010723-00000
6.2 Back cap Long - - - Plastic 5 094-010601-00000
Size
Electrode Ø in mmNozzle Ø in mm
Length in mm
Material
Pcs per PU
Item No.
32
099-011623-EW501
15.03.2016
10 Circuit diagram
10.1 TIG welding torch
The circuit diagrams are only intended for authorised service personnel!
Circuit diagram
TIG welding torch
7 8
6
Retox
Up/Down
Artikelnummer:
Wippe groß
BRT1 (S2)
BRT2 (S1)
S1 S2
TC1
Up (S4)
IH-Down (S3)
Wippe klein
Wippe groß
BRT1 (S2)
BRT2 (S1)
Up (S4)
Down (S3)
Wippe klein
X1/4
X1/1
X1/3
X1/2
1
2
3
4
S1
S2
+5V
0V2
1 ws
X1/5
5
CS3
2 gn
3 gr
X1/7
X1/8
X1/6
6
7
8
0V1
WR3
CLK3
ge
gr
rs
WR3
CS3
0V2
BIS65
4 rs
5 ge
S3S4
Up Down
Schutzvermerk ISO16016 beachten
X1/10
X1/9
9
10
S3
S4
gn
wslibl
bn
rt
sw
Name:
NIEDENTHAL
BRT2
BRT1
+5V
CLK3
0V1
Uref. 10V
IH-DOWN
UP
Poti/UD ein
Datum:
EGFBDCA
H
J
K
L
01.02.2016
M
1
1
Blatt: /
gezeichnet:
095-010275-00000
Refer to protection notice ISO16016
Änderung-
Änderung-
Zeichnungsnr-Index-Version:
UEBERSICHT WIG-SCHWEISSBRENNER
Bez. 1:
Änderung-
12843-0-A
WIG-BRENNER
Bez. 3:
Bez. 2:
Änderung-
geprüft von:
2345
Standard
1
099-011623-EW501
15.03.2016
BRT1
IH-Down
BRT2
0V1
Up
Poti/UD ein
EGFBDCA
H
Wippe
BRT2 (S2)
BRT1 (S1)
B I S 5 2
1 bn
2 ws
3 gn
0V1
BRT1
BRT2
52431
Figure 10-1
33
Appendix A
Overview of EWM branches
11 Appendix A
11.1 Overview of EWM branches
Headquarters
EWM AG
Dr. Günter-Henle-Straße 8
56271 Mündersbach · Germany
Tel: +49 2680 181-0 · Fax: -244
www.ewm-group.com · info@ewm-group.com
Technology centre
EWM AG
Forststraße 7-13
56271 Mündersbach · Germany
Tel: +49 2680 181-0 · Fax: -144
www.ewm-group.com · info@ewm-group.com
Production, Sales and Service
EWM AG
Dr. Günter-Henle-Straße 8
56271 Mündersbach · Germany
Tel: +49 2680 181-0 · Fax: -244
www.ewm-group.com · info@ewm-group.com
EWM HIGH TECHNOLOGY (Kunshan) Ltd.
10 Yuanshan Road, Kunshan · New & Hi-tech Industry Development Zone
Kunshan City · Jiangsu · Post code 215300 · People´s Republic of China
Tel: +86 512 57867-188 · Fax: -182
www.ewm.cn · info@ewm.cn · info@ewm-group.cn
Sales and Service Germany
EWM AG
Sales and Technology Centre
Grünauer Fenn 4
14712 Rathenow · Tel: +49 3385 49402-0 · Fax: -20
www.ewm-rathenow.de · info@ewm-rathenow.de
EWM AG
Rudolf-
Winkel-Straße 7-9
37079 Göttingen · Tel: +49 551-3070713-0 · Fax: -20
www.ewm-goettingen.de · info@ewm-goettingen.de
EWM AG
Sachsstraße 28
50259 Pulheim · Tel: +49 2234 697-047 · Fax: -048
www.ewm-pulheim.de · info@ewm-pulheim.de
EWM AG
August-Horch-Straße 13a
56070 Koblenz · Tel: +49 261 963754-0 · Fax: -10
www.ewm-koblenz.de · info@ewm-koblenz.de
EWM AG
Eiserfelder Straße 300
57080 Siegen · Tel: +49 271 3878103-0 · Fax: -9
www.ewm-siegen.de · info@ewm-siegen.de
EWM HIGHTEC WELDING s.r.o.
9. května 718 / 31
407 53 Jiříkov · Czech Republic
Tel.: +420 412 358-551 · Fax: -504
www.ewm-jirikov.cz · info@ewm-jirikov.cz
EWM HIGHTEC WELDING GmbH
Sales and Technology Centre
Draisstraße 2a
69469 Weinheim · Tel: +49 6201 84557-0 · Fax: -20
www.ewm-weinheim.de · info@ewm-weinheim.de
EWM Schweißtechnik Handels GmbH
Karlsdorfer Straße 43
88069 Tettnang · Tel: +49 7542 97998-0 · Fax: -29
www.ewm-tettnang.de · info@ewm-tettnang.de
EWM Schweißtechnik Handels GmbH
Heinkelstraße 8
89231 Neu-Ulm · Tel: +49 731 7047939-0 · Fax: -15
www.ewm-neu-ulm.de · info@ewm-neu-ulm.de
34
Sales and Service International
EWM HIGH TECHNOLOGY (Kunshan) Ltd.
10 Yuanshan Road, Kunshan · New & Hi-tech Industry Development Zone
unshan City · Jiangsu · Post code 215300 · People´s Republic of China
K
Tel: +86 512 57867-188 · Fax: -182
www.ewm.cn · info@ewm.cn · info@ewm-group.cn
EWM HIGHTEC WELDING GmbH
Wiesenstraße 27b
4812 Pinsdorf · Austria · Tel: +43 7612 778 02-0 · Fax: -20
www.ewm-austria.at · info@ewm-austria.at
Liaison oce Turkey
EWM AG Türkiye İrtibat Bürosu
İkitelli OSB Mah. · Marmara Sanayi Sitesi P Blok Apt. No: 44
Küçükçekmece / İstanbul Türkiye
Tel.: +90 212 494 32 19
www.ewm-istanbul.com.tr · info@ewm-istanbul.com.tr
Plants Branches More than 400 EWM sales partners worldwide
Liaison oce
EWM HIGHTEC WELDING UK Ltd.
Unit 2B Coopies Way · Coopies Lane Industrial Estate
Morpeth · Northumberland · NE61 6JN · Great Britain
Tel: +44 1670 505875 · Fax: -514305
www.ewm-morpeth.co.uk · info@ewm-morpeth.co.uk
EWM HIGHTEC WELDING Sales s.r.o. / Prodejní a poradenské centrum
Tyršova 2106
256 01 Benešov u Prahy · Czech Republic
Tel: +420 317 729-517 · Fax: -712
www.ewm-benesov.cz · info@ewm-benesov.cz
099-011623-EW501
15.03.2016
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