EWM Tetrix 230 Comfort 2-0 puls, T 4.03 - DC Comfort 2.0 Operating Instructions Manual

Operating instructions
EN
Control
T 4.03 - DC Comfort 2.0 (Tetrix 230)
099-00T403-EW501 Observe additional system documents! 04.09.2017
Register now
and benefit!
Jetzt Registrieren
und Profitieren!
www.ewm-group.com
*For details visit
www.ewm-group.com
*
General instructions
WARNING
Read the operating instructions! The operating instructions provide an introduction to the safe use of the products.
Read and observe the operating instructions for all system components, especially the safety instructions and warning notices!
Observe the accident prevention regulations and any regional regulations!
The operating instructions must be kept at the location where the machine is operated.
Safety and warning labels on the machine indicate any possible risks.
Keep these labels clean and legible at all times.
The machine has been constructed to state-of-the-art standards in line with any applicable regulations and industrial standards. Only trained personnel may operate, service and repair the machine.
Technical changes due to further development in machine technology may lead to a
differing welding behaviour.
In the event of queries on installation, commissioning, operation or special conditions at the installation site, or on usage, please contact your sales partner or our customer service department on +49 2680 181-0.
A list of authorised sales partners can be found at www.ewm-group.com.
Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted. This exclusion of liability shall be deemed accepted by the user on commissioning the equipment. The manufacturer is unable to monitor whether or not these instructions or the conditions and methods are observed during installation, operation, usage and maintenance of the equipment.
An incorrectly performed installation can result in material damage and injure persons as a result. For this reason, we do not accept any responsibility or liability for losses, damages or costs arising from incorrect installation, improper operation or incorrect usage and maintenance or any actions connected to this in any way.
© EWM AG Dr. Günter-Henle-Straße 8 56271 Mündersbach
Germany
The copyright to this document remains the property of the manufacturer. Copying, including extracts, only permitted with written approval. The content of this document has been prepared and reviewed with all reasonable care. The information
provided is subject to change; errors excepted.
Contents
Notes on t
he use of these operating instructions
099-00T403-EW501
04.09.2017
3
1 Contents
1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
3 Machine control – Operating elements ................................................................................................ 8
3.1 Overview of control sections .......................................................................................................... 8
3.1.1 Control section A ............................................................................................................ 9
3.1.2 Control section B .......................................................................................................... 10
3.2 Machine display ........................................................................................................................... 12
3.2.1 Setting the welding current (absolute/percentage) ....................................................... 12
3.3 Operating the machine control ..................................................................................................... 12
3.3.1 Main screen .................................................................................................................. 12
3.3.2 Welding power setting .................................................................................................. 12
3.3.3 Welding parameter setting in the operation sequence ................................................. 13
3.3.4 Setting advanced welding parameters (Expert menu) ................................................. 13
3.3.5 Changing basic settings (machine configuration menu) .............................................. 13
4 Functional characteristics ................................................................................................................... 14
4.1 TIG welding .................................................................................................................................. 14
4.1.1 Gas test – setting the shielding gas volume ................................................................. 14
4.1.2 Welding task selection .................................................................................................. 15
4.1.2.1 Recurring welding tasks (JOB 1–7) .............................................................. 15
4.1.3 Arc ignition .................................................................................................................... 16
4.1.3.1 HF ignition ..................................................................................................... 16
4.1.3.2 Liftarc ............................................................................................................ 16
4.1.3.3 Automatic cut-out .......................................................................................... 16
4.1.4 Operating modes (functional sequences) .................................................................... 17
4.1.4.1 Explanation of symbols ................................................................................. 17
4.1.4.2 Non-latched mode ......................................................................................... 18
4.1.4.3 Latched mode ............................................................................................... 19
4.1.4.4 spotArc .......................................................................................................... 20
4.1.4.5 spotmatic ....................................................................................................... 22
4.1.5 TIG activArc welding..................................................................................................... 23
4.1.6 TIG antistick .................................................................................................................. 23
4.1.7 Pulse welding ............................................................................................................... 24
4.1.7.1 Automated pulses ......................................................................................... 24
4.1.7.2 Thermal pulsing ............................................................................................. 24
4.1.7.3 Pulsed welding in the upslope and downslope phases ................................ 25
4.1.7.4 Average value pulse welding ........................................................................ 26
4.1.7.5 Metallurgical pulsing (kHz pulsing) ............................................................... 26
4.1.8 Welding torch (operating variants) ............................................................................... 27
4.1.8.1 Tapping function (tap torch trigger) ............................................................... 27
4.1.8.2 Torch mode setting ....................................................................................... 27
4.1.8.3 Up/down speed ............................................................................................. 28
4.1.8.4 Current jump ................................................................................................. 28
4.1.8.5 Standard TIG torch (5-pole) .......................................................................... 28
4.1.8.6 TIG up/down torch (8-pole) ........................................................................... 30
4.1.8.7 Potentiometer torch (8-pole) ......................................................................... 31
4.1.8.8 Configuring the TIG potentiometer torch connection .................................... 33
4.1.8.9 RETOX TIG torch (12-pole) .......................................................................... 33
4.1.9 Expert menu (TIG) ........................................................................................................ 34
4.2 MMA welding ............................................................................................................................... 35
4.2.1 Welding task selection .................................................................................................. 35
4.2.2 Hotstart ......................................................................................................................... 35
4.2.2.1 Hotstart current ............................................................................................. 35
4.2.2.2 Hotstart time .................................................................................................. 36
4.2.3 Antistick ........................................................................................................................ 36
4.2.4 Average value pulse welding ........................................................................................ 37
Contents
Notes on the use of these operating instructions
4
099-00T403-EW501
04.09.2017
4.3 Power-saving mode (Standby) ..................................................................................................... 37
4.4 Access control .............................................................................................................................. 38
4.5 Voltage reducing device ............................................................................................................... 38
4.6 Machine configuration menu ........................................................................................................ 39
4.6.1 Selecting, changing and saving parameters................................................................. 39
5 Rectifying faults.................................................................................................................................... 40
5.1 Error messages (power source) ................................................................................................... 42
5.2 Dynamic power adjustment .......................................................................................................... 42
5.3 Resetting welding parameters to the factory settings .................................................................. 43
5.4 Display machine control software version .................................................................................... 43
6 Appendix A ............................................................................................................................................ 44
6.1 Parameter overview – setting ranges .......................................................................................... 44
6.1.1 TIG welding ................................................................................................................... 44
6.1.2 MMA welding ................................................................................................................ 45
7 Appendix B ............................................................................................................................................ 46
7.1 Overview of EWM branches......................................................................................................... 46
For your safety
Notes on the use of these operating instructions
099-00T403-EW501
04.09.2017
5
2 For your safety
2.1 Notes on the use of these operating instructions
DANGER
Working or operating procedures which must be closely observed to prevent imminent
serious and even fatal injuries.
Safety notes include the "DANGER" keyword in the heading with a general warning symbol.
The hazard is also highlighted using a symbol on the edge of the page.
WARNING
Working or operating procedures which must be closely observed to prevent serious
and even fatal injuries.
Safety notes include the "WARNING" keyword in the heading with a general warning
symbol.
The hazard is also highlighted using a symbol in the page margin.
CAUTION
Working or operating procedures which must be closely observed to prevent possible
minor personal injury.
The safety information includes the "CAUTION" keyword in its heading with a general
warning symbol.
The risk is explained using a symbol on the edge of the page.
Special technical points which users must observe.
Instructions and lists detailing step-by-step actions for given situations can be recognised via bullet points, e.g.:
Insert the welding current lead socket into the relevant socket and lock.
For your safety
Explanation of ico
ns
6
099-00T403-EW501
04.09.2017
2.2 Explanation of icons
Symbol
Description
Symbol
Description
Indicates technical aspects which the user must observe.
Activate and release/tap/tip
Switch off machine
Release
Switch on machine
Press and keep pressed
Switch
Wrong
Turn
Correct
Numerical value – adjustable
Menu entry
Signal light lights up in green
Navigating the menu
Signal light flashes green
Exit menu
Signal light lights up in red
Time representation (e.g.: wait 4 s/activate)
Signal light flashes red
Interruption in the menu display (other setting options possible)
Tool not required/do not use
Tool required/use
For your safety
Part of the complete documentation
099-00T403-EW501
04.09.2017
7
2.3 Part of the complete documentation
These operating instructions are part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating
instructions for all system components, especially the safety instructions!
The illustration shows a general example of a welding system.
Figure 2-1
Item
Documentation
A.1
Options conversion instructions
A.2
Power source
A.3
Cooling unit, voltage converter, tool box etc.
A.4
Transport cart
A.5
Welding torch
A.6
Remote control
A.7
Control
A
Complete documentation
Machine control
– Operating elements
Overview of control sections
8
099-00T403-EW501
04.09.2017
3 Machine control – Operating elements
3.1 Overview of control sections
For description purposes, the machine control has been divided into two sections (A, B) to ensure maximum clarity. The setting ranges for the parameter values are summarised in the parameter overview section > see 6.1 chapter.
Figure 3-1
Item
Symbol
Description 0
1
Control section A
> see 3.1.1 chapter
2
Control section B
> see 3.1.2 chapter
Machine control –
Operating elements
Overview of control sections
099-00T403-EW501
04.09.2017
9
3.1.1 Control section A
Figure 3-2
Item
Symbol
Description 0
1
Welding data display (3-digit)
Displays the welding parameters and the corresponding values > see 3.2 chapter
2
Gas test push-button > see 4.1.1 chapter
3
Operating mode > see 4.1.4 chapter / power-saving mode push­button > see 4.3 chapter
--------- Latched
------- Non-latched
------ spotArc spot welding procedure – signal light turns green
------ spotmatic spot welding procedure –signal light turns red
-------- Press button for long interval to put machine into power-saving mode.
Activate one of the operating elements to reactivate.
4
Pulsing push-button > see 4.1.7 chapter
------ Automated pulsing (frequency and balance)
-------- Signal light turns green: Thermal pulsed TIG welding/MMA pulse welding/average value pulsing
-------- Signal light turns red: Metallurgical pulsed TIG welding (kHz pulsing)
5
Welding procedure push-button
--------- TIG welding
--------- MMA welding
6
Display switching push-button
kW ------- Welding power display V ---------- Welding voltage display
JOB ------ Display and setting of the JOB number with the control button
7
Welding data display (3-digit)
Displays the welding parameters and the corresponding values > see 3.2 chapter
8
TIG ignition type signal light
Signal light on: Lift arc ignition active/HF start off. You can switch the ignition type in the Expert menu (TIG) > see 4.1.9 chapter.
9
Character
function signal light
Indicates that it is possible to weld in an environment with major electric hazards, such
as in boilers. Service must be informed if this signal light is not on.
Machine control
– Operating elements
Overview of control sections
10
099-00T403-EW501
04.09.2017
Item
Symbol
Description 0
10
Coolant fault signal light
Signals pressure loss or low coolant level in the coolant circuit.
11 VRD
Voltage reduction device (VRD) signal light
The VRD signal light is illuminated when the voltage reduction device is operating without fault and the output voltage is reduced to a value specified in the relevant standard (see technical data) > see 4.5 chapter. The voltage reduction device is only
active on VRD machine versions.
12 Hold
Signal light Status display
After each completed welding task, the last values used in the welding process for the welding current and welding voltage are shown on the displays, and the signal light will
be on
13
Excess temperature signal light
In case of excess temperature, temperature monitors de-activate the power unit, and the excess temperature control lamp comes on. Once the machine has cooled down,
welding can continue without any further measures.
14
Access control active signal light
Signal light is on when access control is active on the machine
control > see 4.4 chapter.
15
Without function in this machine version.
3.1.2 Control section B
Figure 3-3
Item
Symbol
Description 0
1
Parameter selection push-button, left
The welding sequence parameters are selected one after another in an anti-clockwise
direction.
2
Control button
Central control button to be pressed or turned > see 3.3 chapter.
3
Parameter selection push-button, right
The welding sequence parameters are selected one after another in a clockwise
direction.
4
Balance signal light
Pulse balance
5
Electrode diameter signal light
Ignition optimisation (TIG)/tungsten balling basic setting
Machine control –
Operating elements
Machine display
099-00T403-EW501
04.09.2017
11
Item
Symbol
Description 0
6
Gas post-flow time
7
AMP%
End current signal light
8 sec
Down-slope time
signal light
9 AMP%
sec
Signal light, two colour
Red: Secondary or pulse pause current
(% of AMP)
Green: Pulse pause time
10 AMP
sec
Signal light, two colour
Red: Main current
/pulse current
Green: Pulse time
11 sec
Signal light
Up-slope time (TIG)/hot start time
(MMA)
12 AMP%
Signal light
Ignition current (TIG)/hot start current (MMA)
13
Gas pre-flow time signal light
14
Signal light activArc > see 4.1.5 chapter
15
signal light
AC frequency (TIG, JOBs 1–7)/pulse frequency (TIG, average value pulsing)/pulse
frequency (MMA)
Machine contr
ol – Operating elements
Machine display
12
099-00T403-EW501
04.09.2017
3.2 Machine display
The following welding parameters can be displayed before (nominal values), during (actual values) or after welding (hold values):
"left display"
Parameter
Before welding (nominal values)
During welding (actual values)
After welding (hold values)
Welding current
  
Parameter times
  
Parameter currents
  
Frequency, balance
  
JOB number
  
"right display"
Welding power
  
Welding voltage
  
When the hold values are displayed after welding and the settings are then changed (e.g. welding current), the display will switch to the relevant nominal values.
possible not possible
The parameters that can be set in the function sequence of the machine control depend on the selected welding task. This means that if for example you have not selected a pulse variant, then you cannot set any pulse times in the function sequence.
3.2.1 Setting the welding current (absolute/percentage)
The welding current for the ignition, secondary, end and hot start current can be set as a percentage of the main current AMP or as an absolute value. To select, use the parameter
<dg in the configuration
menu_ref_source_inline>Gerätekonfigurationsmenü</dg_ref_source_inline>. > see 4.6 chapter
3.3 Operating the machine control
3.3.1 Main screen
The machine control switches to the main screen after it has been turned on or a setting has been completed. This means that the previously selected settings (indicated by signal lights where applicable) and the nominal value for the current (A) are displayed in the left-hand welding data display. Depending on the selection, the right-hand display shows the welding voltage (V) nominal value or the welding power (kW) actual value. The control always switches back to the main screen after 4 sec. of inactivity.
3.3.2 Welding power setting
The welding power is set using the control button. You can also adjust the parameters in the operation sequence or settings in the different machine menus.
Machine control –
Operating elements
Operating the machine control
099-00T403-EW501
04.09.2017
13
3.3.3 Welding parameter setting in the operation sequence
A welding parameter can be set in two ways in the operation sequence.
1. Push the "left" or "right" arrow keys (flashing signal light will indicate your selection). Turn the control button to set the parameter value.
2. Press briefly on the control button (operation sequence selection) and then turn the button (navigate to the required parameter). Press again to apply the selected parameter as the setting (corresponding parameter value and signal light flash). Turn the button to set the parameter value.
During welding parameter setting, the parameter value to be set flashes in the left hand display. A parameter abbreviation or a deviation in the specified parameter value upwards or downwards is shown on the right-hand display:
Display
Meaning
Increase the parameter value
To return to the factory settings.
Factory setting (example value = 20)
Parameter is set to optimum value
Decrease the parameter value
To return to the factory settings.
3.3.4 Setting advanced welding parameters (Expert menu)
The Expert menu contains functions and parameters which cannot be set directly in the machine control or which do not need to be et on a regular basis. The number and display of these parameters depends on the previously selected welding procedure or the functions.
To select them hold the control button for more than 2 sec. Select the required parameter/menu item by turning (navigate) and pressing (confirm) the control button.
You can also or alternatively use the push-buttons to the left and right of the control button to navigate.
3.3.5 Changing basic settings (machine configuration menu)
The basic welding system functions can be adjusted in the machine configuration menu. Only experienced users should change the settings > see 4.6 chapter.
Functional characteristics
TIG welding
14
099-00T403-EW501
04.09.2017
4 Functional characteristics
4.1 TIG welding
4.1.1 Gas test – setting the shielding gas volume
Slowly open the gas cylinder valve.
Open the pressure regulator.
Switch on the power source at the main switch.
Set the relevant gas quantity for the application on the pressure regulator.
The gas test can be activated at the machine control by pressing the "Gas test
" push-
button > see 3.1.1 chapter.
Setting the shielding gas quantity (gas test)
Shielding gas flows for approx. 20 seconds or until the push-button is pressed again. If the shielding gas setting is too low or too high, this can introduce air to the weld pool and may cause
pores to form. Adjust the shielding gas quantity to suit the welding task!
Setting instructions
Welding process
Recommended shielding gas quantity
MAG welding
Wire diameter x 11.5 = l/min
MIG brazing
Wire diameter x 11.5 = l/min
MIG welding (aluminium)
Wire diameter x 13.5 = l/min (100 % argon)
TIG
Gas nozzle diameter in mm corresponds to l/min gas throughput
Helium-rich gas mixtures require a higher gas volume!
The table below can be used to correct the gas volume calculated where necessary:
Shielding gas
Factor
75% Ar/25% He
1.14
50% Ar/50% He
1.35
25% Ar/75% He
1.75
100% He
3.16
For connecting the shielding gas supply and handling the shielding gas cylinder refer to the power source operating instructions.
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
15
4.1.2 Welding task selection
The setting of the tungsten electrode diameter has a direct influence on the machine functionality, TIG ignition behaviour and minimum current limits. The ignition energy is controlled by the set electrode diameter. Smaller electrode diameters requires less ignition current and less ignition current time than greater electrode diameters. The set value should correspond to the tungsten electrode diameter. The value can also be set to meet individual requirements, e.g. for thin panels a smaller diameter is recommended to reduce the ignition energy.
The following welding task is an example of use:
EXIT
4s
mm
inch
Figure 4-1
4.1.2.1 Recurring welding tasks (JOB 1–7)
The user has 7 more memory locations at their disposal to save recurring or different welding tasks on a permanent basis. To do so, simply select the required memory location (JOB 1–7) and the welding task is set as described previously.
Switching a JOB is only possible if no welding current flows. Up-slope and down-slope times can be set individually for latched and non-latched operation.
Selection
Figure 4-2
When one or more of the recurring welding tasks (JOB 1–7) has been selected the JOB signal light comes on.
Functional characteristics
TIG welding
16
099-00T403-EW501
04.09.2017
4.1.3 Arc ignition
To change the ignition type, use parameter to switch between HF start ( ) and lift arc ( ) in the Expert menu > see 4.1.9 chapter.
4.1.3.1 HF ignition
Figure 4-3
The arc is started without contact from high-voltage ignition pulses.
a) Position the welding torch in welding position over the workpiece (distance between the electrode tip
and workpiece should be approx. 2-3mm). b) Press the torch trigger (high voltage ignition pulses ignite the arc). c) Ignition current flows, and the welding process is continued depending on the operating mode
selected.
End the welding process: Release or press the torch trigger depending on the operating mode selected.
4.1.3.2 Liftarc
Figure 4-4
The arc is ignited on contact with the workpiece:
a) Carefully place the torch gas nozzle and tungsten electrode tip onto the workpiece and press the torch
trigger (liftarc current flowing, regardless of the main current set). b) Incline the torch over the torch gas nozzle to produce a gap of approx. 2-3 mm between the electrode
tip and the workpiece. The arc ignites and the welding current is increased, depending on the
operating mode set, to the ignition or main current set. c) Lift off the torch and swivel to the normal position.
Ending the welding process: Release or press the torch trigger depending on the operating mode selected.
4.1.3.3 Automatic cut-out
Once the fault periods have elapsed, the automatic cut-out stops the welding process when it has been triggered by one of two states:
During ignition
3 s after the start of the welding process, no welding current flows (ignition error).
During welding
The arc is interrupted for more than 3 s (arc interruption).
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
17
4.1.4 Operating modes (functional sequences)
4.1.4.1 Explanation of symbols
Symbol
Meaning
Press torch trigger 1
Release torch trigger 1
I
Current
t
Time
Gas pre-flow
Ignition current
Up-slope time
Spot time
AMP
Main current (minimum to maximum current)
AMP%
Secondary current
Pulse time
Pulse pause time
Down-slope time
End-crater current
Gas post-flow
Balance
Frequency
Functional characteristics
TIG welding
18
099-00T403-EW501
04.09.2017
4.1.4.2 Non-latched mode Selection
Figure 4-5
Sequence
Figure 4-6
1st cycle:
Press torch trigger 1 and hold down.
Gas pre-flow time
elapses.
HF ignition pulses jump from the electrode to the workpiece. The arc ignites.
The welding current flows and immediately assumes the value of the ignition current
.
HF switches off.
The welding current ramps up to the main current
(AMP) in the selected up-slope time .
If torch trigger 2 is pressed together with torch trigger 1 during the main current phase, the welding current decreases to the secondary current
(AMP%).
If torch trigger 2 is released, the welding current increases again to the main current AMP.
2
nd
cycle:
Release torch trigger 1.
The main current falls to the end-crater current
(minimum current) in the set down-slope time .
If the 1
st
torch trigger is pressed during the down-slope time,
the welding current returns to the set main current AMP.
Main current reaches the end-crater current ; the arc is extinguished.
Set gas post-flow time
elapses.
When the foot-operated remote control is connected, the machine switches automatically to non-latched operation. The up- and down-slopes are switched off.
Functional characteristics
TIG
welding
099-00T403-EW501
04.09.2017
19
4.1.4.3 Latched mode Selection
Figure 4-7
Sequence
Figure 4-8
Functional characteristics
TIG welding
20
099-00T403-EW501
04.09.2017
1st cycle
Press torch trigger 1; gas pre-flow time
elapses.
HF ignition pulses jump from the electrode to the workpiece. The arc ignites.
Welding current flows and immediately assumes the set ignition current
(search arc at minimum
setting). HF switches off.
2
nd
cycle
Release torch trigger 1.
The welding current ramps up to the main current
(AMP) in the selected up-slope time .
Switching from the main current AMP to secondary current
(AMP%):
Press torch trigger 2 or
Tap torch trigger 1 (torch modes 1–6).
3
rd
cycle
Press torch trigger 1.
The main current decreases to the end-crater current
within the set down-slope time .
4
th
cycle
Release torch trigger 1; arc is extinguished.
Set gas post-flow time
runs.
Ending the welding process immediately without a down-slope or end-crater current:
Press the 1
st
torch trigger briefly > 3rd and 4th cycles (torch modes 11–16).
Current drops to zero and the gas post-flow time begins.
When the foot-operated remote control is connected, the machine switches automatically to non-latched operation. The up- and down-slopes are switched off.
A double-digit torch mode (11-x) needs to be set at the welding machine control to use the alternative welding start (tapping start). The number of torch modes available depends on the
machine type.
4.1.4.4 spotArc
This process is suitable for tack welding or joint welding of metal sheets made from steel and CrNi alloys up to a thickness of approximately 2.5 mm. Metal sheets of different thicknesses can also be welded on top of one another. As this is a one-sided process, it is also possible to weld metal sheets onto tubular sections such as round or square pipes. In arc spot welding, the arc melts through the upper metal sheet and the lower metal sheet is melted onto it. This produces flat, fine-textured welding tacks which require little or no post weld work, even in visible areas.
EXIT
4s
Figure 4-9
The up-slope and down-slope times should be set to “0” to achieve an effective result.
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
21
Figure 4-10
As an example the process is shown with HF ignition. Arc ignition with lift arc is also possible, however > see 4.1.3 chapter.
Sequence:
Press torch trigger and hold down.
The gas pre-flow time elapses.
HF start pulses jump from the electrode to the workpiece. The arc ignites.
The welding current flows and immediately assumes the value of the ignition current
HF switches off.
The welding current ramps up to the main current
(AMP) within the set up-slope time .
The process ends when the set spotArc.time elapses or by releasing the torch trigger. With the spotArc function enabled, the Automatic Puls pulse variant is activated as well. If required, the function can be disabled by pressing the pulsed welding push-button.
Functional characteristics
TIG welding
22
099-00T403-EW501
04.09.2017
4.1.4.5 spotmatic
In contrast to the spotArc operating mode, the arc is not ignited by pressing the torch trigger as is usual, but by briefly touching the tungsten electrode against the workpiece. The torch trigger is used for welding process activation. Activation is indicated by flashing of the spotArc/spotmatic signal light. The process can be activated separately for each spot or also on a permanent basis. The setting is controlled using the
process activation parameter in the configuration menu > see 4.6 chapter:
Separate process activation (
> ): The welding process has to be reactivated for every arc ignition by pressing the torch trigger. Process activation is automatically terminated after 30 s of inactivity.
Permanent process activation (
> ): The welding process is activated by pressing the torch trigger once. The following arc ignitions are initiated by shortly touching the tungsten electrode against the workpiece. Process activation is terminated either by pressing the torch trigger again or automatically after 30 s of inactivity.
For spotmatic the separate process activation and the short spot time setting range are enabled by default.
Ignition by touching the tungsten electrode against the workpiece can be disabled in the machine configuration menu with parameter
. In this case the function works as with spotArc, but the spot time
setting range can be selected in the machine configuration menu. The duration is set in the machine configuration menu using parameter
> see 4.6 chapter
EXIT
4s
Figure 4-11
Figure 4-12
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
23
As an example the process is shown with HF ignition. Arc ignition with lift arc is also possible, however > see 4.1.3 chapter.
Selecting the process activation type for the welding process > see 4.6 chapter. Up-slope and down-slope times possible for long spot time setting range (0.01–20.0 s) only.
Press and release torch trigger (tap) to activate the welding process. Touch the torch gas nozzle and tungsten electrode tip carefully against the workpiece. Incline the welding torch over the torch gas nozzle until there is a gap of approx. 2–3 mm between the
electrode tip and the workpiece. Shielding gas flows during the set gas pre-flow time
. The arc
ignites and the previously set ignition current
flows.
The main current phase
ends when the set spot time elapses.
For long-time spot welding only (parameter
= ):
The welding current decreases to the end-crater current
within the set down-slope time .
The gas post-flow time
elapses and the welding process ends.
Press and release the torch trigger (tap) to reactivate the welding process (only for separate process activation). Touching the welding torch with the tungsten electrode tip against the workpiece again will initiate the next welding processes.
4.1.5 TIG activArc welding
The EWM activArc process, thanks to the highly dynamic controller system, ensures that the power supplied is kept virtually constant in the event of changes in the distance between the welding torch and the weld pool, e.g. during manual welding. Voltage losses as a result of a shortening of the distance between the torch and molten pool are compensated by a current rise (ampere per volt - A/V), and vice versa. This helps prevents the tungsten electrode sticking in the molten pool and the tungsten inclusions are reduced.
Selection
EXIT
4s
Figure 4-13
Setting Parameter setting
The activArc parameter (control) can be adjusted specifically for the welding task (panel thickness) > see 4.1.9 chapter.
4.1.6 TIG antistick
The function prevents uncontrolled re-ignition following the sticking of the tungsten electrode in the weld pool by switching off the welding current. In addition, wear at the tungsten electrode is reduced.
After triggering the function the machine immediately switches to the gas post-flow process phase. The welder starts the new process again at the first cycle. The user can switch the function on or off (parameter
) > see 4.6 chapter.
Functional characteristics
TIG welding
24
099-00T403-EW501
04.09.2017
4.1.7 Pulse welding
The following pulse types can be selected:
Automated pulsing
Thermal pulsing
Metallurgical pulsing
Average value pulsing
4.1.7.1 Automated pulses
The automated pulsing pulse variant is only activated for DC welding in combination with the spotArc operating mode. The current-dependent pulse frequency and balance create vibrations in the weld pool that have a positive effect on the gap bridging. The required pulse parameters are automatically defined by the machine control. If required, the function can be disabled by pressing the pulsed welding push­button.
Selection
Figure 4-14
4.1.7.2 Thermal pulsing
The operation sequences basically match the standard welding sequences, but there is an additional switching back and forth between the main current AMP (pulse current) and the secondary current AMP% (pulse pause current) at the set times. Pulse and pause times are entered at the control in seconds.
Figure 4-15
Selection
Figure 4-16
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
25
Pulse time setting
EXIT
4s
Figure 4-17
Pulse pause setting
EXIT
4s
Figure 4-18
Pulse edge setting
4.1.7.3 Pulsed welding in the upslope and downslope phases
The pulse function can also be deactivated if necessary during the up-slope and down-slope
phases (parameter ) > see 4.6 chapter.
Figure 4-19
Functional characteristics
TIG welding
26
099-00T403-EW501
04.09.2017
4.1.7.4 Average value pulse welding
A special feature with average value pulses is that the power source will always maintain the preset average value. This makes this method especially suitable for welding according to welding procedure specifications.
The parameter
must be switched to in the machine configuration menu to enable this pulse variant. Once the function is activated, the red signal lights for the main current AMP and secondary current AMP% light up at the same time.
Average value pulse welding means that the system switches between two currents periodically, an average current value (AMP), a pulse current (Ipuls), a balance (
) and a frequency ( ) having been defined first. The predefined ampere current average value is decisive, the pulse current (Ipuls) is defined by the
parameter as a percentage of the average current value (AMP).
The pulse pause current (IPP) is not set; the machine control calculates the value instead to ensure that the average value of the welding current (AMP) is maintained. For average value pulsing, the
current
is the secondary current only, activated with the torch trigger.
Figure 4-20
AMP = main current (average value), e.g. 100 A Ipuls = pulse current =
x AMP, e.g. 140% x 100 A = 140 A IPP = pulse pause current Tpuls = duration of one pulse cycle = 1/
, e.g. 1/100 Hz = 10 ms
= balance
4.1.7.5 Metallurgical pulsing (kHz pulsing)
Metallurgical pulsing (kHz pulsing) uses the plasma force (arc force) occurring at high currents which allows you to achieve a constricted arc with concentrated heat input. Unlike thermal pulsing, no times are set; a frequency
and the balance are set instead. The pulsing process also occurs during the up-
slope and down-slope phase.
Figure 4-21
Selection
Figure 4-22
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
27
Balance setting
EXIT
4s
Figure 4-23
Frequency setting
EXIT
4s
Figure 4-24
4.1.8 Welding torch (operating variants)
Different torch versions can be used with this machine. Functions on the operating elements, such as torch triggers (BRT), rockers or potentiometers, can be modified individually via torch modes.
Explanation of symbols for operating elements:
Symbol
Description
Press torch trigger
Tap torch trigger
Tap and press torch trigger
4.1.8.1 Tapping function (tap torch trigger)
Tapping function: Swiftly tap the torch trigger to change the function. The set torch mode determines the operating mode.
4.1.8.2 Torch mode setting
Modes 1 to 4 and 11 to 14 are available to the user. Modes 11 to 14 feature the same functionality as 1 to 4, but without the tapping function > see 4.1.8.1 chapter for the secondary current.
The functionality of the individual modes can be found in the corresponding torch type tables. The torch modes are set using the torch configuration parameters "
" in the machine configuration
menu > torch mode "
" > see 4.6 chapter.
Only the modes listed are suitable for the corresponding torch types.
Functional characteristics
TIG welding
28
099-00T403-EW501
04.09.2017
4.1.8.3 Up/down speed Functionality
Press and hold the up push-button: Increase current up to the maximum value (main current) set in the power source.
Press and hold the down push-button: Decrease current to the minimum value.
Use the machine configuration menu > see 4.6 chapter to set the up/down speed parameter which determines the speed with which a current change becomes effective.
4.1.8.4 Current jump
By tapping the corresponding torch trigger the welding current can be determined in an adjustable jump range. Each tap will cause the welding current to jump up or down by the defined value.
The “current jump” parameter
is set in the machine configuration menu > see 4.6 chapter.
4.1.8.5 Standard TIG torch (5-pole) Standard torch with one torch trigger
Figure
Operating elements
Explanation of symbols
BRT1 = torch trigger 1 (welding current on/off; secondary current via tapping function)
Functions
Mode
Operating elements
Welding current on/off
1
(ex works)
Secondary current (latched operation)
Standard torch with two torch triggers
Figure Operating
elements
Explanation of symbols
BRT1 = torch trigger 1 BRT2 = torch trigger 2
Functions
Mode
Operating elements
Welding current on/off
1
(ex works)
Secondary current
Secondary current (tapping function)1)/(latched operating mode)
Welding current on/off
3
Secondary current (tapping function)1)/(latched operating mode)
Up function2
Down function2
1
> see 4.1.8.1 chapter
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
29
2
> see 4.1.8.3 chapter
3
> see 4.1.8.4 chapter
Standard torch with one rocker (rocker, two torch triggers)
Figure
Operating elements
Explanation of symbols
BRT 1 = torch trigger 1 BRT 2 = torch trigger 2
Functions Mode Operating
elements
Welding current on/off
1
(ex works)
Secondary current
Secondary current (tapping function)1)/(latched operating mode)
Welding current on/off
2
Secondary current (tapping function1)
Up function2
Down function2
Welding current on/off
3
Secondary current (tapping function)1)/(latched operating mode)
Up function2
Down function2
1
> see 4.1.8.1 chapter
2
> see 4.1.8.3 chapter
3
> see 4.1.8.4 chapter
Functional characteristics
TIG welding
30
099-00T403-EW501
04.09.2017
4.1.8.6 TIG up/down torch (8-pole) Up/down torch with one torch trigger
Figure
Operating elements
Explanation of symbols
BRT 1 = torch trigger 1
Functions Mode Operating
elements
Welding current on/off
1
(ex works)
Secondary current (tapping function)1)/(latched operating mode)
Increase welding current (up function2)
Decrease welding current (down function2)
Welding current on/off
4
Secondary current (tapping function)1)/(latched operating mode)
Increase welding current via current jump3
Decrease welding current via current jump3
1
> see 4.1.8.1 chapter
2
> see 4.1.8.3 chapter
3
> see 4.1.8.4 chapter
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
31
Up/down torch with two torch triggers
Figure
Operating elements
Explanation of symbols
BRT 1 = torch trigger 1 (left) BRT 2 = torch trigger 2 (right)
Functions
Mode
Operating elements
Welding current on/off
1
(ex works)
Secondary current
Secondary current (tapping function)1)/(latched operating mode)
Increase welding current (up function2)
Decrease welding current (down function2)
Modes 2 and 3 are not used with this type of torch or, respectively, are not appropriate.
Welding current on/off
4
Secondary current
Secondary current (tapping function1)
Increase welding current via current jump3
Decrease welding current via current jump3
Gas test
> 3 s
1
> see 4.1.8.1 chapter
2
> see 4.1.8.3 chapter
3
> see 4.1.8.4 chapter
4.1.8.7 Potentiometer torch (8-pole)
The welding machine needs to be configured for operation with a potentiometer torch > see 4.1.8.8 chapter.
Functional characteristics
TIG welding
32
099-00T403-EW501
04.09.2017
Potentiometer torch with one torch trigger
Figure Operating
elements
Explanation of symbols
BRT 1 = torch trigger 1
Functions
Mode
Operating elements
Welding current on/off
3
Secondary current (tapping function1)
Increase welding current
Decrease welding current
Potentiometer torch with two torch triggers
Figure Operating
elements
Explanation of symbols
BRT 1 = torch trigger 1 BRT 2 = torch trigger 2
Functions
Mode
Operating elements
Welding current on/off
3
Secondary current
Secondary current (tapping function1)
Increase welding current
Decrease welding current
1
> see 4.1.8.1 chapter
Functional characteristics
TIG welding
099-00T403-EW501
04.09.2017
33
4.1.8.8 Configuring the TIG potentiometer torch connection
DANGER
Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present
for up to four minutes after the mains plug is removed.
1. Switch off machine.
2. Remove the mains plug.
3. Wait for at last 4 minutes until the capacitors have discharged!
WARNING
Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons!
The warranty becomes null and void in the event of unauthorised interference.
Appoint only skilled persons for repair work (trained service personnel)!
Before reconnection, “Inspection and Testing during Operation” according to IEC/BS EN 60974-4
“Arc welding systems – Inspection and Testing during Operation” has to be performed!
When connecting a potentiometer torch, jumper JP1 on PCB T200/1 inside the welding machine should be unplugged.
Welding torch configuration
Setting
Prepared for TIG standard or up/down torch (factory setting)
JP1
Prepared for potentiometer torches
JP1
Figure 4-25
This torch type requires the welding machine to be set to torch mode 3 > see 4.1.8.2 chapter.
4.1.8.9 RETOX TIG torch (12-pole)
For operation with this welding torch, the welding machine must be equipped with the retrofit
option "ON 12POL RETOX TIG" (12-pole torch connection socket)!
Diagram
Operating elements
Explanation of symbols
TT= torch trigger
Functional characteristics
TIG welding
34
099-00T403-EW501
04.09.2017
Functions
Mode
Operating elements
Welding current on/off
1
(ex works)
TT 1
Secondary current
TT 2
Secondary current (tapping function)
TT 1 (tapping)
Increase welding current (up function)
TT 3
Reduce welding current (down function)
TT 4
Welding current on/off
2
TT 1
Secondary current
TT 2
Secondary current (tapping function)
TT 1 (tapping)
Welding current on/off
3
TT 1
Secondary current
TT 2
Secondary current (tapping function)
TT 1 (tapping)
Welding current on/off
4
TT 1
Secondary current
TT 2
Secondary current (tapping function)
TT 1 (tapping)
Increase welding current (up function)
TT 3
Reduce welding current (down function)
TT 4
4.1.9 Expert menu (TIG)
The Expert menu has adjustable parameters stored that don’t require regular setting. The number of parameters shown may be limited, e.g. if a function is deactivated.
ENTER
EXIT
Figure 4-26
Display
Setting/selection
activArc parameter
Parameter also adjustable after TIG activArc welding is activated.
Ignition type (TIG)
------- HF start active (ex works)
------- Lift arc ignition active
Functional characteristics
MMA welding
099-00T403-EW501
04.09.2017
35
4.2 MMA welding
4.2.1 Welding task selection
It is only possible to change the basic parameters when no welding current is flowing and any possible access control is disabled > see 4.4 chapter.
The following welding task selection is an example of use. In general, the selection process always has the same sequence. Signal lights (LED) will show the selected combination.
Figure 4-27
4.2.2 Hotstart
The hot start function improves the arc striking. After striking the stick electrode, the arc ignites at the increased hot start current and decreases to the set
main current once the hot start time has elapsed.
A = Hot start current
B = Hot start time C = Main current I = Current
t = Time
Figure 4-28
4.2.2.1 Hotstart current
EXIT
4s
Figure 4-29
Functional characteristics
MMA welding
36
099-00T403-EW501
04.09.2017
4.2.2.2 Hotstart time
EXIT
4s
Figure 4-30
4.2.3 Antistick
The Antistick feature prevents the electrode from annealing.
Should the electrode stick, the machine automatically switches to the minimum current within approx. one second. This prevents the electrode from annealing. Check the welding current setting and correct for the welding task in hand.
Figure 4-31
Functional characteristics
Power-
saving mode (Standby)
099-00T403-EW501
04.09.2017
37
4.2.4 Average value pulse welding
With average value pulsing, two currents are periodically toggled. The user can adjust the welding current (average current value AMP), pulse current Ipuls (parameter
), balance and frequency to the welding task. The pulse pause current (IPP) is calculated by the machine control, so that the welding current average value (AMP) is maintained and shown. This makes this method especially suitable for welding according to welding procedure specifications.
Average value pulse welding means that two currents are switched periodically, a current average value (AMP), a pulse current (Ipuls), a balance (
) and a frequency ( ) having been defined first. The predefined ampere current average value is decisive, the pulse current (Ipuls) is defined by the parameter as a percentage of the current average value (AMP). The pulse pause current (IPP) requires no setting. This value is calculated by the machine control, so that the welding current average value (AMP) is maintained at all times.
Figure 4-32
AMP = Main current; e.g. 100 A IPL = Pulse current = IP1 x AMP; e.g. 170% x 100 A = 170 A IPP = Pulse pause current Tpuls = Duration of one pulse cycle = 1/FrE; e.g. 1/1 Hz = 1 s bAL = Balance
Selection
Figure 4-33
4.3 Power-saving mode (Standby)
You can activate the power-saving mode by either pressing the push-button > see 3 chapter for a prolonged time or by setting a parameter in the machine configuration menu (time-controlled power­saving mode
) > see 4.6 chapter.
When power-saving mode is activated, the machine displays show the horizontal digit in the centre of the display only.
Pressing any operating element (e.g. turning a rotary knob) deactivates power-saving mode and the machine is ready for welding again.
Functional characteristics
Access control
38
099-00T403-EW501
04.09.2017
4.4 Access control
The machine control can be locked to secure it against unauthorised or unintentional adjustment. The access block has the following effect:
The parameters and their settings in the machine configuration menu, Expert menu and operation sequence can only be viewed but not changed.
Welding procedure and welding current polarity cannot be changed.
The parameters for the access block are configured in the machine configuration menu > see 4.6 chapter.
Enabling the access block
Enter the access code for the access block: select the
menu and enter the valid numerical code
(0–999).
Enable access block: Set parameter to
.
Disabling the access block
Enter the access code for the access block: Select the
menu and enter the numerical code (0–
999).
Disable access block: Set parameter to
.
The only way to disable the access block is to enter the selected numerical code.
Changing the access block
Enter the access code for the access block: Select the
menu and enter the numerical code (0–
999).
Change the access block: Once the display shows
, assign a new numerical code (0–999).
If the entry is incorrect, the display shows
.
The factory setting for the code is
.
4.5 Voltage reducing device
Only machine variants with the (VRD/AUS/RU) code are equipped with a voltage reduction device (VRD). The VRD is used for increased safety, especially in hazardous environments such as shipbuilding, pipe construction or mining.
A VRD is mandatory in some countries and required by many on-site safety instructions for power sources.
The VRD > see 3 chapter signal light is illuminated when the voltage reduction device is operating without fault and the output voltage is reduced to a value specified in the relevant standard (see technical data).
Functional characteristics
Machine configuration menu
099-00T403-EW501
04.09.2017
39
4.6 Machine configuration menu
Basic machine settings are defined in the machine configuration menu.
4.6.1 Selecting, changing and saving parameters
ENTER
+
l
0
NAVIGATION
A
A
A
A
B
B
B
B B B B B B
A
A
A
A
A A A
B
A A A
B
B
B B B
A
A
A
B B
A
B
B
B
EXIT
B
A A A
B B
A
B
B
B
B
B
B
B
B
B
B
B
A A A
A A A
B B
3s
3s
3s
B
A
B
A
Figure 4-34
Functional characteristics
Machine configuration menu
40
099-00T403-EW501
04.09.2017
Display
Setting/selection
Exit the menu
Exit
Torch configuration menu
Set welding torch functions
Torch mode (ex works
1)<dg_ref_source_inline>Brennermodus</dg_ref_source_inline>
Up/down speed<dg_ref_source_inline>Up-/Down­Geschwindigkeit</dg_ref_source_inline>
Increase value > rapid current change
Decrease value > slow current change
Current jump<dg_ref_source_inline>Stromsprung</dg_ref_source_inline>
Current jump setting in ampere
Machine configuration
Settings for machine functions and parameter display
Absolute value setting (ignition, secondary, end and hot start
current)<dg_ref_source_inline>Stromdarstellung (Abs/Pro)</dg_ref_source_inline>
------- Welding current setting, absolute
------- Welding current setting, as a percentage of the main current (ex works)
TIG antistick<dg_ref_source_inline>WIG-Antistick</dg_ref_source_inline>
------- function active (factory setting).
------- function inactive.
Time-based power-saving mode<dg_ref_source_inline>Energiesparfunktion</dg_ref_source_inline>
Time to activation of the power-saving mode in case of inactivity. Setting
=
disabled or numerical value 5– 60 min. (ex works: 20).
Pulsed TIG welding (thermic) in the upslope and downslope
phases<dg_ref_source_inline>Pulsschweißen in der Up- und Downslope­Phase</dg_ref_source_inline>
------ Function enabled (ex works)
------ Function disabled
TIG average value pulsing
------- Average value pulsing enabled
------- Average value pulsing disabled (ex works)
TIG HF start (soft/hard) switching
------ soft ignition (factory setting).
------- hard ignition.
spotmatic operating
mode<dg_ref_source_inline>spotMatic</dg_ref_source_inline>
Ignition by contact with the workpiece
------- Function enabled (ex works)
------- Function disabled
Spot time setting <dg_ref_source_inline>spotmatic</dg_ref_source_inline>
------- Short spot time, setting range 5 ms to 999 ms, increments of 1 ms (ex works)
------- Long spot time, setting range 0.01 s to 20.0 s, increments of 10 ms (ex works)
Process activation setting<dg_ref_source_inline>spotmatic</dg_ref_source_inline>
------- Separate process activation (ex works)
------- Permanent process activation
Access block menu
Protect welding parameters against unauthorised access.
Functional characteristics
Mach
ine configuration menu
099-00T403-EW501
04.09.2017
41
Display
Setting/selection
Machine code
Querying the three-digit machine code (000 to 999), user input
Switch off
Switching off machine function
Switch on
Switching on machine function
Error
Error message after entering an incorrect machine code
Access control – access code
Setting: 000 to 999 (000 ex works)
Machine code
Querying the three-digit machine code (000 to 999), user input
Error
Error message after entering an incorrect machine code
New machine code
Machine code entered correctly
Prompt for entering the new machine code
Machine code
Querying the three-digit machine code (000 to 999), user input
Service menu
Any changes to the service menu should be agreed with the authorised service
personnel.
Functional test for machine fans
------- Machine fans enabled
------- Machine fans disabled
Software version of the machine control
Rotary transducer on the left: software version 1
Rotary transducer on the right: software version 2
Dynamic power adjustment<dg_ref_source_inline>Dynamische
Leistungsanpassung</dg_ref_source_inline>
Numerical value – adjustable
Rectifying faults
Error messages (power source)
42
099-00T403-EW501
04.09.2017
5 Rectifying faults
All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer.
5.1 Error messages (power source)
A welding machine error is indicated by an error code being displayed (see table) on the display on the machine control.
In the event of a machine error, the power unit is shut down.
The display of possible error numbers depends on the machine version (interfaces/functions).
Document machine errors and inform service staff as necessary.
Error message
Possible cause
Remedy
Err 1
Water fault Only occurs if a water cooling
unit is connected.
Ensure that sufficient water pressure can be built up. (e.g. top up water)
Err 2
Temperature error
Allow machine to cool down.
Err 3
Electronics error Switch machine off and on again.
If the fault persists, inform the service
department.
Err 4
see "Err 3"
see "Err 3"
Err 5
see "Err 3"
see "Err 3"
Err 6
Balancing error in voltage recording.
Switch machine off, place the torch on an insulated surface and switch on again. If the fault persists, inform the service
department.
Err 7
Balancing error in current recording.
Switch machine off, place the torch on an insulated surface and switch on again. If the fault persists, inform the service
department.
Err 8
Error in one of the electronics
supply voltages or excess temperature of the welding transformer.
Allow machine to cool down. If the error message
persists, switch the machine off and back on again.
If the fault persists, inform the service
department.
Err 9
Low voltage Switch off the machine and check the mains
voltage.
Err 10
Secondary overvoltage Switch machine off and on again.
If the fault persists, inform the service
department.
Err 11
Overvoltage Switch off the machine and check the mains
voltage.
Err 12
VRD (open circuit voltage reduction error)
Inform Service
5.2 Dynamic power adjustment
This requires use of the appropriate mains fuse.
Observe mains fuse specification!
This function enables aligning the machine to the mains connection fusing to avoid continuous tripping of the mains fuse. The maximum power input of the machine is limited by an exemplary value for the existing mains fuse (several levels available).
You can predefine this value in the machine configuration menu using parameter
. The function
automatically adjusts the welding power to an uncritical level for the mains fuse.
Rectifying faults
Resetting welding parameters to the factory settings
099-00T403-EW501
04.09.2017
43
5.3 Resetting welding parameters to the factory settings
All customised welding parameters that are stored will be replaced by the factory settings.
RESET
l
0
+
+
Figure 5-1
Display
Setting/selection
Input confirmation
User entries are applied, release button(s).
5.4 Display machine control software version
The query of the software versions only serves to inform the authorised service staff. It is available in the machine configuration menu > see 4.6 chapter.
Appendix A
Parameter overview
– setting ranges
44
099-00T403-EW501
04.09.2017
6 Appendix A
6.1 Parameter overview – setting ranges
6.1.1 TIG welding
Name
Display
Setting range
Code
Standard
Unit
Min.
Max.
Main current AMP, depending on power source
- A - - -
Gas pre-flow time
0,5 s 0 - 20
Ignition current, percentage of AMP
20 % 1 - 200
Ignition current, absolute, depending on power source
- A - - -
Up-slope time
1,0 s 0,0 - 20,0
Pulse current
140 % 1 200
Pulse time
0,01 s 0,00 - 20,0
Secondary current, percentage of AMP
50 % 1 200
Secondary current, absolute, depending on power source
- A - -
Pulse pause time
0,01 s 0,00 - 20,0
Down-slope time
1,0 s 0,0 - 20,0
End current, percentage of AMP
20 % 1 - 200
End current, absolute, depending on power source
- A - - -
Gas post-flow time
8 s 0,0 - 40,0
Electrode diameter, metric
2,4
mm
1,0 - 4,0
spotArc time
2 s 0,01 - 20,0
spotmatic time ( > )
200 ms 5 - 999
spotmatic time ( > )
2 s 0,01 - 20,0
AC balance (JOB 0) 1
% -30 - +30
AC balance (JOB 1-7) 1
% 1 - 99
Pulse balance
% 1 - 99
Pulse frequency
50
Hz 5 -
2500
AC frequency 1
-
Hz
50 - 200
activArc
0 - 100
Dynamic power adjustment
16 A 10 - 16
1
for AC welding machines only.
Appendix A
Parameter overview –
setting ranges
099-00T403-EW501
04.09.2017
45
6.1.2 MMA welding
Name
Display
Setting range
Code
Standard
Unit
Min.
Max.
Main current AMP, depending on power source
- A - - -
Hot start current, percentage of AMP
120 % 1 - 200
Hot start current, absolute, depending on power source
- A - - -
Hot start time
0,5 s 0,0 - 10,0
Pulse current
142 1 - 200
Pulse frequency
1,2
Hz
0,2 - 50
Pulse balance
30 1 - 99
Dynamic power adjustment
16 A 10 - 16
Appendix B
Overview of EWM branches
46
099-00T403-EW501
04.09.2017
7 Appendix B
7.1 Overview of EWM branches
Loading...