EWM RINT X12 Operating Instructions Manual

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Operating instructions

Analoge / digital interface

RINT X12

099-000769-EW501 Observe additional system documents! 29.06.2015

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General instructions

CAUTION

Read the operating instructions! The operating instructions provide an introduction to the safe use of the products.

•

Read the operating instructions for all system com ponents!

•

Observe accident prevention regulations!

•

Observe all local regulations!

• Confirm with a signature where appropri ate.

In the event of queries on installation, commissioning, operation or special conditions at the i nsta l lation site, or on usage, please contact your sales partner or our customer service department on +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com.

Liability relating to the operation of this equipment is restricted solely to the function of the equi pm ent. No other form of liability, regardless of type, shall be ac cepted. This exclusion of liability shall be deem ed accepted by the user on commissioning the equipment.

The manufacturer is unable to monitor whether or not these instructions or the conditions and method s are observed during installation, operation, usag e and m aintenance of the equipment.

An incorrectly performed installation can result in material damage and injure persons as a result. For t his reason, we do not accept any responsibility or liability for losses, damages or costs arising from incorrect install ation, improper operation or incorrect usage and maintenance or any actions connected to this in any way.

The copyright to this document remains the property of the manufacturer. Reprinting, including extracts, only permitted with written approval. The content of this document has been prepared and reviewed with all reasonable care. The information provided is subject

to change, errors excepted.

Contents

Notes on the use of these operating instructions

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1 Contents

Contents .................................................................................................................................................. 3

2 Safety instructions ................................................................................................................................. 5

2.1 Notes on the use of these operating instructions .......................................................................... 5

2.2 Explanation of icons ....................................................................................................................... 6

2.3 General .......................................................................................................................................... 7

3 Intended use ........................................................................................................................................... 8

3.1 Applications .................................................................................................................................... 8

3.1.1 Automation ..................................................................................................................... 8

3.2 Revision ......................................................................................................................................... 8

3.3 Use and operation solely with the following machines .................................................................. 8

3.4 Documents which also apply ......................................................................................................... 9

3.4.1 Warranty ......................................................................................................................... 9

3.4.2 Declaration of Conformity ............................................................................................... 9

3.4.3 Welding in environments with increased electrical hazards ........................................... 9

3.4.4 Service documents (spare parts and circuit diagrams) .................................................. 9

4 Machine description – quick overview .............................................................................................. 10

5 Design and function ............................................................................................................................. 11

5.1 Connecting the RINT X12 ............................................................................................................ 11

5.1.1 The system bus ............................................................................................................ 11

5.1.2 The parallel cabling ...................................................................................................... 11

5.2 Basic configuration using plug-in jumpers ................................................................................... 12

5.2.1 Select the welding-system ............................................................................................ 12

5.2.2 Selecting the input logic ............................................................................................... 12

5.2.3 Main control signal standardisation .............................................................................. 13

5.2.4 Selecting the JOB counting method ............................................................................. 13

5.3 Permanently configurable standard signals ................................................................................. 14

5.3.1 Enable start .................................................................................................................. 14

5.3.2 Control voltage active ................................................................................................... 14

5.3.3 Inching mode ................................................................................................................ 14

5.3.4 Operating modes .......................................................................................................... 15

5.3.5 Pulse process ............................................................................................................... 15

5.3.6 JOB selection ............................................................................................................... 15

5.4 Special signals ............................................................................................................................. 16

5.4.1 Configuration of special signals .................................................................................... 16

5.4.2 Advanced JOB mode ................................................................................................... 16

5.5 Standard signals for free actuation .............................................................................................. 16

5.5.1 Start process ................................................................................................................ 16

5.5.2 Start auxiliary process (for Tetrix / forceTig only) ......................................................... 16

5.5.3 Pulse mode (for Phoenix / alpha Q only) ..................................................................... 17

5.5.4 superPuls (only Phoenix / alpha Q) .............................................................................. 17

5.5.5 Lift arc (only Phoenix / alpha Q MM) ............................................................................ 17

5.5.6 Pulse modes (for Tetrix / forceTig only) ....................................................................... 17

5.5.7 Reset error .................................................................................................................... 17

5.5.8 Gas test 1 ..................................................................................................................... 18

5.5.9 Gas test 2 ..................................................................................................................... 18

5.5.10 Inching .......................................................................................................................... 18

5.5.11 Reverse inching ............................................................................................................ 18

5.5.12 Cold wire on .................................................................................................................. 19

5.5.13 tigSpeed on .................................................................................................................. 19

5.6 JOB mode .................................................................................................................................... 20

5.6.1 Enabling JOB selection ................................................................................................ 20

5.6.2 JOB selection ............................................................................................................... 20

Contents

Notes on the use of these opera

ting instructions

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5.7 Chosing the process logic ............................................................................................................ 21

5.7.1 Program operation ........................................................................................................ 21

5.7.2 Control signal operation ................................................................................................ 22

5.7.3 Advanced control signal operation ............................................................................... 24

5.8 Process signals ............................................................................................................................ 25

5.8.1 I > 0 Signal .................................................................................................................... 25

5.8.2 Ready for welding ......................................................................................................... 25

5.8.3 Sticking ......................................................................................................................... 25

5.8.4 Error signals .................................................................................................................. 25

5.8.5 Process active .............................................................................................................. 26

5.8.6 Main current signal ....................................................................................................... 26

5.8.7 Workpiece touch detection ........................................................................................... 26

5.8.8 I > 0 Auxiliary process .................................................................................................. 27

5.8.9 Process signals diagram ............................................................................................... 27

5.8.10 Output of analogue values ............................................................................................ 28

5.9 Special functions .......................................................................................................................... 29

5.9.1 Position search ............................................................................................................. 29

5.9.2 TANDEM operation (only Phoenix / alpha Q) ............................................................... 29

5.9.3 WF switching ................................................................................................................ 29

5.10 Process data monitoring (Phoenix / alpha Q) .............................................................................. 30

5.11 Signals for matching with the positioning device ......................................................................... 32

5.11.1 Ignition time: TZ-Zünd ................................................................................................... 32

5.11.2 TZ-Set ........................................................................................................................... 32

5.11.3 Arc interruption time: TZ-LIBO ...................................................................................... 33

5.11.4 Return time, TZ-Reset .................................................................................................. 33

5.11.5 Output of analogue values ............................................................................................ 34

6 The diagnostics interface .................................................................................................................... 35

6.1 PC system requirements .............................................................................................................. 35

6.2 Commissioning ............................................................................................................................. 35

6.3 Scope of diagnostics .................................................................................................................... 35

7 Overview of plug (jumper) configurations ......................................................................................... 36

7.1 Operating modes, start, machine functions ................................................................................. 38

7.2 JOB selection, switching, internal/extern al JOB selection ........................................................... 39

7.3 Program selection ........................................................................................................................ 39

7.4 Control voltages (nominal values) ................................................................................................ 40

7.5 Process signals ............................................................................................................................ 41

7.6 Welding data monitoring signals .................................................................................................. 42

7.7 Analogue output signals ............................................................................................................... 42

8 Error messages on the system ........................................................................................................... 43

8.1 Phoenix / alpha Q system ............................................................................................................ 43

8.2 Tetrix / forceTig system ................................................................................................................ 44

9 Overview of machine software functions (fi r mware) ........................................................................ 45

10 Configuration data overview ............................................................................................................... 46

11 Circuit diagrams ................................................................................................................................... 48

11.1 Control signal operation ............................................................................................................... 48

11.2 Program operation ....................................................................................................................... 50

12 Appendix A ............................................................................................................................................ 52

12.1 Overview of EWM branches......................................................................................................... 52

Safety instructions

Notes on the use of these operating instructions

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2 Safety instructions

2.1 Notes on the use of these operating instructions

DANGER

Working or operating procedures which must be closely observed to prevent imminent

serious and even fatal injuries.

•

Safety notes include the "DANGER" keyword in the heading with a general warning symbol.

• The hazard is also highlighted using a symbol on the edge of the page.

WARNING

Working or operating procedures which must be closely observed to prevent serious

and even fatal injuries.

• Safety notes include the "WARNING" keyword i n the heading with a general warning symbol.

• The hazard is also highlighted using a symbol in t he page margin.

CAUTION

Working or operating procedures which must be closely observed to prevent possible

minor personal injury.

• The safety information includes the "CA UTION" keyword in its heading with a general warning symbol.

• The risk is explained using a symbol on the edge of t he page.

CAUTION

Working and operating procedures which must be followed precisely to avoid dam agi ng

or destroying the product.

• The safety information includes the "CA UTION" keyword in its heading without a general warning symbol.

• The hazard is explained using a symbol at the edge of the page.

Special technical points which users must obs er ve.

Instructions and lists detailing step-by-step act i ons for given situations can be recognised via bullet points, e.g.:

• Insert the welding current lead socket into t he relevant socket and lock.

Safety instructions

Explanation of icons

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2.2 Explanation of icons

Symbol

Description

Special technical points which users must obs er ve.

Correct

Wrong

Press

Do not press

Press and keep pressed

Turn

Switch

Switch off machine

Switch on machine

ENTER

ENTER (enter the menu)

NAVIGATION

NAVIGATION (Navigating in the menu)

EXIT

EXIT (Exit the menu)

4 s

Time display (example: wait 4s/press)

Interruption in the menu display (other setting options possible) Tool not required/do not use

Tool required/use

Safety instructions

General

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2.3 General

WARNING

Risk of accidents if these safety instructions are not observed! Non-observance of these safety instructions is potentially fatal!

• Carefully read the safety information in this manual!

• Observe the accident prevention regulat i ons in your country.

• Inform persons in the working area that they must observe the regulations!

Validity of this document!

This document is only valid in combination with the operating instructions for the power source being used (welding machine)!

• Read the operating instructions, in particul ar the safety instructions for the power source

(welding machine)!

CAUTION

Obligations of the operator! The respective national directives and laws must be observed for operation of the

machine!

• National implementation of the framework directive (89/391/EWG), as well as the associated individual directives.

• In particular, directive (89/655/EWG), on the minimum regulations for safety and health protection when staff members use equipment during work.

• The regulations regarding work safety and accid ent prevention for the respective country.

• Setting up and operating the machine according to IEC 60974-9.

• Check at regular intervals that users are wor king in a safety-conscious way.

• Regular checks of the machine according t o IEC 60974-4.

Damage due to the use of non-genuine parts!

The manufacturer's warranty becomes void if non-genuine parts are used!

• Only use system components and options (p ower sources, welding torches, electrode holders, remote controls, spare parts and repla cement parts, etc.) from our range of products!

• Only insert and lock accessory components into the relevant connection socket when the

machine is switched off.

Intended use

Applications

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3 Intended use

WARNING

Hazards due to improper usage!

Hazards may arise for persons, animals and materi al objects if the equipment is not used correctly. No liability is accepted for any damages arising from improper usage!

• The equipment must only be used in line with prope r usage and by trained or expert staff!

• Do not modify or convert the equipment improperly!

CAUTION

Damage due to the use of non-genuine parts! The manufacturer's warranty becomes void if non-genuine parts are used!

• Only use system components and options (power sources, welding torches, electrode holders, remote controls, spare parts and repla cement parts, etc.) from our range of products!

• Only insert and lock accessory components into the relevant connection socket when the

machine is switched off.

3.1 Applications

3.1.1 Automation

Automated, robot-controlled welding production with the digital robot power sources.

3.2 Revision

Revision

Date

Change

1.0

XX.XX.XXXX

Draft version

1.1 01/03/2015 MAG, superPuls and lift arc signals, selection of advanced JOBs, EWM Config function, latched modes,

Tetrix, additional control voltage, tigSpeed activation

3.3 Use and operation solely with the following machines

WIG / TIG

MIG / MAG

RINT X12 Tetrix 352, 452, 552

Tetrix 352 AC/DC Tetrix 352 AC/DC AW Tetrix 352, 452, 552, 1002 AW Tetrix 152, 352, 552 Plasma Tetrix 152, 352, 552 Plasma AW forceTig 352 AC/DC forceTig 552, 1002

alpha Q 352, 552 Phoenix 352, 452, 552, 1002 RC Phoenix 552 RC Tandem

alpha Q 352, 552 MM Phoenix 352, 452, 552, 1002 MM

RC Phoenix 552 MM Tandem

Intended use

Documents which also apply

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3.4 Documents which also apply

3.4.1 Warranty

For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com

3.4.2 Declaration of Conf or m ity

The designated machine conforms to EC Directives and standards in terms of its design and construction:

•

EC Low Voltage Directive (2006/95/EC),

• EC EMC Directive (2004/108/EC),

This declaration shall become null and void in the event of unauthorised modifications, improperl y conducted repairs, non

-observance of the deadlines for the repetiti on test and / or non-permitted

conversion work not specifically authorised by t he m anufacturer. The original copy of the declaration of conformity i s enclosed with the unit.

3.4.3 Welding in environments with increased electrical hazards

In compliance with

IEC / DIN EN 60974, VDE 0544 the machines can be used in

environments with an increased electrical h azard.

3.4.4 Service document s ( spar e par ts and circuit diagrams)

DANGER

Do not carry out any unauthorised repairs or modifications!

To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference.

• Appoint only skilled persons for repair work (trained service personnel)!

Original copies of the circuit diagrams are enclosed with the unit. Spare parts can be obtained from the relevant aut horised dealer.

Machine description

– quick overview

Documents which also apply

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4 Machine description – quick overview

The following operating instructions describe t he commissioning and functionality of the RINT X12 analogue/digital interface. The interface is intended for operation on digital power sources in the Phoenix / alpha Q (MIG/MAG) and Tetrix / forceTig (WIG) machine series. The same RINT X12 can be used for both power sources. To change from a Phoenix / alpha Q t o a Tetrix / forceTig -based welding sy st em , it is merely necessary to change the configuration.

The RINT X12 has numerous options for actuation, an d these are supported in full by the PC300.NET welding parameter software. It is advisable to use the PC300.NET software wherever possible to set up the RINT X12.

Design and function

Connecting the RINT X12

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5 Design and function

5.1 Connecting the RINT X12

5.1.1 The system bus

The RINT X12 is integrated into the Phoenix / al pha Q and Tetrix / forceTig welding system using a digital system bus. Different connection types are av ail able depending on the installation method for t he control:

Figure 5-1

Item

Symbol

Description 0

"External" assembly option, e.g. in a switch cabinet

Assembly option on the power source in the casing (RC machine series)

In general, with external assembly the parallel cabling for the actuation signals should be kept as short as possible to avoid interference in the signal lines. The connection line on the system bus is designed to be interference-free for a specific length and is theref ore better suited to bridging the required connection length to the power source.

The RINT X12 is ready for communication after t he system bus connection has been made and the power source switched on.

5.1.2 The parallel cabl i ng

Creates the connections required for the actuation signals and is set up using coded plug connectors. The plug coding prevents signal lines becoming mixed up (e.g. when changing the interface).

This creates all the connections for operation.

Design and function

Basic configuration using plug

-in jumpers

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5.2 Basic configuration using plug-in jumpers

The RINT X12 has a series of jumpers to configure various basic settings that cannot be changed during operation.

These settings must be made before switching on the power source!

5.2.1 Select the welding-system

The welding system to be used must be selected by means of jumper 16. Operation is not possible if the pre-set value is incorrect. The states of all the relays will change constantly and simultaneously to indicate this once the system starts. In this case, the system must be switched off and the jumper setting corrected.

JP 16 Input logic

X Phoenix / alpha Q wel ding system

expected

- Tetrix / forceTig welding system expected

5.2.2 Selecting the input l ogic

Jumpers 4 and 5 are used to modify the physical logic of the input signals to the automation control. The RINT X12 supports both a positive and a negative a ctuation logic. With the positive logic, switching on actuates active signals at +24 V. With the negative l ogic, an active signal is taken to earth and a positive input level (above pull-up) is interpreted as a "low" signal.

JP 4 JP 5 Input logic

1-2 1-2 Positive input logic (factory setting) 2-3 2-3 Negative input logic

Combinations not given in the table will have undesirable consequences!

Design and function

Basic configuration using plug-

in jumpers

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5.2.3 Main control signal standardisation

Jumpers 1 and 2 can be configured to modify the main cont rol signal. In this process, the actuation range for the WF value (MIG/MAG) or the welding current setpoint value (TIG) is modified according to the configuration for control signal operation.

MIG/MAG processes (Phoenix / alpha Q):

JP 1 JP 2 Input l ogic

X X 0 to 24 m/min (factory setting) X - 0 to 30 m/min

- X 0 to 10 m/min

- - 0 to 20 m/min

TIG processes (Tetrix / forceTig):

JP 1 JP 2

Input logic

X X 0 to 1000 A/min X - 0 to 500 A

- X 0 to 100 A

- - 0 to nominal system current (factory setting)

(1)

The nominal system current comes from the type designation and is automatically detected by the RINT X12 when the system is switched on.

5.2.4 Selecting the JOB counti ng m ethod

The counting method for welding characteristi cs (JOBs) usually is 1 to 255. The values are stored in an 8 bit field so that, in general, 256 JOBs can be selected. System displays are compatible with the JOB counting method 1 to 255. The possibility to select al l 256 JOBs at the power source can be configured with jumper 3. In this case, the counting method starts with the value 0 for JOB 1.

JP 3 Signal

Counting method/system

display

- 0…255 1…256/511

(2)

X 1…255

(1)

1…255/510

(2)

(factory setting)

(1)

Signal activation 0 causes no change

Must be supported by the welding system (Multi m atrix machine).

Design and function

Permanently configurable

standard signals

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5.3 Permanently configurable standard si gna ls

A series of signals can be permanently set using plug-in jumpers to reduce the amount of wiring work and in case a specific configuration is to be used. Alternatively, these signals can be actuated via external signals if the relevant jumper is not plugged in.

5.3.1 Enable start

To increase the safety of the system, a running process can be interrupted immediately by stopping the enable signal. This is especially important in compl ex program sequences where merely stopping t he start signal would cause the process to stop but would not immediately interrupt the system. In thi s case, the system also reports an error.

The enable signal can be set as a fixed value by setting j um per JP6. The control is thus ready for operation immediately each time the welding sy st em is switched on (main switch).

With the EWM Config Tool the function of t he signal can be changed so that the RINT X12 is completely neutralised when the signal is stopped, i.e. all prioritisations of control signals are stopped, for example.

JP6 Operating mode

- RINT X12 only reacts to a start signal if signal X10/3 is set.

X Start signal is always accepted; signal X10/3 is not required.

5.3.2 Control voltage active

For operation with nominal values via analogue control voltages, jumper JP7 can be set as a fixed value. This enables control signal operation to be set permanently without external wiring (except for analogue voltages).

Alternatively, the signal can also be actuated by an external signal:

JP7 Operating mode

- No external control signals are accepted except when overriding with the X10/4 signal (factory setti ng).

X External control signals are always accepted, an external

X10/4 signal is not required.

5.3.3 Inching mode

Two different welding wire inching modes are available which can be pre-defined on the RINT X12 by means of jumper JP8.

Alternatively, the signal can be activated by an external signal:

JP81)

Operating mode

- Inching is performed by means of a ramp function2). This function can be overridden by the external X10/9 signal. (factory setting)

X Inching is always performed at a constant speed3), no external

X10/9 signal required.

The constant inching speed can be reconfigured with the EWM Config Tool to enable setting the speed

based on the WF specification (control voltage). This mode is available in the MAG system operating m ode onl y.

The wire is inched for 2 seconds continuously at 1 m/m i n and then moved at 6 m/min for 6 seconds.

Inching speed then remains at this final value. The final value depends on the cold wire drive used.

(3)

The wire is moved continuously at 3 m/min.

Design and function

Permanently configurable standard signals

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5.3.4 Operating modes

With jumpers JP9 and JP10 the individual operating modes can be set as a fixed value.

JP9/X5/3 JP10/X5/4 Operating mode with

latched modes disabled

Operating mode with latched modes enabled

- - Non-latched Non-latched

- X Non-latched

Latched X - Non-latched Special latched X X Special non-latched Special non-latched

Alternatively, the operating mode can also be act uated via the external signals X5/3 and X5/4. The factory settings are such that JP9 and JP10 are not set.

5.3.5 Pulse process

With the JP11 jumper, a pulse process can be pre-defined on the RINT X12. Alternatively, the signal can also be actuated by an external signal:

JP11

Operating mode

- Standard welding is active. This signal can be over ridden by the external X5/5 signal. (Factory setting)

X Pulse welding is active; an external X5/5 signal is not

necessary.

In Tetrix / forceTig systems, thermal pulsing is controlled with this signal.

5.3.6 JOB selection

The RINT X12 can be permanently configured for the select i on of JOBs, or the signal can be activated by an external signal :

JP12

Operating mode

- JOBs are selected via external machines (e.g. JOB manager) and the RINT X12 does not analyse the signals for t he JOB numbers. You can override this selection with t he external signal X9/11. (factory setting)

X JOBs are selected v ia the RINT X12, the signals for the JOB

number are assumed from the RINT X12. No external X9/11 signal is required.

Design and function

Special signals

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5.4 Special signals

In the following chapter special signals for configuration will be described, which are detected during the start up phase of the RINT X12.

5.4.1 Configuration of special signals

Jumper X4/5 configures the type of use for the output signals of the relais K5 to K8.

X4/5

Operation mode

Signal active

The relais are used for process signals

Signal not active

The relais are used for process monitoring

This configuration does affect the RINT X12 Phoenix / alpha Q only.

5.4.2 Advanced JOB mode

With jumper 13 the so-called advanced JOB mode is activated. In this mode, the information for operating mode and welding type is no longer taken from the X5/3, X5/4 and X5/5 signals but from the information relating to the respective welding program. This all ows complex program sequences to be controlled. For example, a process can be started with a start program but ended without an end program (or vice versa).

The advanced JOB mode disables the input for control signal mode; the control signal mode can then no longer be selected!

5.5 Standard signals for free actuation

The signals described below should be actuated using external signals as required. The signal to be created is based on the pre-selection on the actuation logic.

5.5.1 Start process

This signal is used to activate the welding process according to the operating mode set:

X5/6

Operating mode

Signal active The welding process is activated.

Signal not

active

Any welding process running is ended.

Start can only be issued if the enable start signal is active!

5.5.2 Start auxiliary process (for Tetrix / forceTig only)

This signal can be used to activate the auxiliary ar c f or Tetrix / forceTig welding systems with plasma equipment.

X5/7

Operating mode

Signal active The auxiliary process is activated.

Signal not

active

Any auxiliary process running is ended.

Only available in combination with Tetrix / forceTi g RINT X12.

Design and function

Standard signals for free actuation

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5.5.3 Pulse mode (for Phoenix / alpha Q only)

This signal switches between standard and pulse welding in MIG/MAG pro cesses.

X5/5

Operating mode

Signal active

Pulse welding activated.

Signal not active

Standard welding activated.

5.5.4 superPuls (onl y Phoenix / alpha Q)

This signal switches on the superPuls mode.

X4/5

Operating mode

Signal active

superPuls1) enabled.

Signal not active

superPuls disabled.

Use of this signal has to be enabled with the EWM C onfig Tool first.

5.5.5 Lift arc (only Phoenix / al pha Q M M)

This signal switches ignition to lift arc mode.

X5/5

Operating mode

Signal active

Lift arc1) enabled.

Signal not active

Lift arc disabled.

Use of this signal has to be enabled with the EWM C onfig Tool first.

The lift arc start mode has to be selected in the Expert constants of the JOB.

5.5.6 Pulse modes (for Tetrix / forceTig only)

These signals allow the different pulse modes to be act uated in different processes. The process (DC or AC) determines the pre-selection of the possible actuations. An actuation that is not applicable is automatically overridden.

X5/5 X4/5 Possible process Operating mode

Signal not

active

Signal not

active

DC, AC No pulse mode activ e

Signal active

Signal not

active

DC, AC

superPuls is active; pulsing alternates

between main and secondary program

(max. 50 Hz)

Signal not

active

Signal active

AC special pulsing (AC pulsing up to max.

50 Hz with a direct current portion in the

secondary phase)

Signal active Signal active DC Metallurgical DC pulsing (up to approx. 15

kHz)

(1)

Must be supported by the welding system.

5.5.7 Reset error

This allows an existing system error to be reset. The signal must be flanked in accordance with t he actuation logic selected. A continuous signal does not cause any error suppression or automatic reset.

X4/8

Operating mode

Signal not

active

No reset of an error

Signal outline

from not active

to active

An existing system error is reset.

In Phoenix / alpha Q and Tetrix / forceTig a distinction is drawn between error messages that can be reset and those that cannot be reset.

Design and function

Standard signals for free actuation

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5.5.8 Gas test 1

The signal permits the manual actuation of the gas valve, e.g. to rinse the gas line. The process shielding gas is actuated in Tetrix / forceTig systems with plasma equipment.

X10/5 Operating mode

Signal not

active

Gas valve not actuated.

Signal active Shielding gas valve is actuated.

With welding systems with a certain softwar e version or later, the signal can be used to solely control the process gas in the control signal mode. Siehe auch Kapitel „Inbetriebnahme / Wahl der Prozesslogik / Leitsignalbetrieb“

5.5.9 Gas test 2

In Phoenix / alpha Q systems, the signal actuates a blow-out valve; in Tetrix / forceTig systems with plasma equipment, it actuates the process plasma gas.

X10/6 Operating mode

Signal not

active

Blow-out/plasma gas valve not actuated.

Signal

active

Blow-out/plasma gas valve actuated.

5.5.10 Inching

The signal controls the wire inching mode selected on input X10/9.

X10/7 Operating mode

Signal not

active

Wire inching is ended.

Signal active Selected wire inching mode is carried out.

With Tetrix / forceTig systems without cold wire the signal has no functio n. With cold wi re systems, cold wire operation can be controlled solely with this signal provided that the system uses a certain software version or later.

5.5.11 Reverse inching

The welding wire is reversely inched according to the inching mode selected using input X10/9. The same time period applies for selecting the ramp function as for the inching process.

X10/10

Operating mode

Signal not

active

Wire return is stopped.

Signal

active

The wire return function selected is performed.

With Tetrix / forceTig systems without cold wire, the signal has no function.

Design and function

Standard signals for free actuation

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5.5.12 Cold wire on

In Tetrix / forceTig systems with cold wire equipment, the cold wire i s started with the X10/11 input.

X10/11 Operating mode

Signal not

active

Cold wire is stopped

Signal

active

Cold wire is started

The signal cannot be actuated during the welding process. The effect of the signal depends on the machine equipment. In special cases, this signal h as n o function.

5.5.13 tigSpeed on

With Tetrix / forceTig systems with tigSpeed equipment, input X5/8 starts the tigSpeed oscillation.

X10/11 Operating mode

Signal not

active

Oscillation is stopped

Signal

active

Oscillation is started

Design and function

JOB mode

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5.6 JOB mode

The digital power sources of the Phoenix / alpha Q and Tetrix / forceTig series manage a m ultitude of process parameters stored in a so-called JOB database. In addition to operational settings the weldi ng characteristics themselves are managed in indi vidual JOBs. Each power source can store up to 256 of these JOBs. A JOB defines the welding characteristics.

JOBs can be selected using two signal groups on the RINT X12.

5.6.1 Enabling JOB selection

To enable the JOB selection, the selection option must first be enabled via this signal.

X9/11 Operating mode

Signal not

active

JOB selection not possible from RINT X12; JOBs can be selected using control units, for example

Signal active JOB selection is carried out via RINT X12

This signal can be permanently configured using jumper JP12.

5.6.2 JOB selection

For JOB number preselection, inputs X9/3 t o X 9/10 are used. Depending on the configuration of JP3 t hi s enables the selection of 255 or 256 JOBs. When configuring the possibility to select 256 JOBs, please observe that the logical display at system machines is different from the activation signal (by factor 1).

With Multimatrix machines, advanced JOB sele ct ion is possible by setting the bit with the value 256 using the additional signal X9/12.

JOBs can only be switched during welding pauses. The switching proces s takes approx. 200 ms. Not all JOBs are available in the advanced JOB selection. If such a JOB is selected a warning

message is issued to the system.

Design and function

Chosing the process logic

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5.7 Chosing the process logic

The respective welding characteristic curve is set via job control. For setting of working points the RINT X12 offers two different possibilities for control.

5.7.1 Program operation

Every job contains 15 different working points, whichcan be directly set via four digital signals. The parameters of the working points can be modif i ed with a control panel or more comfortable by using the parameter software PC300.NET.

In program mode, the following parameters a re assigned to each working point:

Process

System type

Parameter

MIG/MAG

Phoenix / alpha Q

Wire speed, arc length correction, dynamic correction, operating mode and welding type

TIG

Tetrix / forceTig

Welding current, cold wire speed, operating m ode and welding type

Plasma

Tetrix / forceTig

Welding current, cold wire speed, shielding gas1), plasma gas1), operating mode and welding type

Only in systems with automatic gas regulating valves.

Design and function

Chosing the process logic

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5.7.2 Control signal operation

Contrary to the program operation mode the respective process parameter will not be stored in the power source but directly fed to the RINT X12. With this method control data storage is passed to the upper controller.

The following parameters exist in control signal mode:

Process

System type

Input

Parameter

Standardisation

MIG/MAG

Phoenix /

alpha Q

X6/3

Wire feed speed

0..10 V equivalent to 0 to maximum

value in m/min according to the chosen

nominal value standardisation

MIG/MAG

Phoenix / alpha Q

X6/4

Arc length correction

0..10 V equivalent to –9.9 V to +9.9 V, 5 V equivalent to 0 V

MIG/MAG

Phoenix / alpha Q

X6/5

Dynamic correction

0..10 V equivalent to –40 to +40, 5 V equivalent to 0

TIG

Tetrix /

forceTig

X6/3

Welding current

nominal value

0..10 V equivalent to 0 to maximum

value in A according to the chosen

nominal value standardisation

TIG

Tetrix /

forceTig

X6/4

Cold wire nominal

value

0..10 V equivalent to 0 to 10.0 m/min

(1)

24.0 m/min 0 to 5.00 m/min

(cf. configuration data)

TIG

Tetrix /

forceTig

X6/5

Nominal value of the

secondary current for

pulse modes

0..10 V equivalent to 0 to maximum

value in A according to the chosen

nominal value standardisation

TIG

Tetrix /

forceTig

X6/6

Nominal value for the

pulse time/frequency, depending on the pulse mode

Thermal pulsing:

0..10 V equivalent to min. freq. to max. freq. Pulse length

Metallurgical pulsing

(2)

TIG

Tetrix /

forceTig

X6/7

Nominal value for the

pause time/balance, depending on the pulse mode

Thermal pulsing:

0..10 V equivalent to 0.01 s to 10.00 s pause length Metallurgical pulsing

0..10 V equivalent to 1% to 100%

TIG

Tetrix /

forceTig

X6/8

Depending on the

configuration, nominal value for hot wire, hot wire oscillation frequency or filler wire down-slope value

Hot wire:

0..10 V equivalent to 0 to hot wire scaling definition Oscillation:

0..10 V equivalent to 0.1 Hz to 16.0 Hz Filler wire down-slope value:

0..10 V equivalent to 0 to 10.0 m/min or

24.0 m/min 0 to 5.00 m/min

(cf. configuration data)

All

X6/1

+10 V signal reference

---

All

X6/2

0 V signal reference

---

(1)

The lowest value that can be set for the cold wire depends on the machine's equipment an d the cold

wire drive in use.

(2)

Depending on the software version of t he interface and the power source, the following scaling is

possible: 0...10 V corresponds to 50 Hz to 2500 Hz or 0...10 V corresponds to 50 Hz to 15000 Hz (See 9 Overview of machine software functions (fi rmware) chapter).

Design and function

Chosing the process logic

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The via control signals setable minimal and maximum values for wire feed speed (MIG/MAG) / welding current (TIG) depend on the job specific settings of parameters DV-MIN/DV-MAX / RANGE-MIN/RANGE-MAX. With this, the upper and lower limits can be set (in the PC300 theses parameters refer to the expert model constants).

With the previous RINT X11 control, it was necessary to activate the signal for control signal mode and select program number 0. With RINT X12, it is no longer necessary to additionally select program 0. As a special feature, control signal default settings by an alternative control such as Expert 2.0 or by a remote control are possible when the control signal mode is disabled and program 0 is set.

Design and function

Chosing the process log

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5.7.3 Advanced control si gnal operation

Control signal operation has been improved in comparison to RINT X11. Advanced control signal operation is activated automatically once a spe cif i c software version is available in the power source. In addition to main current and cold wire, the RINT X12 also has 3 more c ontrol voltages for parameterising pulse modes.

A new signal has been defined for the motor on/off function. For the inching function, this means that there is a signal (independent of the inching signal), which can be used to realise separate inching functions together with the control signal spe cif i cat i on for the cold wire.

The "motor on" function is not available with Phoenix / alpha Q systems! The "motor on" signal overrides the signals for inching and reverse inching!

The manual gas control function is controlled in the sam e way on Phoenix / alpha Q and Tetrix / forceTig systems and permits separate gas pre-flows and post -flows.

A safety function ensures the following aspects with regard to the gas:

• If no gas has been activated at the beginning of the process, it is switched on automatically

• The gas cannot be deactivated while a process is running; if this is necessary, the gas is shut off

automatically when the process is switched off. Thi s c orresponds to a gas post-flow duration of 0.

Cold wire in control in Tetrix / forceTig systems enables any function to be carried out in t he process. The cold wire behaves in the following ways:

• If the motor is activated without a nominal value (motor on), the motor is not started; if t he proce ss is then ended, this does not result in any motor action

• The motor starts as soon as "motor on" has been issued and there is a nominal value present. If the motor signal is removed in the process, the wir e is retracted immediately with the retraction that can be set on the PC300.NET.

• If the nominal value is set to 0 in the process with the motor activated, the motor will remain stat i onary without retraction. Another nominal value then restarts the motor.

• If the wire in the process has been triggered to retract due to the control signal being removed and if the end of the process then follows, the wire is mov ed forwards again by the advance path (which can also be set as required) after the adjustable delay time elapses. This means that the wire is then in the optimum position once again.

Design and function

Process signals

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5.8 Process signals

For evaluation in the cascade control there is a seri es of process signals available which are implemented via potential-free relay contacts:

5.8.1 I > 0 Signal

This is activated as soon as a stable arc is detected after a process is started and used by the cascade control as a condition of motion release for a po sitioning device.

Signals switched on Signal

X7/3 on X7/2 Arc not detected X7/3 on X7/1 Arc detected

The RINT X12 has a device to store the signal to improve signal matching with the cascade control.

5.8.2 Ready for welding

This signal indicates general readiness for welding a nd should be checked before starting. The following conditions will inactivate the sign al :

− Process running, "Ready for welding" is activated aga i n after the process and gas post-flow time have been completed

− During JOB switching (duration approx. 200 ms).

− As long as an error persists

− When switching on thy system after initialisation, the signal is activated.

Signals activated

Signal

X7/6 to X7/4 System ready for welding X7/6 to X7/5 System not ready for welding

5.8.3 Sticking

The signal displays any sticking of the welding wire onto the workpiece via the internal detection system. This signal should be evaluated using a positioning device towards the end of the welding process. Any sticking detected is displayed until either a new proc ess is started or the wire is cut free from the workpiece.

Signals switched on

Signal

X7/9 on X7/7 Sticking detected X7/9 on X7/8 No sticking, wire is free

This device can only be used with welding machines with integrated sensor voltage!

5.8.4 Error signals

This sends system error messages to the cascade control. Errors are signalled only as collective errors; details on the error must be read off the system v ia a cont rol unit.

No re-start is possible for the duration of a sy st em error.

Signals switched

Signal

X7/12 on X7/11 System error is issued X7/12 on X7/10 No error

Design and function

Process signa

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5.8.5 Process active

The signal is active for the duration of the entire process, starting with the gas pre-flows to the complet i on of the gas post-flows after the process. The positioning device can be used as a condition of movement.

Signals switched on Signal

X8/3 on X8/1 Process is active X8/3 on X8/2 Process ended

5.8.6 Main current signal

When the main welding program starts, this signal i s set and reset after that program is exited. It is used by positioning equipment as an additional trigger signal when using the current start and end programs in the non-latched special operating mode. These are n ormal l y used for pre-heating or for treating the end of the seam.

Signals switched on Signal

X8/6 on X8/4 Main current phase active X8/6 on X8/5 Main current phase not active

5.8.7 Workpiece touch detecti on

This signal is used to detect whether the welding electrode or the cold wire touches the workpiece. It is a special function which can only be activated outside of the process (- See 5.9.1 Position search chapter).

Signals switched on Signal

X8/9 on X8/7 Electrode/cold wire touches workpiece X8/9 on X8/8 Electrode/cold wire is not touched

Design and function

Process signals

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5.8.8 I > 0 Auxiliary process

The signal displays the current burn status of t he arc for the auxiliary process (signal can only be used for the Tetrix / forceTig series).

Signals switched on

Signal

X8/12 on X8/10

Arc auxiliary process detected

X8/12 on X8/11

Arc auxiliary process not detected

5.8.9 Process signals di agr am

To explain the process signals, the non-latched special operating mode is shown below. For the non-latched operating mode, the start pro gram P

start and end program Pend therefore no longer

apply.

Figure 5-2

Design and function

Process signa

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5.8.10 Output of analogue values

For the output of welding voltage and welding current, the RINT X12 has two analogue outputs as follows:

Output

Parameter

Standardisation

X11/1

Welding voltage

0..10 V equivalent to 0 to 100 V process voltage

X11/3

Welding current

0..10 V equivalent to 0 to 1000 A process current of the main arc

The analogue output signals are updated with an average time constant of approx. 40 ms and are only used for display purposes. For faster signal processing, the signals of the interface for mechanised welding can be used!

Design and function

Special functions

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5.9 Special functions

Several special functions of the RINT X12 are des cribed below, some of which are available as softwa re options.

5.9.1 Position search

This function is implemented as standard in t he RINT X12, and makes it possible to locate the workpiece by means of sensor voltage. The function is activ ated by the X10/8 control signal and it then allows contact with the workpiece to be detected by means of the K7 relay .

With MAG systems, the workpiece is usually locat ed by means of the wire electrode or the gas nozzl e (please consider that the welding equipment must be specially prepared for the latter function).

Position searching can only take place outside t he process.

5.9.2 TANDEM operation (only Phoenix / alpha Q)

This function is available as a software option and, in Phoeni x / alpha Q systems, permits the control of one power source in each case (for TANDEM system s, 2 RINT X12 are required). The X5/7 input signal is used to determine which power source is subordi nate in the TANDEM combination.

Signals switched on

Signal

Signal active Power source takes over master

function

Signal not active

Power source takes over slave function

TANDEM operation is described in the operating manual for the TANDEM power source.

5.9.3 WF switching

This function is available as a software option and enables 2 wire feed systems in Phoenix / alpha Q and Tetrix / forceTig to be operated alternately.

With the X4/7 signal, you can switch from one drive to the other in the system. This function can only be activated outside the process.

WF switching is described in the supplementary sheets entitled "OW DV SWITCH" (099-OW0963EWM00).

Design and function

Process data monitoring (Phoenix / alpha Q)

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5.10 Process data monitoring (Phoenix / alpha Q)

On the RINT X12 in combination with welding machi nes in the Phoenix / alpha Q machine series; there are 4 output signals available for monitoring the welding process. This provides cost-effective monitorin g options for the most critical process values.

The welding voltage, welding current, wire feed speed and motor current are monitored.

The parameters for the monitoring process are e asy to set using the PC300.NET welding parameter software.

The monitoring process functions for the duratio n of the welding process in the relevant process main current phases to avoid errors being detected fr om transient procedures, which are common at the start and end of the process.

There is a single tolerance value available for each of the following: welding voltage, welding current, and wire speed. These can each be used to set a permis sible, percentage deviation from the current nomi nal value. The motor current is set as an absolute value.

A response speed can be set for each of the two parameters (welding voltage and welding current, or wire speed and motor current).

Detection is triggered for a single channel when the actual process value exceeds or falls below the current nominal value across the specified tol erance for the duration of the response time. The RINT X12 issues this message via a corresponding relay output.

A single monitoring channel can be excluded from t he monitoring process by assigning the value 0 to the relevant tolerance value.

Figure 5-3

Design and function

Process data monitoring (Phoenix / alpha Q)

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The monitoring outputs are defined as follows:

Signals switched on Signal

X8/1 on X8/3 Welding voltage outside the tolerances X8/2 on X8/3 Welding voltage ok

X8/4 on 8/6 Welding current outside the tolerances X8/5 on 8/6 Welding current ok

X8/7 on X8/9 Wire speed outside the tolerances X8/8 on X8/9 Wire speed ok

X8/10 on X8/12 Motor current outside the tolerances X8/11 on X8/12 Motor current ok

Design and function

Signals for matching with the positioning device

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5.11 Signals for matching with the positioning device

Experience has shown that the signal matching between the welding power source and the positioning device is very important. If interference occurs s uddenly due to a loss of signal (e.g. arc interruption), or if intermittent signals occur, the positioning device can itself enter an error status condition. Often it is difficult to move the positioning device back to the basic position.

For this reason, parameters for improved matching have been introduced specifically for the process start phase and for the process in progress.

5.11.1 Ignition time: TZ-Zünd

Detecting a failed ignition process is very important during the process start phase (especially with tandem processes with more than one power source). The ignition phase is evaluated using an adjustable ignition time. A successful ignition process is detected if a stable flow of current occurs for mo re than the set time period after ignition. The I>0 signal is saved in this phase. However, if there is no ignition process for the duration of the failed ignition time, an ignition error is issued to the cascade control. The process will be shut down automatically.

The ignition monitoring can be shut off by setting TZ-ZUND to the value 0.

5.11.2 TZ-Set

To specify the duration of the stable arc burn time, the parameter TZ-Set was defined. If the arc burns stably in the ignition phase for this period, t he signal I>0 is stored.

Figure 5-4

Legend

Description

Start signal

Internal start

Ignition time elapse

Ignition error message

Automatic cut-out

Design and function

Signals for matching with the positioning device

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5.11.3 Arc interruption time: TZ-LIBO

For the work process it is desirable that the proce ss runs without interference. However, in poor conditions it is likely that welding interferenc e wil l occur, and this results in intermittent signals for t he duration of the process. Depending on the cascade control logic implemented, this results in undesirable standstills in the positioning device. To count eract this, the interface has a time-controlled recording feature for arc interruptions. If an interru ption is detected, an adjustable time period runs, du ri ng which the I>0 signal sent to the cascade control is stored. A fter this time elapses, the I>0 signal is retract ed, and the control is provided with a response time (e.g. for a re-start). After max. 5 s elapses, an automatic cut-out of the process is carried out with an "arc interruptio n" error message.

The arc interruption monitoring can be shut down by setting TZ-LIBO to the value 0. The diagram shows the detection of an arc interr uption.

Figure 5-5

Legend

Description

Short misfire within the detection period

Start signal

Internal start

Start of arc interruption detection

Expiry of memory time for I>0 signal

Automatic cut-out and arc interruption error message

5.11.4 Return time, TZ-Reset

Most positioning equipment uses the I>0 signal to opti m i se t he cycle time to trigger the positioning equipment after the process. This often makes it m ore difficult to reliably detect sticking. An adjustable time TZ-RESET can be used to set the period after which the I>0 signal is reset after the process is shut down.

If both TZ-SET and TZ-RESET are set to the value 0, the original process signal I>0 is permitted through to the higher level control unfiltered. This can be desirable if the control has its own process signal monitoring

Parameters TZ-SET and TZ-RESET are currently only availabl e for Phoenix / alpha Q systems. In Tetrix / forceTig systems, these values are specified as follows:

• TZ-SET = 30 ms

• TZ-RESET = 30 ms

Design

and function

Signals for matching with the positioning device

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5.11.5 Output of analogue values

For the output of welding voltage and welding current, the RINT X12 has two analogue outputs as follows:

Output

Parameter

Standardisation

X11/1

Welding voltage

0..10 V equivalent to 0 to 100 V process voltage

X11/3

Welding current

0..10 V equivalent to 0 to 1000 A process current of the main arc

The diagnostics interface

PC system requirements

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6 The diagnostics interface

To support commissioning processes and the anal ysis of signal sequences, the RINT X12 has a diagnostics interface that is connected to a P C US B port and can be evaluated using the EWM Analyzer software.

6.1 PC system requirements

6.2 Commissioning

Requirements for commissioning the diagnosis interface are:

• The connection cable for the PC USB port (consisting of SECINTX10USB filter box, item no. 090008190-XXXXX and PCV5-I connection cable, item no. 094-001205-XXXXX) m ust be connected to the PC and to the adapter cable required for the connection to the 6-pole Minifit X12 socket on the RINT X12, by means of the adapter cable item no. 094-013051-XXXXX.

• When using a RINT X12 ATCASE, the adapter cable is not necessary as the connection cable can be inserted directly into the casing.

• Jumper 17 must be plugged in for operation!

• Start the program, use the Windows Device Manager to identify and set the assigned COM port.

The diagnostics are now ready for use.

6.3 Scope of diagnostics

Various information can be determined using the E WM Analyzer software. In the profile view, t he RINT X12 is shown together with its physical connections; this can therefore take the place of the connection diagram. This allows the relevant st atus of the input or output to be read off immediately (system check). For advanced time-based signal an alysis, a diagnostics and monitor view of the recorded data is available. The current software status of the RINT X12 can also be determined easily.

For more information on the Analyzer, please also se e the relevant operating instructions!

Overview of plug (jumper) configurations

Scope of diagnostics

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7 Overview of plug (jumper) configurations

The following table gives an overview of the RINT X12 jumper assignment:

JP no.:

Function/meaning

Assignment

1 & 2 Main control signal

standardisation Phoenix / alpha Q

Tetrix / forceTig

JP1 JP2 X X 0 to 24 m/min (factory setting) X - 0 to 30 m/min

- X 0 to 10 m/min

- - 0 to 20 m/min JP1 JP2 X X 0 to 1000 A X - 0 to 500 A

- X 0 to 100 A

- - 0 to system nominal current (factory setting)

3 Selecting the JOB counting

method

- 0..510 (counting method 1..511) X 1..510 (counting method 1..510)

4 & 5 Selecti ng the input logic 1–2 P osit i ve input logic (factory setting)

2–3 Negative input logic

6 Start enabling def aul t setting - RINT X12 only reacts to a start signal if

external signal X10/3 is set X Start signal is always accepted, no X10/3 signal

required

7 Control voltage activ e default

setting

- No external control signals are accepted except when overriding by means of signal X10/4. (factory setting)

X External control signals are always accepted, no external X10/4 signal required.

8 Inching mode defaul t setting - Inching by means of a ramp function which can be

overridden by the external X10/9 signal (factory setting). X Inching is always performed at a constant speed, no

external X10/9 signal required.

9 & 10 Operating mode default

setting

Operating mode with latched modes disabled

Operating mode with latched modes enabled

JP9 JP10

(1)

- - Nonlatched

X - Nonlatched

- X Nonlatched

X X Special non-latched

JP9 JP10

(1)

- - Nonlatched

X - Latched

- X X Special latched

X X Special non-latched

11 Pulse process default setting - Standard welding is active. This signal can be

overridden by the external X5/5 signal. (factory setting)

X Pulse welding is active, no external X5/5 signal required.

Overview of plug (jumper) configurations

Scope of diagnostics

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JP no.:

Function/meaning

Assignment

12 JOB selection default setting - JOBs are selected via external machines

(e.g. JOB manager) and the RINT X12 does not analyse the signals for the JOB numbers. You can override this selection with the external signal X9/11. (factory setting)

X JOBs are selected via the RINT X12, the signals for the JOB number are assumed from the RINT X12. No external X9/11 signal required.

13 Advanced JOB mode - No advanced JOB mode.

X Advanced JOB mode is enabled.

14 Special signals active - The relays are used for the monitoring function

X The relays are used for process signals 15 Reserved 16 Selecting the welding system - Tetrix / forceTig welding system expected

X Phoenix / alpha Q welding system expected 17 Diagnostics/programming

interface switching

- Firmware programming possible via X13

X Diagnostics possible via X12

(1)

Depending on the configuration, the latched operat i ng m ode can be activated using the EWM Config

Tool. Given below is a list of all relevant control signal assignments of the RINT X12 to the cascade control.

Overview of plug (jumper) configurations

Operating mod

es, start, machine functions

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7.1 Operating modes, start, machine functions

Digital inputs (X5, 8 pole; X10, 12 pole)

Pin no.: Function/

Meaning

Signal form for

RINT X12

Standardisation/logic

X5/1

0 V 4

X5/2

+24 V 1

X5/3

Non-latched mode

Digital input

(- See 5.3.4 Operating modes chapter)

X5/4

Special non-

latched mode

Digital input (- See 5.7.2 Control signal

operation chapter)

X5/5

Pulsing/standard

Digital input

Active = Pulsing

(1)

X5/6

Ext. start 1

Digital input

Active = start welding process

X5/7

Ext. start 2 (Tetrix / forceTig) / Tandem switching (Phoenix /

alpha Q), optional

Digital input Active = start auxiliary process

(Tetrix / forceTig) Active = master power source assignment (Phoenix / alpha Q)

X5/8

n.c.

X10/1

0 V 4

X10/2

24 V 1

X10/4

Control voltage Digital input (- See 5.3.4 Operating modes

chapter)

X10/3

Enable start

Digital input

Active = enable process

X10/5

Gas test 1

Digital input

Active = gas test 1 on

X10/6

Gas test 2 (blow

out)

Digital input Active = gas t est 2 on (blow out

machine)

X10/7

Inching/motor on

Digital input

Active = inching/motor on

X10/8

Position search

Digital input

Active = position search on

X10/9

Inching function

Digital input

Active = continuous inching

X10/10

Reverse inching

Digital input

Active = reverse inching

X10/11

Motor on (only

Tetrix / forceTig)

Digital input Active = swit ch on cold wire motor

X10/12

n.c.

(1)

MIG/MAG pulse process function for machines in the Phoenix / alpha Q series, DC pulsing or AC

pulsing function for machines in the Tetrix / forceTig series (depending on the process polarity).

Overview of plug (jumper) configurations

JOB selection, switching, inter

nal/external JOB selection

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7.2 JOB selection, switching, internal/external JOB selection

Digital inputs (X9, 12 pole)

Pin no.: Function /

Meaning

Signal form for RINT X12

Standardisation / logic

X9/1

0 V 4

X9/2

+24 V 1

X9/3

JOB bit 0

Digital input

active=high (LSB)

X9/4

JOB bit 1

Digital input

active=high

X9/5

Job bit 2

Digital input

active=high

X9/6

JOB bit 3

Digital input

active=high

X9/7

JOB bit 4

Digital input

active=high

X9/8

JOB bit 5

Digital input

active=high

X9/9

JOB bit 6

Digital input

active=high

X9/10

JOB bit 7

Digital input

active=high (MSB)

X9/11

JOB selection

Digital input

(- See 5.3.6 JOB selection chapter)

X9/12

n.c.

7.3 Program selection

Digital inputs (X4, 8 pole)

Pin no.: Function/

Meaning

Signal form for

RINT X12

Standardisation/logic

X4/1

Program bit 0

Digital input (LSB)

Active=high

Prog. 0

–15

X4/2

Program bit 1

Digital input

Active=high

X4/3

Program bit 2

Digital input

Active=high

X4/4

Program bit 3

Digital input (MSB)

Active=high

X4/5

AC pulsing or thermal

DC pulsing in combination with signal X5/5 (Tetrix / forceTig)

superPuls (Phoenix /

alpha Q MM)

Digital input

Active=high

X4/6

Special functions only

Digital input

X4/7

WF switching (optional)

Digital input

Active=switch to WF 2

X4/8

Error reset

Digital input

Active=high

Overview of plug (jumper) configurations

Control voltages (nominal values)

099-000769-EW501

29.06.2015

7.4 Control voltages (nominal values)

Analog inputs (X6, 6 pole)

Pin no.: Function/

Meaning

Signal form for RINT X12

Standardisation/logic

X6/1

+10 V (Uref)

X6/2

0 V3 (Uref)

X6/3

Wire feed speed (Phoenix / alpha Q) or welding current (Tetrix / forceTig)

Analog input 0..10 V

()

X6/4

Voltage correction (Phoenix / alpha Q)/

cold wire specification

(Tetrix / forceTig)

Analog input 0..10 V (-9.9 V to +9.9 V) or

WF min 10.0 m/min ()

X6/5

Dynamics (Phoenix / alpha Q)/secondary current (Tetrix / forceTig)

Analog input 0..10 V (-40 to +40)

0..10 V ()

X6/6

Tetrix / forceTig only: Thermal pulsing: Pulse time Metallurgical pulsing: Frequency

Analog input 0...10 V

Thermal pulsing:

0.01 s to 10.00 s Metallurgical pulsing

(1)

X6/7

Tetrix / forceTig only: Thermal pulsing: Pause time Metallurgical pulsing: Balance

Analog input ...10 V

Thermal pulsing:

0.01 s to 10.00 s Metallurgical pulsing: 1% to 100%

X6/8

Tetrix / forceTig only: Depending on the

configuration, nominal value for hot wire, hot wire oscillation frequency or filler wire down-slope value

Analog input for special function

Hot wire:

0..10 V equivalent to 0 to hot wire scaling definition Oscillation:

0..10 V equivalent to 0.1 Hz to 16.0 Hz Filler wire down-slope value:

0..10 V equivalent to 0 to

10.0 m/min or 24.0 m/min 0 to 5.00 m/min

()

(1)

Depending on the software version of t he interface and the power source, the following scaling is

possible: 0...10 V corresponds to 50 Hz to 2500 Hz or 0...10 V corresponds to 50 Hz to 15000 Hz (See 9 Overview of machine software functions (fi rmware) chapter).

Overview of plug (jumper) configurations

Process signals

099-000769-EW501

29.06.2015

7.5 Process signals

Relay outputs (X7, 12 pole)

Pin no.: Function /

Meaning

Signal form for RINT X12

Standardisation / Logic

X7/1

I>0 Relay output 1 2-3 -> I=0

X7/2

I>0 Relay output 1 1-3 -> I>0

X7/3

I>0

Relay output 1

X7/4

ready for welding Relay output 2 5-6 -> not ready

X7/5

ready for welding Relay output 2 4-6 -> ready

X7/6

ready for welding Relay output 2

X7/7

Sticking Relay output 3 8-9 -> no fusing

X7/8

Sticking Relay output 3 7-9 -> fusing

X7/9

Sticking Relay output 3 2)

X7/10

Error Relay output 4 11-12 -> error

X7/11

Error Relay output 4 10-12 -> no error

X7/12

Error

Overview of plug (jumper) configurations

Welding data monitoring signals

099-000769-EW501

29.06.2015

7.6 Welding data monitoring signals

Relay outputs (X8, 12 pole)

Pin no.: Function / Meaning Signal form for

RINT X12

Standardisation / logic

X8/1

Welding voltage

monitoring (Phoenix / alpha Q), process active (Tetrix /

forceTig)

Relay output 5

2-3 -> welding voltage OK (Phoenix /

alpha Q)

2-3 -> end of process (Tetrix / forceTig)

X8/2 Relay output 5 1-3 -> welding voltage error (Phoenix /

alpha Q)

1-3 -> process active (Tetrix / forceTig)

X8/3

Relay output 5

X8/4

Welding current

monitoring, main current signal

active (Tetrix / forceTig)

Relay output 6

5-6 -> welding current OK (Phoenix /

alpha Q) 5-6 -> main current phase not active

(Tetrix / forceTig)

X8/5 Relay output 6 4-6 -> welding current error (Phoenix /

alpha Q) 4-6 -> main current phase active (Tetrix /

forceTig)

X8/6

Relay output 6

X8/7

Wire speed monitoring

or workpiece detection (Phoenix / alpha Q) Workpiece detection

(Tetrix / forceTig)

Relay output 7

8-9 -> wire speed OK (Phoenix / alpha Q)

8-9 -> electrode/cold wire has not been

touched (Tetrix / forceTig)

X8/8

Relay output 7

7-9 -> wire speed error (Phoenix /

alpha Q) 7-9 -> electrode/cold wire touched

workpiece (Tetrix / forceTig)

X8/9

Relay output 7

X8/10 Motor current

monitoring (Phoenix / alpha Q) I>0 auxiliary process (Tetrix / forceTig)

Relay output 8 11-12 -> mot or current OK (Phoenix /

alpha Q) 11-12 -> I = 0 auxiliary process (Tetrix /

forceTig)

X8/11

Relay output 8

10-12 -> motor cur rent error (Phoenix /

alpha Q) 10-12 -> I = 0 auxili ary proc ess (Tetrix /

forceTig)

X8/12

Relay output 8

7.7 Analogue output signals

PIN no.

Function/Meaning

Signal form for RINT X12

Standardisation logic

X11/1

Actual welding voltage value

Analogue output

0...10 V

0...100 V welding voltage

X11/2

0 V

X11/3

Actual welding current value

Analogue output

0...10 V

0...100 V welding current

X11/4

0 V

Error messages on the system

Phoenix / alpha Q sy

stem

099-000769-EW501

29.06.2015

8 Error messages on the system

8.1 Phoenix / alpha Q system

The following error messages are displayed on op erating units for welding machines of the Phoenix / alpha Q series:

Error number

(display)

Meaning Error can be reset

Mains overvoltage

No, switch off machine

Mains undervoltage

No, switch off machine

3 Inverter/inverter emergency stop circuit

temperature error

(1)

No, automatic reset

Low coolant level

No, switch off machine

Wire feed error

Yes

Shielding gas error

Yes 7 Secondary circuit overvoltage

No, switch off machine

Protective conductor error

No, switch off machine

System quick stop

(1)

Yes

Arc break error

Yes

Process ignition error

Yes

Wire feeder not detected

Yes

Wire feeder 2 not detected

Yes

Open circuit voltage reduction error

No, switch off machine

Speedometer error

No, automatic reset

(1)

Error supported only if the system is equipped as such

Error messages on the system

Tetrix / forceTig system

099-000769-EW501

29.06.2015

8.2 Tetrix / forceTig system

The following error messages are displayed on op erating units for welding machines of the Tetrix /forceTig series:

Error number

(display)

Meaning Error can be reset

General errors

Cold wire feed error

Yes 4 Inverter temperature error

No, automatic reset

Mains overvoltage

No, switch off machine

Mains undervoltage

No, switch off machine

Low water level

No, switch off machine

Gas error

Yes

Secondary circuit overvoltage

No, switch off machine

Protective conductor error

No, switch off machine

System quick stop

Yes

Open circuit voltage reduction error

No, switch off machine

Errors specific to AC systems

36 Collision sensor according to S-Sign No, switch off machine

AC unit temperature error

No, automatic reset

32–35, 38–39

Special error, contact service

No, switch off machine

Errors specific to plasma welding systems

Pilot arc current error

Yes

Cold wire error

Yes

Plasma gas error

(1)

Yes

Shielding gas error

(1)

Yes

Cooling circuit flow error

Yes

Local system bus error

No, switch off machine

Cooling circuit excess temperature

Yes

HF coupling module excess temperature

Yes

Pilot arc ignition error

Yes

Errors specific to robot operation

Process

Yes

Arc break error

Yes

Emergency stop circuit error

Yes

(1)

Only in systems with automatic gas regulating valves

Overview of machine software functions (firmware)

Tetrix / forceTig system

099-000769-EW501

29.06.2015

9 Overview of machine software functions (firmware)

The table below provides information about the relev ant functionality of the interface machine sof tware (firmware).

Machine software number

(firmware)

Item number Hardware

platform

Function

0.0.1.0

042-00973-00000

Initial version

0.0.2.0

0.0.3.0

042-00973-00001 00

Range of metallurgical pulsing extended to cover 50 Hz to 15 kHz. This function is only guaranteed if the version of the Tetrix power source software is at least 0.2.D.0.

With older software versions, it will be scaled

automatically for the range up to 2500 Hz.

0.0.5.0

042-00973-00001

superPuls and lift arc signals for Phoenix/alpha Q

power sources from version 0.6.5.0 and MM tigSpeed ON signal for Tetrix/forceTig systems Advanced JOB selection for MM systems Optional control voltages for hot wire, oscillation or filler wire down-slope value

Latched modes implemented for the operating mode

Configuration data overview

Tetrix / forceTig system

099-000769-EW501

29.06.2015

10 Configuration data overview

Which configuration data can be set in RINT X12 depends on the firmware version. If EWM-Config does not show a current parameter in the software, ma ke sure the parameter files for this program are up to date.

Following parameters can be defined:

Parameter Setting Meaning Available

from SW

RINT X11 compatibility No

Yes

With control signal mode all analog values described are used for Tetrix. With control signal mode the analog values for main current and filler wire only are used for Tetrix. (analogous to RINT

X11)

0.0.5.0

"Start enabling" signal

function

Soft stop

Negative

Serves as quick stop during

the special non-latched process.

Enables complete

neutralisation of the control.

0.0.5.0

Touch threshold voltage

Value in the range of 1.0 V to

15.0 V

Defines a detection span for the workpiece search function,

in which contact is detected.

0.0.5.0

Inching mode System

External

In MAG systems inching is carried out with the system ramp from 1.0 to 6.0 m/min. Inching is carried out using the analogue WF value to create

individual inching functions.

0.0.5.0

Suppress missing wire feeder

show error

suppress error

For MAG systems a WF mechanism is required for the process by default.

An error caused by a missing

WF mechanism is suppressed.

0.0.5.0

Incorrect JOB

switching

Prohibit

Allow

With MAG systems,

switching to a TIG JOB is prohibited. Switching will be

allowed.

0.0.5.0

Latched operation enabling

Not enabled

Enabled

Non-latched and special nonlatched operation can be selected only.

As with RINT X11, latched operation and special latched operation can be selected as

well.

0.0.5.0

superPuls signal enabling

Not enabled

Enabled

The superPuls mode is controlled by the JOB data of the individual programs. The superPuls mode is

controlled by the input signal.

0.0.5.0

Lift arc signal enabling Not enabled

Enabled

The lift arc start is controlled by the JOB.

The lift arc start is controlled

by the input signal.

0.0.5.0

Configuration data overview

Tetrix / forceTig system

099-000769-EW501

29.06.2015

Parameter

Setting

Meaning

Available from SW

Activate control voltage

X6/8

Yes

No analysis of the analog

channel. The analog channel.is

analysed based on the control

voltage selection.

0.0.5.0

Control voltage X6/8 parameter

Hot wire

Oscillation

Filler wire down-slope value

The control voltage controls the hot wire current. The control voltage controls the oscillation frequency for tigSpeed.

The control voltage controls the down-slope value of the filler wire for thermal pulsing

mode.

0.0.5.0

Control voltage scaling

Value

Defines the input scaling for

the hot wire current.

0.0.5.0

Filler wire control signal scaling

10.0 m/min

24.0 m/min

Defines the scaling when selecting the filler wire

resolution in the JOB.

0.0.5.0

Factory reset

Off

Configuration

The setting has no function.

The machine will be reset to the factory settings, effective on the next start of the

machine.

0.0.5.0

Circuit diagrams

Control signal operation

099-000769-EW501

29.06.2015

11 Circuit diagrams

11.1 Control signal operation

X9/1

X9/2

X9/3

X9/4

X9/5

X9/6

X9/7

X9/8

X9/9

X9/10

X9/11

X9/12

X5/1

X5/2

X5/3

X5/4

X5/5

X5/6

X5/7

X10/1

X10/2

X10/3

X10/4

X10/5

X10/6

X10/7

X10/8

X10/9

X10/10

X10/11

X10/12

X5/8

X4/1

X4/2

X4/3

X4/4

X4/5

X4/6

X4/7

X4/8

X6/1

X6/2

X6/3

X6/4

X6/5

X6/6

X6/7

X6/8

X7/12

X7/11

X7/10

X7/9

X7/8

X7/7

X7/6

X7/5

X7/4

X7/3

X7/2

X7/1

X8/10

X8/11

X8/12

X8/1

X8/2

X8/3

X8/4

X8/5

X8/6

X8/7

X8/8

X8/9

X2/1

X2/2

X2/3

X2/4

X2/5

X2/6

X2/7

D-Sub.

9polig

A1-

R I N T - X 1 2

X3/1

X3/2

I>02I>03I>0

Bereit/ready6Bereit/ready7Bereit/ready

Festbrand/wire stick

Fehler/error12Fehler/error13Fehler/error

+24VDC

2TSpez.

Puls-Norm./pulse-standard

Start-1/start-1

PHOENIX (optional): Konfig Tandem

+24VDC

Freigabe Prozeß/enable Prozeß

Leitspannung ein-aus/enable control voltages

Gastest1/man. gas1

Gastest2/man.gas2

Einfädeln/wire inching

Positionssuchen/work piece function

Einfädelfunktion/inching mode

Ausfädeln/ wir e r everse inch ing

+24VDC

Job Bit-0

Job Bit-1

Job Bit-2

Job Bit-3

Job Bit-4

Job Bit-5

Job Bit-6

Job Bit-7

Jobanwahl/enable job control

Optional: DV-Umschaltung/choice wire feeder

Reset Fehler/ reset error

+10VDC Uref.

-9.9V...+9.9V Korrektur/correction

-40V...+40V Dynamik/dynamic

Uist - voltage over / Prozess aktiv - process active

818283

Iist - current over / Hauptstrom - main current

DVist - wire speed over / Berührung Werkstück - touch workpiece

IMotor - motor current over / IGR0 HiLiBo - IGR0 pilot arc

42VAC

RSGND

RXD

TXD

RS+12V

0VAC

42VAC

100

0VAC

Drahtvorschubgeschwindigkeit/wirefeed speed 0...24 m/min

101

102

103

104

105

106

107

108

X11/1

X11/2

X11/3

X11/4

X11/5

X11/6

X11/7

X11/8

/config. Tandem process

Uist - voltage over / Prozess aktiv - process active

Uist/Ureal 0...10V = 0-100V

GND

iIst/Ireal 0...10V = 0-1000A

GND

Datum: Name:

gezeichnet:

geprüft von:

21.11.2011 NIEDENTHAL

This drawing is protected by copyright.

It may not be reproduced or utilised in any way

or communicated or forwarded to third parties

without our express permission!

RINT-X12

6395-00

Zeichnungsnummer:

LEITSIGNALBETRIEB PHOENIX

Änderung-

Blatt: /

123456

Figure 11-1

Circuit diagrams

Control signal operation

099-000769-EW501

29.06.2015

X9/1

X9/2

X9/3

X9/4

X9/5

X9/6

X9/7

X9/8

X9/9

X9/10

X9/11

X9/12

X5/1

X5/2

X5/3

X5/4

X5/5

X5/6

X5/7

X10/1

X10/2

X10/3

X10/4

X10/5

X10/6

X10/7

X10/8

X10/9

X10/10

X10/11

X10/12

X5/8

X4/1

X4/2

X4/3

X4/4

X4/5

X4/6

X4/7

X4/8

X6/1

X6/2

X6/3

X6/4

X6/5

X6/6

X6/7

X6/8

X7/12

X7/11

X7/10

X7/9

X7/8

X7/7

X7/6

X7/5

X7/4

X7/3

X7/2

X7/1

X8/10

X8/11

X8/12

X8/1

X8/2

X8/3

X8/4

X8/5

X8/6

X8/7

X8/8

X8/9

X2/1

X2/2

X2/3

X2/4

X2/5

X2/6

X2/7

D-Sub.

9polig

A1--3

R I N T - X 1 2

X3/1

X3/2

I>02I>03I>0

Bereit/ready6Bereit/ready7Bereit/ready

Festbrand/wire stick

Fehler/error12Fehler/error13Fehler/error

+24VDC

2TSpez.

Puls-Norm./pulse-standard

Start-1/start-1

Start HiLiBo

+24VDC

Freigabe Prozeß/enable Prozeß

Leitspannung ein-aus/enable control voltages

Gastest1/man. gas1

Gastest2/man.gas2

Einfädeln/wire inching

Positionssuchen/work piece function

Einfädelfunktion/inching mode

Ausfädeln/wire reverse inching

Kaltdraht ein/cold wire on

+24VDC

Job Bit-0

Job Bit-1

Job Bit-2

Job Bit-3

Job Bit-4

Job Bit-5

Job Bit-6

Job Bit-7

nicht aktiv = ex t. Jobanwahl Jobanwahl/ enable job control

Pulsmodus/pulse modes

Optional: DV-Umschaltung/choice wire feeder

Reset Fehler/ reset error

+10VDC Uref.

Hauptstrom/main current

Kaltdrahtwert/cold wire value

Absenkstrom/low current

Pulsdauer/pulse time 0.01s-10.00s/ Frequenz/freqency 50-2500Hz

Pulspause/pulse pause 0. 01s - 10. 00s/ Balance/bal ance 0-100%

Uist - voltage over / Prozess aktiv - process active

818283

Iist - current over / Hauptstrom - main current

DVist - wire speed over / Berührung Werkstück - touch workpiece

IMotor - motor current over / IGR0 HiLiBo - IGR0 pilot arc

42VAC

RSGND

RXD

TXD

RS+12V

0VAC

42VAC

100

0VAC

101

102

103

104

105

106

107

108

X11/1

X11/2

X11/3

X11/4

X11/5

X11/6

X11/7

X11/8

Uist - voltage over / Prozess aktiv - process active

Uist/Ur eal 0...10V = 0- 100V

GND

iIst/Ireal 0...10V = 0-1000A

GND

Datum: Name:

gezeichnet:

geprüft von:

21.11.2011 NIEDENTHAL

This drawing is protected by copyright.

It may not be reproduced or utilised in any way

or communicated or forwarded to third parties

without our express permission!

RINT-X12

6395-00

Zeichnungsnummer:

LEITSIGNALBETRIEB TETRIX

Änderung-

Blatt: /

123456

Figure 11-2

Circuit diagrams

Program operation

099-000769-EW501

29.06.2015

11.2 Program operation

X9/1

X9/2

X9/3

X9/4

X9/5

X9/6

X9/7

X9/8

X9/9

X9/10

X9/11

X9/12

X5/1

X5/2

X5/3

X5/4

X5/5

X5/6

X5/7

X10/1

X10/2

X10/3

X10/4

X10/5

X10/6

X10/7

X10/8

X10/9

X10/10

X10/11

X10/12

X5/8

X4/1

X4/2

X4/3

X4/4

X4/5

X4/6

X4/7

X4/8

X6/1

X6/2

X6/3

X6/4

X6/5

X6/6

X6/7

X6/8

X7/12

X7/11

X7/10

X7/9

X7/8

X7/7

X7/6

X7/5

X7/4

X7/3

X7/2

X7/1

X8/10

X8/11

X8/12

X8/1

X8/2

X8/3

X8/4

X8/5

X8/6

X8/7

X8/8

X8/9

X2/1

X2/2

X2/3

X2/4

X2/5

X2/6

X2/7

D-Sub.

9polig

A1--1

R I N T - X 1 2

X3/1

X3/2

I>02I>03I>0

Bereit/ready6Bereit/ready7Bereit/ready

Festbrand/wire stick

Fehler/error12Fehler/error13Fehler/error

+24VDC

2TSpez.

Puls-Norm./pulse-standard

Start-1/start-1

PHOENIX (optional): Konfig Tandem

+24VDC

Freigabe Prozeß/enable Prozeß

Gastest1/man. gas1

Gastest2/man.gas2

Einfädeln/wire inching

Positionssuchen/work piece function

Einfädelfunktion/inching mode

Ausfädeln/wire reverse inching

+24VDC

Job Bit-0

Job Bit-1

Job Bit-2

Job Bit-3

Job Bit-4

Job Bit-5

Job Bit-6

Job Bit-7

Jobanwahl/enable job control

Bit-0

Bit-1

Bit-2

Bit-3

Optional: DV-Umschaltung/choice wire feeder

Reset Fehler/ reset error

+10VDC Uref.

Uist - voltage over / Prozess aktiv - process active

818283

Iist - current over / Hauptstrom - main current

DVist - wire speed over / Berührung Werkstück - touch workpiece

IMotor - motor current over / IGR0 HiLiBo - IGR0 pilot arc

42VAC

RSGND

RXD

TXD

RS+12V

0VAC

42VAC

100

0VAC

101

102

103

104

105

106

107

108

X11/1

X11/2

X11/3

X11/4

X11/5

X11/6

X11/7

X11/8

/config. Tandem process

Uist - voltage over / Prozess aktiv - process active

Uist/Ureal 0...10V = 0-100V

GND

iIst/Ireal 0...10V = 0-1000A

GND

Programm/Programm 1-15

Datum: Name:

gezeichnet:

geprüft von:

21.11.2011 NIEDENTHAL

This drawing is protected by copyright.

It may not be reproduced or utilised in any way

or communicated or forwarded to third parties

without our express permission!

RINT-X12

6395-00

Zeichnungsnummer:

PROGRAMMBETRIEB PHOENIX

Änderung-

Blatt: /

123456

Figure 11-3

Circuit diagrams

Program operation

099-000769-EW501

29.06.2015

X9/1

X9/2

X9/3

X9/4

X9/5

X9/6

X9/7

X9/8

X9/9

X9/10

X9/11

X9/12

X5/1

X5/2

X5/3

X5/4

X5/5

X5/6

X5/7

X10/1

X10/2

X10/3

X10/4

X10/5

X10/6

X10/7

X10/8

X10/9

X10/10

X10/11

X10/12

X5/8

X4/1

X4/2

X4/3

X4/4

X4/5

X4/6

X4/7

X4/8

X6/1

X6/2

X6/3

X6/4

X6/5

X6/6

X6/7

X6/8

X7/12

X7/11

X7/10

X7/9

X7/8

X7/7

X7/6

X7/5

X7/4

X7/3

X7/2

X7/1

X8/10

X8/11

X8/12

X8/1

X8/2

X8/3

X8/4

X8/5

X8/6

X8/7

X8/8

X8/9

X2/1

X2/2

X2/3

X2/4

X2/5

X2/6

X2/7

D-Sub.

9polig

A1--2

R I N T - X 1 2

X3/1

X3/2

I>02I>03I>0

Bereit/ready6Bereit/ready7Bereit/ready

Festbrand/wire stick

Fehler/error12Fehler/error13Fehler/error

+24VDC

2TSpez.

Puls-Norm./pulse-standard

Start-1/start-1

Start HiLiBo

+24VDC

Freigabe Prozeß/enable Prozeß

Gastest1/man. gas1

Gastest2/man.gas2

Einfädeln/wire inching

Positionssuchen/work piece function

Einfädelfunktion/inching mode

Ausfädeln/wire reverse inching

Kaltdraht ein/cold wire on

+24VDC

Job Bit-0

Job Bit-1

Job Bit-2

Job Bit-3

Job Bit-4

Job Bit-5

Job Bit-6

Job Bit-7

Jobanwahl/enable job control

Bit-0

Bit-1

Bit-2

Bit-3

Pulsmodus/ pulse modes

Optional: DV-Umschaltung/choice wire feeder

Reset Fehler/ reset error

+10VDC Uref.

Prozess aktiv - process active

818283

Hauptstrom - main current

Berührung Werkstück - touch workpiece

IGR0 HiLiBo - IGR0 pilot arc

42VAC

RSGND

RXD

TXD

RS+12V

0VAC

42VAC

100

0VAC

101

102

103

104

105

106

107

108

X11/1

X11/2

X11/3

X11/4

X11/5

X11/6

X11/7

X11/8

Prozess aktiv - process active

Uist/Ur eal 0...10V = 0- 100V

GND

iIst/Ireal 0...10V = 0-1000A

GND

Programm/Programm 1-15

Datum: Name:

gezeichnet:

geprüft von:

21.11.2011 NIEDENTHAL

This drawing is protected by copyright.

It may not be reproduced or utilised in any way

or communicated or forwarded to third parties

without our express permission!

RINT-X12

6395-00

Zeichnungsnummer:

PROGRAMMBETRIEB TETRIX

Änderung-

Blatt: /

123456

Figure 11-4

Appendix A

Overview of EWM branches

099-000769-EW501

29.06.2015

12 Appendix A

12.1 Overview of EWM branches

EWM RINT X12 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual