Evo Power EVO3100, EVO5000, EVO7000, EVO9000E User Manual
evopower.co.uk
EVO3100 – EVO5000 – EVO7000 – EVO9000E
USER MANUAL
Model shown EVO9000
BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY – RETAIN FOR FUTURE USE
Page 2
CONTENTS
Section Description
Page No/N
o’s
1. SAFETY
3 - 7
2. MACHINE LAYOUT
7 - 8
3. PRE-OPERATION CHECKS
9 - 10
4. STARTING THE ENGINE - RECOIL
10
5. STARTING THE ENGINE - USING IGNTION KEY
11
6. USING THE MACHINE
11 - 12
7. STOPPING THE ENGINE
13
8. BATTERY
13
9. DISPOSAL of WASTE ELECTRICAL & ELECTRONIC EQUIPMENT
(W.E.E.E.) DIRECTIVE
13
10. PERIODIC MAINTENANCE
14 – 18
11. TROUBLESHOOTING
19
12. STORAGE
20
13. SPECICIFATIONS
20
14. CONTACT DETAILS
21
15. DECLARATIONS of CONFORMITY
22
Page 3
1. SAFETY.
1.1. The operator of the machine is;
1.1.1. Responsible for and has a duty of care in making sure that the machine is operated
safely and in accordance with the instructions in this user manual.
1.1.2. It should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine, to include but not limited to;
1.1.3.1. Elderly, children, pets, livestock and property.
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this
manual and you must adhere to their warning/s. Failure to do so may result in personal
injury.
Warning Signs and Symbols
Personal Protective clothing (PPE)
Page 4
1.3. Carbon Monoxide
1.3.1. Carbon monoxide is a colourless and odourless gas breathing this gas. It can cause
death as well as serious long term health problems such as brain damage.
1.3.2. The symptoms of Carbon monoxide poisoning can include the following;
1.3.2.1. Headaches, Dizziness, Nausea, Breathlessness, Collapsing or Loss of
consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections
and simply tiredness. That’s why it’s quite common for people to mistake this very
dangerous poisoning for something else.
1.3.3. To avoid Carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment
inside a home or garage even if doors and windows are open.
1.3.4. If you think you or someone around you has been affected by carbon monoxide
poisoning;
1.3.4.1. Get fresh air immediately.
1.3.4.2. Open doors and windows, turn off machine and leave the affected area.
1.3.4.3. See your doctor immediately or go to hospital - let them know that you
suspect carbon monoxide poisoning.
1.3.5. Only use Petrol/Diesel powered equipment outside in a well-ventilated area.
1.4. General fuel safety.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety
Executive (HSE) document SR16.
1.4.2. All fuels are Flammable.
1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or
welding.
1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not be
carried out.
1.4.5. Keep work area clean and tidy.
1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a lidded
bin.
Page 5
1.4.7. Dispose of waste fuels correctly.
1.4.8. Diesel safety.
1.4.8.1. Always fuel and defuel in well-ventilated area.
1.4.8.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.8.3. Hand protection.
1.4.8.4. Protective clothing.
1.4.8.5. When defueling always use a propriety fuel retriever.
1.4.8.6. Always carry fuel in the correct and clearly marked container.
1.4.9. Petrol safety.
1.4.9.1. Always fuel and defuel in well-ventilated area.
1.4.9.2. Always wear correct, suitable and fit for purpose Personal Protective
Equipment (PPE), suggested items are as follows, but are not limited too.
1.4.9.3. Hand protection.
1.4.9.4. Protective clothing.
1.4.9.5. Respiratory protective equipment should be used when in an
unventilated area.
1.4.9.6. When defueling always use a propriety fuel retriever.
1.4.9.7. Always carry fuel in the correct and clearly marked container.
1.4.10. Electrical Safety.
1.4.10.1. Electricity can kill - never work on LIVE/ENERGISED equipment.
1.4.10.2. Identify electrical isolation method and always isolate all electrical supplies,
prior to carrying out any maintenance work.
1.4.10.3. Prior to use and with all electrical supplies isolated check all electrical cables,
plugs and connections for the following.
1.4.10.3.1. Are intact and have no signs of damage, to include but not limited to
bare wires, chaffing, cuts and loose wiring. If there are any signs of damage,
the damaged item should be taken out of service until the damage has been
repaired by an electrically competent person.
1.4.10.4. All trailing cables should be routed so as not to cause any kind of trip hazard.
1.4.10.5. Never work on or near electricity with wet hands, wet clothing, and wet
gloves.
Page 6
1.4.10.6. Batteries present a risk if they become damage by the possible
leaking of electrolyte. This electrolyte is an acid and can cause serious injuries.
Care should be taken when working on or near them.
1.4.10.6.1. Should you come into contact with acid you should;
1.4.10.6.1.1. Get medical assistance as soon as possible.
1.4.10.6.1.2. Remove all clothing contaminated with acid.
1.4.10.6.1.3. Use fresh running water to wash excess acid, continue this until
medical assistance arrives.
1.4.10.6.1.4. Contact with acid needs to be washed away. Make sure that
you do not wash the acid to another part of the face or body.
1.4.10.6.1.5. Gasses from charging batteries are highly flammable and great
care should be taken to charge in well ventilated areas.
1.5. Additional Safety guidelines’
1.5.1. Exhaust and Engine
1.5.1.1. The engine and exhaust will become very hot during use do not touch.
1.5.1.2. These items remain hot for some time after use.
1.5.1.3. Place the machine in an area where pedestrians or children are not likely to
touch the machine.
1.5.1.4. Avoid placing any flammable materials near the exhaust outlet during
operation.
1.5.1.5. Keep the machine at least 1 m from buildings or other equipment, or the
engine may overheat.
1.5.1.6. Avoid operating the engine with a dust cover.
1.5.2. Control Functions
1.5.2.1. Oil Warning System
1.5.2.1.1. When the oil falls below the lower level the
engine will stop automatically.
1.5.2.1.2. Unless you refill with oil the engine will not
start again.
1.5.3. Starter Switch (SW)
1.5.3.1. The engine starter switch controls the ignition.
1.5.3.2. In the ‘OFF’ Position the ignition circuit is switched
off and the engine will not run
1.5.3.3. In the ‘ON’ position the engine is ready for starting
1.5.3.4. In the ‘START’ position (pushed against spring tension) the starter motor turns
and the machine will start.
1.5.4. AC Switch (Breaker)
1.5.4.1. The AC Switch (Breaker) will turn ‘OFF’ automatically when the load exceeds
the generator maximum output.
Page 7
1.5.4.2. If AC switch turns ‘OFF’ then before resetting reduce load and keep below the
rated output of the machine. Reset and add loads to within working limit of
machine.
1.5.5. DO NOT Connect to the generator to mains AC sockets in your
building – commonly known as ‘back feeding’ it is extremely
dangerous and illegal.
2. MACHINE LAYOUT
Table One (Model shown EVO5000)
1
Fuel Tank
2
Fuel Cap
3
Fuel Gauge
4
Voltmeter
5
AC Breaker
6
DC Reset
7
Voltage Selector
8
12 Volt DC Outlet
9
115V Outlet
10
230V Outlet
11
Earth/Ground
Connection
12
Power Light
13
Oil Filler Cap
14
Oil Drain Bolt
15
Engine Switch
Page 8
Table two (Model shown EVO5000)
1
Choke Lever
2
Air Filter
3
Carburettor
4
Spark Plug
5
Oil Filler Cap
6
Exhaust
Table Three (Model Shown EVO5000)
1
Fuel Tap
2
Recoil Starter
3
Alternator
4
Anti-Vibration Mount
5
Air Filter
6
Choke Lever
Loading...