evoheat Polaris LA 60 Installation And Instruction Manual

Page 1
Installation and Instruction Manual
WATER CIRCULATED
HOT WATER SOLUTION
Polaris LA 60 Manual
Page 2
1. Preface
2. Safety Precautions
2.1 Mark Notes
2.2 Icon Notes
2.3 Warning
2.4 Attention
3. Overall information of the heat pump
3.1 Device description
3.2 Features of the AIR HEAT PUMP
3.3 Heat pump dimension and view
3.4 Specification data
4. Installation
4.1 Installation Schematic
4.2 Function introduction
4.3 Transit
4.4 Installation occasions
4.5 Installation method
4.6 Water loop connection
4.7 Location of the unit
4.8 Power supply connection
4.9 Cable and switch
4.10 Trial running
5.Operation and Use
5.1
5.2
5.3
6.Troubleshooting and extra information
6.1 Maintenance
6.2 Malfunction table
7. The main controller terminals
7.1 The main controller terminals
7.2 Common observation
8. Appendix
8.1 Caution & Warning
8.2 Cable specification
5.4 Setting of target temperature
5.5 Target temp setting
5.6 Fast heating
5.7 Time setting
5.8 Fault interface
Page 3
CONTENT
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1 2 2 2 3 4 5 5 5 6 7 8 8 10 11 11 11 12 13 14 14 15 16 16 18 18 19 20 21 21 22 24 24 25 27 27 30 31 31 32
1. Preface
2. Safety Precautions
2.1 Mark Notes
2.2 Icon Notes
2.3 Warning
2.4 Attention
3. Overall information of the heat pump
3.1 Device description
3.2 Features of the AIR HEAT PUMP
3.3 Heat pump dimension and view
3.4 Specification data
4. Installation
4.1 Installation Schematic
4.2 Function introduction
4.3 Transit
4.4 Installation occasions
4.5 Installation method
4.6 Water loop connection
4.7 Location of the unit
4.8 Power supply connection
4.9 Cable and switch
4.10 Trial running
5.Operation and Use
5.1
5.2
5.3
6.Troubleshooting and extra information
6.1 Maintenance
6.2 Malfunction table
7. The main controller terminals
7.1 The main controller terminals
7.2 Common observation
8. Appendix
8.1 Caution & Warning
8.2 Cable specification
Main interface display and function On and off Mode switch
5.4 Setting of target temperature
5.5 Target temp setting
5.6 Fast heating
5.7 Time setting
5.8 Fault interface
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Page 4
1
Preface
Positioning, installation and commissioning must be carried out by trained personnel working in accordance with these
operating and installation instructions.
Where children or persons with limited physical, sensory or mental capabilities are to be allowed to control this equip­ment ensure that this will only happen under supervision or after appropriate instructions by a person responsible for their safety. Children should be super­vised to ensure that they do not play with the equipment.
Carefully read these operating and installation instructions and keep them safe. Should the equipment change hands, pass these instructions to the subsequent owner. Pass them to the trained contractors for servicing purposes.
Protection
Qualified only
The pictures and drawings in this manual is for your infor­mation only. The manufacture has the right to chance or improve the product when it is needed, without prior notification to the users of this device.
For information
Necessary reading
When the product is delivered to the users, please check whether there is any damage on the unit during transportation; If there is any please talk with the forwarder or the contractor.
If the heat pump unit just can be installed a while latter, please keep it free from damage, rust or abrasion by following methods. 1, all the access like the water connections must be sealed correctly; 2, the unit must be free from sunshine, and placed under 45; 3, the unit must be free from heavy dust to avoid dirty on the evaporator; 4, the unit must be placed free from chaos to avoid accident. 5, please check the unit during stock
Quality check at first receipt of this product
Welcome to air source water heat pump. Your decision to purchase heat pump will reward you for many years.
This is your assurance that you have purchased quality heat pump system available,one that is manufactured in a state-of-the-art facility and go with innovation.
2.1 Mark Notes
2.2 Icon Notes
To prevent the users and others from the harm of this unit, and avoid damage on the unit or other
property, and use the heat pump properly, please read this manual carefully and understand the following
information correctly.
The piping connection and wiring should be installed according to the local legal laws and regulations as
well as the profession standard.
Safety Precautions
Page 5
2
2.1 Mark Notes
Mark
Meaning
A wrong operation may lead to death or heavy injury on people.
A wrong operation may lead to harm on people or loss of material.
WARNING
ATTENTION
2.2 Icon Notes
Icon
Meaning
Prohibition. What is prohibited will be nearby this icon
Compulsory implement. The listed action need to be taken.
ATTENTION (include WARNING) Please pay attention to what is indicated.
To prevent the users and others from the harm of this unit, and avoid damage on the unit or other
property, and use the heat pump properly, please read this manual carefully and understand the following
information correctly.
The piping connection and wiring should be installed according to the local legal laws and regulations as
well as the profession standard.
Safety Precautions
Page 6
The heat pump must be installed by qualified personals, to avoid improper installation which can lead to water leakage, electrical shock or fire.
Please make sure that the unit and power connection
have good earthing, otherwise may cause electrical shock.
Installation
Professional installer is required.
Earthing is required
2.3 Warning
Meaning
Operation
Meaning
PROHIBITION
Shut off the power
DO NOT put fingers or others into the fans and evaporator
of the unit, otherwise harm may be occurred.
When there is something wrong or strange smell, the power
supply need to be shut off to stop the unit. Continue to run
may cause electrical short or fire.
Move and repair
Entrust
Prohibit
Entrust
When the heat pump need to be moved or installed again, please entrust dealer or qualified person to carry it out. Improper installation will lead to water leakage, electrical shock, injury or fire.
It is prohibited to repair the unit by the user himself, otherwise
electrical shock or fire may be occur.
When the heat pump need to be repaired, please entrust dealer or qualified person to carry it out. Improper movement or repair on the unit will lead to water leakage, electrical shock, injury or fire.
Meaning
Safety Precautions
3
2.4 Attention
Safety Precautions
Page 7
Meaning
Meaning
Switch off
the power
Prohibition
Please switch off the power for clean or maintenance.
It is prohibited to use copper or iron as fuse. The right fuse
must be fixed by electrician for the heat pump.
It is prohibited to spray the flammable gas to the heat pump,
as it may cause fire.
Installation
Operation
Prohibition
2.4 Attention
Check the
installation basement
Please check the installation basement in a period (one month),
to avoid any decline or damage on the basement, which may
hurt people or damage the unit
Fix the unit
Installation Place
Need
circuit breaker
The unit CANNOT be installed near the flammable gas.
Once there is any leakage of the gas, fire can be occur.
Make sure that the basement of the heat pump is strong
enough, to avoid any decline or fall down of the unit
Make sure that there is circuit breaker for the unit, lack of
circuit breaker can lead to electrical shock or fire.
Safety Precautions
4
Page 8
5
Overall information of the heat pump
The air source heat pump extracts heat from am bient air and transfer it to water. By circulating the water, the energy is used to warm the house efficiently. Through the usage of floor heating, the heat pump COP can be as high as 4.5
Compared with oil boiler, gas boil er and electrical heater, heat pump is the best solution with high efficiency, safety and environment protect.
This air source heat pump use advanced heating tech-nology and intelligent control system, to produce hot water at more than 55. So it can work wi th the floor heating pipe, the fan coil or the radiator,and replace the bo iler directly.
3.2 Features of the AIR HEAT PUMP
1, Save our planet---earth, by green techn ology Heat pump transfer heat from air to the space for heating, so that there is no burning, no waste, no dirty gas, thus maintain good environment for human and save earth from waste.
2, Serve people by high efficiency and money saving The heat pump is driven by electricity, and annually average efficiency can be higher than 4. By timer function, users can make use of the ele ctric power at the low point of a day, thu s save money for every family.
3, Good for life with safe running To use heat pump for heating can avoid el ectrical shot and burning, thus keep people free from explosion or poisoning.
4, Easy operation Heat pump is controlled and protected by micro-computor based contro-ller, the desired water temperature is set according to real requirement.System protection program will guarantee the unit to be running at hard environment.
In reverse, cooling is also available when it is needed.
3.1 Device description
In addition, the air heat pump can be used to provide hot water for sanitary use, like kitchen, shower, etc.
Overall information of the heat pump
3.3 Heat pump dimension and view
75 0
97 0
Wat er outlet 1 inch (femal e)
Page 9
Overall information of the heat pump
6
3.3 Heat pump dimension and view
Unit ModelsPASHW120S-XI
14 20 82 0
34 7
4-φ12
72 6
75 0
84 6
97 0
94
40 2
Power Line Grommet
High Pressure Meter
Water Outlet 1.5inch
Water Inlet 1.5inch
1245
Wire cont roller
High pres sure gage
63 0
43 0
4-φ14
45 5
10 50
Wat er outlet 1 inch (femal e)
Wat er inlet 1 inch(fema le)
58 6
17 5
89 5
88
Unit ModelsPASHW060S-XI
Page 10
Overall information of the heat pump
7
3.4 Specification data
Installation
4.1 Installation schematic
o o o o
1.*Hot Wateroutdoor temperature DB/WB20 C/15 C outlet water circulation from 15 C to 55 C ;
o o o o
2.**Heatingoutdoor temperature DB/W B7 C/6 C outlet water 45 Cinlet water (return) 40 C;
o o o o
3.***Heatingoutdoor temperature DB/ WB7 C/6 C outlet water 35 Cinlet water (return) 30 C;
o o o o
4.****Heatingoutdoor temperature DB/WB7 C/6 C outlet water 55 Cinlet water (return)47 C .
(Subject to drawings of the heat pump)
(Subject to data on the package)
(Subject to data on the nameplate)
(Subject to data on the package)
Model
Packing Size (L/W/H)
Net Weight
Gross Weight
*Heating Capacity
Unit Dimension (L/W/H)
**Heating Capacity
***Heating Capacity
****Heating Capacity
*Power Input for Heating
****Power Input for Heating
Running Current(*Heating/* *H ea ti ng /
***Heating/****Heating ) Capacity
Power Supply
Compressor Quantity
Compressor Type
Fan Quantity
Fan Power Input
Fan Rotate Speed
Noise
Water Connection
**Power Input for Heating
***Power Input for Heating
kW
kW
kW
kW
kW
kW
kW
kW
PASHW
A
W
RPM
dB(A)
inch
mm
mm
kg
kg
120S-XI
Scroll
600-950
37
29.2
30
28.8
7.9
8.5
7.8
9.2
380V/3N~/50Hz
2
2
200×2
59
1.5
15/16.1/14.8/17.5
060S-XI
Scroll
19.6
14.3
14.7
12.3
4.2
4.4
3.4
5.2
380V/3N~/50Hz
1
2
60×2
840
58
1
7.2/8.4/7.0/9.3
Page 11
8
Installation
4.1 Installation schematic
4.1.1 The connection diagram of hot water project
4.1.2 The connection diagram of space heating project
Fresh Wate r
Wat er leve l contr oller
Retur n pipe fo rm user
Solen oid val ve
Wat er Tank
Senso r
S1
S2
Drain age
DN20
Showe rs
Hot wat er supp ly water p umps
Hot wat er circ ulati ng water p umps
DN50
Outle t Wat er
Inlet Wate r
Outle t Wat er
Inlet Wate r
Circu latin g Wat er Pump
Buffe r Tan k
Fresh Wate r
Retur n Wat er
Fan Coi l
Radia tor
Floor H eatin g
Page 12
Installation
Installation
9
Current leakage protector
Please must connect one current leakage protector between power supply and circuit breaker.
Power off
Please power off the heat pump when there is thunder/radio/power grid fluctuating
Affecting our heat pump running. After that, power on and restart our heat pump by pressing
On/off button.
The running condition for the heat pump is from -15~45.
Please do not use lake water, river water or untr eated ground water for our heat pump.
Running condition
Defrosting
When there is frost formed on the unit, heat pump will enter defrosting mode(2-10min)
to make heat pump running at good condition.
Fan motor will be stopped during defrosting mode.
Running protection
During high temp. ambient condition, Fan motor might stop running
Shutdown Protection
After heat pump being shut down,
compressor will stop for 3 minutes at least before it starting up once again.
4.2 Function introduction
Floor H eatin g
Radia tor
Fan Coi l
Tap Wat er
Electri c heater
Tap Wat er
3 way valve
Tem Sensor
Wat er Tank
Wat er Tank
4.1.3 The connection diagram of hot water and space heating project
Page 13
10
Installation
Current leakage protector
Please must connect one current leakage protector between power supply and circuit breaker.
Power off
Please power off the heat pump when there is thunder/radio/power grid fluctuating
Affecting our heat pump running. After that, power on and restart our heat pump by pressing
On/off button.
The running condition for the heat pump is from -15~45.
Please do not use lake water, river water or untr eated ground water for our heat pump.
Running condition
Defrosting
When there is frost formed on the unit, heat pump will enter defrosting mode(2-10min)
to make heat pump running at good condition.
Fan motor will be stopped during defrosting mode.
Running protection
During high temp. ambient condition, Fan motor might stop running
Shutdown Protection
After heat pump being shut down,
compressor will stop for 3 minutes at least before it starting up once again.
4.2 Function introduction
Page 14
Installation
11
Installation
4.6 Water loop connection
Please pay attention to below matters when the water pi pe is connected:
Try to reduce the resistance to the water from the piping.
The piping must be clear and free from dirty and b locks. Water leakage test must be carried out to ensure there is no water leakin g. And then the insulation can be made.
Attention that the pipe must be tested by pressure separately. DO NOT test it together with the heat pump.
There must be expansion tank on the top point of the water loop, and the water level in the tank must be at least 0.5 meter higher than the top point of the water loop.
The flow switch is installed inside of the hea t pump, check to ensure that the wiring and action of the switch is normal and controlle d by the controller.
Try to avoid air stayed i nside of the water pipe, and there must be air vent on the top point of the water loop.
There must be thermometer and pressure meter at the water inlet and outlet, for easy inspection during running.
The connection between the heat pump and the construction is better to be flexible type, to avoid vibration transfer. The support to the water pipe must be separate, but not rely on the heat pump unit
There must be drainage on the low points of the wa ter system, and there is already drainage on the chassis of the heat pump. The water in the system must be drain out during winte r if the heat pump is not running. And there must be air vent on the high point of the water system to drive air of the water. Drainage and ai r vent need not to be insulated, in order to maintain.
There must be enough space around the unit for maintenance.
The place is free from heat radiation and othe r fire flame.
There must be not obstacles near the air inlet a nd outlet of the heat pump.
There must be water channel around the heat pump to drain the condensing water .
A place which is free from strong air blowing.
The location must have good ventilation.
The unit can be installed on any place outdoor which can carry heavy machine such as
terrace, housetop, ground and so on.
A pall is needed in winter to protect the heat pump from snow.(See picture 2)
4.4 Installation occasions
4.5 Installation method
The heat pump can be installed onto the concrete basement by expansion screws, or onto a
steel frame with rubber feet which can be plac ed on the ground or housetop.
Make sure that the unit is placed horizontal ly.
4.3 Transit
When the unit need to be hung up during
installation, a 8 metres cable is needed, an d there
must be soft material between the cable and the unit
to prevent damage to the heat pump cabinet. (See
picture 1)
WARNING
DO NOT touch the heat exchanger of the heat
pump with fingers or other objects
Picture 1
When the heat pump is transported please kee p the unit stand up. The unit cannot be laid down, otherwise the inner parts of the device may be damaged.
Or please use forklift, since there is wood chassis as package.
Picture 2
Page 15
Installation
12
air out let
1500m m
Picture 3 : Snow shelter
Snow shelter is necessary if the heat pump has to work normally at
cold area in winter.
Attention
4.6 Water loop connection
Please pay attention to below matters when the water pipe is connected:
Try to reduce the resistance to the water from the piping.
The piping must be clear and free from dirty and b locks. Water leakage test must be carried out to ensure there is no water leakin g. And then the insulation can be made.
Attention that the pipe must be tested by pressure separately. DO NOT test it together with the heat pump.
There must be expansion tank on the top point of the water loop, and the water level in the tank must be at least 0.5 meter higher than the top point of the water loop.
The flow switch is installed inside of the hea t pump, check to ensure that the wiring and action of the switch is normal and controlle d by the controller.
Try to avoid air stayed i nside of the water pipe, and there must be air vent on the top point of the water loop.
There must be thermometer and pressure meter at the water inlet and outlet, for easy inspection during running.
The connection between the heat pump and the construction is better to be flexible type, to avoid vibration transfer. The support to the water pipe must be separate, but not rely on the heat pump unit
There must be drainage on the low points of the wa ter system, and there is already drainage on the chassis of the heat pump. The water in the system must be drain out during winte r if the heat pump is not running. And there must be air vent on the high point of the water system to drive air of the water. Drainage and ai r vent need not to be insulated, in order to maintain.
Page 16
Installation
4.8 Power supply connection
Open the front panel, and open the power supply access.
The power supply must go through the wire access and be con nected to the power supply terminals in the controlling box.
If the outside water pump is needed, please in sert the power supply wire into the wire access also and connect to the water pump terminals .
If an additional auxiliary heater is need to be controlled by the heat pump controller, the relay (or power) of the aux-heater must be connect ed to the relevant output of the controller.
4.9 Cable and switch
The unit should use independent p ower supply, Wiring req uired by Tab le 6.1, Power supply voltage must in line with rated voltage.
Power supply circuit must be equipped with an All-pole disconnect device have at least 3mm contact opening distance.
The wiring must be completed by professional technicians in accordance with circuit diagram.
Power supply circuit must have earth wire, the earth wire of power should be connected with external earth wire safely. And the external earth wir e must be in order.
The creepage protection device must be settled in accordance with the relevant national technical standards for electronic equipment.
The power wire and signal wire shou ld be neatly arranged. High voltage wire and low voltage wire must be separated and free from any interference, and they must be free from any pipe and valves of the unit.
When all the wiring is completed, the power can only be connected after a double check.
13
Installation
4.7 Location of the unit
The size of unit
The schematic diagram of installation
Air outle t
Paral lel m ode l
two uni ts
three u nit s
four un its
five un its
L(mm)
2180
2180
2180
2180
W(mm)
3160
5240
7320
9400
H(mm)
2100
2100
2100
2100
1
2
3
4
5
The pla ce fo r mai ntena nce m ore t han 1500mm
The dis tan ce be tween t wo un its m ore than 150 0mm
The pla ce fo r mai ntena nce m ore t han 1500mm
The pla ce fo r mai ntena nce m ore t han 1500mm
The pla ce fo r mai ntena nce m ore t han 1200mm
Air outle t
Req uirem ent
A>1 500mm B > 1000m m
C>5 00mmD> 1000m m
ATTENTION
Air inl et
Air outle t
Mai ntena nce spa ce
This map ju st shows a si ng le heat pump p osition in g
C
D
A
B
Wal l
Wal l
Wal l
Wal l
Page 17
Installation
14
4.8 Power supply connection
Open the front panel, and open the power supply access.
The power supply must go through the wire access and be con nected to the power supply terminals in the controlling box.
If the outside water pump is needed, please in sert the power supply wire into the wire access also and connect to the water pump terminals.
If an additional auxiliary heater is need to be controlled by the heat pump controller, the relay (or power) of the aux-heater must be connect ed to the relevant output of the controller.
4.9 Cable and switch
The unit should use independent p ower supply, Wiring req uired by Table 6.1, Power supply voltage must in line with rated voltage.
Power supply circuit must be equipped with an All-pole disconnect device have at least 3mm contact opening distance.
The wiring must be completed by professional technicians in accorda nce with circuit diagram.
Power supply circuit must have earth wire, the earth wire of power should be connected with external earth wire safely. And the external earth wir e must be in order.
The creepage protection device must be settled in accordance with the relevant national technical standards for electronic equipment.
The power wire and signal wire shou ld be neatly arranged. High voltage wire and low voltage wire must be separated and free from any interference, and they must be free from any pipe and valves of the unit.
When all the wiring is completed, the power can only be connected after a double check.
Page 18
15
4.10 Trial running
Inspection before trial running
Check the indoor unit, and make sure that the pi pe connection is right and the relevant valves are open .
Check the heat pump unit including all of the screws and parts of the heat pump to see if they are in good order. When power on, review the indicator on the controller to see if there is any failure indication. The gas gauge can be connected to the c heck valve to see the high pressure(or low pressure) of th e system during trial running.
Check the water loop, to ensure that the water i nside of the expansion tank is enough, the water supply is good, the water loop is full of wa ter and without any air. Also make sure there is good insulation for the water pipe.
Check the electrical wiring. Make sure tha t the power voltage is normal, the screws are fastened, the wiring is made in line with the di agram, and the earthing is connected.
When the water pump runs for 1 minutes, the compressor will start. Hear whether there is strange sound from the compressor. If abnor mal sound occurs please stop the unit and check the compressor. If the compressor runs well please look for the pressure meter of the refrigerant.
Then check whether the power input and running current is in line with the manual. If not please stop and check.
Review whether the outlet water temperat ure is stable.
The parameters of the controller are set by the factory, it is not allowed to change then by user himself.
Adjust the valves on the water loop, to make sur e that the hot(cool) water supply to each door is good and meet the requirement of heati ng(or cooling).
Start the heat pump by press " " key on the controller. Check whether the w ater
pump is running, if it runs normally there wil l be 0.2 MPa on the water pressure meter.
Installation
Operation and Use
5.1Main interface display and function
(1) Power on interface
(2) Starting up interface
Page 19
Operation and Use
5.1Main interface display and function
(1) Power on interface
(2) Starting up interface
16
Page 20
17
Operation and Use
Key number
Key name
Key function
On and off
Mode key
Temperature setting
Fast heating
Timer setting
Setup key
Fault icon
Click this key to switch ON or OFF Red represents ON, while grey represents OFF
Click this key to set the target temperature
Click this key to start the rapid heating This key will be displayed during heating
Click this key to set the timer enabled, while green represen ts enabled
White represents not
Note:
is defrosting icon, the machine is in defros ting mode when this icon is shown; is hot water mode icon, this machine is in hot water mode when this icon is shown; is heating mode icon, this machine is in heati ng mode when this icon is shown.
⑧ ⑨ ⑩
Key function
Click this key to check the unit status, time,factory parameter, temperature curve, timer setting and
Mute setting
Hot water mode, heating mode, cooling mode , hot water+heating mode or hot water+cool ing mode can be selected by pressing this key.
This Icon will flash when there is an error show n up, then the display will enter Failure record i nterface
after tapping this icon.
Operation and Use
5.3Mode switch
5.2 On and off
Page 21
18
Operation and Use
5.3Mode switch
5.2 On and off
1.
In shutting down interface (on/off key is in gray status),
press on/off key can start up the machine.
2
Note: In starting up interface (on/off key is in red status),
press on/off key can shut down the machine.
As the main interface shows
模式切换
Page 22
19
Operation and Use
(1) tapping hot water mode icon , then the display will change to this mode inte rface;
(2) tapping heating mode icon , then the display will enter this mode interf ace;
(3) tapping cooling mode icon ,then the display will switch to this mode interface;
Note: If what you have purchased is a heating- only model (without cooling function), the "cooling" will not be shown on the interface.
(4) tapping hot water+heating mode icon , then the display will go into hot water+heating mode interface;
(5) tapping hot water+cooling mode icon , then the display will come to hot water+cooling mode interface;
In the main interface, there are five modes can be selected after tapping the mode key.
Take hot water + cooling mode for example: Tapping , the wire controller back to main inte rface; Tapping , the target temp of hot water can be set by po p-up keyboard; Tapping , the target temp of cooling mode can be se t by pop-up keyboard.
① ② ③
5.4 Setting of target temperatu re
Operation and Use
Page 23
20
Operation and Use
When the target temp is being set, pop-up keyboard is shown as following:
Key name
Key number
Key function
Tapping this key can back to the main interface.
Return key
Enter key
Delete key
Tapping this key to undo the last action.
Note: means the new target temp under current setting
Tapping this key can save you action and back to the main interface.
5.5 Target temp setting
Page 24
21
Operation and Use
5.6 Fast heating
Under the heating mode, click the fast heating key the a bove interface will appear. Click to start the fast heating and click to close it.
5.7. Timer setting
Click the timer setting key to enter the timer setting an d the interface display is as follows:
Operation and Use
Key number
5.8 Fault interface
Click the fault icon on the main interface and the interf ace display is as follows:
Page 25
22
Operation and Use
Such as the above figure: Under the state of unmanned operation, it will start the timed start-up at 17:10 and will be timed shutdown w hen running to 20:10 .
Key color
Key name
Hour of timer on
Key number
Key function
Click this key to return to the main in terface. 
Return key
Minute of timer on
Minute of Timer on is shown
Hour of Timer on is shown
Enable the timer off
Enable the timer on
Click this key to start or turn off the timed start-up function
Click this key to start or turn off the timed shutdown function
Hour of Timer off is shown
Minute of timer off
Minute of Timer off is shown
Hour of timer off
Enable: Green ON Disable: Gray OFF
Enable: Red ON Disable: Gray OFF
5.8 Fault interface
Click the fault icon on the main interface and the interf ace display is as follows:
Page 26
23
Operation and Use
Note:
:Fault code
:Fault name
:Occurrence time of the fault,Day, month and year hour: second (s)
:Click this key to clear all fault records
meaning
default
adjust( yes/n o)
Parameter table
Return wa ter tem p. Setting ( Hot wat er)
yes
55
paramet er
Return wa ter tem p. Setting (Heat ing)
yes
40
R01
R02
6.1 Maintenance
Check the water supply and air vent frequently, to avoid lack of water or air in the water loop. Clean the water filter in a certain period to ke ep good water quality. La ck of water and dirty water can damage the unit. The heat pump will start the water pump per 72 ho urs when it is not running, to avoid freezing.
(1) Please do not shut off the power supply to the heat pump in winter. When the air temperature is below 0 , if the inlet water temperature i s above 2 and below 4, the water pump will start for freezing protect, if the in let water is lower than 2 , the
heat pump will run for heating.
Troubleshooting and extra information
Note:
:Fault code
:Fault name
:Occurrence time of the fault,Day, month and year hour: second (s)
:Click this key to clear all fault records
Page 27
24
6.1 Maintenance
Check the water supply and air vent frequently, to avoid lack of water or air in the water loop. Clean the water filter in a certain period to keep good water quality. La ck of water and dirty water can damage the unit. The heat pump will start the water pump per 72 hours when it is not running, to avoid freezing.
Keep the unit in a place which is dry and clean, and has good ventilation. Clean the heat exchanger in 1 or 2 month and keep good h eat exchange rate and save energy.
Check each part of the unit and the pressure of th e system. Replace the failure part if there is any, and recharge the refrigerant if it is needed.
If the heat pump is not used for a long time, please d rain out all the water in the unit and seal the unit to keep it good. Please drain the water from the lowest point of the heat exchanger to avoid freezing in winter. Water recharge and full inspection on the heat pump is needed before it is restarted.
Check the power supply and the elec trical system, make sure the electrical components are good, the wiring is well. If there is any part fai led with wrong action or smell, please replace in time.
The water loop of the heat pump MUST be protected from freezing in winte r time. Please pay attention to below suggestions. Nonobservance on below suggestion will invalid the warranty for the heat pump.
(1) Please do not shut off the power supply to the heat pump in winter. When the air
temperature is below 0 , if the inlet water temperature i s above 2 and below 4, the water pump will start for freezing protect, if the inlet water is lower than 2 , the
heat pump will run for heating.
Please drain out the water in the super heater of the heat pump unit in winter, when the super heater is not used, in case it is heat pump wi th super heater.
Troubleshooting and extra information
Page 28
25
Troubleshooting and extra information
6.2Malfunction table
Prote ct/fault
Reason
Elimina tion meth ods
Fault display
Stand by
Non
Norma l boot
Inlet Temp Sen sor Fau lt
The temp. S ensor is br oken or short ci rcuit
Check or ch ange th e temp. Sen sor
P01
Outle t Temp Se nsor Fa ult
The temp. S ensor is br oken or short ci rcuit
Check or ch ange th e temp. Sen sor
P02
Syst1 :Coil temp 1 Senso r
The temp. S ensor is br oken or short ci rcuit
P153
Syst1 :Coil temp 2 Senso r
The ambie nt temp. Se nsor is broken or s hort circ uit
P154
AT Sen sor F ault
P04
Syst1 :Suction t emp Sen sor
P17
Syst1 :Antifre eze Sen sor 1(US)
P191
Syst1 :Antifre eze Sen sor 2(US)
P193
Syst1 :Antifre eze Sen sor 4(HSS )
P195
Syst1 :Inlet Sen sor(E VI)
P101
Syst1 :Outlet Se nsor( EVI )
P102
Syst1 :Exhaust t emp Sen sor
P181
Syst1 :Pressur e Senso r fau lt
PP11
Wat er Tank Temp Sen sor
P03
Syst2 :Coil temp S ensor
P25
Syst2 :Suction t emp Sen sor
P27
Syst2 :Antifre eze Sen sor 1(US)
P291
Syst2 :Antifre eze Sen sor 2(US)
P293
Syst2 :Antifre eze Sen sor 1(HSS )
P292
Syst2 :Antifre eze Sen sor 2(HSS )
P296
Syst2 :Exhaust Tem p Sen sor
P281
Syst2 :Pressur e Senso r fau lt
PP21
Syst2 :Inlet Sen sor(E VI)
P201
Syst2 :Outlet Se nsor( EVI )
P202
Syst1 :Exhaust O verte mp
P182
Syst2 :Exhaust O verte mp
P282
Low AT Pro tecti on
TP
Non
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
Check or ch ange th e temp. Sen sor
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The syste m 1 pressur e Sensor is broken o r short cir cuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
The temp. S ensor is br oken or short ci rcuit
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e pressur e Senso r or pressu re
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
Check or ch ange th e temp. Sen sor
The syste m 2 pressur e Sensor is broken o r short cir cuit
Check or ch ange th e pressur e Senso r or pressu re
The ambie nt temp. is l ow
Fan Mot or1 Fault
Fan Mot or2 Fault
F031
F032
1. Motor is i n locked- rotor sta te
2.The wir e connect ion betwe en DC-fan mo tor modul e and fan motor is in b ad contac t
1. Motor is i n locked- rotor sta te
2.The wir e connect ion betwe en DC-fan mo tor modul e and fan motor is in b ad contac t
1.Chang e a new fan mot or
2.Check t he wire con nection a nd make sur e they are in g ood conta ct
1.Chang e a new fan mot or
2.Check t he wire con nection a nd make sur e they are in g ood conta ct
Commu nication F ault (spee d control mo dule)
E081
Speed con trol modu le and main board com municat ion fail
Check the c ommunic ation con nection
Can be judged according to the remote contro ller failure code and troubleshooting
Troubleshooting and extra information
Page 29
Prote ct/fault
Reason Elimina tion meth ods
Fault display
Commu nication F ault
E08
Syst1 :Comp Over curre nt
The compr essor is ov erload
E101
Syst2 :Comp Over curre nt
The compr essor is ov erload
E201
Syst1 : HP Pr otection
The high-pr eesure sw it ch is broken
E11
Syst2 : HP Pr otection
Check the p ressure s witch and c old circu it
E21
Syst1 : LP Pr otection
Check the p ressure s witch and c old circu it
E12
Syst2 : LP Pr otection
Check the p ressure s witch and c old circu it
E22
Flow Sw itch Prote ction
No water/ little wa ter in wate r system
Check the p ipe water f low and wat er pump
E032
Aux Sup erheat Pro tecti on
The protect ion switch is b roken
electri c-heate r
Check to se e whether t he electr ic heater has been ru nning und er the temp erature
over 150 fo r a long time
E04
Check the w ire conne ction bet ween remote wi re contro ller and ma in board
Communi cat ion fai lure betw een wire cont roller an d mainboa rd
The high-pr eesure sw it ch is broken
The high-pr eesure sw it ch is broken
The high-pr eesure sw it ch is broken
Prim Ant i-freezi ng Prot
The ambie nt temp. is l ow
E19
Secon dary Anti-f reezi ng Pr ot
E29
Syst1 :Antifre eze(U S)
Use side wa ter syste m temp. is lo w
1.
Check the U S water tem p. or chang e
the temp. S ensor
2.Check t he pipe wat er flow and w hether water sys tem is jamm ed or not
1.
Check the U S water tem p. or chang e
the temp. S ensor
2.Check t he pipe wat er flow and w hether water sys tem is jamm ed or not
1.
Check the H SS water te mp. or chan ge
the temp. S ensor
2.Check t he pipe wat er flow and w hether water sys tem is jamm ed or not
1.
Check the H SS water te mp. or chan ge
the temp. S ensor
2.Check t he pipe wat er flow and w hether water sys tem is jamm ed or not
E171
The ambie nt temp. is l ow
Syst2 :Antifre eze(U S)
E271
Syst1 :Antifre eze(H SS)
E172
Syst2 :Antifre eze(H SS)
E272
Use side wa ter syste m temp. is lo w
Heat side w ater syst em temp. is low
Heat side w ater syst em temp. is low
Syst1 :Exhaust O verte mp
E182
Syst2 :Exhaust O verte mp
Check whe ther th e system of t he comp ressor running n ormal ly
E282
Exces s Water Temp Diff
Wat er flow is no t enough and low pre ssure differen ce
Check the p ipe wat er flow and w hethe r water sys tem is ja mmed or not
E06
The compr essor is ov erload
The compr essor is ov erload
Check whe ther th e system of t he comp ressor running n ormal ly
Check whe ther th e system of t he comp ressor running n ormal ly Check whe ther th e system of t he comp ressor running n ormal ly
Check the p ressure s witch and c old circu it
Troubleshooting and extra information
26
Page 30
27
The main controller terminals The main controller terminals
7.1 The main controller terminals
2 4VA
C
24VA
C
RO11
RO10
RO09
RO08
RO07
RO06
RO05
RO04
RO03
RO02
RO01
L
N
CN8
POWER
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
+12V
+5V
0-10V_OUT2
0-10V_OUT1
PWM_OUT2
PWM_OUT1
PWM_IN
0-5V_IN3
0-5V_IN2
0-5V_IN1
AI 18(50K)
AI 17(50K)
AI/DI 16
AI/DI 15
AI/DI 14
AI/DI 13
AI/DI 12
AI/DI 11
AI/DI 10
AI/DI 09
AI/DI 08
AI/DI 07
AI/DI 06
AI/DI 05
AI/DI 04
AI/DI 03
AI/DI 02
AI/DI 01
282726252423222120191817161514131211100908070605040302
01
J1
CN9
N
L
CN1
CN2
CN5
12V
485_A
485_B
GND
12V
485_A
485_B
GND
010203
04
010203
04
1 2
3
4 5
1 2
3
4 5
1
2
123
4
1
2
V R T A B G
Sign
Meaning
V
R
T
A
B
G
7.1.1 Wire control interface diagram and definition
12Vpower +
No use
No use
485A
485B
GND(pow er-)
7.1.2 Controller interface diagram and d efinition
CN4
PC4002
Page 31
28
AI/DI01
AI/DI02
AI/DI03
AI/DI04
AI/DI05
AI/DI06
AI/DI07
AI/DI08
AI/DI09
AI/DI10
AI/DI11
AI/DI12
AI/DI13
AI/DI14
AI/DI15
AI/DI16
AI1750K
AI1850k
0~5V_IN 1
0~5V_IN 2
0~5V_IN 3
PWM_IN
PWM_OUT 1
PWM_OUT 2
Overloa d switch of e lectric h eater
12V outpu t
5V
0~10V OUT 1
0~10V OUT 2
+12V
+5V
CN2
CN4
CN5
CN8
CN9
Electro nic expan sion valv e of EVI in sys tem 1
J1
RO11
RO10
RO09
RO08
RO07
Electro magneti c three-w ay valve 2
Electro magneti c three-w ay valve 1
Hot water p ump
Alarm out put
AUX super heat
CN1
Communi cation po rts on the ex pansion b oa rd
Temperatu re of the EVI o utlet of sy stem 1
No use
5V output
Temperatu re of the EVI i nlet of sys tem 1
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Wat er output t emperat ure
Wat er intput t emperat ure
System 1 co il temper ature
Ambient t emperat ure
System 1 su ction tem peratur e
Wat er flow swi tch prote ction
Mode swit ch
No use
No use
No use
System Ex haust tem peratur e 1
Emergen cy switch i utput
Fan contr ol output
Electro nic expan sion valv e 1
Number
Sign
Meaning
pressur e sensor 1
System 1 co mpresso r current d etectio n
Main board of the input and output interface instructions below
The high- preesur e switch 1
The low-p reesure s witch 1
Color lin e control ler
System1 An tifreez e 1 Tempera ture / Syetem 1 Co il temper ature 2
System1 An tifreez e 2 Tempera ture
Wat er tank Temper ature
System1 An tifreez e 4 Tempera ture
Central ized cont rol port
Tra nsforme r primary v oltage
Tra nsforme r seconda ry voltag e
System fl ow meter (r eserved )
Page 32
RO06
R005
R004
R003
R002
R001
7.1.3 Interface drawing and definition o f the extended module
The description of the input and output inte rface of the extended module is as follows
AI/DI01
AI/DI02
AI/DI03
AI/DI04
AI/DI05
AI/DI06
AI/DI07
AI/DI08
0~5V_IN 1
0~5V_IN 2
0~5V_IN 3
0~5V_IN 4
+5V
(Temperat ure of the EV I inlet of sy stem 2)
(Temperat ure of the EV I oulet of sy stem 2)
+5V
AI 10(50K )
GND
AI 9(50K)
CN1
CN2
CN3
Reserve d
Ground
Electro nic expan sion valv e A
Electro nic expan sion valv e of EVI in system 2
JP4
JP3
AI/DI 1
AI/DI 2
AI/DI 3
AI/DI 4
AI/DI 5
AI/DI 6
AI/DI 7
AI/DI 8
0-5V_IN1
0-5V_IN2
0-5V_IN3
0-5V_IN4
+5V
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
CN3
CN2
CN1
4 GND
3 AI 10(50K)
2 GND
1 AI 9(50K)
1 2 3 4
5 4 3 2 1
5 4 3 2 1
4-way val ve
Wat er pump
Fan 2 / Fan low s peed
Compres sor 1
Compres sor 2
Fan 1 / Fan hig h speed
System 2 fa n coil temp erature
Temperature 2
System 2 su ction tem peratur e
System 2 pr essure se nsor
System 2 co mpresso r current d etectio n
System 2 Ex haust tem peratur e
System2 An tifreez e 1 Tempera ture
System2 An tifreez e 2 Tempera ture
System2 An tifreez e 3 Tempera ture
System2 An tifreez e 4 Tempera ture
System 2 th e high-pr eesure sw itch
System 2 th e low-pre esure swi tch
Communi cation po rt
Reserve d
Reserve d
41
42
43
44
45
46
The main controller terminals
29
7.2 Common observation
Look over and clear the failure according to below information.
The compr essor
runs but he at
pump has no t
heating o r
cooling c apaci ty
Low outle t water
tempera ture
The main controller terminals
KZ10
Page 33
7.2 Common observation
Look over and clear the failure according to below information.
Failure
Possible causes f or the failure
Solutions
Heat pump
cannot
be starte d
1 Wrong p ower su pply 2 power sup ply cab le loos e 3 circuit b reake r open
1 shut off the pow er and chec k power s upply ; 2 check pow er cabl e and mak e ri ght con necti on 3 check for t he caus e and rep lace the fu se or circuit b reake r
Wat er pump i s
running w ith
high nois e or
without w ater
1 lack of wat er in the p iping 2 much air in t he wate r loop 3 water vav les clo sed 4 dirt and bl ock on th e water f ilter
1 check the w ater su pply an d charge wa ter to the pipi ng; 2 dischar ge the ai r in the wa ter loop; 3 open the va lves in w ater lo op ; 4 clean the w ater fi lter.
Heat pump
capacit y is low,
compres sor
do not stop
1 lack of ref riger ant; 2 bad insul ation o n water p ip e; 3 low heat ex chang e rate on a ir side exchang er; 4 lack of wat er flow
1 check for t he gas le akage a nd rechar ge the refrige rant; 2 make good i nsula tion on w ater pipe ; 3 clean the a ir side h eat exc hanger; 4 clean the w ater fi lter
High comp resso r
exhaust
1 too much re frige rant 2 low heat ex chang e rate on a ir side exchang er
1 dischar ge the re dunda nt gas 2 clean the a ir side h eat exc hanger
Low press ure
problem
of the syst em
1 lack of gas 2 block on fi lter or c apill ary 3 lack of wat er flow
1 check the g as leak age and r echarge f reon; 2 replace f ilter o r capil lary; 3 clean the w ater fi lter an d dischar ge the ai r in water loo p.
Compres sor do
not run
1 power sup ply fai lure 2 compres sor con tacto r broken 3 power cab le loos e 4 protect ion on co mpres sor 5 wrong set ting on r eturn w ater temp . 6 lack of wat er flow
1 check off the po wer suppl y; 2 replace c ompre ssor co ntactor ; 3 tighten t he powe r cable ; 4 check the c ompre ssor ex haust tem p.; 5 reset the r eturn w ater te mp.; 6 clean the w ater fi lter an d dischar ge the ai r in water loo p.
High nois e of
compres sor
1 liquid re frige rant go es into com press or 2 compres sor fai lure
1 bad evapo ratio n, chec k the cause f or bad evapora tion an d get rid o f this; 2 use new com press or;
Fan do not ru n
1 failure o n fan rel ay 2 fan motor b roken
1 replace t he fan re lay; 2 replace f an moto r.
The compr essor
runs but he at
pump has no t
heating o r
cooling c apaci ty
1 no gas in the h eat pum p; 2 heat exch anger b roken ; 3 compres sor fai lure.
1 check sys tem lea kage an d recharg e refri gerant; 2 find out th e cause a nd repl ace the hea t exchang er; 3 replace c ompre ssor.
Low outle t water
tempera ture
1 low water f low rat e; 2 low setti ng for th e desir ed water te mp.;
1 clean the w ater fi lter an d dischar ge the ai r in water loo p. 2 reset the d esire d water t emperat ure.
Low water f low
protect ion
1 lack of wat er in the s ystem ; 2 failure o n flow sw itch
1 clean the w ater fi lter an d dischar ge the ai r in water loo p. 2 replace t he flow s witch .
30
The main controller terminals
Page 34
8.2 Cables specification
When the unit will be installed at outdoor, please use the cable which can against UV.
Appendix
8.2.1 Single phase unit
31
Appendix
8.1.1The unit can only be repaired by qualif ied installer centre personnel or an authorised dealer.for Europe market8.
8.1.2 This appliance is not intended for use by persons (including c hildren) with reduced physical sensory or mental capabilities, or lack of experien ce and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. for Europe market Children should be supervised to ensure th at they do not play with the appliance.
8.1.3 Please make sure that the unit and power connection have good earthing, otherwise may cause electrical shock.
8.1.4 If the supply cord is damaged, it must be replaced by t he manufacturer or our service agent or similarly qualified person in order to avoid a hazard.
8.1.5 Directive 2002/96/EC (WEEE): The symbol depicting a crossed-out waste bin that is underneath the applian ce indicates that this product, at the end of its useful life, must be handled sepa rately from domestic waste, must be taken to a recycling centre for electric and electr onic devices or handed back to the dealer when purchasing an equiva lent appliance.
8.1.6 Directive 2002/95/EC (RoHs): This product is compliant with direc tive 2002/95/EC (RoHs) concerning restrictions for the use of harmful substances in electric and electronic devices.
8.1.7 The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas , fire can be occur.
8.1.8 Make sure that there is circuit breaker for the uni t, lack of circuit breaker can lead to electrical shock or fire.
8.1.9 The heat pump located inside the unit is equipped with an over-l oad protection system. It does not allow for the unit to start for at least 3 minutes from a previou s stoppage.
8.1.10 The unit can only be repaired by the qualified personnel of an in staller center or an authorized dealer. for North America market
8.1.12 Installation must be performed in accordance with the NEC/CEC by authorized person only. for North America market
8.1.13 USE SUPPLY WIRES SUITABLE FOR 75.
8.1.14 Caution: Single wall heat exchang er, not suitable for potable water connection.
8.1Caution & Warning
Page 35
32
8.2 Cables specification
When the unit will be installed at outdoor, please use the cable which can against UV.
Appendix
8.2.1 Single phase unit
10~16A 16
~25A
25
~32A
32
~40A
40
~63A 63~75A 75~101A 101~123A 123~148A 148~186A 186~224A
Phase line
MCB
Creepage protector
Signal line
2
×
n 0.5mm
Nameplate maximum current
Earth line
No more than 10A
2
2×1.5mm
2
2×2.5mm
2
2×4mm
2
2×6mm
2
2×10mm
2
2×16mm
2
2×25mm
2
2×25mm
2
2×35mm
2
2×50mm
2
2×70mm
2
2×95mm
20A 32A 40A 40A 63A 80A
100A
125A
160A
225A
250A 280A
2
1.5mm
2
2.5mm
2
4mm
2
6mm
2
10mm
2
16mm
2
mm
25
2
mm
25
2
35mm
2
50mm
2
70mm
2
95mm
30mA less than 0.1 sec
10~16A 16
~25A 25
~32A
32
~40A
40
~63A 63~75A 75~101A 101~123A 123~148A 148~186A 186~224A
Phase line
MCB
Creepage protector
Signal line
2
×
n 0.5mm
Nameplate maximum current
Earth line
No more than 10A
20A 32A 40A 40A 63A 80A
100A
125A
160A
225A
250A
280A
2
1.5mm
2
2.5mm
2
4mm
2
6mm
2
10mm
2
16mm
2
mm
25
2
mm
25
2
35mm
2
50mm
2
70mm
2
95mm
8.2.2 Three phase unit
2
3×1.5mm
2
3×2.5mm
2
3×4mm
2
3×6mm
2
3×10mm
2
×
16mm
3
2
×
25mm
3
2
3×25mm
2
3×35mm
2
3×50mm
2
3×70mm
2
3×95mm
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec 30mA less than 0.1 sec 30mA less than 0.1 sec
30mA less than 0.1 sec 30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec
30mA less than 0.1 sec 30mA less than 0.1 sec 30mA less than 0.1 sec
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