Everwarm CHK-15-120, CHK-25-120, CHK-50-120, CHF-50, CHF-100 Installation Manual
...
GENERAL
INSTAL
GUIDE
LATION
www.EverWarm.net
THIS PRODUCT SHOULD ONLY BE INSTALLED BY QUALIFIED
PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND
OPERATION OF THE APPARATUS AND ANY RISKS INVOLVED.
READ ALL INFORMATION PROVIDED IN THIS GUIDE BEFORE
ATTEMPTING TO INSTALL THIS PRODUCT.
FOR PART NUMBERS: CHK-15-120, CHK-25-120, CHF-50, CHK-50-120,
CHK-50-240, CHF-100, CHK-100-120, CHK-100-240, CHF-200,
CHK-200-240, CHF-550
THE DOCUMENTATION PROVIDED HEREIN PERTAINS SOLEY TO THE
USE AND INSTALLATION OF EverWarm Radiant Heat FILM, EverWarm
RADIANT FLOORS, OEM ACCESSORIES, AND PRODUCTS
PRODUCED BY CarbonicHeat CORPORATION. SUBJECT MATTER
AND SPECIFICATIONS ARE SUBJECT TO CHANGE.
For updated information on our products please refer to our website
www.EverWarm.net
855.558.5200
416 South Main Street, Suite B-2 Hailey, ID 83333, USA
VERSION 11
TABLE OF CONTENTS
SECTION 1: GENERAL NOTES AND INFORMATION .............4-10
SECTION 2: TOOLS REQUIRED FOR INSTALLATION ............... 11
SECTION 3: INSTALLATION GUIDELINES ........................ 12-20
SUBFLOOR PREPARATIONS ..................... 12
TILE ................................................. 13-16
LAMINATE ............................................ 17
WOOD FLOOR ....................................... 18
CARPET ................................................ 19
LINOLEUM AND VINYL ........................... 20
SECTION 4: INSTALLING HEATING FILM ......................... 21-23
SECTION 5: GENERAL INSTALLATION INSTRUCTIONS ...... 24-32
LAYOU T................................................24
INSTALLING HEATING FILM ......................26
ATTACHING HARNESS .............................27
TESTING CONNECTIONS AND
HEATING FILM; MEASURING OHM’S ..........28
OHM’S READINESS TEST .........................29
APPLYING EDGE SEALING TAPE................29
INSTALLING FLOOR SENSOR .................... 31
ELECTRICAL REQUIREMENTS ...................32
ATTACHIN G T H ERMOSTAT .......................32
SECTION 6: 120 VOLT CONFIGURATION ............................. 33
SECTION 7: 240 VOLT CONFIGURATION ............................ 35
SECTION 8: MULTIPLE ZONES ......................................... 37
SECTION 9: TROUBLESHOOTING ...................................... 38
SECTION 10: WARRANTY ............................................... 39
SECTION 11: NOTES ....................................................... 40
PAGE 41
SECTION 1
GENERAL NOTES & INFORMATION
READ ALL INFORMATION PROVIDED IN THIS GUIDE
BEFORE ATTEMPTING TO INSTALL THIS PRODUCT
The installation of this heating product must be in accordance with both the
manufacturer’s instructions, and the regulations of the authori
ty having
jurisdiction. Failure to do so will result in a voided warranty.
Caution must be taken to guard against risk of electric shock, fire, and bodily
injury during installation of this product.
All floors & subfloors should be prepared in accordance to ANSI & TCNA
specifications. All masonry, adhesives, moisture barriers, and bonding
agents used in the installation must be fully cured (per the manufacturer’s
recommendations - but not less than 28 days) prior to energizing the product
for the first time. All components must be recognized and rated for their use.
NEVER OVERLAP, LAYER, OR STACK THE HEATING FILM ON TOP OF
ANOTHER PIECE OF THE HEATING FILM.
The installation of this heating product must always be connected to a
DEDICATED electrical circuit.
The system shall be installed with a disconnecting means.
The system should always be disconnected from its power source during
service. This includes service to the thermostat.
All systems MUST be installed with a GFCI compliant thermostat or breaker.
The supply wire or terminals cannot be repaired. If the wire or terminal is
damaged, it must be replaced.
The National Electric Code does not allow the placement of nails, staples, or
other fasteners through the carbon heating or copper bus bar zones.
If a nail or staple is accidentally placed through this area, they must be
removed and securely taped shut.
EverWarm Radiant Heat
EverWarm Radiant Floors
PAGE 5
SECTION 1
1.DO NOT install the Heating Film under large appliances such as
refrigerators, freezers, washers, or dryers (as the heat can be detrimental to
the operation of the appliances).
2.DO NOT install the Heating Film under large, flat-bottomed furniture, built
in cabinetry, vanities, or in any application in which air circulation over the
floor is limited (as the heat can be detrimental to the products).
3.DO NOT install the Heating Film between floor joists under the sub- floor,
in wall cavities, or in ceilings.
4.DO NOT install the Heating Film in food pantries or under floating vanities
(as the heat can be detrimental to the products stored in these areas).
5.DO NOT overlap, layer, or stack the Heating Film on top of another piece
of the Heating Film.
6.DO NOT install the Heating Film over pre-existing linoleum, PVC, or vinyl
floor coverings. (All must be removed, including all pre-existing adhesive,
prior to the installation of the Heating Film).
Prior to installation please consult the local codes. If any of the information in
this guide is not consistent with local codes, the local codes should be
followed. However, electrical wiring is required to be run from a circuit
breaker or other electrical circuit to the control. It is recommended that a
qualified electrician perform these installation steps. Please be aware that
local codes may require that this product and/or the control to
be installed by
an electrician.
Operating the system without a floor covering in place will void the warranty
of the product.
ALL REQUIRED INSPECTIONS MUST BE COMPLETED BEFORE COVERING THE
HEATING FILM INSTALLATION.
PAGE 61
SECTION 1
SPECIFICATIONS FOR HEATING FILM:
Applications: Indoor floor heating.
Listings: UL Listed for U.S. and Canada under
UL 1693 and CAN/CSA C22.2 No.
130.2-93, File No. 20140325E465902, ETL 4007353, CE 120509,
TUV K5140/E112
Controls:Heating Film must be controlled by a
CarbonicHeat approved direct voltage
Floor heat-sensing thermostat.
Voltage:120 VAC Max 100 sq. ft. (9.29 sq.m)
50/60hz,
240 VAC Max 200 sq. ft. (18.58 sq.m)
50/60 Hz
Watts: 15 W/sq. ft. (51 BTU/sq. ft.), 166.1 W/sq.m
Maximum circuit load: 15 Amp
Maximum circuit overload protection: 20 Amp breaker GFCI: (Ground Fault
Circuit Interrupter) required for each circuit (included in the thermostat control).
Maximum bend radius: Not to exceed 90 degrees. Do not crease Heating Film.
Maximum exposure temperature: (Continuous and storage) 150ºF (65.5ºC)
Minimum installation temperature: 50ºF (10ºC)
SKILL REQUIREMENTS:
Installation must be performed by qualified persons, in accordance with local
codes, ANSI/NFPA 70 (NEC Article 424), and CEC Part 1 Section 62 where
applicable. All electrical work must be installed in accordance with Article 424 Part
IX of the National Electric Code (NEC) ANSI/NFPA 70. “STATEMENT OF
NATIONAL ELECTRIC CODE PRODUCT COMPLIANCE (NEC). This product
from EverWarm Radiant Heat™ Corporation is compliant to Article 424, Part
IX of the National Electric Code (NEC), “Electric Radiant Heating Sheets and
Heating Sheet Sets” and as a Heating Sheet Set. Electrical installations must use
a Terminal Junction Assembly manufactured only by CarbonicHeat™ Corporation
per NEC 424.96 (2)”.
THANK YOU FOR SELECTING
EverWarm Radiant Heat®
This informational manual is provided as a guide to installing
EverWarm Radiant Heat Film, including design suggestions,
installation steps, precautions, limitations, and floor covering
guidelines.
EverWarm Radiant Heat
EverWarm Radiant Floors
PAGE 7
SECTION 1
UNDERSTANDING EverWarm Radiant Heat FILM
Carbonic Heating Film is a revolutionary solution to today’s radiant floor
heating applications. The Heating Film is manufactured to make radiant floor
heating more readily available, far more adaptable for unique applications
and designs, and far easier to install than many other radiant floor products.
Carbonic Heating Film is 40.6 inches wide (but can be cut to half the width if
desired for certain applications) and is available in many lengths to
accommodate your specific needs. The Heating Film may be cut to any
length with the use of scissors, a razor knife, or other cutting instruments. It
can also be cut at any angle needed for each application, including the
cutting of a hole for an electrical outlet, toilet flange, or floor register.
There are a few things to know about the structure of the Heating Film.
Electrical current-conducting copper bus bars run down the length of the
Heating Film (2 bus bars are required to create heat - see drawing). Should a
copper bus bar be cut during the installation of the product, you may repair it
by either adding an “Adder” at the end or by installing a “Jumper” at the cut
point. More about these later.
Under no circumstances should the active areas (gray) of the Heating Film
be allowed to overlap itself or an adjacent piece of the Heating Film. The
product includes three areas (the two white outer edge strips and the white
center “Cut Line” strip) suitable for nailing and stapling to sub-floor, if
deemed necessary, for the designed installation of the product. These strips
are non-conductive and non-heat generating. All fasteners used to secure
the Heating Film to the sub-floor (excluding adhesives), including staples or
nails that are to be used, must only be placed through these designated
areas and not in the active carbon (gray) heating areas. Failure to do so will
cause problems with the system and/or damage the Heating Film and
associated areas including the building structure. The Heating Film can be
installed with either side facing up.
40.60 in
COPPER BUS BARS
20.30 in
PAGE 81
SECTION 1
EXPECTED FLOOR TEMPERATURE
Heating performance is never guaranteed. EverWarm Radiant Heat is
designed to deliver 15 W/sq. ft., with an average attainable temperature
between 75°F (23.9°C) and 104°F (40°C), depending upon the subfloor, the
layers of materials included in the floor installation, and the type of flooring
used. The attainable floor temperature is dependent on how well the floor is
insulated, the temperature of the floor prior to start up, and the overall
thermal drain of the floor mass. Insulation is recommended under the
Heating Film for best performance.
WIRING ASSEMBLIES
Since this is a high voltage product, a connection system is required for
power. A “Harness” is used to connect the Heating Film to a thermostat and
power supply, and a Harness is used to connect multiple pieces of Heating
Film in certain installations. EverWarm Radiant Heat Harnesses, Adders,
and Jumpers are manufactured for either 120V or 240V applications. The
wiring assemblies are designed for maximum efficiency and will work well
for almost any layout requirements. It is important to note that there are six
crimping terminals per sheet for the 120v Harness and four crimping
terminals per sheet for the 240v Harness.
THERE ARE THREE TYPES OF WIRING ASSEMBLIES:
1. Harnesses (J, J2, J3, J4): Harnesses
are used for connecting sheet(s) of Heating
Film with a 12 foot long “cold lead” that is
run to a thermostat, or to connect to
another sheet of Heating Film. Harnesses
are available in 120 volt and 240 volt
configurations. For a single panel 120 volt
application a “J-120” (J indicates one sheet,
and 120 is the voltage) would be required.
For a dual sheet would be required.
For a dual sheet configuration using 240 volts a “J2-240” (J2 indicates two
sheets, and 240 is the voltage) would be required. Connections for a three
sheet system would require a J3. A J4 Harness will connect four sheets of
Heating Film together. If there are three and a half sheets needed, a J4 can
be used by trimming off the unused portion of the Harness.
HARNESS
EverWarm Radiant Heat
EverWarm Radiant Floors
PAGE 9
SECTION 1
2. Adders (A, A2, A3, A4): Adders are
used to attach one sheet of Heating Film
to another, when a thermostat cold lead
connection is not required. Adders are
available in 120 volt and 240 volt
configurations. To add a single sheet
of Heating Film to a 120 volt system, an
“A-120” (A indicates one additional
sheet, 120 indicates the voltage) would
be required. To add two sheets to an
existing sheet, use an A2. To add three sheets, an A3 will be required.
An A4 will connect up to four sheets to an existing sheet or sheet set.
3. Jumper (JP-60): A Jumper can be
used to reconnect a copper bus bar if it
has been cut for completion of the
layout. The Jumper is sixty (60”) inches
in length and can be used on both 120
volt and 240 volt systems. They are
helpful for going through door ways,
around corners, around posts, and
around columns. Jumpers can also be
used around cut outs for floor ports
such as receptacles, registers, and floor ports.
ADDER
JUMPER
PAGE 101
SECTION 1
EDGE SEALING TAPE
It is critical to seal any cut that is made to the gray
area of the Heating Film. The Edge Sealing Tape
comes in one length (42 inches), but in two
different widths, 4.8 inches wide and 2.4 inches
wide. The wider Edge Sealing Tape (4.8 inches
wide) is used to seal the edge of the Heating Film
to which the wiring Harness, or Adder is attached.
The narrower Edge Sealing Tape (2.4 inches wide)
is used to seal any cut edges where there is no
attached wiring Harness, Adder, or any other cuts (including holes cut in
between the copper bus bars) that have been made to the Heating Film during
the installation process. The Edge Sealing Tape is a highly-adhesive
fleece-backed butyl tape. The fleece backing that is the same as that used on
EverWarm Radiant Heat Film, making the Edge Sealing Tape compatible with
all types of adhesives.
REMEMBER: THE EDGE SEALING TAPE MUST BE USED ON ANY GRAY EDGE,
OR GRAY AREA OF THE HEATING FILM THAT HAS BEEN CUT.
THERMOSTATS
EverWarm Radiant Heat offers a variety of direct line voltage thermostats in
both programmable and non-programmable models. All EverWarm Radiant
Heat thermostats in the United States are GFCI-protected (required by the
NEC). Each thermostat includes a floor sensor, which EverWarm Radiant
Heat requires for each installation. Each thermostat senses both ambient air
and floor temperatures, enabling installers to set the floor temperature to the
flooring manufacturer’s desired set point, along with maximizing the potential
comfort of the room’s environment. The maximum load allowed on a standard
thermostat is 15 amps. The maximum amount of total Heating Film allowable
per circuit translates to the following:
110-120VAC: 31.25 LINEAR FT = 100 FT2 PER ZONE (1 THERMOSTAT)
220-240VAC: 62.5 LINEAR FT = 200 FT2 PER ZONE (1 THERMOSTAT)
Installations that require a larger amount of Heating Film per thermostat (over
200 square feet per zone) will require the use of a “master” thermostat that
controls a “slave” power unit. Up to 2000 square feet of Heating Film can be
installed and combined using 10 slave units. Up to 10 Slave Units can be
controlled by one Master Thermostat.
EverWarm Radiant Heat
Radiant Floors
EverWarm Radiant Floors
PAGE 11
SECTION 2
Digital Multi-Meter
Wire Stripper
Wire Cutters
Wire Crimper
Broom/Dust Pan
Scissors
Tape Measure
Flex Heat Crimping Tool
(Pa r t# C HP-01)
TOOLS REQUIRED FOR
INSTALLATION
TOOLS NEEDED WHEN INSTALLING THE
EverWarm Radiant Heat HEATING
SYSTEM
PAGE 121
SECTION 3
INSTALLATION GUIDELINES:
THE FOLLOWING SECTION OUTLINES THE PREPARATION
REQUIRED PRIOR TO INSTALLING THE HEATING FILM.
FLOOR PREPARATION
1. Ensure slab or wood sub-floor is structurally sound (follow TCNA
installation guidelines for sub-floor rigidity).
2. Concrete slab must be free of waxy or oily films and curing compounds
(when present, mechanical scarifying is necessary). If these chemicals
are present, water will bead. If the sealer is left on the floor, the mortar
for the tiles won’t adhere. Remove sealer with a floor sander using
medium-grit sandpaper.
3. There should not be any protrusions sticking up from the sub-floor that
could impact or cause damage to the Heating Film such as nails, rebar,
or any other potentially damaging material.
4. Level the floor per TCNA guidelines. Allow the compound to dry
following manufacturer’s recommendations.
5. Mop or sponge the floor with clean water to remove any traces of dust.
6. Make sure the floor is completely dry before installing EverWarm
Radiant Heat Film.
EverWarm Radiant Heat
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