Everpure SID650A User Manual
M E M O R A N D U M
To: Jim Prescott
From: kent
Subject: Manual 90846
Date: August 29, 1997
cc:
Printing you purchasing copy for you. The last page will be the back cover, let me know if you receive the complete manual.
SPIRAL ICEMAKER-DISPENSER
MODEL: SID650A/80
SID650W/80
SID650A/80--BC
Operator’s Manual
SID650W/80--BC
Part No. 90846
August 1997
Revision F
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
âREMCOR INC: 1995
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNPACKING 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCATION 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUMBING 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL (SEE FIGURE NO TAG ) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START UP 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICEMAKER 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERA TING INSTRUCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICEMAKER OPERATING INSTRUCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE MAKER SECTION 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER SECTION 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR UNITS WITH BEVERAGE SYSTEM 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COLD PLATE 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEVERAGE SYSTEM 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE/ADJUSTMENT PROCEDURE 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
THERMOSTAT ALTITUDE ADJUSTMENTS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BIN THERMOSTAT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEARING EVAPORATOR FREEZE-UP 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ICE THICKNESS ADJUSTMENT 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING / REPLACING THE FILTER 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING THE CONDENSER (AIR-COOLED UNIT) 18. . . . . . . . . . . . . . . . . . . . . .
HARVEST TIMER ADJUSTMENT 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL FILLING 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P ARTS LIST 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 36..............................................................
i
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TABLE OF CONTENTS (cont’d)
LIST OF FIGURES
FIGURE 1. REAR VIEW - BOTTOM SECTION SERVICE PANEL REMOVED 4.
FIGURE 2. MOUNTING TEMPLATE MODEL SID650/80 5. . . . . . . . . . . . . . . . . . . .
FIGURE 3. MOUNTING TEMPLATE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. “B” MODELS POST MIX BEVERAGE SYUSTEM SCHEMATIC 7. . .
FIGURE 5. “BC” MODELS POST MIX BEVERAGE SYSTEM SCHEMATIC 8. . .
FIGURE 6. WIRING SCHEMATIC 115 / 1 / 60 HZ 11. . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. WIRING DIAGRAM 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 8. REFRIGERATION SCHEMATIC 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9. HARVEST TIMER 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 9A.. DETAIL OF CAM WHEEL # T1 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
90846
SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation
occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
IMPORTANT INSTA LLATION NOTICE
An Everpure System CSA, part number 9329-43, or equal, icemaker quality water treatment unit MUST BE
INSTALLED in the water supply line to the icemaker. Failure to do so may result in poor quality ice, low production output and may cause premature failure of icemaker evaporator and void the extended evaporator warranty.
This icemaker is provided with a stainless steel evaporator, designed to last the life of the product. However,
some of the chemicals in treated and untreated water, specifically chlorine and sulfur (sulfide), have the ability to
attack stainless steel and cause premature failure. An initial investment in proper water treatment will pay for
itself in increased production, quality and long life of the product.
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DESCRIPTION
The REMCOR LOW PROFILE S.I.D. (Spiral Iceâ Icemaker Dispenser) is a unique, self-contained, free standing style unit which automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary
dispensing. The ice is made by a new, patented process on a spiral shaped stainless steel evaporator and produces tube cube quality ice on the outside of the tubes. There are no augers, no compressing of flaked ice, no
bearings and no high gear motor loads in the icemaking process. The unit has been designed to be simple, yet
effective, to provide many years of trouble free operation.
Table 1. Specifications
Model
Compressor: HP 3/4
Refrigerant: R-404A/25 oz. (Air Cooled); 25 oz. (Water Cooled)
Voltage: 115 / 1 / 60
Amps: 16 Amps
Circuit Ampacity:* 20 Amps
Fuse Size: 20 Amps Time Delay
Ice Storage Capacity: 80 lbs.
Ice Making Capacity: Up to 750 lbs./24 hrs.
Shipping Weight: 350 lbs.
Air Water Temperature
Temperature 40° 50° 60° 70°
60° 672 644 622 586
70° 640 599 566 538
80° 560 544 520 488
90° 503 479 456 428
UNPACKING
1. With the unit upright carefully remove the shipping carton. Inspect for shipping damage and report any
such damage to the shipper immediately.
2. Unlock and open hinged service door on upper left side panel.
3. Remove shipping tape from storage hopper cover, water float valve and agitator in storage hopper.
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INSTALLATION
WARNING: Only q ualified personnel sho uld service internal compo n ents or elect rical
wiring.
LOCATION
Locate the icemaker/dispenser indoors in a well ventilated area. Avoid exposure to direct sunlight and/or heat
caused by radiation. Ambient room temperature must be in the range of 60° to 90° F. Do not install unit in an
enclosed area where heat build-up could be a problem. For proper air flow for the refrigeration system, allow 6”
clearance at the back of the unit and a 12” clearance at the right side panel.
Consult Figure 3 for utility connection locations.
Consult Figure 2 for dimensions for mounting unit to the counter with the hardware provided. NOTE: that the
unit must be level for proper operation.
The unit must be sealed to the counter. The MOUNTING TEMPLATE drawing (Figure 2) indicates the openings
which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions and
cut-out locations using the template drawing. Cut openings in counter.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately
1/4” inside of the unit outline dimensions and all around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.
PLUMBING
Connect the icemaker to a cold, potable water source, suitable for drinking. This water source must comply with
the basic plumbing code of the Building Officials and Code Administrators International Inc. (BOCA) and the
Food Service Sanitation Manual of the Food and Drug Administration. Do not install unit on a water softener
line. It is recommended that a hand shut-off valve and strainer be used on the incoming supply line. A 1/4” outside diameter for the water supply hook up (See Figure 3). For proper operation of the incoming water supply
pressure must be in the range of 30-90 PSIG. Install a pressure regulating valve if above this range!
IMPORTANT: To in sure proper icemaker operation an d also to reduce the frequency o f water-related
service problems, a water filter should be in stalled. REMCOR recommends the use of IMI Cornelius
filter, mod el number 81COR01PS.
For specific recommendations on these filter systems for your local water conditions, consult with a distributor in
your area or contact the filter manufacturer.
Connect two (2) 3/4” IPS (or equal) drain lines to the 3/4” threaded drain connections at the lower rear of the
unit. These lines must pitch downward to and open drain and must contain no traps, or improper drainage will
result. All drain connections must be in accordance with the basic plumbing code of the Building Officials and
Code Administrators International (BOCA) and local codes.
NOTE: In areas where consistently warm water temperatures are encountered, the use of a pre-cooler
in the water lin e is recommended to maximize the ice p roduction of this unit.
ELECTRICAL (see figure 1 )
A 4 X 2 junction box is located at the rear of the unit for the supply hook-up. Connect the icemaker to its’ own
individual circuit per the National Electric Code and Local Code (see SPECIFICATIONS for ampacity and fuse
size).
IMPORTANT: The wire size must be adequate for the ampacity rating and the supply voltage must b e
within a range of ± 10% for proper icemaker operatio n.
NOTE: That the u nit requires a 2-wire systems plus earth ground for p rop er operation.
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BLACK
(HOT)
WHITE
SUPPLY
CONDUIT
115V 60 HZ, 1PHASE
(NEUTRAL)
GREEN
(GROUND)
FIGURE 1. REAR VIEW - BOT TOM SECTION SERVICE PANEL REMOVED
BEVERAGE SYSTEM
“B”, Models: contain beverage faucets only and must be supplied with cold product from any remote cold plate
or refrigerated soda factory. “BC” units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required.
Installation
NOTE: This work sho uld be don e by a qualified servi ce person.
1. Locate the required openings in the counter top for the beverage lines as shown in Figure 2.
2. For “b” models, carefully pull the beverage tubes through the bottom opening in the unit and through the
clearance opening in the counter.
3. For “BC” models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line
hook up.
4. Connect the beverage system product lines as indicated in figure 3 (“B” UNITS) AND fIGURE 4 (“BC”
Units).
NOTE: That the h oses are marked with number (1 through 6) for syrup connection s and “CW” for
carbonated water connectio n .
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15 7/8 1 5/8
29 1/4
1 5/8
26
14 1 29/32
5/8
2 9/16
18 3/4
22
SHADED AREA INDICATES OPENING IN CABINET BOTTOM
FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY
FIGURE 2. MOUNTING TEMPLATE MODEL SID650--80
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49
AIR
FLOW
29
R
ICE
11 1/8
3 1/2
9
16 1/4 22 12
AREA
ICE STORAGE
FOR ACCESS TO
DOOR WITH LOCK
1/4 O.D. TUBE
COMP. FITTING
CONDENSER WATER IN
3/8 npt (WATER COOLED)
AIR DISCHARGE GRILL
ICEMAKER WATER IN
3/8 npt (WATER COOLED)
CONDENSER WATER OUT
AND BEVERAGE HOOK-UP
ACCESS PANEL FOR SERVICE
ELECTRICAL INPUT
13/16
1 1/4
122 1/2
3/4 FPT DRAINS (2)
6 5/16
7/8 7/8
16 5/8
12
34 3/8
FIGURE 3. MOUNTING TEMPLATE
34 7/8
IF UNIT IS INSTALLED IN AN
CLEARANCE NECESSARY ONLY
90846
14 7/8
ENCLOSED SPACE.
15 3/4
17 5/8
6 7/8
29 1/4
6 28 3/4 12
AIR
FLOW
6
FIGURE 4. “B”MODELS POST MIX BEVERAGE SYUSTEM SCHEMATIC
7
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FIGURE 5. “BC”MODELS POST MIX BEVERAGE SYSTEM SCHEMATIC
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8
START UP
ICEMAKER
1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cover.
2. Turn on water to icemaker. Make sure that the proper water level is attained in the float chamber before
starting unit.
3. Depress the flush switch for 30 seconds to verify that water dump valve operates and that the water drain
lines are open and not plugged.
4. Put the “stop/run” switch in the “run” position. Observe that the icemaker goes through proper icemaking
and harvest cycles. If unit malfunctions, consult the TROUBLESHOOTING GUIDE.
NOTE: Do to meltage loss because of warm storage hopp er, it will take longer to fill th e hopper the
first time than when the icemaker h as been op erating continuously.
5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gate slid and rotate the agitator in the storage hopper, respectively. If either component
malfunctions, consult the TROUBLESHOOTING GUIDE. Replace the ice drop and hopper covers.
BEVERAGE SYSTEM
6. Start up the beverage system and adjust the faucets to the proper brix. Contact your local syrup distributor
for complete information on the beverage system. For units with built in cold plate, it will take approximately
one (1) hour from initial machine start-up for cold late to be at full capacity.
7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For
locations at higher elevations, it may be necessary to re-adjust these controls. Consult the MAINTENANCE/ADJUSTMENT PROCEDURES.
8. Purge all carbonated plain water lines until a steady stream of water flows out of each faucet.
9 90846
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