EVERLAST 16005906800 Owner’s Manual

Owner’s Manual

Model No.

16005906800

- Assembly

- Operation

- Adjustments

- Parts

- Warranty

CAUTION:

You must read and
understand this
owner’s manual
before operating
unit.
Keep this manual for
future reference.

Serial number

Write the serial
number in the space
above for reference.
Serial number can be
found at the front
bottom section of the
Treadmill.

PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE
OPERATING YOUR NEW TREADMILL!

1

TABLE OF CONTENTS

Important Safety Instructions ......................................................................... 3

Important Electrical Instructions ..................................................................... 5

Assembly Instructions ................................................................................... 6

Operation of Your Treadmill ......................................................................... 11

Parts Diagram and List ................................................................................ 23

General Maintenance .................................................................................. 27

Service Checklist …………………………………………………………………31

Troubleshooting ........................................................................................... 32

Training Guidelines ...................................................................................... 33

Manufacturer’s Limited Warranty .................................................................39

ATTENTION
THIS TREADMILL IS INTENDED FOR RESIDENTIAL USE ONLY AND IS WARRANTED

FOR THE APPLICATION. ANY OTHER APPLICATION VOIDS THIS WARRANTY IN ITS
ENTIRETY.

Customer Service 1-888-707-1880 Dyaco Canada Inc. 2019

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2

Incline Adjustment
Switch

Speed
Adjustment
Switch

Console

Safety Key

Running Belt

Main Frame

Wheels
Adjusting Bolt

Foot Rail

Wheels

On/Off Switch

Circuit Breaker

Power Cord

MAX. USER WEIGHT LIMIT 159 KGS (350 LBS)

BEFORE YOU BEGIN

Thank you for choosing the Everlast EV680 Treadmill. We take great pride in producing this quality
product and hope it will provide many hours of quality exercise to make you feel better, look better,
and enjoy life to its fullest. It's a proven fact that a regular exercise program can improve your
physical and mental health. Too often, our busy lifestyles limit our time and opportunity to exercise.
The Everlast EV680 Treadmill provides a convenient and simple method to begin your assault on
getting your body in shape and achieving a happier and healthier lifestyle. Before reading further,
please review the drawing below and familiarize yourself with the parts that are labeled.

Read this manual carefully before using the Everlast EV680 Treadmill. Although Dyaco Canada Inc.
constructs its products with the finest materials and uses the highest standards of manufacturing
and quality control, there can sometimes be missing parts or incorrectly sized parts. If you have any
questions or problems with the parts included with your Everlast EV680 Treadmill, please do not
return the product. Contact us FIRST! If a part is missing or defective call us toll free at 1-888-707-

1880. Our Customer Service Staff are available to assist you from 8:30 A.M. to 5:00 P.M. (Eastern
Time) Monday through Friday. Be sure to have the name and model number of the product
available when you contact us.

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3

IMPORTANT SAFETY INSTRUCTIONS

THIS UNIT IS INTENDED FOR HOUSEHOLD USE ONLY

READ ALL INSTRUCTIONS BEFORE USING THIS TREADMILL

CAUTION: Before starting any exercise program, it is recommended that you consult your

physician.

WARNING: Connect this unit to a properly grounded outlet only.
DANGER: To reduce the risk of electric shock, always unplug the treadmill from the

electrical outlet immediately after using and before cleaning.

WARNING
To reduce the risk of burns, fire, electric shock, or injury to persons:

Grounding Instructions

This product must be grounded. If it should malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk of electric shock. This
product is equipped with a cord having an equipment-grounding conductor and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances. See diagram below for
grounding methods.

1. Use 120-volt a.c. household current on a dedicated circuit.

2. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.

3. The use of an extension cord with this product is not recommended. If an extension
cord is needed, use a short (less than 10 feet) heavy gauge (14 gauge or better)
extension cord with a three prong (grounded) plug and receptacle.

4. Never leave the treadmill unattended when plugged in. Remove the safety key and
unplug the unit from the outlet when not in use and before removing or replacing parts.

5. Never operate the treadmill if it has a damaged cord or plug, if it is not working
properly, if it has been dropped, damaged, or exposed to water. Never move the
treadmill belt while the power is turned off.

6. Do not pull the treadmill by the power supply cord or use cord as a handle. Keep cord
away from heated surfaces and open flames.

7. Fitness equipment must always be installed and used on a flat surface. Do not use
outdoors or near water. Do not place the unit on a loose rug or uneven surface. It is
recommended to use an equipment mat to prevent the unit from moving while it is
being used, which could possibly scratch or damage the surface of your floor. It is
recommended to have a minimum of 3 metres safe clearance on all sides of the
treadmill while in use.

8. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage, covered patio or near water.

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4

9. Do not operate the treadmill where aerosol products are used or where oxygen is being
administered.

10. Read, understand, and test the emergency stop procedure before using the treadmill.
Do not insert any objects into any openings.

11. Inspect and properly tighten all parts of the treadmill regularly.

12. Keep children and pets away from this equipment at all times while exercising.

13. Handicapped individuals should have medical approval and close supervision when using
this treadmill.

14. Do not place hands or feet under the treadmill. Always keep hands and legs off of the
treadmill when others are using it.

15. Never turn on treadmill while standing on tread-belt. Always hold the handrails while using
the treadmill. Always return the treadmill to the slowest speed to provide for safe dismount
and low speed restart.

16. To disconnect, turn all controls to the off position, then remove plug from outlet.

17. Do not attempt to raise, lower or move the treadmill until it is properly assembled. See
assembly on page 8 and to fold and move the treadmill on page 10. Care must be taken
when lifting or moving the equipment, so as not to injure your back. Always use proper
lifting techniques. You must use any attachments that are not recommended by the
manufacturer.

18. Use the treadmill only for its intended use as described in this manual. Do not use any
attachments that are not recommended by the manufacturer.

19. User weight should not exceed 350lbs (159 kg).

20. Never allow more than one person on the treadmill at once.

21. Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes afterward.
This allows your heart rate to gradually increase and decrease and will help prevent
straining muscles.

22. Never hold your breath while exercising. Breathing should remain at a normal rate in
conjunction with the level of exercise being performed. If dizziness, nausea, chest pains, or
any other abnormal symptoms are experienced while using this equipment, STOP the
workout at once. CONSULT A PHYSICIAN IMMEDIATELY.

23. Start your program slowly and very gradually increase your speed and distance.

24. Always wear suitable clothing and footwear while exercising. Do not wear loose fitting
clothing that could become entangled with the moving parts of your treadmill. Do not walk
or jog barefoot, in stocking feet or loose-fitting shoes or slippers.

25. This treadmill is intended for in-home use only. Do not use the treadmill in any commercial,
rental or institutional setting.

26. This exercise equipment is not intended for use by persons with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge.

27. Close supervision is necessary when this appliance is used by, on, or near children,
invalids, or disabled persons.

WARNING: Before beginning any exercise program consult your physician. This is
especially important for individuals over the age of 35 or persons with preexisting health
problems. Read all instructions before using any fitness equipment. We assume no
responsibility from personal injury or property damage sustained by or through the use
of this product.

SAVE THESE INSTRUCTIONS - THINK SAFETY!

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5

IMPORTANT ELECTRICAL INSTRUCTIONS

WARNING!

●NEVER use a ground fault circuit interrupt (GFCI) wall outlet with this treadmill. Route

the power cord away from any moving part of the treadmill including the elevation
mechanism and transport wheels.

●NEVER remove any cover without first disconnecting AC power.

●If voltage varies by ten percent (10%) or more, the performance of your treadmill may be

affected. Such conditions are not covered under your warranty. If you suspect the
voltage is low, contact your local power company or a licensed electrician for proper
testing. See Diagnosis Guide, page 28.

●NEVER expose this treadmill to rain or moisture. This product is NOT designed for use
outdoors, near a pool or spa, or in any other high humidity environment.

This product must be grounded. If the treadmill should malfunction or breakdown,
grounding provides a path of least resistance for electric current, reducing the risk of
electric shock. This product is equipped with a cord having an equipment-grounding plug.
The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.

DANGER - Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with a qualified electrician or serviceman if
you are in doubt as to whether the product is properly grounded. Do not modify the
plug provided with the product if it will not fit the outlet; have a proper outlet
installed by a qualified electrician.

●NEVER operate this treadmill without reading and completely understanding the results of

any operational change you request from the computer.

●Understand that changes in speed and incline do not occur immediately. Set your desired
work level on the computer console and release the adjustment key. The computer will
obey the command gradually.

●NEVER use your treadmill during an electrical storm. Surges may occur in your household
power supply that could damage treadmill components.

●Use caution while participating in other activities while walking on your treadmill, such as
watching television, reading, etc. These distractions may cause you to lose balance or stray
from walking in the center of the belt; which may result in serious injury.

●NEVER mount or dismount the treadmill while the belt is moving. Our treadmills start with
at a very low speed and it is unnecessary to straddle the belt during start up. Simply
standing on the belt during slow acceleration is proper after you have learned to operate
the unit.

●Always hold on to a handrail or hand bar while making control changes (incline, speed,
etc.).

Do not use excessive pressure on console control keys. They are precision set to function
properly with little finger pressure. Pushing harder is not going to make the unit go faster or
slower. If you feel the buttons are not functioning properly with normal pressure, contact
your dealer.

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6

ASSEMBLY INSTRUCTIONS

Serial Number Decal

The decals shown have been placed on the treadmill. If a decal is missing or illegible,
please call our Customer Service Department, to order a free replacement decal
(see ORDERING REPLACEMENT PARTS at page 2.). Apply the decal in the location
shown. Note: The decal shown at the right is 50% of actual size.

!!ATTENTION: IMPORTANT UNPACKING INSTRUCTIONS.

PLEASE READ BEFORE UNPACKING YOUR FOLDING TREADMILL!!

Serious injury could occur if this folding treadmill is not unpacked properly.

There is a Velcro strap installed around the treadmill base that prevents the treadmill from
unfolding accidentally during shipping. If this strap is not removed properly the treadmill
could spring open unexpectedly and cause injury if someone is standing near the treadmill
when the strap is removed.

To ensure your personal safety during removal of the shipping strap please make sure the
treadmill is positioned flat on the ground, in the orientation it would be in if you were using
the treadmill. Do not turn the treadmill up on its side while removing the shipping strap. This
could cause the treadmill’s folding mechanism to spring open. If the end of the Velcro strap
(that you need to grab to remove it) happens to be under the treadmill deck, reach under
the deck to grab it, but do not tilt the treadmill up to gain access to the strap end.

Unpack the treadmill and locate the hardware pack.

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#103. M6 (66 × 86)
L Allen Wrench (1pc)

#102. Combination M5 Allen Wrench
& Phillips Head Screwdriver (1pc)

#80. Ø8 × 1.5m/m

Split Washer (4pcs)

#99. 5/16" × UNC18 × 1/2"

Hex Head Bolt (8pcs)

#44. Safety Key (1pc)

#104. Lubricant (1pc)
#100. Ø8 × Ø18 × 1.5m/m

Flat Washer (8pcs)

#125. 5/16" × UNC18 × 3/4"
Button Head Socket Bolt (8pcs)

#90. 13L Wrench (1pc)

HARDWARE PACKING

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8

ASSEMBLY INSTRUCTIONS

Step 1.

Remove the treadmill from the carton and lay it on a smooth level surface.

Step2.

Connect Computer Cable (Middle) (54) with Computer Cable (Lower) (55) then insert
Right and Left Uprights (4) and (5) into the Frame Base (2) and use 13m/m Wrench
(90) to tighten 8 pcs of 5/16" × UNC18 × 1/2"_ Hex Head Bolts (99) and 8pcs of Ø8 ×
Ø18 × 1.5T Flat Washers (100). Tip: Avoid pinching wires.

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Step 3

1. Connect the Computer Cable (Middle) (54) to the Computer Cable (Upper) (53).

2. Connect the Speed Adjustment Switch W/Cable (Upper) (114) to the Speed/Hand

Pulse Complex (28).

3. Connect the Incline Adjustment Switch W/Cable (Upper) (115) to the Incline/Hand

Pulse Complex (29).

4. Insert the Console Assembly (21) into the right and left Uprights (4) and (5) and

secure with 4 pcs of 5/16" × UNC18 × 3/4" Button Head Socket Bolts (125) with 4 pcs
of Ø8 × 1.5T Split Washers (80) by using the Combination M5 Allen Wrench &
Phillips Head Screwdriver (102). Tip: Avoid pinching wires.

Step 4.

Install the Handrail Support (9) between the left and right Uprights (5) and (4) and use
the Combination M5 Allen Wrench & Phillips Head Screwdriver (102) to tighten 4 pcs of
5/16" × UNC18 × 3/4" Button Head Socket Bolts (125).

Your unit is now fully assembled. Ensure all nuts and bolts are firmly tightened prior to use.

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10

FOLDING INSTRUCTIONS

Do not attempt to move the unit unless it is in the folded and locked position. Be sure the
power cord is secured to avoid possible damage. Use both handrails to maneuver the unit
to the desired position.

■ TO FOLD THE TREADMILL

Lift the deck until the latch clicks in place.

■ TO UNFOLD THE TREADMILL

Press the tube with your foot at the yellow sticker
To release latch, see picture to the right.

Transportation

The treadmill is equipped with four transportation wheels. After folding simply roll the
treadmill away.

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11

TREADMILL OPERATION

Your treadmill features a walking belt coated with a lubricant. IMPORTANT: Never apply
silicone spray or other substances to the walking belt or walking board. Such substances
will deteriorate the walking belt and cause excessive wear.

How to plug in the power cord.

GROUNDING INSTRUCTIONS.

This product must be grounded.

WARNING:

Improper connection of the equipment grounding
conductor can result in a risk of an electric shock.
Check with a qualified electrician if you are in
doubt as to whether the product is properly
grounded. Do not modify the plug provided with
the product, if it will not fit the outlet; have a proper
outlet installed by a qualified electrician. The use
of an extension cord with this product is not
recommended. If an extension cord is needed, use
a short (less than 10 feet) heavy gauge (14 gauge
or better) extension cord with a three prong
(grounded) plug and receptacle. IMPORTANT: If
the power cord is damaged, it must be replaced
with a manufacturer recommended power cord.

1. Plug the indicated end of the power cord into
the socket of the treadmill. See drawing on the
right.

2. Plug the power cord into an appropriate outlet
that is properly installed and grounded. See
drawing on the right. Important: The treadmill is
not compatible with GFCI-equipped outlets.

Note: Your power cord and outlet may appear different.

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12

OPERATION OF YOUR TREADMILL

GETTING STARTED:

CAUTION: Before operating the console, read the following precautions:

Do not stand on the walking belt when turning on the treadmill
Always wear the safety key. Pulling the safety key will stop tread-belt movement.

Adjust the speed in small increments to avoid sudden jumps in speed
To reduce the possibility of electric shock, keep the console dry. Avoid spilling liquids on
the console and place only sealed water bottles in the water bottle holders.
Do not use excessive pressure on console control keys. They are precision set to

function properly with little finger pressure. Pushing harder is not going to make the unit

go faster or slower.
Understand that changes in speed and incline do not occur immediately. Set your
desired speed on the computer console and release the adjustment key. The computer
will obey the command gradually.

LUBE MESSAGE

When “Lube” appears on the LCD check lubrication under walking deck.
(Use a total of 90 hours.)

After application hold PROGRAM for 3 seconds to reset the message.

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