EverExceed 6K, 10K User Manual
EverExceed PowerLead2 Series UPS
(6-10KVA)(HV model)
User Manual
www.everexceed.com
PowerLead2 Series 6-10kVA UPS User Manual
1
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions. Read all saf ety and operating instructions befo re
operating the uninterruptible power systems (UPS). Adhere to all warnin gs on the unit and in this
manual. Follow all operating and user instructions. Th is equipment can be operated by individuals
without previous training.
This product designed for commercial/industrial use only. It is intended for use with lift support and
other designated “critical” devices. Maximum load must not ex ceed that shown on the UPS rating
label. The UPS is designed for data processing equip ment. If uncertain, consult your dealer or lo cal
representative.
This UPS is designed for use on a properly grounded (earthed), 220/230/240VAC, 50 or 60Hz supply.
The factory default setting is 220VAC/50Hz. Installation instructions and warning notices are in this
manual.
The UPS 06-10@220/230/240VAC is designed for use with a three-wire input (L,N,G).
WARNING
THE BATTERY CAN PRESENT A RISK OF ELECTRICAL SHOCK AND HIGH SHORT
CIRCUIT CURRENT. FOLLOWING PRECAUTIONS SHOULD BE OBSERVED BEFORE
REPLACING THE BATTERY.
Wear rubber gloves and boots.
Remove rings, watches and other metal objects.
Use tools with insulated handles.
Do not lay tools or other metal objects on the batteries.
If the battery is damaged in any way or shows signs of leakage, contact your local
representative immediately.
Do not dispose of batteries in a fire. The batteries may explode.
Handle, transport and recycle batteries in accordance with local representative.
WARNING
ALTHOUGH THE UPS HAS BEEN DESIGNED AND MANUFACTURED TO ENSURE
PERSONAL SAFETY, IMPROPER USE CAN RESULT IN ELECTRICAL SHOCK OR
FIRE. TO ENSURE SAFETY , OBSER V E THE FOLLOWING PRECAUTIONS:
Turn off and unplug the UPS before cleaning it.
Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.
Never block or insert any objects into the ventilation holes or other openings of the UPS.
Do not place the UPS power cord where it might be damaged.
1
PowerLead2 Series 6-10kVA UPS User Manual
Contents
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS .......................................................... 1
1. PRODUCT DESCRIPTI ON .............................................................................. 3
1.1 ELECTROMAGNETIC COMPATIBILITY ........................................................................................... 3
1.2 FEATURES ........................................................................................................................................ 4
1.3 MODELS ........................................................................................................................................... 4
1.4 APPEARANCE ................................................................................................................................... 4
1.5 SYSTEM DESCRIPTION ..................................................................................................................... 6
1.5.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters ....... 6
1.5.2 Rectifier/Power Factor Correction (PFC) Circuit ................................. 6
1.5.3 Inverter .................................................................................................. 7
1.5.4 Battery Charger ..................................................................................... 7
1.5.5 DC-to-DC Converter ............................................................................. 7
1.5.6 Battery ................................................................................................... 7
1.5.7 Static Bypass .......................................................................................... 7
1.6 UPS WORKING MODE .................................................................................................................... 7
1.7 PRODUCT SPECIFICATION ............................................................................................................ 10
2. INSTALLATION .............................................................................................. 12
2.1 UNPACKING AND INSPECTION ...................................................................................................... 12
2.2 CONNECT INPUT/OUTPUT POWER ............................................................................................... 12
2.3 OPERATING PROCEDURE FOR CONNECTING THE LONG BACKUP TIME MODEL UPS WITH
THE EXTERNAL BATTERY
2.4 CONNECT PARALLEL CABLES ...................................................................................................... 14
2.5 CONNECT COMMUNICATION CABLES ......................................................................................... 15
.................................................................................................................... 13
3. CONTROLS AND INDICATORS .................................................................. 17
PowerLead2 Series 6-10kVA UPS User Manual 1
Contents
4. OPERATION .................................................................................................... 22
4.1 OPERATION MODE ........................................................................................................................ 22
4.2 PARALLEL OPERATION ................................................................................................................. 22
5. CONTROL AND COMMUNICATION ......................................................... 24
5.1 SNMP CARD .................................................................................................................................. 24
5.2 DRY CONTACT ............................................................................................................................... 24
5.3 EPO ................................................................................................................................................ 25
5.4 RS485 ............................................................................................................................................. 25
6. MAITENANCE ................................................................................................ 26
6.1 BATTERY MAINTENANCE ............................................................................................................. 26
6.2 BATTERY DISPOSAL ...................................................................................................................... 26
6.3 BATTERY REPLACEMENT PROCEDURES ..................................................................................... 27
6.4 PRECAUTION .................................................................................................................................. 27
6.5 CHECKING UPS STATUS ................................................................................................................ 27
7. TROUBLE SHOOTING .................................................................................. 28
ANNEX A. PARALLEL SETTING .................................................................... 30
ANNEX. B MECHANICAL SIZE ...................................................................... 31
ANNEX C. BATTER Y RUN TIME .................................................................... 33
PowerLead2 Series 6-10kVA UPS User Manual 2
Product Description
IEC/EN 62040-1-1
* EMI
Conducted Emission.........IEC/EN 62040-2
Category C3
Radiated Emission............IEC/EN 62040-2
Category C3
*EMS
ESD..................................IEC/EN 61000-4-2
Level 4
RS....................................IEC/EN 61000-4-3
Level 3
EFT..................................IEC/EN 61000-4-4
Level 4
SURGE............................IEC/EN 61000-4-5
Level 4
Low Frequency Signals..............:IEC/EN 61000-2-2
disturbances.
1. Product Description
Congratulations on your choice of the UPS uninterruptible p ower system(UPS), the UPS comes in
nominal power ratings of 6000VA,10000VA. It is designed to provide conditioned power to
computers and other sensitive electronic equipment.
This chapter gives a brief description of the UPS, including the UPS features, models, app earance,
operating principle and specification.
1.1 Electromagnetic Compatibility
* Safety
Warning: This is a product for commercial and industrial application in the second
environment-installation restrictions or additional measures may be needed to prevent
NOTICE：
This is a product for restricted sales distribution to inf ormed partners. Installation restrictions or
additional measures may be needed to prevent radio interference.
Operated the UPS in an indoor enviroment only in an ambient temperature range of
0-40°C(32-104°F). Install it in a clean environment, free from moisture , flammable liquids, gases
and corrosive substance.
This UPS contains no user-serviceable parts except the internal battery pack. The UPS on/o ff push
buttons do not electrically isolate internal parts. Under no circumstance attempt to gain access
internally, due to the risk of electric shock or burn.
Do not continue to use the UPS if the panel indications are not in accordan ce with these operating
instructions or the UPS performance alters in use. Refer all fault to your dealer.
Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries
and the precautions. Keep unauthorized personnel away from the batteries. Proper disposal of
batteries is required. Refer to your local laws and regulations for disposal requirement.
DO NOT CONNECT equipment that could overload the UPS or demand surge current from the UPS,
for example: electric drills, vacuum cleaners, hair dryer, motors and so on.
DO NOT CONNECT equipment that is life related, for example: medical equipment, elevator and so
on.
PowerLead2 Series 6-10kVA UPS User Manual 3
Product Description
Model
Nominal Power
Model
Norminal Power
6K long backup
6000VA/6000W
10K long backup
10000VA/10000W
6K standard backup
6000VA/6000W
10K standard backup
10000VA/10000W
Storing magnetic media on top of the UPS may result in data loss or corruption.
Turn off and isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol
cleaners.
1.2 Features
The UPS features include:
Providing more high efficient AC power, compared with the previous generation
Full digital control technology based on DSP to achieve high reliability and power function
Digitally controlled and intelligent battery management to extend the battery life
Operation and display with LCD and LED indicators, which can indicate all system
information
Fan speed can be auto conditioned accordi ng t o the loads, input voltage or working mode
Digitally controlled charger current and voltage, compared with the previous generation which
is fixed in hardware
Super high power density
Self aging function enable user to test UPS at customer site without load
Failure waveform record function help to solve problem quickly
1.3 Models
Available models are shown as Table1-1:
Table 1- 1: Models
1.4 Appearance
PowerLead2 Series 6-10kVA UPS User Manual 4
Product Description
USB(option) EPO
RS232
Fan
Parallel
(option)
Intelligent
slot
Reserved
Terminal
cover
Input breaker
Bypass
breaker
Ground
Cable
protector
Cold start
button
Fig 1- 1: Front View
Fig 1- 2: Rear View
As shown in Fig 1-2, the rear panel provides the following compoentes and function:
USB: B type, used to connect monitoring software
PowerLead2 Series 6-10kVA UPS User Manual 5
Product Description
TVS&RFI/E
MI filter
PFC INV
CHG
battery
STS
Input
source
SPS DSP
EPO: NC
Parallel port: option
Reserved: reserved for customer function, such as manual bypass, battery breaker, socket and
so on
Terminal cover
Input breaker: surge proection
Bypass breaker: surge proection
Cable proetector: cable entry, fix cables, safety
Cold start: start UPS from battery
Fans: intelligent fan speed control
RS232: DB9 type, used to connect monitoring software
1.5 System description
Fig 1- 3: UPS system
1.5.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters
These UPS components provide surge protection and filter both electromagnetic interference (EMI)
and radio frequency interference (RFI). They minimize any surge or interference present in the
utility line and keep the sensitive equipment protected.
1.5.2 Rectifier/Power Factor Correction (PFC) Circuit
In normal operation, the rectifier/power factor correction (PFC) circuit co nverts utility AC power to
regulated DC power for use by the inverter while ensuring that the waveform of the input current
used by the UPS is near ideal. Extracting this sinewave input current achieves two objects:
PowerLead2 Series 6-10kVA UPS User Manual 6
The utility power is used as efficiency as possible by the UPS.
Product Description
The amount of distortion reflected on the utility is reduced.
This results in cleaner power being available to other dev ices in the building not bein g protected by
the UPS.
1.5.3 Inverter
In normal operation, the inverter utilize the DC output of the power factor corr ection circuit and
inverters it into precise, regulated sinewave AC powe r. Upon a utility power failure, the inverter
receives its required energy from the battery through the DC-to-DC converter. In both modes of
operation, the UPS inverter is on-line and continuously generating clean, precise, regulated AC
output power.
1.5.4 Battery Charger
The battery charger utilizes energy from the DC bus and precisely regulates it to continuously charge
the batteries. The batteries are being charged whenever the UPS is connected to utility power.
1.5.5 DC-to-DC Converter
The DC-to-DC converter utilizes energy from the battery syste m and raises the DC voltage to the
optimum operating voltage for the inverter. The converter includes boost circuit which is also used
as PFC.
1.5.6 Battery
The 6K/10K Standard include value-regulated, non-spillable, lead acid batteries inside. To maintain
battery design life, operate the UPS in an ambient temperature of 15-25°C.
1.5.7 Static Bypass
The UPS provides an alternate path for utility power to the connected load in th e unlikely event of a
UPS malfunction. Should the UPS have an overload, over temperature o r a ny oth er f ailure condition,
the UPS automatically transfers the connected load to bypass. Bypass operation is indicated by an
audible alarm and illuminated amber Bypass LED. To manually transfer the connected load from the
inverter to bypass, press the ON/OFF button once.
NOTICE
the utility supply.
：The bypass power path does NOT protect the connected equipment from disturbances in
1.6 UPS Working Mode
Normally UPS working mode include normal mode, bypass mode, battery mode, ECO mode,
frequency converter mode, self aging mode.
Normal mode:
Shown as Fig 1-4, rectifier supply DC supply to inverter, the load is feed by inverter. Charger is
PowerLead2 Series 6-10kVA UPS User Manual 7
Product Description
TVS
&
RFI
/E
MI filter
REC
/PFC
INV
CHG
BATT
BYPA
SS
input
TVS&RFI/E
MI filter
rectifier/PFC INVERTER
CHG
BATT
BYPA
SS
charging the battery.
Fig 1- 4: Normal Mode
Static Bypass Mode
If inverter is failure or overload, UPS will transfer to bypass mode. Or press ON/OFF to transfer to
bypass mode in normal mode. The load is feed by input power directly, and UPS can not protect load
from surge. Shown as Fig 1-5.
Bypss Mode
Battery Mode
If input power is failure when in normal mode, UPS will trans fer to battery mode. In this mode, the
battery provide power to inverter. Shown as Fig 1-6.
NOTICE: press ON/OFF in battery mode will shutdown UPS completely.
PowerLead2 Series 6-10kVA UPS User Manual 8
Fig 1- 5:
Product Description
TVS
&RFI
/E
MI filter
REC
/PFC
INVERTER
CHG
BATT
BYPA
SS
input
TVS&RFI/E
MI filter
REC/PFC
INVERTER
CHG
BATT
BYPA
SS
Fig 1- 6:
Battery Mode
ECO Mode (only available for single unit)
When UPS works in ECO mode, load is feed by bypass. Inverte r is standby, charger is working
normally. The efficiency is up to 98%, but UPS can protect the load from surge disturb. If input
power is failure, UPS transfer to battery mode. Shown as Fig 1-7.
ECO Mode
Frequency Converter Mode
In this mode, input and output nominal frequency is different, and the bypass is forbidden to use.
NOTICE: if overload timeout, UPS will shutdown output.
NOTICE: the load should be derated to 50% and below.
Self Aging Mode
If users want to burn in UPS without load, could set the UPS as Self Aging Mode, in this mode, th e
current flow through rectifier, inverter, and back to input through bypass. It needs only 5% loss to
burn in UPS with 100% load. Shown as Fig 1-8.
PowerLead2 Series 6-10kVA UPS User Manual 9
Fig 1- 7:
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